john deere 2010 tractor service manual - jensales · pdf filedrawbar, 3-point hitch, ... these...

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John Deere MODEL: 2000 Series Tractors Volume 1 of 2 THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. JD-S-SM2035

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Page 1: John Deere 2010 Tractor Service Manual - Jensales · PDF fileDrawbar, 3-Point Hitch, ... These tractors have ample power to pull two ... John Deere 2010 Tractor Service Manual

John Deere

MODEL:

2000 Series Tractors Volume 1 of 2

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-SM2035

Page 2: John Deere 2010 Tractor Service Manual - Jensales · PDF fileDrawbar, 3-Point Hitch, ... These tractors have ample power to pull two ... John Deere 2010 Tractor Service Manual

John Deere 2000 Series

Tractors

SERVICE MANUAL John Deere 2000 Series

Tractors

SM2035 (01 SEP63) English

John Deere Dubuque Works SM2035 (01 SEP63)

LITHO IN U.S.A.

ENGLISH

Page 3: John Deere 2010 Tractor Service Manual - Jensales · PDF fileDrawbar, 3-Point Hitch, ... These tractors have ample power to pull two ... John Deere 2010 Tractor Service Manual

SERVICE MANUAL FOR JOHN DEERE DEALERS

~@@IDJ TRACTORS SERIES

CONTENTS

Section Description, Operation, and Specifications. . . . . . . . . . . . . . . . . . . . . . . . . .. 10

Periodic Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .. 30

Engine Tune-Up and Tractor Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . .. 40

Engine (Basic)-Gasoline and LP-Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50

Engine (Basic)-Diesel... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 51

Engine Lubrication System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 60

Governor and Linkage .......................................... " 70

Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 80

Gasoline Fuel System ........................................... " 90

Diesel Fuel System... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 91

LP-Gas Fuel System... . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 92

~lectrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 100

Engine Clutch ................................................. " 110

Transmission and Differential (Syncro Range) ..................... " 120

Power Take-Off and Belt Pulley .................................... 140

Final Drives .................................................... 150

Brakes .. , ....................................................... 160

Steering Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 170

Front Axles ....................................... " ............... 180

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 190

Drawbar, 3-Point Hitch, and Load-and-Depth Control. . . . . . . . . . . . . . .. 200

Wheels, Tires, and Weights ........................................ 230

Trouble Shooting ................................................. 240

SM-2035 (9.·63) ~

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Description Tractors, 2000 Series­

Description, Operation and Specifications 10-5-1

Section 10

DESCRIPTION, OPERATION AND SPECIFICATIONS

Group 5 DESCRIPTION

DESCRIPTION

The 2010 Row-Crop is a general-purpose tractor which can be equipped with Roll-O­Matic, dual front wheels, single front wheel, or adjustable front axles. It is especially useful for planting and cultivating two, four, or six rows, mowing, seedbed preparation, and simi­lar jobs.

The 2010 Row-Crop Utility Tractor is, as the name implies, an all-around agricultural row-crop type tractor. Its low center of gravity provides excellent stability and maneuverability even when working under adverse conditions. Its groundhugging features make it ideally suited for general purpose farming.

The 2010 Hi-Crop Tractor provides 34-inch crop clearance under the front axle and 31-inch clearance under the transmission, making late cultivating possible without damage to tall, bushy, or high-bedded crops. The flexibility of this tractor makes it ideal for bedding, planting, side':'dressing, cultivating, and harvesting.

These tractors have ample power to pull two or three plow bottoms, or the equivalent, in most soils.

The tractors in the 2010 Series line are identical in many respects. Features which are common to both types are described briefly in the paragraphs which follow. The distinctive features of each are also mentioned briefly.

COMMON FEATURES

GASOLINE AND LP-GAS ENGINES

The 2010 Series has a vertical, four-cylinder, valve-in-head, four-stroke cycle, internal com-

SM-2035 (9-63) @

bustion engine. A bore of 3-5/8 inches and a stroke of 3-1/2 inches gives a piston displace­ment of approximately 145 cubic inches.

The 2010 Series is available with either gasoline-burning eqUipment or LP-Gas-burning eqUipment. The compression ratio of the gaso­line-burning engine is 7.9 to 1 as opposed to 8.9 to 1 in the LP-Gas engine. (Pistons are available for high altitude operation of gasoline engines which provide a 9.0 to 1 compression ratio.)

