kenwood dv-403 dvd-cd player sm

7/30/2019 Kenwood DV-403 DVD-CD Player Sm

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DVD VCD CD PLAYER

DV-403SERVICE MANUAL

2000-5/B51-5621-00 (K/K) 1380

70%

In compliance with Federal Regulations, following are repro-duction of labels on, or inside the porduct relating to laserproduct safety.

KENWOOD-Crop. certifies this equipment conforms to DHHSRegulations No.21 CFR 1040. 10, Chapter 1, subchapter J.

DANGER : Laser radiation when open and interlock defeat-ed.AVOID DIRECT EXPOSURE TO BEAM.

Caution : No connection of ground line if disassemblethe unit. Please connect the ground line onrear panel, PCBs, Chassis and some others.

NOTE : Please use the remote controllerfor self-diagnosis.

DIGITALOUTPUT

(PCM/BITSTREAM)

OPTICAL

AUDIO OUTPUT

SUB WOOFER

VIDEO OUTPUT COMPONENT

VIDEO OUTPUTCr

Cb Y

S-VIDEO

AC IN~

L

R

Holder P(J19-6058-08)

Front panel(A60-1908-08)

Tray top(A29-1120-08)

Top cover(A01-3785-08)

Legx4(J02-1468-08)

Pin jack(E63-1170-08)

Oscillation module(W02-2736-08)

Y/C connector(E40-8534-08)

AC inlet(E40-8535-08)

Pin jack(E63-1133-08)


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(A70-1444-08)

Battery cover (A09-1193-08)

(E30-2937-08)

(E30-2938-08) (B19-1615-08)

Remote control unit . . . . . . . . . 1for remote control unit [size "AA"]Batteries. . . . . . . . . . . . . . . . . . . . 2 AC cord . . . . . . . . . . . . . . . . . . . . . 1

Video/audio cable. . . . . . . . . . . . 1 Digital cord. . . . . . . . . . . . . . . . . . . 1

DV-403

2

CONTENTS / ACCESSORIES

CONTENTS / ACCESSORIES .................................. 2DISASSEMBLY FOR REPAIR ....................................3BLOCK DIAGRAM ....................................................12

CIRCUIT DESCRIPTION..........................................16ADJUSTMENT..........................................................18VOLTAGE CHART ....................................................19

WIRING DIAGRAM ...................................................23PC BOARD .............................................................. 24SCHEMATIC DIAGRAM .......................................... 29

EXPLODED VIEW ....................................................54PARTS LIST..............................................................57SPECIFICATIONS ......................................Back cover

Contents

Accessories

Note: There is different part in this manual as compared with a usual one because we use OEM

factory's data.

On "Circuit description", "Lubrication" and "Abbreviation of Logo", please refer to DV-303

service manual (B51-5561-00 or B51-5583-00)

How to read the schematic diagram

There are some destinations in this schematic.

Connection of "from" or "to".

Port name


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DV-403

3

DISASSEMBLY FOR REPAIR

Extensioncable(C)

Extension cable(B)x2Extension cable(A)

1-1 Casing Parts and C.B.A. Positions

1. Assembling and Disassembling the Casingand Checking C.B.A.s

1-4 Disassembling the Front Panel

1. Release the 3 tabs on the bottom.

2. Release the 2 tabs on the left and right.

3. Release the 2 tabs.

4. Disconnect the 2 flexible cables.

1-5 Disassembling the Loading Base Unit

1. Remove the 4 screws.

2. Pull out the loading base unit vertically.

Note

There is a danger of damaging the connectors.

1-2 Service Positions

Note

To inspect the loading base unit, position the left side

upward (as viewed from the front).

1-3 Disassembling the Tray

1. Turn the lever clockwise.

2. Move the tray in the direction of the arrow until it locks.

3. Release the tab locks on the left and right, then pull out

the tray.


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DV-403

4


Extensioncable(C)

Extension cable(B)Extension cable(B)

1-6 Checking the Module C.B.A.

1. Remove the screws.

2. Connect the module C.B.A. to the mother C.B.A. with the

extension cables for inspection.

Extension cable (B)x2

Mother C.B.A. Module C.B.A.

PP4201-PS4201

PP3201-PS3201

3. Connect the mechanism loading C.B.A. to the mother

C.B.A. with the extension cable: for inspection.

Extension cable(C)

Mother C.B.A. Mechanism Loading C.B.A.

PP2591-PS2591

Note

Be sure to initialize the player whenever you replace a

C.B.A. (Refer to page17/4-1 Initializing the DVD Player.)

1-7 Disassembling the Rear Panel,

1. Remove all of the screws connected to the rear panel.

(The number of screws varies according to the model).

1-8 Checking the Power Supply C.B.A.


2. Carefully pull out the power supply C.B.A.

Note

There is a danger of damaging the connectors.

3. Connect the power supply C.B.A. and the mother C.B.A.

with the extension cable for inspection. Extension cable(A) (connects the power supply C.B.A.

PS1101 and the mother C.B.A. PP1101)

2. Release the two tabs on the left and right.

Extension cable(A)


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DV-403

5


Extension cable(C)Extensioncable(B)

Extensioncable(B)

1-9 Checking the Mother C.B.A.



2. Assembling and Disassembling the OpticalPickup (Mechanical Parts)

The optical pickup can be damaged by static electricity from

your body. Be sure to take static electricity countermeasures

when working around the optical pickup.

2-1 Handling the Optical PickupThe optical pickup can be damaged by static electricity

from your body. Be sure to take static electricity counter-

measures when working around the optical pickup.

1. The optical pickup is an extremely high-precision mecha-

nism. Do not subject it to strong impact.

