kapitel1 generator trli side cooler talkha

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ndustrial Solutions and Services our Success is Our Goal Generator TLRI Lecturer: Dipl. Ing. Christian Kramp SiemensIndustrialServices

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Kapitel1 generator trli side cooler talkha

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Page 1: Kapitel1 generator trli side cooler      Talkha

Industrial Solutions and ServicesYour Success is Our Goal

Generator TLRI

Lecturer: Dipl. Ing. Christian Kramp

SiemensIndustrialServices

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04.2003 Folie 2

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Table of Contents

Introduction

Trainer

Trainees

Safety instructions

Electrical part, general

Generator

Stator, Stator Windings

Rotor, Rotor windings

Excitation system

Rotating rectifiers

Grounding brushes

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04.2003 Folie 3

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Safety instructions

Work on electrical plant of steam turbine may be performed solely by trained and qualified electrical specialists or by other staff under the direction and supervision of an electrical specialist in conformity with the relevant electrical installation regulations

The following 5 safety rules must be observed prior to commencement of any work whatsoever on the electrical equipment / components / plants:

1. De-energize equipment by switching measures 2. Secure the equipment against re-closure 3. Verify that the equipment is de-energized (dead) 4. Earth and short-circuit the equipment 5. Cover adjacent parts which are under voltage or provide barriers

The electrical equipment of the steam turbine/generator should be inspected regularly. Defects should be repaired immediately

! Danger ! Electric current !

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04.2003 Folie 4

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

General

• Two-Pole Air-Cooled Turbogenerator

• Typ: TLRI

• Type of construction IM 7215

• Protection class IP 54

min1

1

503000

1

s

PairsRated p

fn

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04.2003 Folie 5

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Rating Plate

Turbogenerator

Air cooledRadial cooling of rotor winding

Indirect cooling of stator winding

T

LR

I115

52

Rotor diameter in cm

Length in dm

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04.2003 Folie 6

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Main Design Groups

1 Base Frame

2 Stator Core

3 Stator Winding

4 Rotor Shaft

5 Rotor Winding

6 Exciter

7 Air Cooler

8 Connections

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Measurements

7 Temperature detector bearing TE

8 Temperature detector bearing EE

9 Shaft vibration detector TE

10 Shaft vibration detector EE

11 Leakage Sensor TE/EE

1/2 Anti condensation heater*

3 Stator winding temperature detector

4 Temperature detector cold air TE

5 Temperature detector cold air EE

6 Temperature detector warm air grounding

brush

air dryer

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Screen: Generator Temperature

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Screen: Vibration Monitoring

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Cooling Air Circuit

→ Hot Air → Cold Air

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04.2003 Folie 11

Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Stator

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Stator: Core

1 Tension studs 4 Core parceler

2 Pressure plate 5 Duct spacer

3 Cooling duct

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Stator Winding: Two Layer Single Coil

1 Outer Corona Protection

2 End Corona Protection

3 Coil Terminals

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Industrial Solutions and ServicesYour Success is Our Goal

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Confidential

SiemensIndustrialServices

Stator Slot with Winding

1 Stator Core

2 Slot Wedge

3 Slide Strip

4 Top Strip

5 Vertical Separating Strip

6 Solid Strand

7 High Voltage Insulation

8 Center Filler

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Stator: End Winding with Supports

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Stator

Air Baffle Cover

Inside Air Baffle

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Industrial Solutions and ServicesYour Success is Our Goal

Generator

Confidential

SiemensIndustrialServices

Rotor

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04.2003 Folie 18

Industrial Solutions and ServicesYour Success is Our Goal

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Confidential

SiemensIndustrialServices

Rotor

- shaft

- rotor core

- field winding

- damper winding

- fans

- retaining rings

- bandings

- excitation system

The rotor consists of:

Rotor shaft

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Rotor core

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Rotor, longitudinal cut

1 Shaft 6 Core locking bars

2 Rotor core 7 Winding support

3 Clamping bolt 8 Fan (Balancing disk)

4 Clamping ring 9 Banding

5 Radial cooling ducts 10 Balancing slot

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SiemensIndustrialServices

Rotor, longitudinal cut

Damper winding for direct-axis and quadrature-axis field damping for a maximum of 10% unbalanced load.

1 Field winding slots

2 Damper winding slot

3 Keyway

4 Axial cooling ducts

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Rotor Slot with Winding

1 Rotor slot wedge

3 Cooling air outlet duct in rotor slot wedge

4 Rotor shaft

5 Top strip

6 Slot liner

7 Conductor

8 Winding insulation

9 Slot bottom duct

10 Ventilation slot through conductors

4

5

7

9

10

8

6

1 3

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Confidential

SiemensIndustrialServices

Exciter

Stator Rotor

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Confidential

SiemensIndustrialServices

Rotating Rectifiers

1 Heat sink

2 Diodes

3 Capacitor

4 Resistor

1

2

3

4

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Exciter, Slip Rings

Measuring Brushes

Excitation Voltage Measurement / Rotor Earth Fault Protection

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Exciter current conductor

2

2

1

13

1 Connection to the rotating rectifier bridge / slip rings

2 Connection to the rotor winding

3 Bearing position

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Excitation Scematic, Sliprings

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Brushes, Brush Holder

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Schematic of Generator – Exciter System

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Generator

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SiemensIndustrialServices

Generator Capability Characteristic

IE IErated

I1 Irated

Magnet wheel angle limit line

= 70°

Srated

LoadPoint Rated

Srated =102,0 MVA

Urated 10,50 kV

Irated 5,609 kA

cos φ 0,85

P limited by turbine power

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SiemensIndustrialServices

Screen: Generator Capability Diagram

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Magnetic Field at Load

Load angle 40°

Stator

Rotor

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SiemensIndustrialServices

Permissible operating ranges

Continuous operationat rated load

Continuous and short timeoperation at reduced load

Short time operation

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SiemensIndustrialServices

Grounding Brushes

1 Brush holder

2 Grounding brush, silver layer

3 Grounding brush, carbon layer

4 Brush spindle

5 Rotor shaft

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Generator

Confidential

SiemensIndustrialServices

Simplyfied Generator Startup Procedere

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Industrial Solutions and ServicesYour Success is Our Goal

Thank you very much for your attention.

Contact:

Christian KrampI&S IS ICS 23Werner von Siemens Strasse 6091054 ErlangenPhone: +49 (9131) 7-43800

Mail: [email protected]

SiemensIndustrialServices

End of Chapter Generator

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SiemensIndustrialServices

Anti Condensate Heater - Air Dryer

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Generator

Confidential

SiemensIndustrialServices

Operating and Setting Values