A replaceable "sleeve and deck" assembly is used in the cylinders of both gasoline and LP­Gas models. This feature provides lower costs at time of engine overhaul.

Crankshaft rotation is clockwise when viewed from the front.

The engine has replaceable precision-type main and connecting rod bearing inserts. All bearings and other parts of the engine are lu­bricated by a force-feed and splash-type sys­tem with a replaceable-type oil filter. The crankcase is ventilated by means of a ventilator outlet tube attached to the rocker arm cover. This tube discharges below the crankcase flange. Engine speeds are controlled by a flyweight­type governor, gear-driven from the camshaft gear.

DIESE L ENGINES

The 2010 Series has a vertical, 4-cylinder, valve-in-head, fuel injection, four-stroke cycle, internal combustion engine. A bore of 3-7/8 inches and a stroke of 3-1/2 inches gives a piston displacement of approximately 165 cubic inches.

The compression ratio of the Diesel engine is 19 to 1.,

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Tractors, 2000 Series- Cylineler Heael, Manilolel, anel Muilier 50-15-2 Engine (Basic)-Gasoline and LP-Gas

Disconnect spark plug wires from spark plugs.

Remove carburetor-to-manifold attaching cap screws.

Remove manifold attaching cap screws and lift off manifold assembly.

Place clean shop towel over the carburetor throttle outlet to keep out dirt.

Disconnect temperature sending cable from water outlet manifold.

Disconnect governor control rod and throttle rod from bellcrank.

Disconnect water outlet hose.

Disconnect bypass hose ..

Remove ventilator outlet tube from rocker arm cover.

Remove water outlet manifold.

Remove rocker arm cover and gasket.

Remove cap screws from generator bracket on cylinder head.

Fig. SO.7S·.1-Removing Rocker Arm Assembly

Remove rocker arm assembly.

Remove push rods and identify for assembly.

Remove cylinder head bolts and remove cyl­inder head and gasket from cylinder liner plate.

SM-2035 (4-62) ~

Fig. SO-7S.4-Removing Cylineler !leael

CAUTION: Do not rotate crankshaft with cylinder head removed unless "sleeve and deck" assembly is bolted down.

OISASSEMBL Y

ROCKER ARM ASSEMBLY

SHAFT .,

Fig. SO· 75·S-Rocker Arm Assembly

Remove cotter pin from one end of rocker arm shaft and slide all parts from end of shaft (Fig. 50-15-5). Identify rocker arms for as­sembly purposes.

CYLINDER HEAD AND VALVES Remove rocker arm attaching studs. Remove

valves and associated parts. Identify each valve so that it can be reinstalled into the same port from which it was removed.

Remove spark plugs.

INSPECTION AND REPAIR

CYLINDER HEAD AND VALVES Clean carbon from cylinder head and inspect

for cracks.

Check valve seats for cracks or pits. Re­surface seats if necessary.

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Tractors, 2000 Series-50-35-2 Engine (Basic)-Gasoline and LP-Gas

ROCKER ARMS AND SHAFT

Shaft diameter ....................... . Rocker arm bore (inside diameter) .......... .

Gasoline

.8725 to .8730 in.

.8745 to .8755 in.

PISTONS

Skirt diameter (major diameter) ............ . Piston-to-cylinder clearance .............. . Piston pin bore . . . . . . . . . . . . . . . . . . . . . . . .

3.622 to 3.623 in. .002 to .004 in.

1.1880 to 1.1883 in.

PISTON PINS

Diameter ........... . Pin-to-pin bore clearance ................ . Fit in piston pin bushing . . . . . . . . . . . . . . . . . .

1.1877 to 1.1879 in. .0001 to .0006 in. . 0004 to .0009 in.

CONNECTING RODS AND BEARINGS

Bearing insert oil clearance Piston pin bushing diameter Connecting rod bearing bore

.0014 to .0040 in. 1.1883 to 1.1886 in. 2.4365 to 2.4375 in.

CRANKSHAFT

Main bearing journals. . . . . . . . . . . . . . . . . . . . Connecting rod journals ................. . End thrust taken by .................... . End play (new bearings should restore this) .... . Oil clearance . . . . . . . . . . . . . . . . . . . . . . . . .