2. To preserve the quality of the optical pickup replacement

parts during transport and installation, the terminals of

the laser diode are short-circuited. After replacing the

parts, use the proper procedure to return the laser diode

to its original condition. (Refer to page8/2-11 Assembling

the Optical Pickup.)3. Testers cannot be used to check the laser diode of the

optical pickup. The power supply inside the tester can

easily damage the laser diode.

4. Take care when handling the flexible cable because

excessive force can cause it to break.

5. You cannot adjust the semifixed resistor for laser power

adjustment. Do not turn it.

2-2 Disassembly Procedure

Use the following procedure to replace major parts.

For the assembly procedure, follow the flow chart in reverse.

3. Checked by connecting the module C.B.A. and the moth-

er C.B.A. with the extension cables.

Extension cable (B)x2

Module C.B.A. Mother C.B.A.

PS3201-PP3201

PS4201-PP4201

4. Checked by connecting the mechanism loading C.B.A.

and the mother C.B.A. with the extension cables.

Extension cable(C)Mechanism Loading C.B.A. Mother C.B.A.

PS2591-PP4201

Note

Be sure to initialize the player whenever you replace a

C.B.A. (Refer to page17/4-1, Initializing the DVD player.)


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DV-403

6

DISASSEMBLY FOR REPAIR2-3 Static Electricity Countermeasures

The laser diode inside the traverse unit (optical pickup) can

be damaged by static electricity from your body. Be sure to

take static electricity countermeasures when working around

the optical pickup.

2-3-1 Static Electricity Countermeasure Methods1. Ground yourself

Use an anti-static wrist strap to discharge static electrici-

ty from your body.

2. Ground the workbench

Lay a conductive material (sheet) or steel sheet on the

surface where the traverse unit (optical pickup) is to be

placed, then ground the sheet.

2-4 Disassembling the Clamp Base Unit

Remove the 2 screws.

2-5 Disassembling the Clamper Weight, Clamper

Yoke, Magnet and Clamper

1. Release the tab, and pull out the clamper.

2. Release the 3 tabs on the clamper.

2-3-2 Short-circuit the laser diodeSolder the land in the flexible cable of the optical pickup.

Notes

Be sure to do this befer disconnecting the flexible cable

of the optical pickup from the module C.B.A.

Use an anti-static soldering iron to short-circuit and

unshort-circuit laser diode.

(Recommended soldering iron: Hakko with ESD counter-

measure)

After you have finished repairing the laser diode, follow

the correct procedure to remove the solder from the

short-circuit location. (Refer to page5/2. Assembling andDisassembling the Optical Pickup (Mechanical Parts).)

DV 403


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DV-403

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DISASSEMBLY FOR REPAIR2-6 Disassembling the Traverse Unit


Note

Be sure to take static electricitiy countermeasures befer

disconnecting the flexible cable.(Refer to page6/2-3 Stat-

ic Electricity Countermeasures.)

2. Disconnect the 2 flexible cables.

2-7 Disassembling the Stepping Motor Unit

1. Disconnect the flexible cable.


Note

Take care when handling the flexible cable because it

can be broken by excessive force.

2-8 Disassembling the Optical Pickup Unit

1. Remove the screw.

2. Release the tab, then remove spring holder 1.

Note

Be sure not to lose the spring.

3. Remove the guide shaft.

Note

Be sure to adjust the optical pickup tilt after replacing the

optical pickup.

(Refer to page9/2-13 Opitcal Pickup Tilt Adjustment.)

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DV-403

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DISASSEMBLY FOR REPAIR2-9 Disassembling the Nut Unit


Notes

The nut unit is not part of the optical pickup.

Before replacing the optical pickup, remove the nut unit

for use with the new optical pickup. After installation, use screw lock to lock the screw in posi-

tion.

When reassembling, use screw lock to lock the screw in

position after attaching it.

2-11 Assembling the Optical Pickup

1. Install the optical pickup.

Note

Take care not ot attach the tilt spring and guide shaft in

the wrong order.

2-10 Disassembling the Sub-Shaft Preload Spring


Notes

Handle the sub-shaft preload spring carefully because the

shape of the tip is easily deformed.

The sub-shaft preload spring is not part of the optical

pickup. Before replacing the optical pickup, remove the

sub-sahft preload spring for use with the new optical

pickup.

After installation, use screw lock to lock the screw in posi-

tion.

2. Insert the pickup FPC into connector FP5201 on the mod-

ule C.B.A.

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DV-403

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DISASSEMBLY FOR REPAIR2-13 Optical Pickup Tilt Adjustment3. Remove the solder from the pickup FPC's soldered short-

circuit.

4. Adjust the optical pickup tilt after removing the solder.

(Refer to page 9/2-13 Optical Pickup Tilt Adjustment.)

2-12 Disassembling the Spindle Motor Unit

1. Remove the three screws.Note

Be sure to adjust the optical pickup tilt after replacing the

spindle motor unit.

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Notes Adjustment is generally unnecessary after replacing other

parts of the traverse unit. However, adjust if there is a

noticeable degradation in picture quality.

Optical adjustments cannot be made inside the optical

pickup.

Adjustment is generally unnecessary after replacing the

traverse unit.

DV 403


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DV-403DISASSEMBLY FOR REPAIR

11

2-14 Disassembling the Intermediate Chassis

1. Push the stopper downward, then rotate it until it contacts

the Vertical cam.


2-16 Disassembling the Pulley Gear and Decelera-

tion Gear


2. Remove the pulley gear.

3. Remove the belt.

4. Remove the deceleration gear.

2-17 Disassembling the Mechanism LoadingC.B.A.



3. Release the three tabs.

2-15 Disassembling the Vertical cam and Drive

gear

1. Rotate the Vertical cam until it reaches the contact posi-

tion.2. Lift the Vertical cam straight upward to pull it out.

