1www.kaltenbach.com

If St

eel i

s You

r Dea

l!

KDE / KDM / KDL / KDXSDrilling Machinefor Structural Profile

4

The complete KALTENBACH program for pro�le and beam processing

5www.kaltenbach.com

44

Full steam ahead through the strongest beams: the �agship of KALTENBACH

drill machines is unimpressed by large dimensions. The completely new

developed series o�ers top technology in every detail. The plate magazine

with six tools in each of the three machining axes makes it extremely �exible.

Applications: medium to heavy steel fabrication and steel service center, bridge construction, power plant construction, etc.

KDL 1318, KDXL 2018

Powerful Drilling Machine for Heavy Steel Construction and Steel Service Centres

The Powerful One

Advantages at a glance� Capacity Range (w x h):

KDL 1318: 1.300 × 500 mm KDXL 2018: 2000 × 700 mm

� Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit

� Servo motors with a rotation up to 25000 rpm

� E�cient drilling up to 50 mm, centre marking and countersinking (standard) – thread cutting (optional)

� Use of HSS, carbide and solid carbide drills

� Three drill axes with a total of 18 tools and automatic tool-changing system with 6 tools per tool changer

� Contour Marking with 4 axes (optional)

� Combine with a Saw or a Coping—Robot for a close-coupled system

� Machine operation via modern PROFILINE steel-construction software package

45www.kaltenbach.com

Plat

epro

cess

ing

Cent

ers

Copi

ng/W

eldin

gRo

bots

Drill

ing

Mac

hine

sCi

rcul

ar S

awin

gM

achi

nes

Serv

ice

Auto

mat

ion

Pain

ting

Syst

ems

Shot

blas

tSy

stem

sPu

nch-

/She

arM

achi

nes

Band

Saw

ing

Mac

hine

s

Hydraulic Horizontal and Vertical Clamping Device• Horizontal clamping device with �xed and

movable clamping jaws and long-stroke clamping cylinder

• Vertical clamping device with four hold-down devices for clamping the material to the machine rollers

Tool Change Unit• Automatic tool change on all drilling

units for the most common tool sizes (magazine capacity 3 x 6)

• Tool change units comprised of rotary magazines mounted adjacent to the drilling axes and moveing with the drill carriage

KDL 1318KDXL 2018

Technical Data KDL 1318 KDXL 2018Machine dimension (L X W X H) mm 6.260x1.190x3.700 7.000x1.190x3.950

Feedrate mm/min 0-1.500 0-1.500

Rapid advance/ return movement mm/min 0-15.000 0-15.000

Machine Weight kg 11.000 12.500

Working range mm 1.300 x 500 2.000 x 700

working range Pro�le mm 1.300x500 2.000x700

Working range min. mm 60x10 60x10

Drilling unit vertical (Y-axis) Pieces 1 1

Drilling unit horizontal (Z- and W-axis) Pieces 2 2

Drill diameter mm 8-50 8-50

Number of tools per axis Pieces 6 6

Drive performance per axis kW 34,5 34,5

Spindle speed max. min-1 150-2.500 150-2.500

Tools Carbide/Solid Carbide/HSS Carbide/Solid Carbide/HSS

High Speed Contour Marking (Optional)• Application of reference boundaries for

welding add-on pieces• DSTV-Data import• Use of high-speed carbide tools• In addition to the three drill axis - marking

from the bottom (4th axis)

68

L O G I S T I C + P R O C E S S C O N T R O L

Huge potential for increasing e�ciency in steel machining

We know how: KALTENBACH Logistic + Process Control

Everything in Motion

Customerrequirements

• Plate processing• Profile processing • Tube processing

• Sawing• Drilling• Stamping

Planning Logistics

Production process

• CAD/CAM-Systems• Data processing

• Transport• Storage• Handling

69www.kaltenbach.com

L O G I S T I C + P R O C E S S C O N T R O LCi

rcul

ar S

awin

gM

achi

nes

Serv

ice

Auto

mat

ion

Pain

ting

Syst

sem

sSh

otbl

ast

Syst

ems

Punc

h-/S

hear

Mac

hine

sPl

atep

roce

ssin

g Ce

nter

sCo

ping

/Weld

ing

Robo

tsDr

illin

gM

achi

nes

Band

Saw

ing

Mac

hine

s

The automatic production control with LPC (Logistic Process Control) systems is already widespread in the manufacturing industry. Up to now in steel machining, however, only stand-alone solutions have been implemented in steel construction and the steel trade and these only automate individual machining steps. As one of the �rst suppliers to do so, KALTENBACH has now developed the KLPC (KALTENBACH Logistic Process Control) system which fully automates all machining steps – such as sawing, drilling, �ame-cutting, coping to shotblasting and painting – as well as the transport of the work piece between the respective machining processes, and visualises them in real time.

Via the DSTV interface, the KLPC system can adopt CAD/CAM data directly from higher-level ERP systems. At the same time, it visualises and reports the processing status of each job in real time back to the ERP system. The production manager thus gains for the �rst time a complete overview of the current processes in the machining and thus optimises existing machine capacities and the utilisation of production.

With the KLPC system, KALTENBACH is heralding a new era in steel machining. On the one hand, it o�ers huge potential for increasing e�ciency with the automation and optimisation of processes.

On the other, it creates the prerequisites in the �rst place for capturing the entire machining process, visualising it and thus gaining a detailed overview of it. Every company that uses KLPC can thus draw up more comprehensive and detailed plans and generate a clear competitive advantage with this.

How the right material and

associated information reaches the right

location at the right time and how, when

and where the current process data gets

reported back?

