karya makmur abadi palm oil mill filekarya makmur abadi palm oil mill progress report for the month...

Date 01-11-16

KARYA MAKMUR ABADI PALM OIL MILL

Progress Report

For the month ofSEPTEMBER 2016

KUALA LUMPUR KEPONG


.(ARVIN SANGGARIN)

Manager

(No. Syarikat: 15043-V)

PAGE 1

HIGHLIGHTSEstimated percentage of FFB pushed by shovelPercentage FFB pushed due to grading

PRODUCTION

RAINFALL RECORD (mm) Year 2016

Fin Year Oct Nov Dec Jan Feb Mar Apr May Jun Jul Aug SepLast FYThis FY 62.00 252.00 204.00 177.00 294.00 323.00 323.00 394.00 164.00 39.00 142.00 333.00

OTHER HIGHLIGHTS

DESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

ITEM

2.04

O.E.R %

K.E.R %

24.48

2.06

PROGRESS REPORT ON

(12TH MONTH OF FINANCIAL YEAR)FOR THE MONTH OF SEPTEMBER 2016


Todate Current Financial Year Same Period Last Year

Last Month TodateThis Month This Month

24.09

2.472.04

25.49

2.37

22.43 22.18

Oer ada kenaikan Sebanyak 0,25%

PAGE 2

1 PRODUCTION REPORT

1.1. FFB STATEMENT

1.1.1. FFB CONTRIBUTION

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

KLK Estates MT MT MT MT MT MT5535.720 60391.240 8797.000 87986.000 -37.07% -31.36%4118.390 30082.850 4593.000 41731.000 -10.33% -27.91%101.860 446.880 781.000 7100.000 -86.96% -93.71%

- -- -- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total 9,755.970 90,920.970 14,171.000 136,817.000 -31.16% -33.55%

Non-KLK Estates- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Estimate for Estimate +/- Estimate +/- EstimateThis Month Todate This Month Todate This Month Todate

Outsiders MT MT MT MT MT MT- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

KMA SELATANKMA TENGAHKMA UTARA

- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -

Sub Total - - - - - -

Grand Total 9,755.970 90,920.970 14,171.000 136,817.000 -31.16% -33.55%

Comment :

Total buah kurang dari estimate sebanyak 31,16 %Total buah proses bulan ini sebanyak 9755,970 mt.

PAGE 31.1.2. FFB COMPOSITION

Composition of crop from various years of planting are :-

MT % MT %2008 2,962.66 30.37 34,978.30 38.47 2009 4,850.56 49.72 45,127.62 49.63 2010 294.16 3.02 2,118.27 2.33 2011 - - - 2012 1,343.74 13.77 8,064.85 8.87 2013 304.85 3.12 631.93 0.70

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Total 9,755.97 100.00 90,920.97 100.00

Append below the classification of Palms According to Age :-Category Palm Age (years) TM % TD %

Immature 1st - 3rd 3% 1%Young 4th - 9th 97% 99%Prime 10th - 18th 0% 0%Old 19th and above 0% 0%Comments :FFB katagori young 97%.

This Month TodateYear of Planting

Remarks

1.1.3. FFB QUALITY

KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month MonthKMA SELATAN 0.64 0.90 4.90 5.50 0.00 0.00 1.00 0.80 4.48 0.10 0.00 0.00 0.00 0.00KMA TENGAH 0.56 0.20 4.52 4.90 0.00 0.00 1.10 0.80 2.36 0.70 0.00 0.00 0.00 0.00

0.60 0.55 4.71 5.20 0.00 0.00 1.05 0.80 3.42 0.40 0.00 0.00 0.00 0.00Total/Average 0.00 0.00

NON-KLK This Last This Last This Last This Last This Last This Last This Last This LastESTATES Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0.00 0.00

This Last This Last This Last This Last This Last This Last This Last This LastOUTSIDERS Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month Month

Total/Average 0.00 0.00

1.1.4. % FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

FFB INTAKE (MT) % %

Comments :

PAGE 4

No. of Grading % Black % Underripe % Long Stalk % Empty Bunch% Rotten % Pest Damaged% Overnight

WEIGHT (MT)LOADING RAMP

WEIGHT (MT)FFB GRADING

FFB black Ada kenaikan Sebanyak 0,05% FFB underipe ada penurunan sebanyak 0,49%

% Empty Bunch

No. of Grading % Black % Underripe

No. of Grading

% Rotten

% Overnight

% Empty Bunch

% Black % Underripe % Rotten % Long Stalk % Pest Damaged

% Overnight % Long Stalk % Pest Damaged

1.1.5. LOOSE FRUIT & TRASH CONTENT

This Last This Last This Last This LastNO ESTATES Month Month Month Month Month Month Month Month

123456789

101112

Average 0 0

NO Outsider Estate123456789

101112131415

Average 0 0

1.1.6. LOOSE FRUITS TO FFB RATIO

NO ESTATES1 KMA SELATAN2 KMA TENGGAH3456

Fruit in Load Loose Fruit (%) FFB %

PAGE 4.1

No. of Grading % Loose Trash Content in Trash Content in

This Month Last MonthTotal Tonnage

This Month Last Month% to FFB

78

AverageNO Outsider Estate

12345678

Average

1.1.7. STONES & TRASH IN FFB

NO ESTATES12345678

Comments :

-

% to FFBStones (kgs) per 100 tn FFB

-

- -

TrashTonnage (mt)

PAGE 5

1.2. PRODUCTION QUALITY

1.2.1. PRODUCTION OIL / DESPATCH OIL

X S.D. X S.D. X S.D. X S.D.

FFA %

Moisture (VM) %

Dirt %

Peroxide Value %

DOBI

ANALYSIS RESULT BY (KDC/TQCC)

TaikoSAMPLE Average StandardFFA 3.0 MaxVM 0.13 MaxDIRT 0.03 MaxPEROXIDE VALUE 0.60 MaxIODINE VALUE 50 - 54DOBI VALUE 3.0 MinCAROTENE 600 MinE233 (1% CORR.) 1.20 MaxE269 (1% CORR.) 0.20 MaxIRON 5.0 - 3.0PHOSPHORUS 8.0 - 5.0D.F. (Delta Y) 20.0 MinQUALITY RATING NIL

Comments :

Marketing

< 5.0

Specification

3.46 0.34 3.31 0.33

DESPATCH PRODUCTIONThis Month Last Month This Month Last Month

< 0.25

> 2.31

0.03

0.012 0.220

0.23

1st Week 2nd Week 3rd Week 4th Week

0.37

0.021

0.04

0.01 0.023

0.24

3.86 0.06

0.05

0.011

CPO Dispath Memenuhi Spesifikasi.

0.021

0.29

3.52 0.05

0.07

0.00

2.45 0.072.47 0.06

PAGE 61.2.2. PRODUCTION / DESPATCH KERNEL

MARKETINGX S.D. X S.D. X S.D. X S.D. SPECIFICATION

4.79 0.39 5.58 0.46 4.59 0.18 4.79 0.19 6%5.32 0.36 6.75 0.45 6.52 0.29 6.79 0.30 7%2.87 0.22 3.21 0.25 2.66 0.48 3.72 0.67

21.79 0.69 23.75 0.75 21.51 0.12 24.52 0.140.13 0.02 0.16 0.02 0.19 0.03 0.21 0.03

1.2.3. CPO DESPATCHBUYER MILL BUYER'S + / -

NET NET ON MILLWEIGHT WEIGHT NET WEIGHT

tn tn tn1- 2,231.840 2,229.380 -2.4602- 0.0003- 0.0004- 0.0005- 0.0006- 0.0007- 0.0008- 0.0009- 0.000

10- 0.000 2231.840 2229.380 -2.460

1.2.4. PK DESPATCHBUYER MILL

NETWEIGHT

tn1- 243.5302- 3- 4-5-6-7-

Total : 243.530

1.2.5. CXC REPORT

Comments :

THIS MONTH LAST MONTHTotal CPO tankers dispatched with active GPS (A)

Kernel memenuhi spesifikasi dispatch.