3. Remove the Drive gear.


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12


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13


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14


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15


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16

1. Optical Pickup Self-Diagnosis and Replacement Procedure

The optical pickup self-diagnosis function and tilt adjustment check function have been newly added to this player. When

repairing, use the following procedure for effective Self-diagnosis and tilt adjustment.

Be sure to use the self-diagnosis function before replacing the optical pickup when "NO DISC" is displayed. As a guideline, you

should replace the optical pickup when the value of the laser drive current is more than 55.

Note

Press the power button to turn on the power, and check the value before the unit warms up (within three minutes).

9/2-13

5 button on the

5

5Press the button on the remote control

unit while pressing the "PAUSE" and"OPEN/CLOSE"

page 17/4-2, Handling

Player Remot e control Applicationbuttons unit buttons

0 Di sp la yi ng th e UHF dis pla y F _ _ _

Jitter check,Tilt adjustment*Jitter value is three digit.Three digit of right number XXX is not related to value.

XXX.....Occurence number of internal read error inclement every time error happens. But not always reflected to picture/sound noi

5

PAUSE 6 Checking the region numbers and broadcast sys

+ 7 Checking the program version

OPEN/CLOSE

9 Light ing Conf irmation Fanct ion of Display Tube

5 Checking the laser drive current

PAUSE Writing the laser drive current value after replaci

the optical pickup (do not use for anything other

optical pickup replacement)

PAUSE Initializing the DVD player

4 (restoring factory preset settings)

OPE N/CL OSE *Us e whe n rep la ce in g a mi croproc es sor , mi crop

peripheral parts, or C.B.A.

2. Self-Diagnosis Function and Service Modes

2-1 Service Mode TableThe service modes can be activated by pressing various button combinations on the pla

2-2 Self-Diagnosis Function (UHF Display)This unit incorporates a convenient self-diagnosis function for use in troubleshooting.

2-3 Self-Diagnosis Display Function

Display method Display Diagnosis

Service numbers Check the disc Focus error IC

displayed H01 Tray loading error IC

during use H02 Spindle servo error S

H03 Traverse error S

H04 Tracking servo error IC

H05 Seek error S

H06 Power supply error IC

F0** Disc format error

F1** Disc code error

F2** Decoder LSI error

F3** SDRAM error

F4** IIC BUS error

F5** DSC

F6** ECC errorF7** Microprocessor error

F8** Microprocessor error

Press the "0" buttonon the remote controlunit while pressingthe "PAUSE" and"OPEN/CLOSE"

button on the player.

IfpaE

Check the disc

JIT

XXXJITTER VALUE


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17

Error display Malfunction example

F0** Disc, IC7001

F103 Disc, IC7001

F4FF IC6001

F5 00 Op tic al p ic ku p, IC 20 01 , I C5 20 1, I C2 51 1, IC 25 01

F501 IC2001, IC6201

F502 IC2501, IC2511, IC2001, IC5202

F504 IC5201, IC2001

F505 Disc, IC2501, IC2511, IC5201, IC2001F506 Disc, Optical pickup, IC2001

F600 Disc, IC7001, IC5201, IC2001

F601 Disc, IC7001

F602 Disc, IC5201, IC2001

F603 Disc, IC5201, IC2001

F610 IC7001

F611 IC7001, IC5201, IC2001

F612 IC7001, IC15201, IC2001

F620 Laser drive circuit

F621 Laser drive circuit

F700 IC6201

F701 IC6201

F702 IC6201

F880 IC6201

F890 IC6201

F891 IC6201

F8A0 IC6201F893 IC6302

F894 IC6303

2-4 Examples of Repairs Using Error CodesRefer to this section when carrying out repairs.

2-5 Sales Demonstration Lock FunctionThis function prevents discs from being lost when the unit is used for sales demonstrations, by disabling the disc eject function.

"LOCKED" is displayed on the unit, and ordinary operation is disabled.

2-5-1 Setting Method

The sales demonstration lock function is set by simultaneously pressing the "POWER" button of DVD Player on the remote

control unit and the "STOP" button on the main unit. ("LOCKED" is displayed when the lock function is engaged.)

2-5-2 Release Method

The function can be released using the same procedure as for setting. If the remote control unit is not at hand, the function can

be released by using the same method as for player initialization (pressing the "PAUSE," "4" and "OPEN/CLOSE" buttons

simultaneously).

3. Service Tools and Equipment

3-1 Service Tools and Equipment Table

Application Name NumberGeneral DVD disc (Include the color bar 75%)

Tilt adjustment Hex wrench (1.27mm)

Inspection Extension cables (power supply C.B.A. to mother C.B.A.) Extension cable(A)

Extension cable (module C.B.A. to mother C.B.A.)

Extension cable (Mechanism loading C.B.A. to mother C.B.A.)

Extension cable(B)

Extension cable(C)

Others Screw lock

Grease 410-0013-05

Confirmation CD disc

VCD disc

Electrical adjustment Oscilloscope

Probe

AV cable

TV monitor

General General tools (Screw driver. etc)

Static electricity countermeasures Soldering iron (with ESD countermeasure)

Anti-static wrist strap

Conductive material (conductive sheet)

4-2 Handling After Completing Repairs

3-2 Storing and Handling DVD DiscsSurface precision is vital for DVD discs. Be sure to store and handle them carefully.

1. Do not place discs directly onto the workbench, etc., after use.

2. Handle discs carefully in order to maintain their flatness.

Place them into their case after use and store them vertically. Store discs in a co

direct sunlight or air from air conditioners.

3. Accurate adjustment will not be possible if the disc is warped from being placed o

happens, use a new test disc to make optical adjustments.

4. If adjustment is done using a warped disc, the adjustment will be incorrect and so

4. Service Precautions

4-1 Initializing the DVD PlayerInitialize the DVD player whenever you replace a microprocessor, microprocessor p

Use the following procedure to secure the traverse unit in the standby position.

