KINETIC GEARS commenced its operations in the year 1980 in

Nagpur under the guidance of Mr. Vishram Jamdar as Managing

Partner. Progressively emerged as the most reliable gear

manufacturing unit, housing best in class machines tools, heat

treatment and reassembly facilities for gear boxes.

The unit picked up well and started supplying Hi-tech Gears to

Eicher Tractor, Mahindra & Mahindra, Ordnance Factory, Ashok

Leyland Hindustan Aeronautics and State Electricity boards etc.

The imported gears for different machines developed by the unit

for Ordnance Factory, has given a CERTIFICATE OF IMPORT

SUBSTITUTION to Kinetic Gears.

Mr. Vishram Jamdar was also felicitated at the hands of RBI

Governor by MSFC, as one of THE BEST ENTREPRENEURS OF

MAHARASHTRA.

Integration of system like ISO 9001:2008 for all its processes is

deep rooted. Periodic reviews of the set targets & objectives are

carried out in Management Review Meetings.

Kinetic Gear’s culture and value system are based on integrity,

transparency, mutual trust, excellence oriented performance.

Kinetic Gears believes that the employees are the most valuable

dynamic asset of the organizations. Value system and principle

based approach of the leadership have brought in good

attitudinal changes in employees to contribute fullest of their

potentials.

To sustain in the market, Kinetic Gears constantly upgrading it’s

facilities, equipments and technologies since inception of gear

manufacturing in the year 1980.

In short KG will always strive to achieve business excellence

through quality work and technology up gradation .

Kinetic Gears - Partnership (Family owned)

Heat Treat Well - Partnership (Family Owned)

Address :- E 19/1 MIDC Industrial AreaHingna Road Nagpur - 440028

Emails :- kineticgears@gmail.com

shree@kineticgears.in

Web :- www.kineticgears.in

Phone Nos. :- +91 7104-237447 , +91 7104-237634

Fax Nos. :- +91 7104-237388

Contact Persons

Vishram Jamdar - +91 9923432747

Shree Jamdar - +91 9823290006

“To produce and supply defect free

Gears, Gear Boxes & Machined

Components at the most competitive

price as and when required by our Valued Customers.”

“Our Mission is to adequately empower

individual worker, supervisor, staff to

significantly increase his Performance

Capability in order to achieve the desired

goal through mutual understanding and centered leadership.”

Helpers

Helpers HelpersMilling

OperatorsHelpers

CEOMr. Vishram Jamdar

Head Heat TreatmentMr. Moreshwar

MR / Head QualityMr. Shree Jamdar

Head CNC ShopMr. Sanjay Deshmukh

Shift Supervisor

Head Machine ShopsMr. Shankar Kamble

Shift Supervisor

Furnace Operators

Head CommercialMr. Mahesh Vaidya

Head ExciseMr. Pathak

Head Conventional ShopMr. Janrao Ingle

Furnace Operatiors

Shift Suprvisor

CNC Operators

CNC Operators

Shift Supervisor

Lathe Operators

Shift Supervisor

Boring Operators

Grinder Operators

Head Dispatch

Helpers

Customer delight through ……• Delivery of products with quality and reliability.

• 100% on time delivery.

• Cost competitiveness.

Ensuring safe and healthy working.

Total involvement of Employees through Suggestion, CFT & Continual Improvements.

Robust Processes.

Result Orientation.

Lean Manufacturing.

Use of modern manufacturing techniques.