No. of loads with the weight shortage of 80kg and aboveTotal number of CPO tankers dispatched (A+B+C)

Total CPO tankers dispatched with non-active GPS (B)

0Total CPO tankers dispatched with no GPS installed (C)

0

PRODUCTIONLAST MONTH

DESPATCHTHIS MONTH LAST MONTH

MOISTURE %

THIS MONTH

DIRT %FFA %TOTAL BROKEN KERNEL %STONE CONTENT %

PAGE 6.1

LOADS FROM MONTH: September 2016

Ticket No Driver Vehicle Date Mill Buyer Loss (A) Buyer

Total 0.000 0.000 0.000* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

Weight Details (MT) Tanker with GPS

Charges to the

transporters (MT) *

EXTRACTED FROM CXC REPORTCPO Despatch Loads With Weight Shortage of 80kg and Above

Actual oil recovered (MT) at Mill

(B)

PAGE 6.2

No. Tanker number Date Time Action Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total 0.000

GPS VIOLATION REPORT FOR KARYA MAKMUR ABADI PALM OIL MILL ON September 2016On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

PAGE 71.3. COST OF PRODUCTION

(Basis : Cost per tonne CPO)

ThisMonth Todate Year ' s

September 2016 12 mths EstimateRM / tn RM / tn RM / tn

Indirect Cost 59.10 107.05 44.29

Depreciation 238.31 265.83 170.44

Manufacturing Cost 116.79 118.14 103.30

Ex-Mill Cost 414.20 491.01 318.03

Cooking Oil Cess

Palm Oil Stabilisation Cess

CPO (Sabah) Sales Tax

Despatch & Selling 83.89 123.03 95.13

TOTAL EXPENDITURE 498.09 614.05 413.16

A/c This Month Estimate

Code RM/ton CPO RM/ton CPO Diff. (%)IC 01 0.95IC 02 10.88 12.93 -18.8%IC 03 0.86 3.16 -266.8%IC 04 6.22 2.77 55.5%IC 10 2.60 2.15 17.5%IC 12 0.92 1.22 -31.8%

IC 14 1.58 1.25 20.5%IC 19 6.85 3.07 55.1%IC 20 18.07 4.68 74.1%IC 24 238.31 173.81 27.1%PK 41 1.07 2.09 -96.5%PK 42 8.34 6.90 17.3%PK 43 7.96 6.65 16.4%PK 45 11.10 36.40 -227.9%PK 48 4.47 4.37 2.1%PK 50 9.25 6.77 26.8%PK 52 0.03 2.68 -7689.1%PK 54 1.20 3.78 -214.3%

Comments :

By. Rekomendasi penyimpangan waktu kerja

By. UPS ICA 2000 VA

Comments

Kawat las NSN 312@3,2 mm

Running cost

labour wages

Bantuan persisam mengikuti kompetisi piala nusantara 2016

By. Internet dan telepon

labour overtime

Running cost

Under estimatedtunjangan staff & AssistantBy. Leave payKoreksi saldo BPJS TK

Indirect cost dan manufacturing cost tinggi karena ffb kurang 31% dari estimate.

2 unit empty bunch oil pump & setting tank pump

Provision of depreciationGaji dan overtime mandor

penggunaan chemical

By. Insentif polres kotim

PAGE 82 PROCESS PERFORMANCE

2.1. STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

Function X (min) S.D.Deaeration 2 01st. Peak (1,2 Bar / 17 psi) 13 01st. Peak exhaust 0.6 02nd. Peak (1,2 Bar / 17 psi) 4.2 02nd. Peak exhaust 0.6 03rd. Peak (1,2 Bar / 17 psi) 4 03rd. Peak exhaust 0.6 -4th. Peak (2,75 Bar / 40 psi) 8 -Holding Time 45 0Final exhaust 5.8 0Steaming cycle 83.80 0Door Open to Door Shut Time 114 0

X S.D. X S.D.USB after 1st Threshing (%) 0.76 0.20 0.82 0.21USB after 2nd Threshing (%) 0.00 0.25 0.07Threshing Efficiency (%) 99.24 11.59 99.75 11.65

STERILIZER CONDENSATE

This Month Last MonthX S.D. X S.D.

5.73 0.35 5.81 0.35

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

Last MonthThis Month

Steriliser condensate (Oil Content in Wet Basis)

USB 0,76% masih di dalam standart.

PAGE 9.02.2. DIGESTING & PRESSING STATION

2.2.1. DIGESTER TEMPERATURE OC

This Month Last Month DIGESTER X S.D. X S.D. Digester No. 1 86.50 1.60 82.67 1.53 Digester No. 2 84.72 0.52 84.52 0.52 Digester No. 3 81.25 1.38 81.00 1.37 Digester No. 4 87.00 3.15 85.96 3.11 Digester No. 5 Digester No. 6 Digester No. 7 Digester No. 8 Digester No. 9 Digester No. 10 Digester No. 11

2.2.2. PRESSING

Press Press Press Press Press Press Press Press Press Press Press AverageNo. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 No. 11

X 4.47 4.53 4.53 4.30 4.46S.D. 0.20 0.07 0.21 0.11 0.15

X 4.53 4.70 4.65 4.81 4.67S.D. 0.20 0.08 0.21 0.13 0.15

X 7.56 7.46 7.33 6.91 7.32S.D. 0.71 0.30 0.34 0.25 0.40

X 7.52 7.77 7.81 7.75 7.71S.D. 0.70 0.31 0.37 0.28 0.42

X 11.91 11.72 13.58 12.25 12.37S.D. 2.57 1.23 1.81 1.25 1.71

X 12.72 15.21 13.25 13.15 13.58S.D. 2.74 1.59 1.77 1.34 1.86

X 55.50 161.96 161.50 154.66 133.41S.D.

X 85.25 82.00 78.50 90.25 84.00S.D.

Comments :

OIL LOSS ON DRY BASIS (OLDB)

NUT BREAKAGE (%)

PRESS RUNNING HOURS

OLDB Press rata - rata 7,32%

This Month

Last Month

This Month

Last Month

OIL LOSS ON WET BASIS (OLWB)

This Month

Last Month

This Month

Last Month

OLWB Press rata - rata 4,46%

PAGE 9.12.2.3.