C.B.A.

4-1-1Precautions

The customer settings will return to factory preset settings when the player is initializ

4-2-1 Method

With the power turned on:

1. Press the "OPEN/CLOSE" button to close the tray.

2. Press the "POWER" button to the off the power.

3. Disconnect the power plug from the outlet.

4-2-2 Precautions

Do not disconnect the power plug from the outlet with the tray still open, then close t

the traverse unit would not og to the upper (standby) position, and the player could n

them after initializing.When resetting, see the Initial Settings in the Operating Instructions.

4-1-2 Initialization Method

The player will be initialized (return to the factory preset condition) when you press t

buttons simultaneously. When the DVD player is initialized, "All Clear" appears on s

DVD disc (Include 75% color bar)

" PO WER" b ut ton " OPEN /C LO SE" b utt on

DV-403


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1. Video Output (Luminance Signal) Confirma-tion

Do this adjustment after replacng a C.B.A.

Purpose: To maintain video signal output compatibility.

1. Connect the oscilloscope to the video output terminal and

terminate at 75 ohms.

2. Comfirm that the luminance signal (Y+S) level becomes1000 mVp-p30 mV.

Purpose: To maintain video signal output compatibility.1. Connect the oscilloscope to the video output terminal and

terminate at 75 ohms.

2. Adjust VR3511 so that the chrominance signal (C) level

becomes 621 mVp-p13 mV.

Measurement point Mode Disc

Video output terminal Color bar 75%

DVD disc

(Color bar 75%)

Measuring equipment , tools Adjustment value

Screwdr iver, Oscill oscope 1000mVp-p30mV

200mV/div, 10sec/div


Video output terminal Color bar 75%DVD disc

(Color bar 75%)

Measuring equipment, tools Adjustment value

Screwdriver, Oscilloscope 621mVp-p13mV


2. Video Output (Chrominance Signal) Confir-mation

Do this adjustment after replacing a C.B.A.

100mV

30mV

621mV

13mV

Purpose: To maintain video signal output compatibility.

1. Connect the oscilloscope to the video component output

terminal and terminate at 75 ohms.

2. Apply the trigger at the Y output terminal signal.

3. Comfirm so that the video component signal (CB) level

becomes 486 mVp-p 11 mV.


Video output terminal Color bar 75%DVD disc

(Color bar 75%)

Measuring equ ipment, tools Adjustment value

Screwdriver, Oscilloscope 486mVp-p11mV


3. Video Component Signal (CB) Output Con-firmation

Do this adjustment after replacing a C.B.A.

486mV

11mV

ADJUSTMENT

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DV-403


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VOLTAGE CHART

19

Ref No.

MODE K R A 1 2 3 4 5 1 2 3 4 5

STOP 2.9 2.5 0 3.8 4.9 2.6 1.2 0 0 4.9 9.0 9.0 10.2

PLAY 2.9 2.5 0 3.8 4.9 2.6 1.2 0 0 4.9 9.0 9.0 9.7

Ref No.

MODE E C B 1 2 3 4 E C B E C B E C B

STOP 0 -8.6 0 5.2 4.0 1.1 10.2 0 -0.2 0.2 0 0 0.6 0.1 10.1 0

PLAY 0 -8.6 0 5.2 4.0 1.0 10.1 0 -0.1 0.2 0 0 0.6 0.1 10.1 0

Ref No.

MODE E C B S D G

STOP 0 -0.1 -0.5 5.1 5.1 0

PLAY 0 -0.1 -0.5 5.1 5.1 0

Ref No.

MODE E C B

STOP 0 0 4.9

PLAY 0 0 4.9

QR1115

Q1062

Q1063 Q1115

IC1101 IC1125 IC1151

Q1021 Q1051 Q1052 Q1061

Ref No.

MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

STOP 1.7 1.6 1.6 3.3 1.7 0 0 1.6 1.6 1.5 0 0 0 3.3 1.6 2.8 0.2 2.2 1.5 0

PLAY 1.5 0 1.7 3.3 1.5 1.7 0 1.6 1.6 1.5 1.5 1.5 1.6 3.3 1.7 2.8 0.2 2.2 1.5 0

Ref No.

MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

STOP 2.2 2.2 0 0 1.5 2.2 3.3 1.7 0 0 1.7 0.4 1.7 1.6 0 1.6 1.7 3.3 0 1.7

PLAY 1.8 1.7 1.5 1.7 1.5 2.2 3.3 1.7 1.2 0 1.7 1.2 1.7 1.6 0 1.6 1.7 3.3 1.7 1.7

Ref No.

MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

STOP 0 2.1 1.4 1.6 0 3.3 3.0 1.5 0 0 0 0 0 0 0 0 0 2.5 0 0

PLAY 0 2.0 1.6 1.7 0 3.3 0 0 0 0.4 1.5 1.6 1.4 3.3 3.3 0 0 3.0 3.0 0

Ref No.

MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

STOP 3.3 0 0 0 0 0 3.3 0 0 1.4 0 0 0 0 3.3 1.6 1.6 1.6 1.6 0

PLAY 3.3 0 3.3 0 0 0 0 1.7 0 1.4 0 0 0 0 0 1.6 1.6 1.6 1.6 1.6

Ref No.

MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

STOP 0 0 0 3.2 3.3 3.3 3.3 3.1 3.3 3.1 0 0 0 0.1 0 2.5 1.7 1.6 1.6 1.7

PLAY 0 3.3 3.3 3.3 0 0 3.3 3.2 3.3 3.1 0 0 0 0 0 2.5 1.4 1.8 1.4 2.2

Ref No.

MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

STOP 0 5.0 5.0 0 5.1 5.1 5.1 5.1 5.1 0 5.0 2.7 3.3 0 0 5.0 1.7 1.7 0 0

PLAY 0 0 0 0 2.9 2.9 0.8 0 0 3.3 5.0 1.4 3.3 0 0 5.0 0 1.6 0 0.6

Ref No.

MODE 21 22 23 24 25 26 27 28

STOP 9.0 9.0 0 0 0 1.5 1.6 1.7

PLAY 9.0 9.0 0 0 0 7.4 7.4 7.4

Ref No.

MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

STOP 1.7 1.7 1.7 1.6 1.7 1.6 1.6 0 0 5.1 2.4 0.5 0.5 0.5 6.7 7.0 7.1 7.4 9.0 0

PLAY 1.7 1.7 1.7 1.7 1.7 0 1.7 0 3.3 5.0 2.6 2.4 2.4 2.7 4.8 3.7 3.4 5.0 9.0 0

Ref No.

MODE 21 22 23 24 25 26 27 28

STOP 0 1.9 1.9 1.7 2.0 2.0 1.7 9.0

PLAY 0 1.5 1.7 1.7 1.8 1.7 1.7 9.0

IC2001

IC2001

IC2001

IC2001

IC2511

IC2001

IC2501

IC2501

IC2511

1. Voltage chart

1-1 Power supply C.B.A.

1-2 Module C.B.A.


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Ref No.

MODE 1 2 3 4 5 6 7 8 9

STOP 7.4 0.2 0 0.2 9.0 9.0 0 0 0

PLAY 7.4 2.8 0 2.8 9.0 9.0 0 0 0

Ref No.

MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

STOP 3.2 0.7 1.0 0 0 4.9 0.7 0 0.7 0 0.9 0 0.1 0.1 1.3 0.9 4.9 0.9 0 1.5

PLAY 3.2 0.9 1.2 0 0 4.9 0.7 0 0.7 0 0 0 0.1 0.1 1.3 0.9 4.9 0.9 0 1.8

Ref No.MODE 21 22 23 24

STOP 1.5 4.9 0 0.4

PLAY 1.9 0 0.4 0.4

Ref No.

MODE 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

STOP 0 0 0 -8.1 0 0 0 8.1 0 0 0 -8.1 0 0 0 8.1

PLAY 0 0 0 -8.1 0 0 0 8.1 0 0 0 -8.1 0 0 0 8.1

Ref No.

MODE 1 2 3 1 2 3 1 2 3

STOP 1.7 5.1 0 8.1 0 10.1 0 -10.2 -8.1

PLAY 1.7 5.1 0 8.1 0 10.1 0 -10.2 -8.1

Ref No.

MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

STOP 1.5 3.8 4.3 5.1 5.1 5.1 0 5.1 2.4 2.5 0 0 5.1 0 0 5.1 5.1 5.1 1.9 1.9

PLAY 1.5 3.8 4.3 5.1 0 5.1 0 5.1 2.4 2.5 0 0 5.1 0 0 5.1 5.1 5.1 1.2 1.2

Ref No.

MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

STOP 1.8 1.9 1.8 5.1 0 5.1 5.1 0 0 0 0 0 5.1 2.0 1.9 1.3 1.4 1.0 5.1 0

PLAY 1.2 1.3 1.3 5.1 0 5.1 5.1 0 0 0 0 0 5.1 0.7 0.7 0.7 0.7 0.7 5.1 0

Ref No.

MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

STOP 1.0 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 2.8 4.9 -25.0 -25.0 -25.0 -24.9 -24.9 -24.9 -24.9 -24.9 -24.9

PLAY 0.8 0.3 0.1 0.1 0.1 0.1 0.1 0.1 0.1 -4.8 4.9 -25.1 -25.1 -25.1 -24.9 -24.9 -24.9 -24.9 -24.9 -24.9

Ref No.

MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

STOP -24.9 -24.9 -24.9 -24.9 -15.5 -24.6 -24.6 -24.6 -20.0 -20.0 -20.0 -20.1 -22.5 -20.3 -24.9 -24.9 -24.9 -22.5 -15.5 3.8

PLAY -24.9 -24.9 -24.9 -24.9 -8.6 -22.4 -20.0 -24.7 -8.7 -8.6 -20.2 -20.2 -9.0 -13.6 -24.9 -24.9 -24.9 -18.1 -11.2 3.7

Ref No.

MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

STOP 3.7 3.8 3.8 4.1 3.8 4.4 4.4 4.4 4.5 4.1 4.6 4.6 4.2 4.4 4.5 4.5 4.5 4.4 4.4 -27.1

PLAY 0 0 3.6 3.9 0 0 0 4.2 4.2 0 4.4 4.5 0 4.3 0 4.3 4.3 4.3 4.3 -27.3

Ref No.

MODE 1 2 3 4 1 2 3 1 2 3 4 5 1 2 3 4 5

STOP 0 0 5.1 5.1 5.1 0 5.1 2.8 2.8 0 4.3 5.1 2.5 2.5 0 3.9 5.1

PLAY 0 0 5.1 5.1 5.1 0 5.1 2.8 2.8 0 4.3 5.1 2.5 2.5 0 3.8 5.1

Ref No.

MODE E C B E C B E C B E C B E C B

STOP 0.6 4.9 1.2 0 0 0.7 0 0 0.7 0 0 -4.8 0 0 0.7

PLAY 0.7 4.9 1.4 0 0 -4.8 0 0 -4.8 0 0 -4.8 0 0 -4.8

Ref No.

MODE E C B

STOP -20.2 -20.1 -19.4

PLAY -20.1 -20.1 -19.4

Ref No.

MODE E C B E C B E C B E C B E C B

STOP 0 5.0 0 0 -4.8 0 0 2.9 0.2 2.9 2.8 0 2.9 2.8 0

PLAY 0 5.0 0 0 -4.8 0 0 0.1 3.8 0.1 -4.8 0 0 -4.8 0

Ref No.

