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INSTRUCTION NO. GF-102 AERCO INTERNATIONAL, Inca, Nohvale, New Jersey, 07647 USA Installation, Operation & Maintenance Instructions KC Series Gas Fired Boiler System Patent No. 4,U224 DnntoA •� I J C A

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Page 1: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,

INSTRUCTION

NO. GF-102

AERCO INTERNATIONAL, Inca, Northvale, New Jersey, 07647 USA

Installation, Operation & Maintenance Instructions

KC Series Gas Fired Boiler System

Patent No. 4,852,524

DnntoA •� I J C A

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OMM-0006_0A
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Page 2: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 3: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 4: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 5: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 6: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 7: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 8: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 9: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 10: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 11: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 12: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 13: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 14: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 15: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 16: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 17: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 18: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 19: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 20: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 21: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 22: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 23: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 24: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 25: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 26: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 27: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 28: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 29: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 30: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 31: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 32: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 33: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 34: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 35: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 36: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 37: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 38: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 39: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 40: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 41: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 42: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 43: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 44: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 45: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 46: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 47: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 48: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 49: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 50: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 51: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 52: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 53: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 54: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 55: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 56: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 57: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 58: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 59: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 60: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 61: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,
Page 62: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,

Standard Warranty: Gas-Fired Water Heater & Hydronlc Boiler Model Kc ... 1000, GWW, GWB, PWW, & PWB (Propane)

PRESSURE VESSEL: 10 YEARS NON-PRORATED

The shell shall carry an unconditional, non-prorated 1 O year guarantee from shipment against leakage due to thermal shock, mechanical defects or workmanship. The shell wlll not be covered for waterside corrosion

HEAT EXCHANGER TUBES/COMBUSTION CHAMBER: 5 YEARS

The heat exchanger/combustion chamber shall carry a 5 year prorated, limited warranty against any condensate corrosion, thermal stress failure, mechanical defects or workmanship. Operation of the boiler using contaminated air will void the warranty. The heat exchangers combustion chamber shall not be warrantied from failure due to scaling, l1m1ng, corrosion, or erosion due to water or installation conditions .. AERCO will repair, rebuild or exchange, at Jts optron the heat exchanger/combustion chamber accordsng to the following schedule:

Year 3 4 5

Discount From Then Prevalllng List P,lce 1000,{, 70%

40%»

CONTROL PANEL: 2 YEARS OR 26 MONTHS FROM SHIPMENT

AERCO labeled control panels are conditionally warranted against failure for (2) two years from start0

up or 26 months from shipment, whichever occurs first

OTHER COMPONENTS: 1 YEAR OR 18 MONTHS FROM SlllPMENT

All other components. with the exception of the igniter and flame detector. are conditionally guaranteed against any failure for 12 months from start·UP or 18 months from shipment. whichever 1irst occurs.

AERCO shall accept no responsibility ,f such Item has been improperly instaDed, operated. or maintained or ,f the buyer has permitted any unauthorized modif,cat1on, adjustment, and/or repairs to the item

The warranty as set forth on the back page of the Operations & Maintenance Manual is in lieu of and not in addition to any other express or implied warranties in any documents. or under any law. No salesman or other representative of AERCO has any authority to expand warranties beyond the face of the said warranty and purchaser shall not rely on any oral statement except as stated in the said warranty. Any modifications to this warranty must be done m writing by an Officer of AERCO. AERCO MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER EXPRESS OR IMPLIED WARRANTIES. AERCO disclaims all responsibility for any special, mc1dental or consequential damages. any c1aim relating to the product. must be filed with AERCO not later than 14 days after the event giving rise to such claim. Any claims relating to this product shall be limited to the sale price of the product at the time of sale. The sale of the product is specifically conditioned upon acceptance of these terms.

Rev .. 6/1/94 supercedes rev. 5/1 /93

W100.0

Page 63: KC Series Gas Fired Boiler System - AERCOaerco.com/sites/default/files/document/document/OMM-0006_0A_GF-1… · Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000,

Standard Warranty: Gas-Fired Water Heater & Hydronlc Boller Model KC-1000, GWW, GWB, PWW, & PWB (Propane)

CONDfflONS OF WARRANTY

Should an AERCO gas-tired (na.lUral gas or psopane anty) water heater or hydronlc boler tan for any of 1ha above reasons within tha spac1ftad time� from the date ot or1glnal shlpment(a). AERCO ahal at 11s option modify, repair or exchange the dafecllve Item. AERCO shall have 1ht option ot havtr'11he llem returned. FOB lla faclosy, or to make field replacemenls at the poh of lnstalatlon. In no event ahall AERCO be held llable for replacement labor charges or for freight or handingchllae&

AIRCO shall accept no reaponal,lly H such Item has been lrlprope_dy lnsla1lad. operated, or malltuled or H the buyer has parm1llacl any unauthmtled moclflcatlon. adJuatment. lldCI' n,pan to Ila 11111. 1he use of repJacemant pads not manufacturad or sold by AERCO wlll void Ifft wananiy,acp1111or1m1ted.

In Older to PIOCISS a wananty dalm a formal purchase Cider IUDber 18 requ1red prior to abfpmant ofq � 1lem. In addlon. the retumed Item IIIISl Include a Customer SalVlce Return (CSR) latiel. allaChed to the slQ,tng carton. which ldenlllles the hm's return address. regtster nsmber and facloly authorized CSR.rumber.

Wananty coverage for d componenla and � manDoned tn 181d � 11t not vaRdunlele flt water healer or hYdlon1o bolter la 8lallai1 up Ir/ a� C8lt1llad SST l8alvlca. Stmt.\lp and Tn:lublaahoollng) Technician. Also, AERCO. (Northvale, NJ) nust receive a ccv, of the alad-up ahaet to vaJldale Iha warrant)'e

1bts warranlY coverqe 18 ont, �· wlh1n the con11guoua United States. Al other aeoaraphlcal art11 cany a 8landaid warranty ol 18 months from dale of � or 12 months from atartup,whichever comes tnt. ..

I