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

This Month

Last Month

XS.D.N

True Nut TrashTrue Mesocarp (ripe) True Mesocarp (unripe)

Oil in Mesocarp OLWB Normal Parthenocarp

Abnormal Partnenocarp

2.2.4. EFB PRESSING

Press Press Press Press SuperNo. 1 No. 2 No. 3 No. 4 Press 1

PRESS RUNNING This Month 164.83 91.13 108.56 HOURS Last Month 65.37 53.67 40.25 DOWN TIME This Month

Last Month

2.2.5. OIL RECOVERED

This Month F F A (%) DOBI

VM (%)OLWB (%)

Press Fibre (OLDB) Ratio EFB Liquor to FFB (%)

2.2.6. SPLITTER

RUNNING HOURSThis Month Last Month

No. 1 No. 2

Comments : FFA oil Recovery Sebesar 5,21

6.2

Last Month5.432.21866.0

5.21

85

PAGE 10

2.3. CLARIFICATION STATION

2.3.1. CLARIFICATION TANK

Tank 1 Tank 2 Tank 3 Tank 4 Tank 1 Tank 2 Tank 3 Tank 4X 92.26 94.18 90.52 90.75

S.D 0.95 0.98 0.93 0.94 % Oil in underflow X 7.86 6.82 7.56 7.92 (% OLWB) S.D 0.39 0.47 0.38 0.54

2.3.2. SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1 S2 S3 S4 C1 C2 C3 C4 C5 C6 C7 C8X 0.72 0.60 0.72 0.64 rata-rata 0.67

S.D 0.03 0.01 0.02 0.05X 0.96 0.98 0.96 0.98

S.D. 0.04 0.01 0.02 0.08T Mth X 137.71 144.88 138.86 135.53L Mth X 60.25 22.43 50.82 45.70T Mth X 1.90 1.70 1.90 1.90L Mth X 1.90 1.70 1.90 1.90T Mth XL Mth XT Mth XL Mth X

Comments :

% Oil loss on wet basis (x)

Operating Hours (hrs)

Nozzle size (mm)

This Month Last Month

Temperature OC

This MonthLast

Month

Separate Waste Basculator (mt)

Oil losses on Absolute Terms (Kg/tn FFB)

OLWB underflow CST 1 = 7,86 : CST 2 = 6,82%OLWB separator rata - rata 0,67%

PAGE 11

2.3.2. DECANTER (D)

Inlet

D1 D2 D1 D2 D1 D2X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.T Mth XL Mth X

Comments :

Oil % (x) Last Month

Solid Phase

VM % (x)

Operating Hours

NOS % (x)

Heavy Phase

Last MonthTemperature (oC)

Light Phase

This MonthLast

Month

This Month

This Month

This MonthLast

Month

PAGE 12

2.3.3. DILUTION RATE & ABSOLUTE OIL LOSS

X S.D. X S.DDILUTION RATE % 28.36 1.64 29.09 1.68Separator Waste to FFB ratio 60.00 0.00 60.00 0.00Decanter cake to FFB ratioAbsolute Oil loss in Separator/Centrifuge kg/mt FFB 4.14 5.57Absolute Oil loss in Decanter Cake kg/mt FFBTotal Oil loss kg/MT FFB 4.14 0.00 5.57 0.00

2.3.4. OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionAfter Deoiling tank (OLWB)After Cooling pond

Comments :



Dilution rata-rata 28,36%.OLWB After deoiling tank 0,71% masih dibawah setandart.

0.71 0.86

PAGE 13

2.3.5. PURIFIER & VACUUM DRYER

No: 1 No: 2 No: 1 No: 2 No: 3 No: 4 No: 5X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.3.6. VACUUM DRYER

X S.D X S.D X S.DThis Month 739.82 7.13 0.59 0.07 0.28 0.03 68.82Last Month 747.69 7.21 0.65 0.07 0.21 0.02 67.69This MonthLast Month 0.44This MonthLast Month

Comments :

VM. Removal

Eff.

No: 1

No: 2

No: 3

VM After Vacuum Dryer 0.28%.

VACUUM DRYER Vacuum (-cm Hg) VM % After DryerVM % Before Dryer

VM Rem. Eff

This MonthLast

Month

Dirt Rem. Eff

This MonthLast

Month

% Dirt

This MonthLast

Month

PURIFIER After PurifierBefore Purifier

% VM

This MonthLast

Month

2.4. NUT & KERNEL STATION PAGE 13.1

2.4.1. NUT SILO & KERNEL SILOS

DESCRIPTION No: 1 No: 2 No: 3 No: 4X

S.DX

S.D.X

S.DX

S.D.X

S.DX

S.D.

2.4.2. KERNEL SILO

1 2 3 4 5 1 2 3 4 5Top

Middle 68.00 69.00 70.00 76.00 74.00Bottom 70.00 73.00 75.00 78.00 77.00 76.00

% VM Fresh Kernel X 22.68 22.74 24.14 23.78 21.45 24.32S.D 1.04 0.99 0.48 1.09 0.93 0.48X 5.32 5.23 5.67 5.52 5.34 4.87

S.D 0.78 2.46 0.26 0.81 2.51 0.23% Drying Efficiency 72.35 73.10 71.30 rata2 = 72.25 76.79 75.10 79.98 rata-rata 77.29

Comments :

% VM Fresh Nut

This MonthLast

Month

% Dried Nut

This MonthLast

Month

% Dried Kernel

Temperature oC

This MonthLast

Month

Drying Efficiency 72,25%


% Drying Efficiency

2.4.3. NUT CRACKING EFFICIENCY PAGE 13.2

X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Nut (%)Broken Nut (%)Whole Kernel (%)Brokern Kernel (%)

X SD X SD X SD X SD X SD X SD X SD X SD X SD X SD X SDWhole Kernel (%) 6.65 1.02 7.34 1.08 9.32 0.23 9.21 1.32Broken Kernel (%) 12.12 1.32 13.85 1.21 16.42 0.32 18.42 2.17Uncracked Nut (%) 0.85 0.33 0.69 1.21 0.71 0.03 0.63 0.85Half cracked Nut (%) 1.85 0.50 1.32 0.36 1.31 0.25 1.29 0.54

X SD X SDRipple Mill No: 1 98.92 0.67 rata2 98.25Ripple Mill No: 2 97.01 0.52Ripple Mill No: 3 98.93 0.33Ripple Mill No: 4 98.14 1.46Ripple Mill No: 5Ripple Mill No: 6Ripple Mill No: 7Ripple Mill No: 8Ripple Mill No: 9Ripple Mill No: 10Ripple Mill No: 11

Comments :

Nut Composition before Cracker (INPUT)

No: 4 No: 5 No: 6 No: 7 No: 10R I P P L E M I L L

R I P P L E M I L L

No: 1 No: 2 No: 3 No: 8 No: 9 No: 11

Nut Cracking Eff.

Kernel Recovery Eff.

Nut Cracking eff Rata-Rata sebesar 98,25%

No: 6 No: 7 No: 10 No: 11No: 8 No: 9No: 2 No: 3 No: 4 No: 5Mixture Composition after Cracker

No: 1

PAGE 142.4.4. KERNEL LOSSES / COST

X SD X SD X SD X SD X SD X SD

0.92 0.06 1.20 0.10 0.96 0.07 0.92 0.08

1st Stage

2nd Stage 1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1st Stage

2nd Stage

1.00 0.07 0.80 0.07 0.92 0.06 0.89 0.08

Claybath 0.97 0.41 0.98 0.42

2.4.5. RUNNING COST

Comments :

Cyclone Fibre

LTDSHydrocyclone (PK in wet shell)

14.96 13.69 14.87

Line 2 Line 3

Todate

141.989

Cost / MT of PK (RM)

2151.011

Last MonthThis MonthLine 3Line 1

2982.05


Line 1 Line 2

1944.51 31979.62

Kernel Produced (mt)Total Kaolin or Calcium Carbonate Cost (RM)Other Cost e.g Sodium Silicate (RM)

199.388

Cost / MT of FFB (RM) 0.31 0.28 0.35

Cost per mt FFB Calcium Claybath sebesar 29 Sen/ MT FFB.