2.9974 to 2.9984 in. 2.3085 to 2.3095 in. Rear main bearing

. 004 to .008 in.

. 0016 to .0046 in.

MAIN BEARINGS

Bearing inside diameter ................. , 3.000 to 3.0016 in. Bearing to journal clearance . . . . . . . . . . . . . .. .0016 to .0042 in.

CHAMSHAFT AND BEARINGS

Bearing journals . . . . . . . . . . . . . . . . . . . . . . . Bearing bore ........................ . End thrust taken at front end by . . . . . . . . . . . . . End play, shaft to thrust plate ............. .

1.8095 to 1.8105 in. 1.812 to 1.813 in. Thrust plate

. 003 to .007 in.

CYLINDER BLOCK

Cylinder liner bore . . . . . . . . . . . . . . . . . . . .. 3.625 to 3.626 in. Maximum wear limits in cylinder liner bores. . .. .010 in.

SM-2035 (9-63) ®

Specifications

LP-Gas

.8725 to .8730 in.

.8745 to .8755 in.

3.622 to 3.623 in. .002 to .004 in.

1.1880 to 1.1883 in.

1.1877 to 1.1879 in. .0001 to .0006 in . .0004 to .0009 in.

.0014 to .0040 in. 1.1883 to 1.1886 in. 2.4365 to 2.4375 in.

2.9974 to 2.9984 in. 2.3085 to 2.3095 in. Rear main bearing

.004 to .008 in .

.0016 to .0046 in .

3.000 to 3.0016 in. .0016 to .0042 in.

1.8095 to 1.8105 in. 1.812 to 1.813 in. Thrust plate

.003 to .007 in .

3.625 to 3.626 in. .010 in.

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90-5-2

Tractors, 2000 Series-­

Gasoline Fuel System Carburetor

T 1622

A - Idle-Adjusting Needle B - Primary Idle Orifice C - Secondary Idle Orifice D - Throttle Valve E - Idle Air Vent F - Idle-Adjusting Needle Seat G - Bowl Vent H - Air Bleed for Accelerating Well I - Nozzle

K

J - Air Entrance for Bowl Vent and Metering System K - Choke Valve L - Fuel Drain Strainer M - Load-Adjusting Needle N - Power Jet o - Fuel Passage for Idle System P - Idle Jet Q - Float Valve R - Float Valve Seat

Fig. 90-5-2 -- Cutaway View of Gasoline Carburetor

FUEL AND AIR CONTROL SYSTEMS

The carburetor (Fig. 90-5-1) has two ad­justing needles - one for load and the other for idling.

The load-adjusting needle con t r 0 1 s the amount of fuel entering the nozzle. A power jet (Fig. 90-5-2), located above the load needle, limits the amount of fuel that can be used in the carburetor and is of such size that the load ad­justment cannot be made too rich for the engine to run.

The idle-adjusting needle con t r 01 s the amount of air and fuel entering the idle system.

The throttle assembly is 10 cat e d in the throttle body casting and the choke assembly in the fuel bowl casting.

SM-2035 (9-63)®

WHEN TO SERVICE CARBURETOR

Carburetor servicing should be performed after engine valve grinding or major overhaul, as well as any time the carburetor fails to op­erate properly. Clean carburetor and repack shafts at the beginning of each season.

REMOVAL Disconnect air cleaner hose from carbu­

retor. Rem 0 vee I e vis c Ii P which secures governor-to-carburetor connecting rod to gov­ernor, and slip rod free from governor (Fig. 90-5-3). Close fuel shut-off valve on fuel tank and disconnect fuel line from carburetor. Dis­connect choke control cable and wire.

Remove attaching cap screws (Fig. 90-5-3) and lower carburetor away from manifold. Re­move carburetor-to-governor connecting rod from carburetor.

NOTE: Always drain the carburetor before any long storage period.

Page 8: John Deere 2010 Tractor Service Manual - Jensales · PDF fileDrawbar, 3-Point Hitch, ... These tractors have ample power to pull two ... John Deere 2010 Tractor Service Manual

Speed Change Unit and Differential

Tractors, 2000 Series­

Transmission and Differential (Syncro Range) 120-30-3

The transmission case fill e r plug is lo­cated at the base of the speed change compart­ment right wall (Fig. 120-30-1).