Continual Improvement,

• Spur Gears ----

• Spiral Bevel Gear ---------------------

• Worm Gears ----

• Reduction Gear ---------------------

• Gear Clusters ----

• Gear Shafts ---------------------

• Gear Sprockets ---- and many more…

C M GEAR

FAN SHAFT

BIG WASHERBIG BEARING

PLATE

TECHO PINION

PLUSE DISC

OD SECLECTOR PLATE SECLECTOR PLATE

DETENT PLUNGER

SCREWED BUSH

SLOW GROUP SUB ASSLY

SHIFT FINGERCAM

CLUTCH PLATEREV. IDLER GEAR

LEAVER

SPEEDO WORMG.S. FINGER

SELECTOR ARM

TRIGGER WHEEL

1. Ashok Leyland Ltd. Bhandara, Ennore , Pantnagar

2. Ordnance Factory Nagpur, Bhandara

3. M.S.P.G.C.L. ( Power Generation Co. )

4. W.C.L. ( Coal Sector )

5. Bhilai Steel Plant , Sunflag Iron & Steel.

6. Mahindra & Mahindra Ltd.

7. Indorama Textile , Spintex , Morarjee Mills

8. Hindustan Aeronautic Ltd. Bangalore

9. Lemken India Agro Equipments Pvt. Ltd.

10. Ford India Ltd

11. Uni Deritend Ltd. Tumsar

Systems at KG are designed based on process approach

with customer in focus; built on the platform of standards

like 9001 : 2008. Four tire in built quality system has been

adopted:

i) Set Up approval after each set up/

ii) IPIR ( In Process Inspection Report).

iii) Audit inspection of self certified production.

iv) Quality gate

All these are continuously tracked, improved, using PDCA

cycle to give better value to customers and is continually

meeting the needs and expectations of all interested

parties.

QUALITY DOCUMENT MAINTANED

PPAP files of all the new development components.

Periodic review of existing PPAP files.

Procedure for controlling EDM’s.

Master list of all the documents:-

i) Master list of drawings with version

ii) Master list of WIS cum Control Plan

iii) Master list of Gauges with calibration plan

iv) Master list of measuring instruments with calibration plan

v) Master list of fixtures with calibration status

vi) Master list of PPAP files

vii) Master list of Key Characteristic

viii) Master list of SOP’s

ELEMENTS OF PPAP FILE

Engineering Drawing

Process flow chart

Process cum inspection planning sheet (PIPS)

Process FMEA

WIS cum Control plan

MSA studies ( Gauge R&R) for Key Characteristics

Dimensional inspection report ( Mapping Report)

Record of material test results

Cpk of key characteristics

Customer Specific requirements

Part Submission Warrant

EDM’s

Bulk Approval Request

Appearance Approval Report

Listing of machine asset wherekey characteristics being machined

Listing of Key Characteristics

If Cpk > 1.33

Continue Production

Communication to Plant Engg. & Process Owner with observation & comment

Action for improvement

Communication by Plant Engg. and Process Owner to QA for

restudy

PCS as per plan

Annual PCS plan

PCS restudy

No

Yes

Review every year or in case of new product/Design Change/change in

CFT recommendation/customer requirement

Production with 100% Inspection

Concept of Quality Gate :-

Quality Gate enables us to detect defects closer to

the point of origin & ensure defect free supplies to

Customers.

Quality gate provides input to improve

the parts quality by facilitating smaller

PDCA cycles in the manufacturing

process as well as acts as a measure

to monitor quality real time.

QA/KG/GSF/001

Date of issue 03/06/2013

Area / Stage :- VMC Milling Operation

Defect :- Distance 4mm ± 0.1 & Symentricity 0.2mmRoot Cause :- Position Gauge not available on the machine

Precaution :-100% inspection with position gauge for checking

ball distance & lug symentricity.

G.S. Finger

Position Gauge

Q - ALERTCUSTOMER COMPLAINT

Mr. Vishram Jamdar, CEO of Kinetic Gears discussing with

associate about product quality.

Shaft Stopper

We are supplying machined and Heat treated components to M/s

Lemken India Agro Equipments Pvt. Ltd.

1. Stopper - 4339188

2. Pin with collar - 3137819

3. Pin - 3138152

4. Bush - 31710070

We are also supplying fixture part and parts required for

maintenance purposes, below mentioned Shafts, Punch holders,

loop support, Sprocket etc. to Lemken India.

VERTICAL MACHINING CENTER

Jyoti Make VMC 850 with 24 ATC – Qty 1 No.

Jyoti Make VMC 640 with APC & 24 ATC - Qty 1 No.

Capacity Z=810mm , X & Y = 510 mm

With Delcam programming facility.

VERTICAL MACHINING CENTER

WITH 4th AXIS

Jyoti Make VMC 850 with 24 ATC – Qty 1 No.

Capacity Z = 810mm , X & Y = 510 mm

With Delcam programming facility.

CNC TURNING CENTER

CNC Turning Centers: 11 Nos.