PAGE 152.5. BOILER / POWER HOUSE

2.5.1. BOILER HOUSE

Description This Month Last Month TodateBoiler Chemical Cost (Rupiah) Rp1,976.653 Rp1,546.980 Rp25,272.905 Cost / MT FFB (Rupiah) Rp203 Rp263 Rp311

2.5.2. POWER HOUSE

DescriptionThis Month Last Month This Month Last Month This Month Last Month This Month Last Month This Month Last Month

Turbines > ElliotNo. 1 (1700 KW) 169.00 110.55 200160.71 101356.61 1184.4 916.8No. 2 (0 KW)No. 3 (0 KW)No. 4 (0 KW)Diesel Gen Set > CumminsNo. 1 (250 KW) 380.0 98.6 34381.1 9275.2 10483.0 4591.0 90.5 94.1 3.28 2.02No. 2 (640 KW) 162.0 450.0 43645.2 60196.8 11925.0 20279.0 269.4 133.8 3.66 2.97No. 3 (640 KW)KwHr / mt FFB (Turbine + Genset)

2.5.3. TNB POWER SUPPLY

KwHr Rp KwHr Rp KwHr RpPalm Oil MillRubber FactoryEcomat PlantTotal 0.00 0.00 0.00 0.00 0.00 0.00

Comments :

Steam Consumption per KwHr (Turbine)

Operating Hours Total KwH Generated Kw KwHr / LitDiesel Consumption (Litres)

Chost chemical boiler adalah Rp 203 / mt FFB.

This Month Last Month Todate

PAGE 16

2.6. WATER TREATMENT PLANT

2.6.1. WATER CONSUMPTION

Description This Month Last Month This Month Last Month m3/mt FFBOwn 4175.00 2532.00 21% 20% 0.43Estate 4533.00 3257.00 23% 26% 0.46

Mill 10723.00 6872.00 55% 54% 1.10 FCTOTAL 19431.00 12661.00 1.00 1.00 1.99

2.6.2. WATER TREATMENT COST

This Month Last Month TodateChemical Cost (RM) 4687.06 5429.88 99359.91Cost /m3 water (cts / m3) 0.24 0.43 0.66Cost /mt FFB (cts / mt FFB) 0.48 0.78 1.09Water Consumption (m3 / mt FFB) 1.10 0.99 1.65

2.6.3. MONTHLY LICENCE COSTPUMPING RAW WATER FROM RIVER

This Month Last Month TodateTotal Volume of water (m3) consumed 19431.00 12661.00 149862.00Total Cost (RM) 4687.06 5429.88 99359.91

Comments :

Domestic

Water consumed%

Cost Water treatment plant adalah 48 sen / mt FFB

PAGE 17

2.7. General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1. Visitation

Date

2.7.2. Training

Date

2.7.3. Security

Date

2.7.4. OSH Matter

Date

2.7.5. RSPO Matter

Date

2.7.6. Amenities

Date

2.7.7. Water Supply

Date

2.7.8. EFB DISPOSAL

2.7.9. DECANTER CAKE DISPOSAL

Remarks

Remarks

Remarks

RemarksPerson

Balance c/f (mt)837.80 1,365.84

Remarks

Remarks

Balance b/f (mt) Production (mt) Collected (mt) Balance c/f (mt)

1,116.42 1,087.22 Balance b/f (mt)

Remarks

Production (mt) Collected (mt)

PAGE 17.1

2.8.0. Effluent Treatment

Date

2.8.1 Mill Downtime

Date Hours Date Hours

Total 0 0

2.8.2 Housekeeping / Beautification / Linesite / Compound

Date

2.8.3. Others

Date

Comments

Remarks

Remarks

Remarks

Details DetailsLine 1 Line 2

PAGE 17.2

2.8.4. Effluent Result For September 2016

abcdefgh

2.8.5 Trailing Report

Total Solids (mg / l)

TQCC ResultDOE LimitpHBOD (mg / l)COD (mg / l)

PAGE 183.0 MANPOWER

3.1. EMPLOYEES

INDO CHINESE INDIANS OTHERS TOTAL Executives 3 1 4 Subordinate Staff 4 4 PBT 0 KHT 63 63 KHL 3 3 TOTAL 73 0 1 0 74

3.2. SUBORDINATE STAFF LEAVE STATUS

Leave Leave Leave B/F from Earned Todate TakenYear '15 for Year '16 (A+B) This Bal

No. Position (Days)-A (Days)-B Total Month (A+B-C)1 Assistant 0 14 14 0 3 112 Assistant 5 14 19 0 10 93 Assistant 0 14 14 0 7 74 Cheif Clerk 2 12 14 3 6 85 Staff Elektrik 8 12 20 16 33 -136 Foremant 5 12 17 0 0 177 Supervisor 0 12 12 0 12 08910111213141516171819202122232425262728

Comments :

NAME

Syamsul BahriMoh. Samsul AbidinAgung Prastyo

Leave Taken Todate

(C)Liyu P. Utomo

PoniranJulius Petan

Ari Efendi

PAGE 18.13.3 EMPLOYEE (MILL WORKERS)

(A) CHECKROLL

(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -

(2) NON-INDONESIAN Sri Lanka - - - India - - - Indonesia 59 7 66 - 66 Bangladeshi - - - Thai - - - Filipino - - - Grand Total 59 7 66 - - - 66 Total Checkroll 59 7 66 - - - 66

(B) CONTRACT / TEMPORARY

(1) INDONESIAN Male Female Sub Total Male Female Sub Total Chinese - - - Indian - - - Others - - - Grand Total - - - - - - -

Employees Dependants (Resident)Total

Employees Dependants (Resident)Total

PAGE 19Appendix 1

Unit This Month Last Month Todate1.0 FFB

1.1.1 Weight of FFB processed MT 9,755.970 6,958.380 90,920.970 1.1.2 Estimate MT 14,171.000 14,170.000 136,817.000 1.1.3 Shift Hours Hrs -

2.0 OIL MANUFACTURE2.1.1 Weight of Oil Produced MT 2,188.411 1,543.119 25,361.012 2.1.2 Estimate MT 3,468.000 3,472.000 36,989.000 2.1.3 Oil Extraction Rate % 22.43 22.18 27.89 2.1.4 Estimate % 24.47 24.50 27.04 2.1.5 Press Running Hours Hrs. 533.66 336.00 4,350.880 2.1.6 Production Hours Hrs. 169.00 119.75 1,590.750 2.1.7 Downtime (Line 1) Hrs. - 2.1.8 Downtime (Line 2) Hrs. - 2.1.9 Press Capacity per unit MT / hr 18.28 20.710 20.900 2.2.0 F.F.B. Manufactured / Hours MT / hr 57.73 58.110 57.160 2.2.1 Oil Recovered / Hours MT / hr 12.949 12.886 136.299

3.0 KERNEL MANUFACTURE3.1.1 Weight of kernel Produced MT 199.388 141.989 2,152.611 3.1.2 Estimate MT 423.000 425.000 4,105.000 3.1.3 Kernel Extraction Rate % 2.04 2.04 2.37 ;3.1.4 Estimate % 2.98 3.00 3.00 3.1.5 Production Hours Hrs. 169.00 119.75 1,590.75 3.1.6 Kernel Recovered / Hr MT / hr 1.18 1.19 1.35

4.0 DESPATCH AND STOCK4.1.1 Oil Despatched MT 2,229.380 1,496.860 25131.5924.1.2 Oil in Stock MT 664.741 705.710 664.7414.1.3 Kernels Despatched MT 243.380 79.820 2342.724.1.4 Kernels in stock MT 116.260 160.252 276.512

- Packed / Bulk Silo MT 52.740 160.252 212.992- Kernel in Bag MT 63.52 63.520

Remarks :