T 2061

'\

FORWARD LINKAGE~ OF POWER SHAFT CLUTCH

~ SHIFTER LEVER

Fig. 720-30-2 .- Differential Compartment

DIFFERENTIAL

The d iff ere n t i a I is housed in the third compartment (rearward) of the transmission case (Fig. 120-30-2). It is supported by tw 0

tap ere d roller bearings which are seated in quills mounted into the side walls of the com­partment. It is of the conventional ring gear and pinion type, and consists of two bevel pin­

. ions and two splined bevel gears which trans-mit power to the final drive shafts. The ring gear is riveted to the differential housing and is, therefore, non-replaceable. Power is trans ... mitted to the ring gear from the bevel pinion (driving teeth) carried on the terminal end of the pinion shaft.

A cutaway view of the differential together with a description of its operation is contained in Group 5 of this Section.

The forward linkage of the power shaft clutch shifter lever (Section 140) is also housed in the differential compartment (Fig. 120-30-2).

Lubrication.

The g ear s, shafts, pinions, and bearings which constitute the differential assembly are

sna-2035 (9-63)~

rotating in the oil reservoir of the differential compartment. Thus, the entire unit is being splashed and bathed in oil when the tractor is in motion. The filtration of this oil is accom­plished in the same manner as described above for the speed change compartment.

REMOVAL AND DISASSEMBLY

Separate tractor between the transmission case and rear of clutch housing, and remove hydraulic pump and transmission front cover by following the procedure outlined in Group 15 of this Section,

Remove transmission case cover (on the Row-Crop Tractor, the linkage for the brake and clutch pedal pivot shafts should be discon­nected to facilitate removal of the case cover).

Remove range change shifter ass e m b 1 Y (Group 10).

Remove front input shaft quill and front in­put shaft assembly by following procedure out­lined in Grol,lp 20 of this Section. Be sure to note special instructions regarding the protec­tion of the synchronizers d uri n g front input shaft removal.

Fig. 720-30-3 -- Removing Rear Input Shaft Front Gear

Remove rear input shaft front gear by us­ing puller and driver (Fig. 120-30-3).

Remove underdri ve countershaft (Group 20) .

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190-10-28 Tractors, 2000 Series­

Hydraulic System Single

Hydraulic System

ADJUST CONTROL LEVER (Fig. 190-10-55)

Fig. 190.10.55 •• Adjusting Control Lever Linkage

1. With control cable unhooked, move control lever on dash all the way forward.

2. With engine running, raise lift arms until scribe marks match.

3. Adjust control cable until it just matches hole in operating lever. Hook up cable.

ADJUST LOAD CONTROL LINKAGE (Fig. 190-10-56)

Set selector lever in rear ("L ") notch.

With engine running, set control lever be­tween "3" and "4" on quadrant.

Turn in on load control adjusting screw (Fig. 190-10-56) until lift arms startto lower.

Turn load control adjusting screw out until lift arms are fully raised. Then tighten lock nut.

SM-2035 (3-65) Litho in U.S.A.

Fig. 190.10.56 •• Adjusting Load Control Linkage

ADJUST THROTTLE VALVE (RATE OF DROP) (Fig. 190.10-57)

Fig. 190.10.57 •• Regulating Rate 01 Lilt Arm Drop

The throttle valve (Fig. 190-10-57) can be adjusted to give the desired rate of lift arm drop. Rate of drop will vary with the tool used. For an average drop of two seconds, the adjusting shaft should be backed offl-1/2 turns from snug. Turn adjusting shaft down for a faster rate of drop, and back off for a slower rate.

CAUTION: Do not operate system with throt­tle valve adjusting shaftturned all the way down, as this may damage system.