Capacity:- Ø 350mm x 800mm Length

GEAR HOBBING MACHINE

Hobbing Machines: 8 Nos.

Capacity : Ø10mm to Ø1600mm

& from 1.5DP to 52DP.

GEAR SHAPING MACHINE SLOTING MACHINE

MILLING MACHINE

SURFACE GRINDING

MACHINE

HEAT TREATMENT FACILITIESFully equipped Heat treatment shop approved by Ashok Leyland & Mahindra & Mahindra with following facilities:-

• Gas Carburizing• Through Hardening• Induction Hardening• Nitriding• PPT Hardening for non-ferrous• ISO Thermal annealing• Normalizing• Oxynit process – Sursulf Nitriding

Gas Carburizing Furnace

Temperature Control Panel

&

Oxygen probe panel

Methanol & acetone Tank

with necessary Installation.

Flo

w M

ete

r

Gas Carburizing Furnace Details:-• Type of Equipment : Electrically Heated Pit type Energy

Saving Gas Carburizing Furnace.

• Useful Retort Size : 600 Dia × 1200 h

• Power Rating : 36 KW

• Power Supply : 3 Phase , 415 V ,AC ,50 Hz.

• Operating Temp : 930°C

• Max. Temperature : 950°C

• Insulation : The Furnace is insulated with high density Ceramic

fiber block of 250 mm thick, the density of the fiber

will be of 128 kg/m.cu.

• Thermocouple : 2 No’s Cr / Al “ K” Type Thermocouple provided,

one at the bottom & one at the top .

• Heating Element : Nichrome Strip Type Heating Element provided.

• Air Circulation System : Provided 1 No. 3 HP Air circulating System consist

of SS310 fans Dia 50 mm fan shaft , bearing for

better air circulating and uniformity inside the

furnace.

INDUCTION HARDENING MACHINE

CONTROL PANNEL

Power Rating : 75 Kw , IGBT BasePLC controlled scannerRange – ø25mm to ø90mm

DYNASCAN PH 400 E

Dynascan Profile Projector with Geometric Measurement System DGMS3

FEATURES:-

• Dimensions, tolerances, constructions,

comparison with CAD master drawings for

SPC analysis.

• Measurements presented as drawings,

bar charts, graphs and spreadsheets.

Measurement of first part automatically

becomes a stored program for repetitive

inspections.

• User friendly and can be mastered

quickly on the shop floor, increasing

productivity and accuracy.

REPORTS:-

• Red / Green color coded part drawings.

• Pass / fail results.

• Graphs and Bar Charts.

LEAD & PROFILE CHECKING MACHINE LEAD & PROFILE GRAPH

TRIMOS (Motorized Digital Height)

GEAR ROLL TESTER

Surface Roughness Testing Machine

SUPERFICIAL CUM ROCKWELL

HARDNESS TESTER

MICRO VICKERS

HARDNESS TESTER

with 100X & 400X magnification

Metallurgical Microscope 100x ~ 1000x Magnification with 5 MP camera

16 Mn Cr5 Soft16 Mn Cr5 Hard EN 8D (Hard)

1. Conversion of Oil Fired Furnace to Electrically

heated furnace resulted in Environment & Quality

improvement.

2. Erection of ETP Plant.

3. Up gradation of gear manufacturing process from

Gear Hobbing ~ Gear Shaving ~ Gear Grinding.

4. From conventional machining to CNC machining .

5. From Wet Gear Cutting to Dry Gear Cutting.

6. From Lathe Machine Gears to Aviation Gears.

7. From Wood Packing to Corrugated Box Packing

using plastic more than 50 Mic. thick.

8. From Exhaust Fans to Ventilators.

INDUSTRIAL VISIT OF COLLEGE

STUDENTS

ASSOCIATE SHARING KNORLEDGE

WITH

COLLEGE STUDENTS

ASSOCIATE SHARING KNOWLEDGE

WITH VISITORS

Industry – Institute interaction

POLISHING MACHINE MADE BY COLLEGE STUDENTS

DURING INDUSTRIAL TRAINING

“PROJECT”

“EVALUATION OF TORSIONAL STRENGTH OF CERAMIC BRACKETS MOUNTED WITH ARCH WIRE ON CROOKED TEETH”

“PROJECT”

We learn to unlearn to remain a learning organization…