PROGRESS REPORT FOR THE MONTHOF SEPTEMBER 2016

PAGE 20

MAJOR MAINTENANCE REPORT FOR THE MONTH OF SEPTEMBER 2016

(1) RECEPTION STATION / (2) LOADING PUMP / (3) STERILISER STATION(4) HOISTING / TIPPER AND THRESHING STATION

PAGE 21


(5) PRESS AND DIGESTER STATION / (6) EFB PRESSING STATION / (7) KERNEL PLANT STATION(8) CLARIFICATION STATION

PAGE 22


(9) RAW WATER HOUSE AND WATER TREATMENT PLANT STATION / (10) POWER STATION / (11) BOILER STATION(12) EFFLUENT STATION

PAGE 23


(13) MILL BUILDING UPKEEP / (14) VEHICLE / (15) WORKSHOP / (16) GENERAL

CoverPageHighlightsProductionReportFFBCompositionFFBQualityLF_TrashContentProductionQualityProdDesKernelCPODesGPSRepCOPProcPerfDigPressStationDigPressStation2EFBPressingClarificationStationDecanterDilutionPurifierNutKernelStationNutCrackingEffKernelLossesBoilerPowerHouseWaterTreatmentGeneralGeneral2General3ManPowerEmployeeAppendix1MajorMaintRep1MajorMaintRep2MajorMaintRep3MajorMaintRep4

Main

KKS Progress Report version 1.61 for September 2016

Please select your desire section by a mouse click

Section ASection B

Print

3

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Information for the Progress Report

Co NameKUALA LUMPUR KEPONG

Co Reg No.15043-VSetup

OC Code001

OC NameKARYA MAKMUR ABADI PALM OIL MILL

Co Start of Fin Mth10

Current Year2016Reset

Current Month9September

Current Month, YrSeptember 2016

Current Fin Mth #12th

Current Fin Mth12th

Current Fin Yr2016

Current Period2015/16

Asst/Manager NameARVIN SANGGARINTitleManager

Wt Shortage Limit80Kg

Exchange (RM1)3189Rp

By: Chan Kok LeongInstalled to:C:\Users\LAB354001\Desktop\eProgressRep\version 1.61

Sys last updated:29-Oct-2014Set:26-May-2016

Title ListYearMonthYesNo

Assistant20111No

Senior Assistant20122Yes

Acting Manager20133

Manager20144

Senior Manager20155

20166

20177

20188

20199

202010

202111

202212

Brief Instructions1. Change the Current Year / Month2. Click to get to desire Worksheet Page3. Enter the necessary data - Use Tab key to move to different fields4. Click Save icon to save your work5. Click Print to preview print out

Notes:1. Click Setup to change system defaults2. Click Reset for default zoom or A4 size

++ means click tab for more pages

11. Process Performance

1. Highlights

2. Production Report

4. FFB Quality

5. LF and Trash Content

6. Production Quality

7. Production and Despatch Kernel

8. CPO Despatch Loads with wt shortage

9. GPS Violation Report

10. Cost of Production

12. Digesting & Pressing Station ++

13. EFB Pressing

1. Clarification Station

2. Decanter

3. Dilution Rate & Absolute Oil Loss

4. Purifier & Vacuum Dryer

5. Nut & Kernel Station

6. Nut Cracking Efficiency

7. Kernel Losses / Cost

8. Boiler / Power House

9. Water Treatment Plant

10. General (Visitors/Security/Breakdown, etc.) ++

11. Man Power

12. Appendix 1

3. FFB Composition

13. Major Maintenance Report ++

CoverPage


Progress Report

For the month of

SEPTEMBER 2016

Date11/1/16KUALA LUMPUR KEPONG

(No. Syarikat: 15043-V)


.

(ARVIN SANGGARIN)

Manager

Highlights

PROGRESS REPORT ONPAGE 1


FOR THE MONTH OF SEPTEMBER 2016

(12TH MONTH OF FINANCIAL YEAR)

HIGHLIGHTS

Estimated percentage of FFB pushed by shovel

Percentage FFB pushed due to grading

PRODUCTION

Current Financial YearSame Period Last Year

This MonthLast MonthTodateThis MonthTodate

O.E.R %22.4322.1825.4924.4824.09

K.E.R %2.042.042.372.062.47

RAINFALL RECORD (mm)Year2016

Fin YearOctNovDecJanFebMarAprMayJunJulAugSep

Last FY

This FY62.00252.00204.00177.00294.00323.00323.00394.00164.0039.00142.00333.00

OTHER HIGHLIGHTS

ITEMDESCRIPTION OF PROBLEMS / ACHIEVEMENTS

Comments :

Oer ada kenaikan Sebanyak 0,25%

Main Menu

ProductionReport

PAGE 2

1PRODUCTION REPORT

1.1.FFB STATEMENT

1.1.1.FFB CONTRIBUTION

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

KLK EstatesMTMTMTMTMTMT

KMA SELATAN5535.72060391.2408797.00087986.000-37.07%-31.36%

KMA TENGAH4118.39030082.8504593.00041731.000-10.33%-27.91%

KMA UTARA101.860446.880781.0007100.000-86.96%-93.71%

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total9,755.97090,920.97014,171.000136,817.000-31.16%-33.55%

Non-KLK Estates

--

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Estimate forEstimate+/- Estimate+/- Estimate

This MonthTodateThis MonthTodateThis MonthTodate

OutsidersMTMTMTMTMTMT

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

--

Sub Total- 0- 0- 0- 0--

Grand Total9,755.97090,920.97014,171.000136,817.000-31.16%-33.55%

Comment :

Total buah proses bulan ini sebanyak 9755,970 mt.

Total buah kurang dari estimate sebanyak 31,16 %

Main Menu

FFBComposition

PAGE 3

1.1.2.FFB COMPOSITION

Composition of crop from various years of planting are :-

Year of PlantingThis MonthTodate

MT%MT%Palm Age1st-3rd4th-9th10th-18th19th&above

20082,962.6630.3734,978.3038.478304.859451.1200

20094,850.5649.7245,127.6249.637631.9390289.0400

2010294.163.022,118.272.336

2011- 0- 0- 05

20121,343.7413.778,064.858.874

2013304.853.12631.930.703

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

- 0- 00

Total9,755.97100.0090,920.97100.00

Append below the classification of Palms According to Age :-

CategoryPalm Age (years)TM %RemarksTD %

Immature1st - 3rd3%1%

Young4th - 9th97%99%

Prime10th - 18th0%0%

Old19th and above0%0%

Comments :

FFB katagori young 97%.

Main Menu

FFBQuality

PAGE 4

1.1.3.FFB QUALITY

No. of Grading% Black% Underripe% Overnight% Rotten% Long Stalk% Pest Damaged% Empty Bunch

KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

KMA SELATAN0.640.904.905.500.000.001.000.804.480.100.000.000.000.00

KMA TENGAH0.560.204.524.900.000.001.100.802.360.700.000.000.000.00

0.600.554.715.200.000.001.050.803.420.400.000.000.000.00

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0


NON-KLKThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

ESTATESMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0


ThisLastThisLastThisLastThisLastThisLastThisLastThisLastThisLast

OUTSIDERSMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonthMonth

Total/Average0.000.00- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0- 0

1.1.4.% FFB ON FLOOR AND IN LOADING RAMP FOR GRADING

LOADING RAMPFFB GRADING

FFB INTAKE (MT)WEIGHT (MT)%WEIGHT (MT)%

Comments :

FFB black Ada kenaikan Sebanyak 0,05%

FFB underipe ada penurunan sebanyak 0,49%

Main Menu

LF_TrashContent

PAGE 4.1

1.1.5.LOOSE FRUIT & TRASH CONTENT

No. of Grading% LooseTrash Content inTrash Content in

Fruit in LoadLoose Fruit (%)FFB %

ThisLastThisLastThisLastThisLast

NOESTATESMonthMonthMonthMonthMonthMonthMonthMonth

1

2

3

4

5

6

7

8

9

10

11

12

Average00- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Average00- 0- 0- 0- 0- 0- 0

