jpbm:bkk/005/19/27/68 (21) products specifications booklet · gypsum board (short name: b.e....

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Copyrights Reserved @ 2012 Europe Plasterboard Sdn Bhd

BS Standards Certification No: Presented By: LE026701

BS EN Standards Certification No:

PE026701

Class “O” Certification No:

JPBM:BKK/005/19/27/68 (21)

Products

Specifications

Booklet

A Set of Building Materials Used & Installed For

“Gypsum Ceiling Panel”

Products Are Tested, Fulfills & Complying:

British

Standards

BS 476: Part 6: 1989

BS 476: Part 7: 1994

British

Standards

BS 476: Part 6: 1989

+ A1: 2009

BS 476: Part 7: 1994

British European

Standards

BS EN 520: 2004

American Standards

Testing Materials

ASTM D5116-06

Passed Passed Passed Passed

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November 2012 EUROPE PLASTERBOARD SDN BHD

Introducing A Brand New & Welcome

A New Type Panel Board

“Gypsum Ceiling Panel Board” Building Materials in Malaysia, Singapore, Vietnam,

Myanmar, Hong Kong & Asian Countries

That Promises & Made

“YOU WISHES & GLAD

TO SAY GOOD BYE TO

SKIN ALLERGY FOREVER”

Now It’s Time To Forget Old Fashion Type Panel

Board and Change To New Generation Panel Board,

The Answers:

BEVELLED EDGE GYPSUM BOARD,

L-BOX, U-BOX & SHADOW BOX

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Bevelled Edge Gypsum Board @ BE Board

L-BOX

U-BOX SHADOW BOX

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Table of Content

No Description Page

1. Introduction 5

2. Standards & Test Reports References 6

3. Applications of Example 8

4. Bevelled Edge Gypsum Board 11

- Product Real Photographs

- Product Engineering Diagram

- Product Descriptions

- Product Specifications

- Installations Methodology

5. L-Box 19






6. U-Box 25






7. Shadow Box 34






8. Cutting Tips 41

- Pythagorean Theorem Concepts

- Pythagorean Theorem Example

9. Attachment 45

- Full Listing of Product Dimensions

(L-Box, U-Box, & Shadow Box)

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Introduction

To Readers That Might Be Customers, Suppliers, Visitors, Investors & Business Guests,

“Our Main Goal Is Zero Skin Aches in Manufacturing

Gypsum Ceiling Panel & Related Materials, It Serves

As Alternative For Conventional Plasterboard Board”

Europe Plasterboard Sdn Bhd (as manufacturer) in joint research for new products

together with Europe Board Trading Sdn Bhd (as distributor in Malaysia) and Europe

Plasterboard Pte Ltd (as distributor in Singapore) is begin the produces and

manufacturing a brand new set of interior building materials of Gypsum Ceiling

Panel and Corner Edges Finishing materials from gypsum that fall category of

gypsum plasterboard that used and installed for Ceiling Roof Decorations purposes.

The Main Goal Is Zero Skin Aches Products in Manufacturing Gypsum Ceiling Panel

& Related Materials; As Well It Serves As Alternative For Conventional Plasterboard

Board For Local And International Markets Across The World.

At the present days, Europe Plasterboard Sdn Bhd are manufacturing Bevelled Edge

Gypsum Board (Short Name: B.E. Board), U-Box, L-Box and Shadow Box. This all

brand materials is manufactured for Complete Closing Finishing Method, Lighting

Finishing Methods and Other Finishing Method Ideas.

To reviews and understand more about the new product design by Europe

Plasterboard Sdn Bhd, Kindly Please Refers Within specification booklets, Europe

Plasterboard Sdn Bhd is specified materials descriptions, specifications, installation

methods suggestion and attachments that really useful for readers in following pages.