Page 10: John Deere 2010 Tractor Service Manual - Jensales · PDF fileDrawbar, 3-Point Hitch, ... These tractors have ample power to pull two ... John Deere 2010 Tractor Service Manual

Tractors, 2000 Serle_ Index 1

INDEX

A

Page Adjustable Front Axles .......... 180-20-1 Adjustments, Wheel ............ 230-10-1 Air Cleaner, Diesel . . . . . . . . . . .. 91-35-1 Air Cleaner, Gasoline. . . . . . . . . .. 90-15-1 Air Cleaner, LP-Gas . . . . . . . . . .. 92-35-1 Anti-Freeze Solution . . . . . . . . . . .. 80-5-2 Axle, SpeCifications ............ 150-15-1 Axles, Front .................. 180-5-1 Axles, Front, Adjustable ......... 180-20-1 Axles, Front, Row-Crop ......... 180-10-1

B

Battery ..................... 100-10-1 Bearings, Connecting Rods and,

Specifications ................ 50-35-2 Bearings, Connecting Rods and,

SpeCifications, Diesel ........... 51-35-2 Bearings, Camshaft and, Specifi-

cations .... ~ ............... 50-35-2 Bearings, Camshaft and, Specifi-

cations, Diesel ............... 51-35-2 Bearings, Main ................ 50-25-1 Bearings, Main, Diesel ........... 51-25-1 Bearings, Main, Specifications ...... 50-35-2 Bearings, Main, SpeCifications,

Diesel ..................... 51-35-2 Belt Pulley ............ 10-15-6, 140-20-1 Belt Pulley Control Lever ..•...... 10-10-4 Brake Pedals ................. 10-10-4 Brakes, Hi-Crop .............. 160-10-1 Brakes, Row-Crop and Row-Crop

Utility ..................... 160-5-1 Breakaway Couplers and Remote

Cylinders (19240-42000) ........ 190-30-1 Breakaway Couplers and Remote

Cylinders (42001-up) ........... 190-31-1

C Camshaft .................... 50-25-1 Camshaft and Bearings, Specifica-

tions ...................... 50-35-2 Camshaft and Bearings, Specifica-

tions, Diesel ................. 51-35-2 Camshaft, Diesel ............... 51-25-1 Cap, Radiator Pressure .•....•... 80-10-1

SM-2035 (9-63) ~

Page Capacities ................... 10-15-1 Cold Weather Starting ............ 10-10-3 Carburetor, Gasoline . . . . . . . . . . .. 90-5-1 Chambers, Turbulence, Diesel ...... 91-30-1 Clutch Assembly ............... 110-5-1 Clutch Controls ............... 110-10-1 Clutch, Engine ................. 110-5-1 Clutch Housing ............... 110-10-1 Clutch Pedal ................. 10-10-4 Coil, Electrical System .......... 100-5-2 Condenser ................... 100-5-4 Condenser, Specifications ........ 100-45-1 Connecting Rods and Bearing,

Specifications ................ 50-35-2 Connecting Rods and Bearing,

SpeCifications, Diesel ........... 51-35-2 Connecting Rods, Pistons and ....... 51-20-1 Control Lever, Belt Pulley ........ 10-10-4 Control Lever, Powershaft ........ 140-5-2 Control Lever, Remote .......... 190-25-1 Control Lever, Throttle ... 70-10-1, 70-15-1 Control Levers, Hydraulic System .. 190-10-1,

190-20-1 Control, Load-and-Depth ........ 200-15-1 Control, Load-and-Depth,

Specifications ............... 200-20-1 Control System, Remote Hydraulic .. 190-25-1 Controls, Clutch .............. 110-10-1 Converter, LP-Gas ........... : .90-25-1 Controls, Operating ............. 10-10-4 Cooling System .......... 10-10-1, 80-5-1 Cooling System, Specifications ...... 80-15-6 Crankcase Oil Level. ............ 10-10-1 Crankshaft ................... 50-25-1 Crankshaft, Diesel .............. 51-25-1 Crankshaft, Specifications ......... 50-35-2 Crankshaft, SpeCifications, Diesel .... 51-35-2 Cylinder Block ................ 50-25-1 Cylinder Block, Diesel ........... 51-25-1 Cylinder Block, Specifications ..... 50-35-2 Cylinder Block, SpeCifications,

Diesel ..................... 51-35-2 Cylinder Head ................. 50-15-1 Cylinder Head, Diesel ............ 51-15-1 Cylinder Head Valve Seats,

