keynote: transforming the oil patch with …...oil and gas market themes and changing trends totex...
TRANSCRIPT
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KEYNOTE: TRANSFORMING THE OIL PATCH WITH 3D PRINTING
Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain LeaderBaker Hughes, A GE Company
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TRANSFORMING THE OIL PATCH WITH 3D PRINTING
Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain Leader
Anton DavidEnterprise Leader, Design for Supply Chain
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Meeting energy demand. Every day. Everywhere.
3B Growth in global population by 2050
30% Of the growth in global energy demand from
2014-2040 is projected to be met by natural gas
1/4 Of the world’s energy is expected to be
provided by oil in 2040
30% Increase in energy demand by 2040
(Source: IEA)
Shifting market forces mean the industry faces constant pressures from all directions.
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FullstreamCutting-edge technology, digital solutions, and expert service across every segment
UPSTREAM MIDSTREAM DOWNSTREAM
REFINERY
PETROCHEMICAL & FERTILIZER
INDUSTRIAL POWER & PROCESSING
DIGITAL
PIPELINE & STORAGE
LNG
EVALUATION
DRILLING
COMPLETION
PRODUCTION & OPTIMIZATION
PETROCHEMICAL & FERTILIZER
REFINERY
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Oil and gas operates on the cutting edge of technology
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Unique oil and gas challenges
ENVIRONMENT AND REGULATIONS OPERATIONS
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Unique oil and gas challenges: Materials
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Unique oil and gas challenges: Supply chain
ENVIRONMENTMANUFACTURING MAINTENANCELOGISTICS
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Oil and gas market themes and changing trends
TOTEX remains priority for customers
Financial pressures continue as market balances out
The new digital revolution is driving real change
Connecting physical and digital worlds to operate with speed
The democratization of innovation
Nimble entrepreneurial companies continue to proliferate
Complex product structure
Customized components part of industry differentiation
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Current common manufacturing practices in oil and gas have been around for over a century!MATERIAL FORMING MATERIAL TURNINGMATERIAL JOINING MANUAL MACHINES
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Step changes to capabilities over time
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SUBTRACTIVE MODEL BASED, DIGITAL, ADDITIVE
The next BIG step…
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Impact of Additive Manufacturing
DENTALAUTOMOTIVE MEDICALAVIATION
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Why not oil and gas?
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Rapid growth
Source: SmarTech Publishing2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027
Hardware Materials Software Services
$45 $84$145
$218$322
$468
$638
$855
$1,089
$1,409
$1,660
$1,926ADDITIVE MANUFACTURING REVENUES IN THE OIL AND GAS INDUSTRY ($USM) 2016 - 2027
2013 2014 2015
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Ten-year forecast
Source: SmarTech Publishing
Basic rapid prototyping and evaluation stage
Indirect additive manufacturing and high value modeling stage
Direct additive manufacturing stage
Supply chain and strategic innovation stage
Full on-demand and distributed manufacturing stage
2025 - 20272023 - 20252021 - 20232019 - 20212017 - 2019
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Why Additive?
ACCELERATE DESIGN INNOVATION
INCREASE PRODUCT PERFORMANCE
SIMPLIFY THE SUPPLY CHAIN
SIMPLIFY PRODUCT SYSTEMS
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Accelerate design innovation: Fully digital cycle
TESTINGTOPOLOGY OPTIMIZATION
ADDITIVE DESIGN MANUFACTURINGCONVENTIONAL DESIGN
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Additive Manufacturing benefits for oil and gas supply chain
OPERATIONS/FISCALFEEDSTOCK MAINTENANCEMANUFACTURING
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Oil and Gas – Manufacturing transformation
PAST PRESENT FUTURE
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Additive Manufacturing at BHGE
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BHGE printed first functional part in 2013
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10+ years of additive science
GE’s and BHGE’s Additive journey – so far
Infrastructure
Formation of aviation's additive team
Morris Technologies acquisition
1st Leap fuel nozzle
1st heat exchanger
GE90 engine T25 sensor certified
Formation of BHI additive team
Formation of GEOG TPS additive team
1st BHI additive part run- CB Flapper
1st drill bit field run
Formation of DrSadditive team
Expansion of BHGE Houston additive CoE
LM9000 pre-mixers
1st additive DrS assembly
Integrated pump impeller
Expansion of GEOG TPS additive to production
2019201820172016201520142013201220112010
Technology
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Cross-functional approach to Additive Manufacturing
DESIGNPROCESS PRODUCTIONMATERIAL
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Additive Manufacturing is a proven concept at BHGE
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Hundreds of components have been printed and qualified
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Additive drill bit: Cutting edge of Additive Manufacturing
GeometryManufacturing Repair Material Properties
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Growing the bit
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Additive Manufacturing: BHGE path forward
REFINERY
PETROCHEMICAL & FERTILIZER• Multiple materials
• Graded materials
• Magnetic materials
• Elastomers
• Thermoplastics
• Cost-effective, fast-enabling modalities
• Low-grade materials
• Lattice structures
• MCMs
• Single-print tools/assets
MATERIAL VARIETY
LARGER PARTS AND MORE PARTS PER BUILD
NEWER OIL AND GAS APPLICATIONS
6,000+PARTSPRODUCED
200+QUALIFIED
PARTS
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Additive Manufacturing development needs for oil and gas
REFINERY
PETROCHEMICAL & FERTILIZER
Regulatory acceptance• NACE• API
Materials
Better machines
Enhanced modeling and simulation tools
Machine learning and automation
Comprehensive training
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How Additive Manufacturing impacts an organization
REFINERY
PETROCHEMICAL & FERTILIZER
DESIGN MANUFACTURING SUPPLY CHAIN
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Make anything, anywhere, anytime Digitization, automation, connectivity.
A peek into the future: Technology ecosystem
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TRANSFORMING THE OIL PATCH WITH 3D PRINTING
Mikhail Gladkikh, Ph.D.Enterprise AM Supply Chain Leader
Anton DavidEnterprise Leader, Design for Supply Chain