1.1.6.LOOSE FRUITS TO FFB RATIO

Total Tonnage% to FFB

NOESTATESThis MonthLast MonthThis MonthLast Month

1KMA SELATAN- 0- 0

2KMA TENGGAH- 0- 0

3- 0- 0

4- 0- 0

5- 0- 0

6- 0- 0

7- 0- 0

8- 0- 0

Average- 0- 0- 0- 0- 0- 0

NOOutsider Estate

1- 0- 0

2- 0- 0

3- 0- 0

4- 0- 0

5- 0- 0

6- 0- 0

7- 0- 0

8- 0- 0

Average- 0- 0- 0- 0- 0- 0

1.1.7.STONES & TRASH IN FFB

Trash

NOESTATESStones (kgs) per 100 tn FFBTonnage (mt)% to FFB

1

2

3

4

5

6

7

8

Comments :

Main Menu

ProductionQuality

PAGE 5

1.2.PRODUCTION QUALITY

1.2.1.PRODUCTION OIL / DESPATCH OIL

PRODUCTIONDESPATCHMarketing

This MonthLast MonthThis MonthLast MonthSpecification

XS.D.XS.D.XS.D.XS.D.

3.460.343.310.333.520.053.860.06

FFA %< 5.0

0.370.040.240.030.290.070.230.05< 0.25

Moisture (VM) %

0.0210.010.0230.0120.0210.000.2200.011

Dirt %

Peroxide Value %

2.470.062.450.07

DOBI> 2.31

ANALYSIS RESULT BY (KDC/TQCC)

1st Week2nd Week3rd Week4th WeekTaiko

SAMPLEAverageStandard

FFA0.003.0 Max

VM0.000.13 Max

DIRT0.000.03 Max

PEROXIDE VALUE0.000.60 Max

IODINE VALUE0.0050 - 54

DOBI VALUE0.003.0 Min

CAROTENE0.00600 Min

E233 (1% CORR.)0.001.20 Max

E269 (1% CORR.)0.000.20 Max

IRON0.005.0 - 3.0

PHOSPHORUS0.008.0 - 5.0

D.F. (Delta Y)0.0020.0 Min

QUALITY RATING0.00NIL

Comments :

CPO Dispath Memenuhi Spesifikasi.

Main Menu

ProdDesKernel

PAGE 6

1.2.2.PRODUCTION / DESPATCH KERNEL

PRODUCTIONDESPATCH

THIS MONTHLAST MONTHTHIS MONTHLAST MONTHMARKETING

XS.D.XS.D.XS.D.XS.D.SPECIFICATION

MOISTURE %4.790.395.580.464.590.184.790.196%

DIRT %5.320.366.750.456.520.296.790.307%

FFA %2.870.223.210.252.660.483.720.67

TOTAL BROKEN KERNEL %21.790.6923.750.7521.510.1224.520.14

STONE CONTENT %0.130.020.160.020.190.030.210.03

1.2.3.CPO DESPATCH

BUYERMILLBUYER'S+ / -

NETNETON MILL

WEIGHTWEIGHTNET WEIGHT

tntntn

1-2,231.8402,229.380-2.460

2-0.000

3-0.000

4-0.000

5-0.000

6-0.000

7-0.000

8-0.000

9-0.000

10-0.000

2231.8402229.380-2.460

1.2.4.PK DESPATCH

BUYERMILL

NET

WEIGHT

tn

1-243.530

2-

3-

4-

5-

6-

7-

Total :243.530

1.2.5.CXC REPORT

THIS MONTHLAST MONTH

Total CPO tankers dispatched with active GPS (A)

Total CPO tankers dispatched with non-active GPS (B)

Total CPO tankers dispatched with no GPS installed (C)

Total number of CPO tankers dispatched (A+B+C)00

No. of loads with the weight shortage of 80kg and above

Comments :

Kernel memenuhi spesifikasi dispatch.

Main Menu

CPODes

PAGE 6.1

EXTRACTED FROM CXC REPORT

CPO Despatch Loads With Weight Shortage of 80kg and Above

LOADS FROM MONTH: September 2016

Weight Details (MT)Actual oil recovered (MT) at Mill (B)Charges to the transporters (MT) *Tanker with GPS

Ticket NoDriverVehicleDateMillBuyerLoss (A)Buyer

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

0.0000.000

Total0.0000.0000.000

* Chargeable to transporters when (A) - (B) is above 80kg. Quantity chargeable is net after minus the limit of 80kg.

Comments

Main Menu

GPSRep

PAGE 6.2

GPS VIOLATION REPORT FOR KARYA MAKMUR ABADI PALM OIL MILL ON September 2016

On Exit the Zone Grid of Authorized Route during CPO delivery to Buyers Only

No.Tanker numberDateTimeAction Taken / RemarksNett Weight diff. with buyers (+/-) (MT)

Total0.000

Main Menu

COP

PAGE 7For amount fields, please fill up this section in Rupiah.

1.3.COST OF PRODUCTIONExchange Rate (RM1)3189Rp

(Basis : Cost per tonne CPO)Exchange Rate (RM1) for Todate3252Rp

ThisThis

MonthTodateYear ' sMonthTodateYear ' s

September 201612 mthsEstimateSeptember 201612 mthsEstimate

RM / tnRM / tnRM / tnRp / tnRp / tnRp / tn

Indirect Cost59.10107.0544.29188,459.31348,115.77144,015.96

Depreciation238.31265.83170.44759,983.43864,463.22554,279.41

Manufacturing Cost116.79118.14103.30372,447.32384,194.81335,947.01

Ex-Mill Cost414.20491.01318.031,320,890.061,596,773.801,034,242.38

Cooking Oil Cess0.000.000.00

Palm Oil Stabilisation Cess0.000.000.00

CPO (Sabah) Sales Tax0.000.000.00

Despatch & Selling83.89123.0395.13267,524.66400,102.27309,348.62

TOTAL EXPENDITURE498.09614.05413.161,588,414.721,996,876.071,343,591.00

A/cThis MonthEstimateCommentsThis MonthEstimate

CodeRM/ton CPORM/ton CPODiff. (%)Rp/ton CPORp/ton CPO

IC 010.950.000.0%Under estimated3,031.65

IC 0210.8812.93-18.8%tunjangan staff & Assistant34,707.7541,247.43

IC 030.863.16-266.8%By. Leave pay2,747.6210,078.38

IC 046.222.7755.5%Koreksi saldo BPJS TK19,834.618,830.29

IC 102.602.1517.5%Running cost8,292.896,842.99

IC 120.921.22-31.8%Bantuan persisam mengikuti kompetisi piala nusantara 20162,943.333,878.17

IC 141.581.2520.5%By. Internet dan telepon5,029.213,997.49

IC 196.853.0755.1%By. Insentif polres kotim21,828.919,802.81

IC 2018.074.6874.1%By. Rekomendasi penyimpangan waktu kerja57,633.8614,916.02

IC 24238.31173.8127.1%Provision of depreciation759,983.43554,279.41

PK 411.072.09-96.5%Gaji dan overtime mandor3,398.606,677.13

PK 428.346.9017.3%labour wages26,601.9921,989.20

PK 437.966.6516.4%labour overtime25,374.5621,201.63

PK 4511.1036.40-227.9%penggunaan chemical35,395.87116,076.13

PK 484.474.372.1%By. UPS ICA 2000 VA14,239.4813,945.65

PK 509.256.7726.8%Running cost29,497.6521,590.53

PK 520.032.68-7689.1%Kawat las NSN 312@3,2 mm109.928,561.80

PK 541.203.78-214.3%2 unit empty bunch oil pump & setting tank pump3,834.8212,052.15

Comments :

Indirect cost dan manufacturing cost tinggi karena ffb kurang 31% dari estimate.