Specifications ................ 50-35-1

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2 Tractors, 2000 Series­

Index

IN DEX-Continued o

Page Description ............... 10-5-1 Demountable Rim Wheels, Row-Crop

Utility ................... 230-10-10 Diaphragm, High-Pressure, LP-Gas. 92-25-7 Diaphragm, Low-Pressure, LP-Gas. 92-25-7 Diesel, Break-In . . . . . . . . . . . . .. 10-10-3 Diesel, Electric System " ..... " 10-15-3 Diesel, Engine Installation. . . . . . .. 51-30-1 Diesel, Engine Specifications. . . . .. 51-35-1 Diesel Engine Removal ........ " 51-10-1 Diesel Engine, Stopping ......... 10-10-3 Diesel Fuel Oil Specifications . . . . .. 91-5-1 Diesel Fuel Tank ............... 91-10-1 Differential, Specifications ....... 120-35-1 Differential, Speed Change Unit and .. 120-30-1 Differential, Syncro Range .. 120-5-1, 120-5-15 Dimensions, Hi-Crop. . . . . . . . . .. 10-15-4 Dimensions, Row-Crop ........ " 10-15-4 Dimensions, Row-Crop Utility. . . .. 10-15-4 Disengaging Lever, Hydraulic Pump. 10-10-4 Disks, Brake ................ 160-5-1 Disk-Type Wheels, Hi-Crop ....... 230-10-7 Disk-Type Wheels, Row-Crop ..... 230-10-3 Disk-Type Wheels, Row-Crop Utility. 230-10-2 Distributor ................. 100-5-1 Distributor, Specifications ........ 100-45-1 Dra wbar ................... 200- 5-1 Drawbar Specifications .......... 200-20-1 Drive, Final .................. 10-15-2 Drive Shaft and Gears; Powershaft .. 120-15-1 Dual Front Wheels, Row-Crop ..... 180-10-1 Dual Hydraulic System .......... 190-20-1

E

Electric System ................ 10-15-1 Electrical System .............. 100-5-1 Electrical System, Specifications ... 100-45-1 Engine ...................... 10-15-1 Engine (Basic) - Diesel. ......... , 51-5-1 Engine (Basic) - Gasoline and LP-Gas 50-5-1 Engine Break-In ............... 10-10-3 Engine Clutch ................. 110-5-1 Engine Installation, Diesel ......... 51-30-1 Engine Installation, Gasoline ....... 50-30-1 Engine Lubrication System ....... , 60-5-1 Engine Removal, Diesel .......... 51-10-1 Engine Removal, Gasoline . . . . . . . . . 50-10-1 Engine Speeds ................. 10-15-1 Engine Starting ................ 10-10-2 Engine Tune-Up ............... 40-10-1 Engine Tune- Up and Tractor Adjust-

ment - Description ............ 40- 5-1

SM-2035 (9-63) ~

F

Page Fan Assembly. . . . . . . . . . . . . . .. 80-10-1 Fast-Idle Adjustment, Gasoline . . .. 90-5-12 Filter, Oil . . . . . . . . . . . . . . . . .. 60-10-1 Filters, Diesel Fuel ........... , 91-15-1 Final Drive. . . . . . . . . . . . . . . . .. 10-15-2 Final Drive and Planter Drive, Hi-

Crop ..................... 150-10-1 Final Drive, Specifications ....... 150-15-1 Final Drive Shaft, Specifications .... 150-15-1 Final Drives, Row-Crop. . . . . . . .. 150-5-1 Final Drives, Row-Crop Utility . . .. 150-5-1 Flywheel . . . . . . . . . . . . . . . . . .. 50-25-1 Flywheel, Diesel . . . . . . . . . . . . .. 51-25-1 Foot-Operated Throttle. . . . . . . . .. 70-10-1 Front Axles . . . . . . . . . . . . . . . .. 180-5-1 Front Axles, Adjustable ......... 180-20-1 Front Axles, Row-Crop ......... 180-10-1 Front Tires, Inflation Charts ...... 230-15-3 Front Wheels .... . . . . . . . . . . .. 230- 5-1 Front Wheels, Dual, Row-Crop .... 180-10-1 Front Wheels, Single, Row-Crop ... 180-10-1 Front Wheels, Specifications ...... 230-20-1 Fuel Filters, Diesel. . . . . . . . . . .. 91-15-1 Fuel Filters, Gasoline ...... . . .. 90-10-1 Fuel Injection Pump, Diesel. . . . . .. 91-20-1 Fuel Oil SpeCifications, Diesel. . . . .. 91-5-1 Fuel Strainer, Diesel .......... , 91-15-1 Fuel Strainer, LP-Gas ......... , 92-20-1 Fuel System, Diesel. . . . . . . . . . . .. 91-5-1 Fuel System, Gasoline ........... 90-5-1 Fuel System, LP-Gas ............ 92-5-1 Fuel Tank, Diesel . . . . . . . . . . . .. 91-10-1 Fuel Tank, Gasoline. . . . . . . . . . .. 90-10-1 Fuel Tank, LP-Gas ............ 92-15-1

