kdhi conveyor system
TRANSCRIPT
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Serial No.:KCMO2013.4.10
I N D U S T R I A L C H A N N E L
Belt Conveyor Pipe Belt Conveyor
I N D U S T R I A L C H A N N E L
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Contents
1. Background 1
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2.Products
3 Typical Projects
1.1 About Us
1.2 Location
1.3 Social Responsibility
1.4 KDHI Capacity
1.5 Strong R&D Capacity
1.6 Management System
1.7 Honors
1.8 Workshop Photos
1.9 Global Market
2.1 Main Products
2.2 Production Equipment
2.3 Main Quality Control Equipments
3.1 Vale Project
3.2 UAE Project
3.3 Mongolia OT Project
3.4 Pakistan Project
3.5 Project in China
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I N D U S T R I A L C H A N N E L
Channel for Quality
Shanghai Keda Heavy Industry Group Co., Ltd.
(KDHI) is China's leading designer and manufacturerof belt conveyors & bulk handling systems.
Established in 1993
Registered Capital: 100 Million RMB (US$15 Million)
Employees: 516 including 86 strong R&D facility
1.2 Factory Location
FavorSea Industrial Channel Limited is privilegedto represent KDHI as its' global marketing partner; itfulfils a similar role for other leading innovators from
China's OEM mining and engineering sector. The OEMproduct portfolio and range of services covers mining,
mineral processing plant design and contracting, technologysolutions, EPC contracting, capital mining machinery &equipment, technical and after-sales support as well asfast-track JIT delivery of spares & consumables.
1 Background
1.1 About Us
To date, KDHI has provided donations to build two HopeSchools in poor remote areas.
YingPing Hope School
JunHao Hope School
2008 Anhui Dabie Mountain (Designated Poor Area)
2011@ Sichuan Guangan (Hometown of Mr Deng)
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Major component items produced in 2011: 330,000 sets of
rollers and 2,800 sets of pulleys.
Factory Production Area: 145,500 m (additional 62,000m will be brought into operation in 2013)
Administration/R & D Facility Area: 101,000 m (additional
43,000 m will be brought into operation in 2013)
KDHI is ranked No 1. Chinese conveyor manufacturer
according to per capita production.
KDHI Location Benefits
KDHI has an 86 strong R&D, comprised of Nationally
recognised leading experts in the belt-conveyor and
1.5 Strong R&D Capacity
To date KDHI has obtained 95 belt conveyor patents.
Drive Pulley with Rubber Lagging
(Split Bearing Housing)
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QC System
1.6 Management System
ISO9001:2008 Quality Control
Split Bearing Housing
(With Expansion Ring)
Transition Idler
(Rapid Replacement)
Typical Head Frame
Transition Idler
(Adjustable angle)
Typical Arrangement of Intermediate Frame
and Return Idler (Large Belt Width)
EHS System
ISO9001:2008 Quality Control
Experienced Project Management
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Contract Credit AAA Grade
Employees Most Satisfactory Enterprise
Certification of Contract Credit Grade
1.7 Honors
High Technical Enterprise Certificate
Vice director company of China Heavy Machinery Industry
Association (CHMIA)
China Contract Credit Certificate
National Model Worker of China
Shanghai Famous Mark (KDHI)
And other more than 200 various honors
By now, KDHI has got more than 200 honors. Each
honor is created by hard work, honesty and
responsibility, which is also the motto of each
member of KDHI.
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Work Shop Area 1#
1.8 Workshop Photos
Work Shop Area 2#
Assembly WorkshopMetal Working Workshop
Ware House
Idler Workshop
Office BuildingPulley Workshop
Construction Workshop Painting Workshop
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Work Shop Area 3# (2013)
KDHI will move current pulley and idler equipments into 3# workshop and purchase further automatic equipments for
pulley and idler.
KDHI will move all manufactories for domestic market into 4# workshop. Shanghai Factory will mainly focus on the
global market.
Work Shop Area 4# (Joint Venture in Shanxi 2012)
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No. Customer CountryBelt Width
(mm)Length(m) Year
1 Saint Paul Sugar plant Brazil 1400 3850 2005
2 Coal Mine Canada 1200 3850 20063 Ore Terminal Australia 800 1350 2006
4 Quarry Russia 5001200 3560 2007
5 Fatima Fertilizer Plant Pakistan 650800 4162 2008
6 Quarry Russia 1200 1376 2008
7Tanjung Jati B UnitPower Plant (CHEC)
Indonesia 12001600 2560 2009
8Castle Peak PowerStation (XIZIHIC)
Hongkong 800 6270 2009
9 Fujairah Port (MCC) UAE 1600 4626 2009
10 Komatsu Ltd. Japan 800 4261 2009
1.9 Global Market
Vale S/A
Metso (China)
TAKRAF (China)
Shenhua Group
Zhenhua Group
Bao Steel Group
Zoomlion Group
Indonesia
Pakistan
Japan etc.