MODE E C B

STOP 5.1 -2.1 5.1

PLAY 5.1 -2.0 5.1

QR6009

Q4531

Q6009

QR3521 QR4521 QR4593 QR4594 QR4596

Q3501 Q4501 Q4511 Q4521

IC6001

IC6001

IC6001

IC6002 IC6003 IC6004 IC6005

IC4781 IC4902

IC6001

IC6001

IC4911

IC2591

IC3511

IC3511

IC4321 IC4471

VOLTAGE CHART

22

1-3 Mother C.B.A.


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23


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A C EB D

Power supply


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2

1

3

5

7

4

6

CAUTION: For continued safety, replace safety critical components onlywith manufacturer's recommended parts (refer to parts list). indicatessafety critical components. For continued protection against risk of fire,replace only with same type and rating fuse(s). To reduce the risk of elec-tric shock, leakage-current or resistance measurements shall be carriedout (exposed parts are acceptably insulated from the supply circuit) beforethe appliance is returned to the customer.

The DC voltage is an actual reading measured with a high impedancetype voltmeter with no signal input. The measurement value may varydepending on the measuring instruments used or on the product.

K L NM O

ADSC/Section(Module C.B.A. 1/7) ADSC SECTION: (1/7), AVDEC SECTION: (2/7), AD SECTION: (4/7) FEP SECTION: (5/7) CPU S


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2

1

3

5

7

4

6

AD SECTION: (4/7), FEP SECTION: (5/7), CPU S

CAUTION: For continued safety, replace safety critical componentsonly with manufacturer's recommended parts (refer to parts list).indicates safety critical components. For continued protectionagainst risk of fire, replace only with same type and rating fuse(s).To reduce the risk of electric shock, leakage-current or resistancemeasurements shall be carried out (exposed parts are acceptablyinsulated from the supply circuit) before the appliance is returned tothe customer.

The DC voltage is an actual reading measured with a high imped-ance type voltmeter with no signal input. The measurement valuemay vary depending on the measuring instruments used or on theproduct.

U W YV X

AV Decorder section(Module C.B.A. 2/7)


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2

1

3

5

7

4

6

AE AF AHAG AI

VIDEO D/A converter section(Module C.B.A. 3/7) ADSC SECTION: (1/7), AVDEC SECTION: (2/7), VD SECTION: (3/7AD SECTION: (4/7), FEP SECTION: (5/7), CPU SECTION: (6/7), OD


30/48

2

1

3

5

7

4

6

CAUTION: For continued safety, replace safety critical components only with manufacturer's recom-mended parts (refer to parts list). indicates safety critical components. For continued protectionagainst risk of fire, replace only with same type and rating fuse(s). To reduce the risk of electric shock,leakage-current or resistance measurements shall be carried out (exposed parts are acceptably insu-lated from the supply circuit) before the appliance is returned to the customer.

The DC vhigh impeThe measmeasuring

AO AQ ASAP AR

AUDIO section(Module C.B.A. 4/7)


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2

1

3

5

7

4

6

AY AZ BBBA BC

FET section(Module C.B.A. 5/7)ADSC S

AD SECT


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2

1

3

5

7

4

6

CAUTION: For continued safety, replace safety critical componentsonly with manufacturer's recommended parts (refer to parts list). indi-cates safety critical components. For continued protection against riskof fire, replace only with same type and rating fuse(s). To reduce therisk of electric shock, leakage-current or resistance measurementsshall be carried out (exposed parts are acceptably insulated from thesupply circuit) before the appliance is returned to the customer.

The DC voltage is an actual reading measured with a high impedance

type voltmeter with no signal input. The measurement value may varydepending on the measuring instruments used or on the product.

BI BK BMBJ BL

CPU section(Module C.B.A. 6/7)

CAUTION: For continued safety replace


33/48

2

1

3

5

7

4

6

CAUTION: For continued safety, replacesafety critical components only with manufac-turer's recommended parts (refer to partslist). indicates safety critical components.For continued protection against risk of fire,replace only with same type and rat ingfuse(s). To reduce the risk of electric shock,leakage-current or resistance measurementsshall be carried out (exposed parts areacceptably insulated from the supply circuit)

before the appliance is returned to the cus-tomer.

The DC voltage is an actual reading mea-sured with a high impedance type voltmeterwith no signal input. The measurement valuemay vary depending on the measuring instru-ments used or on the product.

BS BT BVBU BW

1

ODC section(Module C.B.A. 7/7) ADSC SAD SECT


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2

1

3

5

7

4

6

CC CE CGCD CF

1

VIDEO out section(Mother C.B.A. 1/4)VO SECTION: (1/4), AOU


35/48

2

1

3

5

7

4

6

CAUTION: For conter's recommended continued protectionreduce the risk of ele

ried out (exposed paance is returned to th

The DC voltage is ano signal input. Thements used or on the

CM CN CPCO CQ

1

AUDIO out1 section(Mother C.B.A. 2/4)VO SECTION: (1/4), AOUT1 S


36/48

2

1

3

5

7

4

6

CAUTIONer's recomcontinuedreduce theried out (e

ance is re

The DC vno signal ments use

CW CY DACX CZ

1

AUDIO out2 section(Mother C.B.A. 3/4)

VO SECT


37/48

2

3

5

7

4

6

CAUTION: For continued safety, replace safety critical components only with manufactur-er's recommended parts (refer to parts list). indicates safety critical components. Forcontinued protection against risk of fire, replace only with same type and rating fuse(s). Toreduce the risk of electric shock, leakage-current or resistance measurements shall be car-ried out (exposed parts are acceptably insulated from the supply circuit) before the appli-ance is returned to the customer.