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Standards & Test Reports

References

BRITISH STANDARDS By SIRIM QAS International Sdn Bhd

By TUV SUD PSB Pte Ltd

BRITISH EUROPEAN STANDARDS By SIRIM QAS International Sdn Bhd

AMERICAN STANDARDS TESTING MATERIALS By TUV SUD PSB Pte Ltd S

tan

dard

s &

Test

Rep

ort

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Standards References Listing of Standard References & Test Reports

9MM FIRE TEST REPORTS

SIRIM QAS INTERNATIONAL SDN BHD @ MALAYSIA

STANDARD REQUIREMENT : BS 476: PART 6: 1989

TEST REPORT NO : 2005FE0326


TEST REPORT NO : 2005FE0327

9MM FIRE TEST REPORTS

TUV SUD PSB PTE LTD @ SINGAPORE

STANDARD REQUIREMENT : BS 476: PART 6: 1989 + A1:2009

TEST REPORT NO : 7191024734-MEC12/2-YWA


TEST REPORT NO : 7191024734-MEC12/1-OKH

9MM BS EN TEST REPORTS

SIRIM QAS INTERNATIONAL SDN BHD @ MALAYSIA

STANDARD REQUIREMENT : BS EN 520: 2004

TEST REPORT NO : 2009CB2988

9MM GREEN EMISSION TEST (SINGAPORE GREEN LABEL TEST)

TUV SUD PSB PTE LTD @ SINGAPORE

STANDARD REQUIREMENT : ASTM D5116-06

TEST REPORT NO : 7191041953-CHM12-LEW

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Applications (U-Box, L-Box, Shadow Box, B.E Board)

B.E. Board

L-Box

U-Box

Shadow Box

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Applications (Lighting Installations Purpose Systems with U-Box)

Experiences Is Not A Computer Creation

But Human Real Events

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Lighting Systems That Light, Slims and Multiple Colours

Empowering Your Desires Environmental

Nothing Is Impossible But With Europe Plasterboard Sdn Bhd

Everything Is Possible

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B.E. BOARD This Scope Focus Element:

● Product Real Photographs ● Product Engineering Diagram ● Product Descriptions ● Product Specifications

●Installations Methodology Bevell

ed

Ed

ge G

yp

sum

Bo

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B.E

. B

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B.E. BOARD Section Consists: Product Real Photographs

Bevelled Edge Gypsum Board Product Real Photographs

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B.E. BOARD Section Consists: Product Engineering Diagram

GENERAL DRAWING OF B.E. BOARD

EUROPE PLASTERBOARD BRAND Side & Front Views

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B.E. BOARD Section Consists: Product Descriptions

Board Code Name

Conventional Long Name : Bevelled Edge Gypsum Board

Conventional Short Name : B.E. Board

Alternative Name : Four Corner Edges Board

Board Professional Name : Fibre Free Gypsum Ceiling Panel

Board Brand Name : Europe Plasterboard Sdn Bhd

Board Contains

Chemical Science Name : Calcium Sulphate Hydrate

Chemical Composition : CaSO4•2H2O

Board Origin

Country of Origin : Malaysia

Board Usage

Usage : 1) Used as Gypsum Ceiling Panel Board

2) Used as Gypsum Partition Board (Upon Request)

Board Manufacturer

Manufacturer Name : Europe Plasterboard Sdn Bhd

Manufacturer Location : Telok Panglima Garang, Selangor, Malaysia

Testing Laboratory Centre (MAL) Testing Laboratory Centre : SIRIM QAS International Sdn Bhd

(SIN) Testing Laboratory Centre : TUV SUD PSB Pte Ltd

Testing Standards & Requirements

SIRIM TEST REPORT : STANDARD REQUIREMENT : BS 476: PART 6: 1989

: TEST REPORT NO : 2005FE0326

: STANDARD REQUIREMENT : BS 476: PART 7: 1997


: STANDARD REQUIREMENT : BS EN 520: 2004

: TEST REPORT NO : 2009CB2988

PSB TEST REPORT : STANDARD REQUIREMENT : BS 476: PART 6: 1989 + A1:2009

: TEST REPORT NO : 7191024734-MEC12/2-YWA


: TEST REPORT NO : 7191024734-MEC12/1-OKH

: STANDARD REQUIREMENT : ASTM D5116-06

: TEST REPORT NO : 7191041953-CHM12-LEW

Board Distributor (MAL)