Key issues

• Shearing• Coping• Shot Blasting

• Painting• Measuring• Transport

Production process

Logistics Construction site

• Transport• Storage• Handling

• Fastening• Mounting• Handling

Keep it Flowing !

72

Advantages at a glance� Highest accuracy and productivity

� All from one source – for highest production reliability

� Modular and future-proof system

� A variety of automation levels from semi to full automation for complete processing lines

� Heavy and robust design

There’s no production without transport equipment. Sturdy roller conveyor

systems and cross transport systems guarantee an e�cient �ow of

materials in plate and steel processing. An extensive range of measuring

equipment generates full �exibility and required dimensional accuracy.

Cross Transport by Means of Drag Chains• Material stock in heavy-duty steel

construction• Sliding rails of synthetic material

(polyamide) for low-noise material cross transport

• Drag chains with transport claws• Drive system with continuously-variable

frequency-controlled gear motor

Cross Transport by Means of Lift-and-Carry System• Hydraulic liftable and lowerable lifting

beams running in both directions

• Drive system with continuously-variable frequency-controlled gear motor

Conveyor Roller System• Modular Expandable

• Executed in welded construction with maintenance-free, ball-bearing conveyor rollers of solid material

• Roller-conveyor drive on the feed and removal sides with frequency-controlled gear motor

Fully automatic Plate Processing centre• Automatic part removal and sorting

• Flexible programmed sorting location

• The size of the sorting range can be customised

Transport & Measuring

Efficient Flow of Materials is the Basis for Ultimate Productivity

73www.kaltenbach.com

Circ

ular

Saw

ing

Mac

hine

sSe

rvic

eAu

tom

atio

nPa

intin

gSy

stse

ms

Shot

blas

tSy

stem

sPu

nch-

/She

arM

achi

nes

Plat

epro

cess

ing

Cent

ers

Copi

ng/W

eldin

gRo

bots

Drill

ing

Mac

hine

sBa

nd S

awin

gM

achi

nes

T13-Silencer• Contributes to enhanced occupational

safety and the protection of personnel and the environment

• Low-Noise Material Cross Transport

• Fully-automatic control

Marking System • Fast marking process for applying letters

and numerals

• Up to 22 characters without material movement

• Can be integrated into fully-automated handling processes

• Imprint still clearly visible after galvani-zing or painting

Contour Marking• Application of reference boundaries for

welding add-on pieces

• DSTV-Data import

• Use of high-speed carbide tools

• In addition to the three drill axis - marking from the bottom (4th axis)

Pusher Measuring System • Positioning drive through servo motor

with absolute rotary encoder

• Automatic NC positioning via machine software

• Hydraulic height adjustment for measu-ring various pro�le cross-sections

Length Stop Measuring System• Positioning drive through servo motor

with absolute rotary encoder

• Automatic NC positioning via machine software

• Rapid pivoting of the squaring arm

Autosorter• Process-assured full automation of the

feed side in pro�le handling

• Variable sorting positions possible

• For parts with mitre or straight cut from a length of 50 mm and up to a width of 1000 mm

74

KALTENBACH sets new standards in the area of customer service: Remote

maintenance of all equipment ensures the fastest possible repair in case of

malfunction, and therefore the highest possible equipment availability.

Our specialists can be reached via a service hotline that o�ers professional

support worldwide. A dense network of national and international service

partners in over 40 countries ensures the presence at short notice of a skilled

expert when needed. Our parts service ensures that users can get the

spare parts they need for their machines even after many years.

Advantages at a glance� Over 150 service technicians are available at more than 40 locations

worldwide

� 1st level support through the local service organization

� 2nd level support through the specialists at the service helpdesk

� INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training

� Breakdown prevention through maintenance contracts (preventative maintenance)

� Worldwide express delivery of necessary replacement parts and tools

“From practical experience – to be put to practical use!“

A Service Network that is there for You – Right from the Start!

The Originals

Service

Find your local Service Partner:

www.kaltenbach.com

Originale die passen!

75www.kaltenbach.com

Circ

ular

Saw

ing

Mac

hine

sSe

rvic

eAu

tom

atio

nPa

intin

gSy

stse

ms

Shot

blas

tSy

stem

sPu

nch-

/She

arM

achi

nes

Plat

epro

cess

ing

Cent

ers

Copi

ng/W

eldin

gRo

bots

Drill

ing

Mac

hine

sBa

nd S

awin

gM

achi

nes

Tools for Drilling Machines Saw Blades Saw Bands

Additives and Coolant

Original KALTENBACH-Tools: Assemble and produce

Tools

+49 7621 175-241spareparts@

kaltenbach.de

Original Spare Parts forKALTENBACH/Gietart Shotblasters

To ensure a smooth production process a shotblaster should be

maintained regularly. We would be pleased to help you with this!

We can o�er you the complete package, directly from the

manufacturer:

� original spare parts

� service

� maintenance

Sparepartsfor Shotblast

Systems+31 74 2 452 260

spareparts@ kaltenbach-sps.nl

� repair

� assembly

� consultancy

Order hereAll Information on our Homepage

Robotic Coping Machines

Band Sawing and Circular Sawing

MachinesDrilling

Machines

Measuring Systems

Shotblast system

Punching/Shearing Machines

Plate Processing CentersPainting

System

Transport Systems

Robot Welding System

Kaltenbach GmbH + Co. KG PP.O. Box 17 40 D-79507 Lörrach, Germany Blasiring 4 D-79539 Lörrach, Germany

Phone: +49 (0) 7621 / 175-0 Fax: +49 (0) 7621 / 175-477

info@kaltenbach.de www.kaltenbach.com