The World’s Leading Provider of Process and Mechanical Solutions

Kinetics chemical blending systems provide a winning combination of blend-ing accuracy and capacity required to meet a variety of process and productivity requirements. Based on proven weight-based blending technology, the CB 100 is a medium-capacity blend and dispense system, with a maximum blend capacity of 8000 liters per day. The blending algorithm controls the quantity of chemi-cal constituents introduced into the load cell-mounted blend tank. An optional flow-rate-based blending module is available, where each chemical is introduced by time into the blend tank at a pre-determined flow rate. The chemical blend is thoroughly mixed by recirculating through a pump and conductivity monitoring loop. The measured conductivity is continually compared to the pre-determined conductivity set-point, which has been calibrated to chemical concentration. The blend tank continues to circulate the mixture until the desired concentration level is reached, upon which the contents are pumped into the day tank and dispensed subsequently to the process tools.

Key Features:• Totalblendcapacityof2000,4000or8000L,dependingonconfiguration• High-accuracyloadcellsforpreciseblending• User-selectedblendrecipes• Absoluteblendaccuracyof0.1,0.01or0.003weightpercent,dependingonconfiguration

• Uptothree(3)chemicalconstituents,plusDIwater• Dual-cellconductivitymonitor• Diaphragmorcentrifugalblendcirculationpumps• Polypropylenecabinetmaterial• DI/N2maintenanceservicesforpumpsandfilters

Options:• Flow meter-based blending module• Alternativemetrologypackages-auto-titration,indexofrefraction,or

sonic velocity• Sharedback-uppumpforblendcirculationanddispense• Daytankrecirculation,throughthedistributionpumps• Cabinetforblendtank,upto500L• Pumpstrokeandleakdetection• Radarlevelsensorindaytank

Reliability

• MTBF>4500Hours

• MTBA>2500Hours

• MTTR<2Hours

• Availability>99.9%

Process Flow Diagram

System Overview

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Configurationshowingweight-basedblendingtechnology,on-line metrology, and back-up pump for blend and dispense

Kinetics CB 100Chemical Blend & Dispense System

• Accurate—Proven blending and measuring technologies to meet stringent process requirements

• Economical—More cost-effective than buying pre-mixed chemicals• Flexible—Configurable, to meet a variety of process & usage

requirements

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Parameter CapabilityApplication Acids, Bases, Oxidizers

BlendMake-upRate 3.5to5.6Litersperminute

Accuracy,absoluteweight%

Three options available:• Level1<0.1wt.%• Level2<0.01wt.%• Level3<0.0033wt.%

Numberofchemicalinputs 2or3,plusDIwater

BlendTankSizes 100,200,500or1000Liters

DayTankSizes 2000,4000,8000Liters

DispenseFlowRate 20LPM*

FlowPathSize ¾-inch

CabinetMaterialsPolypropylene

(optionalFM4910compliantmaterial)

CabinetFootprint(WxDxH)107”x40”x75”

(2700mmx1000mmx1900mm)

ComponentMaterials—EconomySet(standard)

• PTFEvalves• PEpumpsandpulsedampeners (PTFEdiaphragms)• PFAtubingandfittings• Polypropylenefilterhousings• HDPEorPEblendanddaytanks

ComponentMaterials—PerformanceSet(optional)

• PFAorPTFEvalves• PTFEpumpsandpulsedampeners• PFAtubingandfittings• PFAfilterhousings• PFAorPTFE-linedblendanddaytanks

*DispenseRatebasedonwater;chemicalblendswithhigherviscositieswillhavelowerflowperformance.

Controls• Allen-BradleySLC500orSiemensS7seriesPLC

• Allen-BradleyPanelview550orSiemensTP177B

HMI,displaying:

• SystemP&IDstatus

• Alarm and warning screens

• Blend and flush recipe and calibration

screens(password-protected)

• Distributionvalveboxstatus

• Pumpandfilterruntimescreens

• Maintenancescreens(password-protected)

• Connectivitytofactorycontrolsystem

Safety Features• Segregatedelectricalandchemicalcompartments

• LocalandremoteEMO

• Cabinet leak detection and door interlocks

• Audible and visual warnings and alarms

• Transparent door panels for viewing

Technical Data

Utility Requirement Connection Type

ChemicalInlet(1,2or3) 8GPM@30psi(30LPM@2barg) ¾”PFAFlare

DIWater 14GPM@45psi(50LPM@3barg) 1”PFAFlare

N2 2SCFM@90psi(3.5Nm³/hr@6barg) ½”SSSwagelok

CDA 15SCFM@90psi(26Nm³/hr@6barg) 3/8”SSSwagelok

Exhaust 236SCFM@2”H2O(400Nm³/hr@2”H2O) 6”PipeFlange

ProcessDrain 5.5GPM@30psi(40LPM@3barg) 1”FNPT,polypropylene

CabinetDrain Gravity 1”FNPTorDN15buttweld,polypropylene

Power¹ 100to240VAC,50-60Hertz,15amps ¾” Conduit

¹Powerrequirementshigherformagnetically-levitatedcentrifugalpumps;consultfactory

Facility Requirements

Specifications