Distributor Name : Europe Board Trading Sdn Bhd

Distribution Centre : Jalan Emas, Chan Sow Lin, Kuala Lumpur, Malaysia

Board Distributor (SIN) Distributor Name : Europe Plasterboard Pte Ltd

Distribution Centre : Sungai Kadut Industrial Estate, Singapore

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B.E. BOARD Section Consists: Product Specifications

Board Measurement

Board Size (in ft & inch) : 4ft. × 6ft. × ⅜ inch

Board Size (in mm) : 1220mm × 1830mm × 9mm

Board Weight

Board Weigh (in kg) : 18.0 kg

Board Weigh (in pounds) : 39.6 pounds

Board Physical Outlook

Surface : Ivory Plasterliner Finishing (Painting Surface)

Back : Grey Plasterliner Finishing (Facing Zinc Bar)

Board Edge Form

Left & Right Edge Form : Paper Ready Finishing Bevelled Edge Form

Bottom & Upper Edge Form : Non-Paper Ready Finishing Bevelled Edge Form

Board Packaging

In Pallet Quantity : 80 pieces per pallet

Gross Weight (kg/lbs/tan) : 1, 440 kg / 3,169 lbs / 1.44 tan

Trailer Transport (Full Load /) : 960 pieces / 12 pallets

Gross Weight (kg/lbs/tan) : 17,280 kg / 38,016 lbs / 17.3 tan

20ft. Container (Full Load) : 1,000 pieces

Gross Weight (kg/lbs/tan) : 18,000 kg / 39,600 lbs / 18.0 tan

Other Production Sizes Standard Width : 4ft @ 1220mm

Applicable Production Thickness : 9mm – 15mm

Applicable Production Length : 6ft @ 1,830mm ~ 12ft @ 3660mm

Other Valued Services Emulsion Paint : 2-3 layers of undercoated white paint emulsion

Hygiene Paint : 2-3 layers of undercoated Ales AB Clean & Approved Paints

Water Resistant : 1 layer of metalized foil on Grey Plasterliner sider or Backside

Extra Note

When Handling : 1. Must be handle in cautions

2. Must be handle by 2 person installer at one time

During Delivery : Please place the good on the top side

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B.E. BOARD Section Consists: Installations Methodology

In year 2012, Europe Plasterboard Sdn Bhd is setup and

manufacturing other related building for corner finishing

including L-Box, U-Box and Shadow Box. All those materials is

manufactured in varieties dimensions. To know more about

the dimensions kindly refer the related page for dimensional

and measurement of respectively materials.

To Be Continued Next Page

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B.E. BOARD Section Consists: Installation Methodology

INSTALLATION METHODS “METAL STUD” VS “ZINC BAR 12’ INSTALLATION”

STEP BY STEP GUIDELINES

STEP 1: PARTITIONING FRAME OR CEILING PANEL FRAME INSTALLATION

METAL STUD FRAME - PARTITIONING ZINC BAR FRAME – CEILING PANEL

STEP 2: SCREWING THE BEVELLED EDGE BOARD

SCREW UP THE BOARD AT METAL STUD FRAME SCREW UP THE BOARD AT ZINC BAR FRAME

STEP 3: ENSURE SCREW ARE PERFECTED SCREWED AT METAL STUD OR ZINC BAR

SCREW ARE PERFECTED SCREWED AT METAL STUD SCREW ARE PERFECTED SCREWED AT ZINC BAR

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B.E. BOARD Section Consists: Installation Methodology

STEP 4: ASG JOINT COMPOUND OR STOPPING

JOINT COMPOUNDING WITH ASG OR STOPPING JOINT COMPOUNDING WITH ASG OR STOPPING

AT BOARD JOINT AT BOARD JOINT

STEP 5: PAINTING

PAINT THE PARTITION WITH ANY PAINT THAT UNDER CATEGORY “EMULSION PAINT TYPE”

PLEASE DO NOT POUR ANY WATER OR CHEMICAL AS THE RESULT IT WILL HARM THE PAINT QUALITY

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L-BOX This Scope Focus Element:

● Product Real Photographs ● Product Engineering Diagram

● Product Descriptions ● Product Specifications ●Installations Methodology L

Sh

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L-BOX Sections Consists: Product Real Photographs

L-BOX Product Real Product Photographs

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L-BOX Section Consists: Product Outlook

GENERAL DRAWING OF L-BOX

EUROPE PLASTERBOARD BRAND 90º Right Angle

Y

X

T

Indicator:

Y – Height Direction

X – Width Direction

T – Length Direction

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L-BOX Section Consists: Product Specifications

Product Code Name

Conventional Long Name : L-Shape Shaped Box

Conventional Short Name : L-Box

Product Contains



Board Origin


Product Usage

General Usage : 1) Used At The Part Of Ceiling Roofing Corner Finishing Accessories

2) Used at Corner Finishing of Partitioning Partition

Product Manufacturer


Manufacturer Status : 100% Manufacturer

Product Brand Name : Europe Plasterboard Brand

















Product Distributor (MAL)



Board Distributor (SIN)

Distributor Name : Europe Plasterboard Pte Ltd


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L-BOX Section Consists: Product Specifications

Production Thickness

General Thickness (in mm) : 9mm, 12mm & 15mm

General Thickness (in inch) : ⅜ inch, ½ inch, ⅝ inch

Production Length

Standard Length (in mm) : 2440mm

Standard Length (in ft) : 8ft.

Product Physical Outlook



Product Form Outlook

Angle Outlook : 90º Right Angle

Product Packaging

Allocation (Thickness: Quantity) : 9mm @ ⅜ Inch: 12 pieces per pallet

: 12mm @ ½ Inch: 10 pieces per pallet

: 15mm @ ⅝ Inch: 8 pieces per pallet

Product Weight

Thickness: Weight : 9mm @ ⅜ Inch: 2.5kg

: 12mm @ ½ Inch: 3.00kg

: 15mm @ ⅝ Inch: 3.50kg

Extra Note




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L-BOX Section Consists: Installation Methodology

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U-BOX This Scope Focus Element:

● Product Real Photographs

● Product Engineering Diagram ● Product Descriptions ● Product Specifications ● Installations Methodology U

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U-BOX Section Consists: Real Product Photographs

U-Box Product Real Product Photographs

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U-BOX Section Consists: Product Engineering Diagram

GENERAL DRAWING OF U-BOX


Indicator:

D – Left Height Direction

X – Right Height Direction

Q – Width Direction

D

X

Q

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U-BOX Section Consists: Product Descriptions

Product Code Name

Conventional Long Name : U-Shape Shaped BOX

Conventional Short Name : U-Box

Product Contains



Board Origin


Product Usage

General Usage : 1) Used at the part of ceiling roofing, alternatively

2) Used at Corner Finishing of Partition



Board Manufacturer
























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U-BOX Section Consists: Product Specifications




Production Length







Angle Outlook : 90º Right Angle On Both Sides

Product Packaging




Product Weight


: 12mm @ ½ Inch: 3.00kg

: 15mm @ ⅝ Inch: 3.50kg

Extra Note




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U-BOX Section Consists: Installation Methodology

INSTALLATION METHODS – HORIZONTAL VIEWS DIRECTION

EXAMPLE: U-BOX – COMPLETE CLOSING FORMS

Materials Description: U-BOX: Dimension indicator: h¹ × w × h² × l

Dimension sizes: 6” × 4” × 6” × 8’

Cement Roof / Concrete Roof

5 ⅝”

8’

5⅝”

2’ 2’ 2’ 2’


Third Material Installation: U-BOX

Main Material Installation: Zinc Bar 12’


6”

Secondary Material Installation: Wire No. 14

Wire No. 14

U-BOX

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INSTALLATION METHODS – VERTICAL VIEWS DIRECTION

EXAMPLE: U-BOX – COMPLETE CLOSING FORMS





4”



5⅝”

4”


Third Material Installation: U-Box

5⅝”

5⅝”

4”

