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    KFC - FACILITY LOCATION AND LAYOUT

    Submitted By: Muhammad Muavia Khan [SP09-MBA-081]

    Rehmatullah [SP09-MBA-114]

    Danish [SP09-MBA-027]

    Asad Ullah Azam [SP09-MBA-021]

    Syad Azam Shah [SP09-MBA-135]

    Naveed Abass [SP09-MBA-108]

    Fazan Ali [SP09-MBA-030]

    Submitted To: Mr Tahir Aziz

    Subject: Operation Management

    Submission Date: 04/05/2010

    Department of Management Sciences

    COMSATs Institute of Information Technology, Lahore, Pakistan.

    http://en.wikipedia.org/wiki/File:KFC_logo.svg
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    KFC - FACILITY LOCATION AND LAYOUT

    KFC - FACILITY LOCATION AND LAYOUT

    COMSATS Institute of Information Technology.2

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    KFC - FACILITY LOCATION AND LAYOUT

    FOREWORD

    Great works are performed not by strength but by persistence. Facility location and facility

    layout analysis is the very initial part of locating new or relocating existing outlets of an

    organization. Such as KFC (Kentucky Fried Chicken) is the third largest fast food chain

    with over 12,200 outlets in 99 countries. KFC has maintained its title, for the last 60 years

    by supreme decision making management. All the facility locations and layouts selected

    by the KFC are the state of the art KFC because they used the proper methods forfacility

    location and layout analysis of new or existing outlets. Lot of other location around the

    world is waiting for KFC title.

    COMSATS Institute of Information Technology.3

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    ACKNOWLEDGEMENT

    We are heartily thankful to my supervisor, Mr. Tahir Aziz, whose encouragement,

    guidance and support from the initial to the final level enabled us to develop an

    understanding of the subject. Lastly, we offer our regards and blessings to all of those who

    supported us in any respect during the completion of the project.

    TABLE OF CONTENTS

    1. Preamble: ....................................................................................................................................5

    COMSATS Institute of Information Technology.4

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    KFC - FACILITY LOCATION AND LAYOUT

    1.1 Facility Location: ......................................................................................................................5

    2. Factors That KFC Management Keep in Mind during Facility Location Analysis: .................7

    3. Facility Location Techniques: ....................................................................................................8

    3.1. Method of Factor Rating: ....................................................... 8

    3.2. Cost-Profit-Volume Analysis: ................................................ 11

    4. Facility layout: ..........................................................................................................................12

    4.1. Factors that influence layout: ............................................... 12

    4.3. Advantage of KFC Good Layout: ............................................ 13

    6. KFC Process Layout Map: ........................................................................................................15

    7. Conclusion And Recommendation: ..........................................................................................16

    6. Reference: ..................................................................................................................................16

    1. Preamble:

    1.1 Facility Location:

    Facility location, also known as location analysis, is a branch of operations research

    concerning itself with mathematical modeling and solution of problems concerning

    optimal placement of facilities in order to minimize transportation costs, avoid placing

    hazardous materials near housing, outperform competitors' facilities, etc.

    Once a firm has decided to open a new facility OR relocate an existing facility, it

    must decide the site where that facility should be located. The selection of location is most

    important for organization. The business commenced without proper location analysis

    may have the high risk chances and may not longer compete with other competitors.

    COMSATS Institute of Information Technology.5

    http://en.wikipedia.org/wiki/Operations_researchhttp://en.wikipedia.org/wiki/Operations_research
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    KFC - FACILITY LOCATION AND LAYOUT

    1.2. KFC & Facility Location:

    KFC Corporation, or KFC, founded and also known as Kentucky Fried Chicken is a

    chain offast food restaurants based in Louisville, Kentucky. KFC is the third largest fast

    food chain with over 12,200 outlets in 99 countries. KFC has maintained its title, for the

    last 60 years, of being the chicken Experts. Opening the first KFC outlet in Gulshan-e-

    Iqbal in 1997. KFC wore the title of being the market leader in its industry. Serving

    delicious and hygienic food in a relaxing environment made KFC everyones favorite.

    Since then, KFC has been constantly introducing new products and opening new

    restaurants for its customers.

    Presently KFC is branched out in eighteen major cities of Pakistan (Karachi, Lahore,

    Gujranwala, Sukkur & Muree) with more than 60 outlets nation-wide. The outlets

    comprise of franchises, company owned and affiliated. They used the proper method for

    facility location and layout analysis of new or existing outlets. Facility location involves

    the evaluation of various sites for a new facility.

    Apart from fulfilling our commitment of serving delicious, fresh and hygienic food

    and at the same time providing our customer with the ultimate entertainment; KFC also

    plays in the economics development of our country.

    Presently KFC has provided to over 1200 Pakistanis, which adds up to

    6000 individuals directly dependent in KFC Pakistan.

    The Government of Pakistan receives over Rs.10 million per month from

    KFC Pakistan as direct taxes.