The DC voltage is an actual reading measured with a high impedance type voltmeter withno signal input. The measurement value may vary depending on the measuring instru-ments used or on the product.

DG DH DJDI DK

1

Operation section(Mother C.B.A. 4/4) VO SECT


38/48

2

3

5

7

4

6

CAUTION: For continued safety, replace safety critical components only with manufactur-er's recommended parts (refer to parts list). indicates safety critical components. Forcontinued protection against risk of fire, replace only with same type and rating fuse(s). Toreduce the risk of electric shock, leakage-current or resistance measurements shall be car-ried out (exposed parts are acceptably insulated from the supply circuit) before the appli-ance is returned to the customer.

The DC voltage is an actual reading measured with a high impedance type voltmeter withno signal input. The measurement value may vary depending on the measuring instru-ments used or on the product.

2357 46


39/48

Y22-83

30-10

DV-403

tomer.

TheDC

voltageisanactualreadingmeasured

withahigh

impedancetype

voltmeterwith

no

signalinput.The

mea-

suremen

tvalue

mayvarydepending

on

the

measuring

instrumentsusedorontheproduct.

A B

DV-403EXPLODED VIEW (MECHANISM)


40/48

Parts with exploded numbers larger than 700 are not supplied.

1

2

3

54

C D

DV-403EXPLODED VIEW (MECHANISM)


41/48

Parts with exploded numbers larger than 700 are not supplied.

1

2

3

55

E GF

56


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D6411

S6411

S6406

JK3532

DL6001

P1001

AC IN

OPEN/CLOSE

VIR.SURR.

STANDBY

POWER

ON/STANDBY

S-VIDEO

VIDEOOUTPUT

COMPONENTVIDEO OUTPUT

JK3531

S6407S6404 S6405

S6401 D6401

S6402

S6403

B2

B2

B3B3

B2

B1x2

B1x2

B1B2

B3B4

B5B6

B7

B8B9

B9745

703

706

705

711

731

733

B11

B5

B5

B9

B9

B6

B6

B7x2

B8x2

B8x2

B5x2

B5x2

B5x2

B4x4

601

644

643

609

619

613

618

612

632

704

602x4

628

640

641

642

632

608

607

6121

2

Partsw

ithexplodednumberslargert

han700arenotsupplied.

New Parts

Parts without Parts No. are not supplied.Les articles non mentionnes dans le Parts No. ne sont pas fournis.Teile ohne Parts No werden nicht geliefert

New Parts

Parts without Parts No. are not supplied.Les articles non mentionnes dans le Parts No. ne sont pas fournis.Teile ohne Parts No werden nicht geliefert

2


43/48

57

Ref. No Add-ress

NewParts

Parts No. Description

601 1E A01-3785-08 TOP COVER VGM17602 2F J02-1468-08 LEG VYK550607 1F J30-1420-08 SPACER L VMD38608 2G J30-1421-08 SPACER R VMD38

609 2E

A29-1120-08 TRAY TOP VFY269612 2F,1G E35-2563-08 FLAT CABLE VWJ06613 2E A60-1908-08 FRONT PANEL VYP775618 2E J19-6058-08 HOLDER P VGL08619 2E J19-6133-08 HOLDER S VGL086628 1F J26- 0122-08 MODULE CBA

632 2E,1F E35-2707-08 FLAT CABLE VWJ05640 1E A09-1193-08 BATTERY COVER TR1122641 1E A70-1444-08 REMOTE CONTROLVEQ23642 1E B19-1615-08 DIGITAL CORD VJA103643 1E E30-2973-08 AC CORD RJA006

644 1E E30-2938-08 A/V CORD VJA106B1 N09-5149-08 SCREW VHD10B2 N09-5150-08 SCREW VHD06B3 N09-5150-08 SCREW VHD06B4 N09-5153-08 SCREW XTV3+8

B5 N09-5157-08 SCREW XTBS2B6 N09-5154-08 SCREW XYE3+

B7 N09-5189-08 SCREW XYE3+B8 N09-5156-08 SCREW XYE3+B9 N09-5236-08 SCREW XYE3+

- B60 -4734-08 OPERATING INST VQT87- H09-0133-08 ACCESSORY CASE VPK189- H10-7720-08 CUSHION L VPN538- H10-7721-08 CUSHION R VPN53- H25-1664-08 POLYETHYLENE BAG,VPF0

- H50-3774-08 PACKING CASE VPG0E

Teile ohne Parts No. werden nicht geliefert.

L :Scandinavia K:USA P :Canada R:Mexico C :ChinaY :PX(Far East,Haw aii) T :England E :Europe G :Germany V:China(ShangY :AAFES(Europe) X:Australia Q:Russia H:Korea M :O th e r A re a

DV-403

Ref. No Add-ress

NewParts

Parts No. Description Desti-nationRe-

marks

41 2B A11-1171-08 INTERMEDIATE CHASSIS,VMD327042 1A J99-0819-08 TRAY VMD326543 2A D13-1978-08 PULLEY GEAR VDG130844 2A D13-1979-08 DECLERATION GEAR,VDG1309

45 2A D13-1980-08 DRIVER GEAR VDG131046 2B A11-1172-08 VERTICAL CAM VDK015647 2A D16-0722-08 BELT VDV037349 3B A10-3504-08 LOADING BASE VMD326650 1A A11-1192- 08 CLAMPER BASE VMA0E55-251 1A T99-0644-08 MAGENT RHM245ZA

53 1A J11-0863-08 CLAMPER VMD388454 1A N19-1512-08 CLAMPER WEIGHTVMA0E5455 3A T42-0964-08 LOADING MOTOR UNIT,VEM066456 3B S64-0047-08 DOUBLE SWITCH VSH017061 2C E35-2708-08 SPINDLE FFC VWJ1388