Please enter the exchange rate at the main screen

Main Menu

ProcPerf

PAGE 8

2PROCESS PERFORMANCE

2.1.STERILIZATION

Summary of sterilisation cycle for the month is tabulated as follows :-

FunctionX (min)S.D.

Deaeration20BarPsi

1st. Peak(1,2 Bar / 17 psi)1301.217

1st. Peak exhaust0.60

2nd. Peak(1,2 Bar / 17 psi)4.201.217

2nd. Peak exhaust0.60

3rd. Peak(1,2 Bar / 17 psi)401.217

3rd. Peak exhaust0.6-

4th. Peak(2,75 Bar / 40 psi)8-2.7540

Holding Time450

Final exhaust5.80

Steaming cycle83.800

Door Open to Door Shut Time1140

This MonthLast Month

XS.D.XS.D.

USB after 1st Threshing (%)0.760.200.820.21

USB after 2nd Threshing (%)0.000.250.07

Threshing Efficiency (%)99.2411.5999.7511.65

STERILIZER CONDENSATE


XS.D.XS.D.

Steriliser condensate (Oil Content in Wet Basis)5.730.355.810.35

Condensate / FFB Ratio

Absolute oil loss (kg/tn FFB)

Comments :

USB 0,76% masih di dalam standart.

Main Menu

DigPressStation

PAGE 9.0

2.2.DIGESTING & PRESSING STATION

2.2.1.DIGESTER TEMPERATURE OC

ThisMonthLastMonth

DIGESTERXS.D.XS.D.

Digester No. 186.501.6082.671.53

Digester No. 284.720.5284.520.52

Digester No. 381.251.3881.001.37

Digester No. 487.003.1585.963.11

Digester No. 5

Digester No. 6

Digester No. 7

Digester No. 8

Digester No. 9

Digester No. 10

Digester No. 11

2.2.2.PRESSING

PressPressPressPressPressPressPressPressPressPressPressAverage

No. 1No. 2No. 3No. 4No. 5No. 6No. 7No. 8No. 9No. 10No. 11

OIL LOSS ON WET BASIS (OLWB)This MonthX4.474.534.534.304.46

S.D.0.200.070.210.110.15

Last MonthX4.534.704.654.814.67

S.D.0.200.080.210.130.15

OIL LOSS ON DRY BASIS (OLDB)This MonthX7.567.467.336.917.32

S.D.0.710.300.340.250.40

Last MonthX7.527.777.817.757.71

S.D.0.700.310.370.280.42

NUT BREAKAGE (%)This MonthX11.9111.7213.5812.2512.37

S.D.2.571.231.811.251.71

Last MonthX12.7215.2113.2513.1513.58

S.D.2.741.591.771.341.86

PRESS RUNNING HOURSThis MonthX55.50161.96161.50154.66133.41

S.D.0.00

Last MonthX85.2582.0078.5090.2584.00

S.D.0.00

Comments :

OLWB Press rata - rata 4,46%

OLDB Press rata - rata 7,32%

Main Menu

DigPressStation2

PAGE 9.1

2.2.3.

True Mesocarp (ripe)True Mesocarp (unripe)Oil in MesocarpOLWBNormal ParthenocarpAbnormal PartnenocarpTrue NutTrash

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

X

S.D.

N

Main Menu

EFBPressing

PAGE 9.2

2.2.4.EFB PRESSING

PressPressPressPressSuperSuper

No. 1No. 2No. 3No. 4Press 1Press 2

PRESS RUNNINGThis Month164.8391.13108.56

HOURSLast Month65.3753.6740.25

DOWN TIMEThis Month

Last Month

2.2.5.

OIL RECOVERED


F F A(%)5.215.43

DOBI2.21

VM(%)8586

OLWB(%)6.26.0

Press Fibre (OLDB)

Ratio EFB Liquor to FFB (%)

2.2.6.SPLITTER

Running HoursRUNNING HOURS


No. 1

No. 2

Comments :

FFA oil Recovery Sebesar 5,21

Main Menu

ClarificationStation

PAGE 10

2.3.CLARIFICATION STATION

2.3.1.CLARIFICATION TANK


Tank 1Tank 2Tank 3Tank 4Tank 1Tank 2Tank 3Tank 4

Temperature OCX92.2694.1890.5290.75

S.D0.950.980.930.94

% Oil in underflowX7.866.827.567.92

(% OLWB)S.D0.390.470.380.54

2.3.2.SLUDGE SEPARATOR (S) / CENTRIFUGE (C)

S1S2S3S4C1C2C3C4C5C6C7C8

% Oil loss on wet basis (x)This MonthX0.720.600.720.64rata-rata0.67

S.D0.030.010.020.05

Last MonthX0.960.980.960.98

S.D.0.040.010.020.08

Operating Hours (hrs)T MthX137.71144.88138.86135.53

L MthX60.2522.4350.8245.70

Nozzle size (mm)T MthX1.901.701.901.90

L MthX1.901.701.901.90

Separate Waste Basculator (mt)T MthX

L MthX

Oil losses on Absolute Terms (Kg/tn FFB)T MthX

L MthX

Comments :

OLWB underflow CST 1 = 7,86 : CST 2 = 6,82%

OLWB separator rata - rata 0,67%

Main Menu

Decanter

PAGE 11

2.3.2.DECANTER (D)

InletSolid PhaseLight PhaseHeavy Phase

Temperature (oC)This Month

Last MonthD1D2D1D2D1D2

Oil % (x)This MonthX

S.D

Last MonthX

S.D.

VM % (x)This MonthX

S.D

Last MonthX

S.D.

NOS % (x)This MonthX

S.D

Last MonthX

S.D.

Operating HoursT MthX

L MthX

Comments :

Main Menu

Dilution

PAGE 12

2.3.3.DILUTION RATE & ABSOLUTE OIL LOSS


XS.D.XS.D

DILUTION RATE %28.361.6429.091.68

Separator Waste to FFB ratio60.000.0060.000.00

Decanter cake to FFB ratio

Absolute Oil loss in Separator/Centrifuge kg/mt FFB4.145.57

Absolute Oil loss in Decanter Cake kg/mt FFB

Total Oil loss kg/MT FFB4.140.005.570.00

2.3.4.OIL LOSSES AFTER DEOILING TANK TO EFFLUENT

DescriptionThis MonthLast Month

After Deoiling tank (OLWB)0.710.86

After Cooling pond

Comments :

Dilution rata-rata 28,36%.

OLWB After deoiling tank 0,71% masih dibawah setandart.

Main Menu

Purifier

PAGE 13

2.3.5.PURIFIER & VACUUM DRYER

PURIFIERBefore PurifierAfter Purifier

No: 1No: 2No: 1No: 2No: 3No: 4No: 5

% VMThis MonthX

S.D

Last MonthX

S.D.

% DirtThis MonthX

S.D

Last MonthX

S.D.

VM Rem. EffThis MonthX

S.D

Last MonthX

S.D.

Dirt Rem. EffThis MonthX

S.D

Last MonthX

S.D.

2.3.6.VACUUM DRYER

VACUUM DRYERVacuum (-cm Hg)VM % Before DryerVM % After DryerVM. Removal Eff.