    95% of all food and packing material used in KFC Pakistan is procured

    locally, which sums up to a purchase of over Rs.35 million per month.

    Each new outlet developed by KFC Pakistan costs approximately Rs.40million, which is a huge amount for our construction industry.

    Existing Locations of KFC In Lahore:

    Cavalry Gound

    Property No. 77,

    Commercial Zone, Cavalry

    Ground, Ext Lahore Cantt.

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    Defence

    160/2, Block 2,

    Phase-1 LCCHS,

    Lahore

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    Barket Market

    Plot 27 A&B, Ali Block,

    New Garden Town,

    Lahore.

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    COMSATS Institute of Information Technology.6

    http://en.wikipedia.org/wiki/Fast_food_restauranthttp://en.wikipedia.org/wiki/Louisville,_Kentuckyhttp://en.wikipedia.org/wiki/Louisville,_Kentuckyhttp://en.wikipedia.org/wiki/Fast_food_restauranthttp://en.wikipedia.org/wiki/Louisville,_Kentucky
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    Shadman

    Plot No. 2,

    Shadman 2, Jail Road,

    Lahore.

    For Delivery:Ph: 111-532-532

    Chicky Fun Area

    Thokar Niaz Baig

    Opposite Toyota Ravi

    Motors, Near Shah

    Pur Interchange Multan

    Road, Lahore.For Delivery:

    Ph: 111-532-532

    Mall Road

    70 - Copra Building,

    The Mall Road,

    Lahore.

    For Delivery:Ph: 111-532-532

    GT Road

    Plot No. 2,

    Shadman 2, Jail Road,

    Lahore.

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    Y-Block

    171/Y, Commercial Area,

    Phase III, DHA,

    Lahore.

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    M.M. Alam Road

    90-B/1 Gulbarg III,

    Lahore.

    For Delivery:

    Ph: 111-532-532

    Chicky Fun Area

    2. Factors That KFC Management Keep in Mind during Facility Location Analysis:

    There are several factors that influence the Facility Location Decision

    2.1. Proximity to Customers:

    KFC Management during facility location analysis keeps in mind the proximity of

    target customers and target market, so that the target customer can be approached

    easily to outlets.

    2.2. Business Climate:

    It is another important factors determined by the KFC during the locations

    analysis. The location with favorable business environment is selected for the KFC by

    the management.

    2.3. Total Costs:

    The core objective of the KFC is to select a site with the lowest total cost include

    land, labor, constructions, taxes and energy cost. By minimizing the total cost they can

    be able to reduce the product cost.

    2.4. Infrastructure:

    The locations enriched with adequate infrastructure i.e. road, rail, air and sea

    transportation etc. are ideal for the KFC management.

    COMSATS Institute of Information Technology.7

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    KFC - FACILITY LOCATION AND LAYOUT

    2.5. Quality of Labor:

    The location where the skilled labor is easily available is attractive for the KFC

    outlets. KFC Management specially determined this factor in mind at the time of

    location selection because the easily availability of skilled labor can deal with

    customer effectively and easily. Labor cost decrease due to easily approach to the

    labor.

    2.8. Host Community:

    KFC management also determined the interest of host community during the

    facility location analysis. If the host community is in the favors of KFC new project

    then the project started.

    3. Facility Location Techniques:

    There are many analytical techniques that can be used in facility location decision.

    Some of these are:

    1) Factor Rating

    2) Cost-Profit-Volume analysis

    3) Center of Gravity Method, and

    4) Transportation and Simulation Models.

    But first two methods Factor Rating & Cost Profit Volume Analysis are more

    simple & suitable for KFC Because of easily understandable than Center of Gravity

    & Simulation Method.

    3.1. Method of Factor Rating:

    In factor rating method, first we must identify the Most Important Factors in

    evaluating alternative sites for the new facility. Then we should assign a weight

    between 0 and 100 to each of these factors. Each alternative location will then be rated

    based on these factor weights. The most weighted alternative is selected as the best

    alternative.

    COMSATS Institute of Information Technology.8

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    Example:

    Suppose KFC is considering three alternative sites for its new facility locations.

    Site A. Moon Market

    Site B. Shadra

    Site C. Chock Chu Burgi

    After evaluating the firms Needs, the Managers have narrowed the list of Important

    Selection Criteria down into three major Factors.

    - Availability of skilled labor

    - Availability of suitable Infrastructure, and

    - Proximity of target customers.

    Weights reflecting the relative importance of each factor have been assigned as

    follows:

    Based on these criteria, the three Alternative sites were scored between 0 and 100

    points:

    Now we will multiply each score by its corresponding factor weight:

    COMSATS Institute of Information Technology.9

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    Weighted scores are calculated as: (Site Score)x(Factor Weight)

    From these results, the largest total weight is for Site A. It appears to be the best

    location.