11 Vale CLN Project Brazil 18002200 4414 2010
12 TISCO Steel Vietnam 6501200 2793 2010
13 Komatsu (China) Ltd. Japan 800 90 2010
14 Belt Conveyor Ltd. Russia Pulley 14 sets 2011
15 Vale APOLO Project Brazil 12002000 3105 2011
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Project B (mm) V (m/s) L (m)Capacity(t/
h)Belt Typical Point
ShenDongMine 1400 3.5 3000 3000 1800S Long Distance
Shendong Mine 1400 4 3000 3000 ST2000 Long Distance
Shendong Mine 1400 4 6000 3000 PVC1800S Long Distance
Shendong Mine 1600 4 6000 4000 PVC1800SLong Distance
and Wide
JinfengShuanggouMine 1600 4.5 6832 3500 ST2500Long
UndergroundDistance
Buertai Mine 2200 4.7 620 7000 ST3500Long Distance
and Large Flow
Qipanjing Mine 1400 4.2 1426 1100 ST3500 Max. Angle
Xishan Guandi Mine 1200 3.5 5406 1200 ST3500 High Lifting
Jincheng Mine 1600 5.6 1580 2500 ST5000 High Lifting
NingmeiMine 1600 4.5 2700 2500 ST4500 High Lifting
Yinchuan Yuhua Mine 1400 4 1110 1200 ST4000 Max. Angle
Yitai Shuancigou Mine 1800 4.8 1080 4200 ST5400 High Lifting
Fuxin Haizhou Mine 1200 2.5 835 450 ST5000 High Lifting
Qipanjin Mine 1400 4.2 1426 1100 ST3500 Max. Angle
HuangLingNo2# Mine 1600 4.8 2854 4200 ST3500 Large Flow
Long
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2Products2.1 Main Products
Belt Conveyor
Moveable Belt Conveyor Screw Belt Conveyor
Pipe Belt Conveyor
Heavy Duty Pulley Pulley Set
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Conveyor Steelpiece
Automatic Idler Assembly Line Automatic Idler Painting Line
Steel Works
Automatic Bearing House
Presser
Automatic Welding
Machine
2.2 Production Equipments
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Automatic Bearing
and Sealing Presser
Automatic PulleyWelding Machine
Automatic Pulley HubWelding Machine
Automatic Test Machine Roller Runout
Rotation Resistance Axial Displacement
DC Drilling Machine Automatic Pipe Bender
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2500 Vertical Lathe
C6031 3000 Face
Lathe
Vertical Boring & Milling
Machine
Automatic Welding
Machine of Pulley Circle
Multi-head NC Cutting MachineCNC Planer Type
Milling Machine
Channel for Quality
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UT Test of Pulley
3 Typical Projects
3.1 Vale Project
UT Test of Pulley Welding
- Pulley longitudinal welding and round welding are submerged arc weld (SAW)
- After welding, cylindricity check and shaping is adopted to ensure average pulley shell thickness
- UT test is adopted before pulley heat treatment and stress relieving- Dynamic and static balance analysis are adopted after pulley lagging
- The roller shaft is precision ground to ensure accurate alignment.
- The last equipment of roller assembly line is testing machine (test ratio is 5%) for below items, the records are issued
to ensure manufacturing quality stability online.
Radial runout
Rotation resistance
Axial displacement
Raw material traceabilityWelding (20 KDHI welders are qualified
with AWS certification)
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During manufacturing, KDHI applied pre-assembly for main frame of
steel structure to ensure assembly accuracy.
KDHI has partnership with USA ceramic lining supplier Flexco, and
during the procedures of pulley lining, KDHI had Flexco experts at site
lining operation.
KDHI makes ITP for each project and strictly follows. During Vale
project, KDHIs quality control management was admired by
supervision team of SGS.
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Considering the extra long sea transportation distance between China
and Brazil, KDHI chose the package without cost consideration.
Packing Arrangement
Pulley Dynamic Balance Test Data Book Check
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C f Q y
Shanghai Port Storage
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Shipping Protection
Packing Arrangement
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f Q y
KDHI Brazilian Inland Transportation Alignment
Site Erection
Ship Unloading
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Site Erection
Site Erection
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Site Supervision Service
Site Erection
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Operation Site and KDHI Site Supervision Engineer
Operation Site
3.2 UAE Project
3.3 Mongolia OT Project
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Length=20km (42 sets)B1000-B1600
L th 4k (8 t )
Operation Site
3.4 Pakistan Project
3.5 Project in China
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W http//www.FavorSea.com | E [email protected] 22
Waigaoqiao Power Plant (SHENERGY)Length=18km (42 sets)
B1200-B1800
Jiangsu Shagang Project Length=2.466km400
Fujian Kemen Terminal Length=5km (17 sets)B1800
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W http//www.FavorSea.com | E [email protected] 23
Nayong Power Station
Length=7.1km4002nd Longest pipe belt conveyor in Asia
Nayong Power Station
Length=7.1km4002nd Longest pipe belt conveyor in Asia
Nayong Power Station
Length=7.1km4002nd Longest pipe belt conveyor in Asia