62 1C T42-0989-08 SPINDLE MOTOR BML3E4CRU63 2D T42-0990-08 STEPPING MOTOR VEM072064 2D G01-4184-08 TILT SPRING VMB327865 3D G02-1696-08 SUB-SHAFT TILT SP, VMC148766 2D G02-1718-08 SPRING HOLDER1 VMC1606

67 2D G02-1719-08 SPRING HOLDER2 VMC160769 2C,2D J02-1469-08 FLOATING RUBBER,VMG1166

70 3C A11-1193-08 TRVERSE CHASSIS,VMK050271 1D J90-0872-08 GUIDE SHAFT1 VMS647172 1D J90-0873-08 GUIDE SHAFT2 VMS6472

73 1D J91-0504-08 OPTICAL PICKUP VED0402-174 1D G02-1699-08 SUB-SHAFT PRELOAD SP,VMC149175 1D G02-1700-08 SCREW NUT VMC149076 1D J21-6791-08 NUT VMD3260B11 N09-5158-08 SCREW XTV3+10G

B41 N09-5159-08 SCREW VHD1223B42 N09-3456-08 SCREW XQNQC17+3B43 N09-5158-08 SCREW XTV3+10GB44 N09-5237-08 SCREW VHD1330B45 N09-5158-08 SCREW XTV3+10G

B61 N09-5162-08 SCREW VHD1224B62 N09-5238-08 SCREW VHD1358B63 N09-3462-08 SCREW VHD1057B64 N09-3456-08 SCREW XQNQC17+3B65 N09-5164-08 SCREW XXE26C6FN


L :Scandinavia K:USA P :Canada R:Mexico C :China I :MalaysiaY :PX(Far East,Hawaii) T :England E :Europe G :Germany V:China(Shanghai)Y :AAFES(Europe) X:Australia Q:Russia H:Korea M :O the r A r ea s i n di cate s safe t y c ri t i ca l co mp o ne nts .

MECHANISM PARTS


44/48


45/48

DV-403PARTS LIST

New Parts

Parts without Parts No. are not supplied.

5


46/48

60

Ref. NoNew

PartsParts No.

R6301 RK73GB1J103JR6302, 03 RK73GB1J472JR6502 RK73GB1J221JR6503, 04 RK73GB1J103J

R7001 RK73GB1J102JR7002 RK73GB1J473JRA2001 R90-1307-08RA2501 R90-0997-08RA3008 R90-0997-08

RA3009,10 R90-1310-08RA3011 R90-0996-08RA5201 R90-1311-08RA6201 R90-0997-08RA6202-04 R90-0996-08

RA6205 R90-0995-08RA6206 R90-0996-08RA7001-03 R90-0995-08W701-11 RK73FB2A000JW713-16 RK73FB2A000J

W3221 RK73GB1J000J

S6401- 07 S70-0084-08S6411 S70-0084-08

D1011 S1WBA80D1031 VSD0002D1041 AU01ZD1051,52 1SS254D1053 MA4036M

D1111 21DQ04D1121 21DQ04D1126 11ES1D1131 11EQS06D1132 MA7150B

D1141 11EQS06D1151,52 11EQS06D1161 AU01ZD1162 MA4030D1171 AK04

D3091 MA111

D4596 MA3047MD6014 LN28RCPLD6251 MA111D6301 MA728

D6402 MA4051-MDL6001 VSL0537DZ1001 VSQ1003IC1101 UPC1093JIC1125 PQ07RX11

IC1151 SI-3090FLF11IC2001 MN67706EAIC2501 AN8480NSBIC2511 BA5983FMIC2591 BA6956AN

IC3001 MN677532JAIC3002 PQ018EZ01ZPIC3061 MNX7160BT1IC3081 TC4W66FU

IC3091 PQ1R33

IC3511 ML6427IC4201 PCM1746EIC4321 NJM4580MIC4471 NJM4558MIC4781 GP1FA550TZ

IC4902 UPC78L08JIC4911 UPC79L08JIC5201 AN8707FHIC6001 MN101C35DCCIC6002 PST9327UR

IC6003 PNA4611M02VTIC6004,05 TC7ST08FIC6201 MN102H55GFBIC6251 PQ1R33IC6301 PST596JNR

IC6302 VUB8011C468IC6303 AT25020NS127IC6501 BU2285FV

Les articles non mentionnes dans le Parts No. ne sont pas fournis.


L :Scandinavia K:USA P :Canada R:Mexico C :China I :MalaysiaY :PX(Far East,Hawaii) T :England E :Europe G :Germany V:China(Shanghai)Y :AAFES(Europe) X:Australia Q:Russia H:Korea M :Other Areas indicates safety crit i cal components .

Desti-nation

Ref. NoNew

PartsParts No.

IC6551 TK71533SCLIC7001 MN103S13BGA

PR1161 F09-0147-08

Q1021 2SC4662LF654Q1051 T95-0170-08Q1052 2SD1996-SQ1061 2SD1996-S

Q1062 2SC3311A-RQ1063 2SD1996-SQ1115 2SJ525Q3081-84 2SB1218AQ3501 2SD601A

Q4501 2SD1328Q4511 2SD1328Q4521 2SD1328Q4531 2SD1328Q5201 2SB1115-T

Q6009 2SD1996-SQR1115 UN4213QR2001 UN5213QR3521 UN2212

QR4521 UN2111QR4593 UN2211QR4594 UN2111QR4596 UN2111QR5201 UN5212QR5231 UN2121

QR6001 DTA123JKQR6003 2SD601AQR6009 DTA123JKQR6011 DTA123JKQR6301 UN5212

D1001 ENC471D5ATUBD1002 ENC221D5ATRB

Desti-nation

Ref. NoNewParts

Parts No. Desti-nation

5

DV-403PARTS DESCRIPTIONS


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kenwood dv-403 dvd-cd player sm

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