    What happens if we change the factor weights. Lets use the following factor weights:

    Skilled labor: 0.45; Raw Materials: 0.40; and Market: 0.15

    Then the following results are obtained:

    In this case, Site C appears to be the best choice with largest weight score.

    Therefore, factor rating method is very sensitive to the weights assigned to each factor.

    Since factor weights, selected factors, and assigned scores are all determined

    subjectively, the managers should be very careful in selecting these items and

    numbers.

    COMSATS Institute of Information Technology.10

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    3.2. Cost-Profit-Volume Analysis:

    When the fixed and variable costs for each site differ, Cost-profit-volume analysis

    can be used to identify the location with the lowest cost.

    Example

    Suppose KFC is considering three alternative sites for its new production facility.

    Site A. Moon Market

    Site B. Shadra

    Site C. Chock Chu Burgi

    The Annual Production Cost associated with each alternative is a linear function of the

    production volume. That is:

    Total Production Cost = (Fixed Cost) + (variable unit cost) x (annual production

    volume)

    Assume that The expected annual production volume is 250.000 units.

    And further assume that:

    (x: production volume = 250.000)

    For Site A: Prod. Cost = 10.000.000 + 250 x

    For Site B: Prod. Cost = 25.000.000 + 150 x

    For Site C: Prod. Cost = 60.000.000 + 50 x

    Based on these information, Which site has the lowest cost?

    At a production volume of 250.000 units, site B has the lowest cost, because

    For Site A: Prod. Cost = 10.000.000 + 250 (250.000) = 72.500.000

    For Site B: Prod. Cost = 25.000.000 + 150 (250.000) = 62.500.000

    For Site C: Prod. Cost = 60.000.000 + 50 (250.000) = 72.500.000

    COMSATS Institute of Information Technology.11

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    This graphic shows that annual production cost changes with different production

    volumes.

    -If the expected annual production volume is below 150.000 units, then choose site A.

    -If the expected annual production volume is between 150.000 and 350.000 units, then

    choose site B.

    -If the expected annual production volume is over 350.000 units, then choose site C.

    4. Facility layout:

    Means planning And Arrangement of all machines, utilities, employee workstations,

    customer service areas, material storage areas, aisles, restrooms, lunchrooms, internal

    walls, offices, and computer rooms, for the flow patterns of materials and people

    around, into, and within buildings Infrastructure services such as the delivery of line

    communications, energy, and water and the removal of waste water all make up basic

    utilities.

    4.1. Factors that influence layout:

    Volume, weight of items to be produced.

    Nature of the service to be provided.

    Cost of the building to house the operation.

    The fragility of the product or component

    COMSATS Institute of Information Technology.12

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    4.2. KFC Facility Layout:

    Internal & External layout of KFC outlet is attractive and charming all over the

    world. Ideal color schemes, pleasant lighting outlets, comfortable sitting arrangement,

    fully trained employees and their proper work division, State of the art interior

    beautification, speedy & appropriate cooking process, special club/block for kids, etc. are

    the chief characteristic of the KFC layout.

    4.3. Advantage of KFC Good Layout:

    Reduces bottlenecks in moving people or material.

    Minimizes materials-handling costs.

    Reduces hazards to personnel.

    Utilizes labor efficiently.

    Increases morale.

    COMSATS Institute of Information Technology.13

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    Utilizes available space effectively and efficiently.

    Provides flexibility.

    Provides ease of supervision.

    Facilitates coordination and face-to-face communication where appropriate.

    4.4. KFC Facility Layout Map:

    KFC fallow about the following facility layout for their outlets round the world.

    COMSATS Institute of Information Technology.14

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    6. KFC Process Layout Map:

    KFC use process layouts because of variability in customer processing requirements. TheKFCs old and new process schematic diagram are presented blow.

    KFC Old Process Layout:

    COMSATS Institute of Information Technology.15

    Cook

    Customer

    Place Order

    Deliver

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    KFC - FACILITY LOCATION AND LAYOUT

    KFC Modern (New) Process Layout:

    7. Conclusion And Recommendation:

    KFC can progress rapidly by identifying new facility locations and increasing existing

    target market and facility locations by launching new competitive product chain at

    minimum cost. KFCs Unity Drive had a simple but essential message and objective.

    To bring together the people of Pakistan by promoting in the words of KFC founder,

    Unity, Faith & Discipline. In a time of uncertainty and fear, KFC rose to the

    occasion and built a platform of solidarity and togetherness for the people of Pakistan.

    The campaign proved to be a successful initiative in not just providing hope for our

    patrons, but also allowed KFC Pakistan to take an effective step forward during tough

    times and entrust other responsive companies to act in a similar manner.

    6. Reference:

    1. Official web sites.

    www.kfc.com

    www.kfc.pk

    COMSATS Institute of Information Technology.16

    Raw

    Materia

    l Assemble

    Finished

    Goods

    Raw

    Materia

    l Cook Assemble

    W. I. P.

    Customer

    Place Order

    Deliver

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    COMSATS Institute of Information Technology17