XS.DXS.DXS.D

No: 1This Month739.827.130.590.070.280.0368.82

Last Month747.697.210.650.070.210.0267.69

No: 2This Month

Last Month0.44

No: 3This Month

Last Month

Comments :

VM After Vacuum Dryer 0.28%.

Main Menu

NutKernelStation

2.4.NUT & KERNEL STATIONPAGE 13.1

2.4.1.NUT SILO & KERNEL SILOS

DESCRIPTIONNo: 1No: 2No: 3No: 4

% VM Fresh NutThis MonthX

S.D

Last MonthX

S.D.

% Dried NutThis MonthX

S.D

Last MonthX

S.D.

% Drying EfficiencyThis MonthX

S.D

Last MonthX

S.D.

2.4.2.KERNEL SILO


1234512345

Temperature oCTop

Middle68.0069.0070.0076.0074.00

Bottom70.0073.0075.0078.0077.0076.00

% VM Fresh KernelX22.6822.7424.1423.7821.4524.32

S.D1.040.990.481.090.930.48

% Dried KernelX5.325.235.675.525.344.87

S.D0.782.460.260.812.510.23

% Drying Efficiency72.3573.1071.30rata2 =72.2576.7975.1079.98rata-rata77.29

Comments :

Drying Efficiency 72,25%

Main Menu

NutCrackingEff

2.4.3.NUT CRACKING EFFICIENCYPAGE 13.2

R I P P L E M I L L

Nut Composition before Cracker (INPUT)No: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Nut (%)

Broken Nut (%)

Whole Kernel (%)

Brokern Kernel (%)

R I P P L E M I L L

Mixture Composition after CrackerNo: 1No: 2No: 3No: 4No: 5No: 6No: 7No: 8No: 9No: 10No: 11

XSDXSDXSDXSDXSDXSDXSDXSDXSDXSDXSD

Whole Kernel (%)6.651.027.341.089.320.239.211.32

Broken Kernel (%)12.121.3213.851.2116.420.3218.422.17

Uncracked Nut (%)0.850.330.691.210.710.030.630.85

Half cracked Nut (%)1.850.501.320.361.310.251.290.54

Nut Cracking Eff.Kernel Recovery Eff.

XSDXSD

Ripple Mill No: 198.920.67rata298.25

Ripple Mill No: 297.010.52



Ripple Mill No: 5

Ripple Mill No: 6

Ripple Mill No: 7

Ripple Mill No: 8

Ripple Mill No: 9

Ripple Mill No: 10

Ripple Mill No: 11

Comments :

Nut Cracking eff Rata-Rata sebesar 98,25%

Main Menu

KernelLosses

PAGE 14

2.4.4.KERNEL LOSSES / COST


Line 1Line 2Line 3Line 1Line 2Line 3

XSDXSDXSDXSDXSDXSD

Cyclone Fibre0.920.061.200.100.960.070.920.08

LTDS1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage1st Stage2nd Stage

1.000.070.800.070.920.060.890.08

Hydrocyclone (PK in wet shell)

Claybath0.970.410.980.42

2.4.5.RUNNING COSTFor amount fields, please fill up this section in Rupiah.

Exchange rate will be taken from Main and Cost of Producation accordingly

This MonthLast MonthTodate

Kernel Produced (mt)199.388141.9892151.011This Month (Rp)Last Month (Rp)Todate (Rp)

Total Kaolin or Calcium Carbonate Cost (RM)2982.051944.5131979.629,509,7606,346,890103,997,737

Other Cost e.g Sodium Silicate (RM)0.000.00

Cost / MT of PK (RM)14.9613.6914.8747,694.7544,699.8748,348.31

Cost / MT of FFB (RM)0.310.280.35974.76912.121,143.83

Comments :

Cost per mt FFB Calcium Claybath sebesar 29 Sen/ MT FFB.

Main Menu

BoilerPowerHouse

PAGE 15

2.5.BOILER / POWER HOUSE

2.5.1.BOILER HOUSE

DescriptionThis MonthLast MonthTodate

Boiler Chemical Cost (Rupiah)Rp1,976.653Rp1,546.980Rp25,272.905

Cost / MT FFB (Rupiah)Rp203Rp263Rp311

2.5.2.POWER HOUSE

DescriptionOperating HoursTotal KwH GeneratedDiesel Consumption (Litres)KwKwHr / LitTurbine / Dieset Gen Set Kw

This MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast MonthThis MonthLast Month

Turbines>ElliotAllan KKKDresser RandElliotShinkoTurbodyneNadrowskiOthers

No. 1 (1700 KW)169.00110.55200160.71101356.611184.4916.81700

No. 2 (0 KW)0

No. 3 (0 KW)0

No. 4 (0 KW)0

Diesel Gen Set >CumminsCaterpillarCumminsListerOthers

No. 1 (250 KW)380.098.634381.19275.210483.04591.090.594.13.282.02250

No. 2 (640 KW)162.0450.043645.260196.811925.020279.0269.4133.83.662.97640

No. 3 (640 KW)640

KwHr / mt FFB (Turbine + Genset)Steam Consumption per KwHr (Turbine)

2.5.3.TNB POWER SUPPLY


KwHrRpKwHrRpKwHrRp

Palm Oil Mill

Rubber Factory

Ecomat Plant

Total0.000.000.000.000.000.00

Comments :

Chost chemical boiler adalah Rp 203 / mt FFB.

Main Menu

WaterTreatment

PAGE 16

2.6.WATER TREATMENT PLANT

2.6.1.WATER CONSUMPTION

Water consumed

%

DescriptionThis MonthLast MonthThis MonthLast Monthm3/mt FFB

DomesticOwn4175.002532.0021%20%0.43

Estate4533.003257.0023%26%0.46

Mill10723.006872.0055%54%1.10

FC

TOTAL19431.0012661.001.001.001.99

2.6.2.WATER TREATMENT COST


Chemical Cost (RM)4687.065429.8899359.91

Cost /m3 water (cts / m3)0.240.430.66

Cost /mt FFB (cts / mt FFB)0.480.781.09

Water Consumption (m3 / mt FFB)1.100.991.65

2.6.3.MONTHLY LICENCE COST

PUMPING RAW WATER FROM RIVER


Total Volume of water (m3) consumed19431.0012661.00149862.00

Total Cost (RM)4687.065429.8899359.91

Comments :

Cost Water treatment plant adalah 48 sen / mt FFB

Main Menu

General

PAGE 17

2.7.General (Visitors / Security / Training Programme / Details of Breakdown, etc)

2.7.1.Visitation

DatePersonRemarks

2.7.2.Training

DateRemarks

2.7.3.Security

DateRemarks

2.7.4.OSH Matter

DateRemarks

2.7.5.RSPO Matter

DateRemarks

2.7.6.Amenities

DateRemarks

2.7.7.Water Supply

DateRemarks

2.7.8.EFB DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

837.801,365.841,116.421,087.22

2.7.9.DECANTER CAKE DISPOSAL

Balance b/f (mt)Production (mt)Collected (mt)Balance c/f (mt)

Main Menu

General2

PAGE 17.1

2.8.0.Effluent Treatment

DateRemarks

2.8.1Mill Downtime

Line 1Line 2

DateHoursDetailsDateHoursDetails

Total00

2.8.2Housekeeping / Beautification / Linesite / Compound

DateRemarks

2.8.3.Others

DateRemarks

Comments

Main Menu

General3

PAGE 17.2

2.8.4.Effluent Result For September 2016

DOE LimitTQCC Result

apH

bBOD (mg / l)

karya makmur abadi palm oil mill filekarya makmur abadi palm oil mill progress report for the month...

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