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INSTALLATION METHODS – HORIZONTAL VIEWS DIRECTION

EXAMPLE: U-BOX – LIGHTING PURPOSE DESIGN




8 ⅝”

8’

8⅝”

2’ 2’ 2’ 2’


Third Material Installation: U-BOX



9”


Wire No. 14

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INSTALLATION METHODS – VERTICAL VIEWS DIRECTION

EXAMPLE: U-BOX BUILDING – LIGHTING PURPOSE DESIGN





8⅝”

4”


Secondary Material Installation: Wire No.14

8⅝”

4”


Se Material Installation: U-Box

9”

4”

Space Allow Lighting System Placement

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Shadow Box This Scope Focus Element:

● Product Real Photographs ● Product Engineering Diagram

● Product Descriptions ● Product Specifications ●Installations Methodology S

tair

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SHADOW-BOX Section Consists: Real Product Photographs

Shadow Box Real Product Photographs

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SHADOW-BOX Section Consists: Product Engineering Diagram

GENERAL DRAWING OF SHADOW BOX


Indicator:

Y¹ - Bottom Width Direction

Y² – Upper Width Direction

H – Height Direction

X – Length Direction

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SHADOW-BOX Section Consists: Product Descriptions

Product Code Name

Conventional Long Name : Staircase Shadow Shape Shaped Box

Conventional Short Name : Shadow-Box

Product Contains



Product Origin Country of Origin : Malaysia

Product Usage

General Usage : 1) Used at the part of ceiling roofing, alternatively

2) Used at Corner Finishing of Partition

Board Manufacturer


























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SHADOW-BOX

Section Consists: Product Specifications




Production Length







Product Outlook : Looks Like Staircase

Angle Outlook : 90º Right Angle On Both Sides

Product Packaging




Product Weight


: 12mm @ ½ Inch: 3.00kg

: 15mm @ ⅝ Inch: 3.50kg

Extra Note




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SHADOW-BOX

Section Consists: Installation Methodology

INSTALLATION METHODS - HORIZONTAL VIEWS DIRECTION

EXAMPLE: SHADOW BOX – COMPLETE CLOSING PURPOSE

Materials Description: Shadow Box

Cement Roof

Cement Roof

Cement Roof

Step 1: Installation of Zinc Bar, Wire & BE Board

Zinc Bar

Wire No.14

BE Board

Step 2: Installation of Shadow Box

Step 3: Completion of Shadow Box

Space Allows Lighting System Placement

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SHADOW-BOX

Section Consists: Installation Methodology

INSTALLATION METHODS - HORIZONTAL VIEWS DIRECTION

EXAMPLE: SHADOW BOX – LIGHTING PURPOSE COMPLETION

Materials Description: Shadow Box

Cement Roof

Cement Roof

Cement Roof

Step 1: Installation of Zinc Bar, Wire & BE Board

Zinc Bar

Wire No.14

BE Board

Step 2: Installation of Shadow Box

Step 3: Completion of Shadow Box

Space Allows Lighting System Placement

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Cutting Tips This Scope Focus Element:

● Pythagorean Theorem Concepts Cu

ttin

g T

ips

L-B

ox,

U-B

ox,

Sh

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Cutting Tips Pythagorean Theorem Concepts

Pythagorean Theorem Concepts

Useful Mathematical Calculations Formula When Cutting or

Shaping L-Box, U-Box or Shadow Box in order form and builds

square shape or style of L-Box, U-Box or Shadow Box designs.

Pythagorean Theorem Equation

a² + b² = c²

Whereby: a² = length of a direction

b² = length of b direction

c² = hypotenuse between a & b

∟ = 90º L Angle Curse Must Achieved

Whereby: c² = √a² + b²

a² = √c² - b²

b² = √c² - a²

a

b

c

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Cutting Tips Section Consists: Pythagorean Theorem Example

Pythagorean Theorem - Example

Example:

In order to cuts L-Box, U-Box, or Shadow Box in more persists

and accurate in square shape, installers must ensure:

Standard measurement : 1” = 25.4mm

“a” Direction measurement : 6” = 152.4mm

“b” Direction measurement : 6” = 152.4mm

Therefore to know “c” direction measurement before cutting

Direction To Cut the 45º

Area or Space

Need To Cut

b = 6”

a = 6”

C = ?

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Cutting Tips Section Consists: Pythagorean Theorem Examples

Solution Calculations To Known Actual “c” Directions

Measurement, Whereby The Total Length That Actually Need

To Cut On “c” Direction Measurement:

Calculations:

In Inch Measurements In mm Measurement

a = 6” a = 152.4mm

b = 6” b = 152.4mm

c² = √ (6)² + (6)² c² = √ (152.4mm)² + (152.4mm)²

= √ (36) + (36) = √ (23,225.76mm) + (23,225.76mm)

= √ (72) = √ (46,451.52mm)

= 8.46 inch = 215.5mm

= 8½ inch (Rounded-Up Measurement) = 215.5mm (Rounded-Up Measurement)

Therefore the cutting of “c” direction measurement length:

a = 6” or 152.5mm

b = 6” or 152.5mm

c = 8½” or 215.5mm

b = 6”

a = 6”

C = 8 ½ ”

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T

X

Y

- ATTACHMENT -

FULL LISTING OF PRODUCT DIMENSIONS

(L-BOX, U-BOX, & SHADOW BOX)

L – BOX @ 9mm & 12mm Thickness + 8ft Standard Length

(EUROPE PLASTERBOARD BRAND)

No. Thickness Dimension (X × Y × T) No. Ketebalan Saiz (X × Y × T)

No. 厚度尺寸(X × Y × T)

1. 9mm 4” × 6” × 8’ 2. 9mm 4” × 8” × 8’ 3. 9mm 4” × 12” × 8’ 4. 9mm 6” × 6” × 8’ 5. 9mm 6” × 8” × 8’ 6. 9mm 6” × 12” × 8’ 7. 9mm 8” × 8” × 8’ 8. 9mm 12” × 12” × 8’ 1. 12mm 4” × 6” × 8’ 2. 12mm 4” × 8” × 8’ 3. 12mm 4” × 12” × 8’ 4. 12mm 6” × 6” × 8’ 5. 12mm 6” × 12” × 8’ 6. 12mm 8” × 8” × 8’ 7 12mm 12” × 12” × 8’

U-Box @ 9mm & 12mm Thickness + 8ft Standard Length

(EUROPE PLASTERBOARD BRAND)

No. Thickness Dimension (D × Q × X) No. Ketebalan Saiz (D × Q × X)

No. 厚度尺寸(D × Q × X)

1. 9mm 6” × 4” × 6” 2. 9mm 10” × 4” × 10” 3. 9mm 8” × 8” × 8” 1. 12mm 6” × 4” × 6” 2. 12mm 10” × 4” × 10” 3. 12mm 8” × 8” × 8”

Shadow Box Dimensions,

Please Contact Us or Call Us For Further Details

Q

X

D

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CONTACT & ADDRESS

EUROPE PLASTERBOARD SDN BHD (CO NO. 597994-X)

LOT 334, GM2922, JALAN PULAU CAREY,

42500 TELOK PANGLIMA GARANG,

KUALA LANGAT, SELANGOR

TEL: +603-7981 2396 / +603-7982 6272

FAX: +603-7981 2395 / +603-7981 2409

EUROPE PLASTERBOARD SDN BHD (CO. NO. 324540-X)

LOT 56, SECTION 92, BATU 3 ½ ,

JALAN SUNGAI BESI, OFF JALAN CHAN SOW LIN,

57100 KUALA LUMPUR, MALAYSIA

TEL: +603-7981 2396 / +603-7982 6272

FAX: +603-7981 2395 / +603-7981 2409

EUROPE PLASTERBOARD PTE LTD (CO.NO.201131219-W)

NO. 74, SUNGEI KADUT, STREET 1,

SUNGEI KADUT INDUSTRIAL ESTATE,

SINGAPORE 729374

TEL: +65-6365 2518

FAX: +65-6365 1809

jpbm:bkk/005/19/27/68 (21) products specifications booklet · gypsum board (short name: b.e....

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