G

Gasoline, Electric System. . . . . . .. 10-15-2 Gasoline Engine, Break-In ....... 10-10-3 Gasoline Engine Installation. . . . . .. 50- 30-1 Gasoline Engine Removal . . . . . . .. 50-10-1 Gasoline Engine, Starting ....... , 10-10-2 Gasoline Engine, Stopping ....... , 10-10-3 Gasoline Fuel System. . . . . . . . . .. 90-5-1 Gauges, LP-Gas ............. , 92-15-1 Gear Housing, Steering ......... , 170-5-4 Gears and Powershaft Drive Shaft ., 120-15-1 Gearshift Lever .............. 10-10-4 Gearshift Lever Assembly ........ 120-10-1 Generator, Specifications ........ 100-45-2 Glow Plugs. . . . . . . . . . . . . . . . .. 100-5-3 Governor (John Deere) . . . . . . . . . . . 70-5-1 Governor (Pierce) . ... . . . . . . . . . .. 70-6-1

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Tractors, 2000 Series­Index 3

INDEX-Continued H

Page Hi-Crop Dimensions ........... 10-15-2 Hi-Crop Specifications. . . . . . . . .. 10-15-1 High-Pressure Diaphragm, LP-Gas . 92-25-7 Hitch, 3-Point ................ 200-10-1 Hitch, 3-Point, Specifications ..... 200-20-1 Hydraulic Control System, Remote .. 190-25-1 Hydraulic Pump .............. 190- 5-1 Hydraulic Pump Disengaging Lever.. 10-10-4 Hydraulic System ............. 190-5-1 Hydraulic System Control Levers.. 190-10-1,

190-20-1 Hydraulic System, Dual ......... 190-20-1 Hydraulic System, Single ......... 190-10-1

Idle Adjustments, Gasoline ...... , 90-5-12 Ignition and Wiring Harness, Diesel . 100-40-2 Ignition and Wiring Harness,

Gasoline .................. 100-40-3 Ignition and Wiring Harness, LP-Gas 100-40-3 Ignition Coil. . . . . . . . . . . . . . . .. 100-5-2 Ignition Switch Key ............. 100-40-1 Ignition System ............... 100-40-1 Ignition System, Gasoline . . . . . . .. 10-15-1 Ignition System, LP-Gas . . . . . . . .. 10-15-1 Inflation Charts, Tire ........... 230-15-2 Injection Pump, Diesel Fuel ...... 91-20-1 Injector Nozzles, Diesel. . . . . . . .. 91-25-1 Inserts, Valve Seat, Specifications 50-35-1

L

Light Switch ................. 100-35-1 Lighting System .............. 100-35-1 Load Adjustment, Gasoline .. , . . .. 90-5-12 Load-and-Depth Control ......... 200-15-1 Load-and-Depth Control,

Specifications ............... 200-20-1 Load Control Sensitivity Check .... 240-5-1 Low-Pressure Diaphragm, LP-Gas.. 92-25-7 LP-Gas, Break-In. . . . . . . . . . . .. 10-10-3 LP-Gas, Electric System . . . . . . .. 10-15-1 LP-Gas Engine, Starting. . . . . . . .. 10-10-2 LP-Gas Engine, Stopping ........ , 10-10-3 LP-Gas Fuel. . . . . . . . . . . . . . . .. 92-10-1 Lubrication System, Engine ....... 60-5-1

M

Main Bearings. . . . . . . . . . . . . . .. 50-25-1 Main Bearings, Diesel . . . . . . . . .. 51-25-1 Main Bearings, Specifications ..... 50-35-2

SM-2035 (9-63) ~

Main Bearings, Specifications, Diesel. Manifold .................. . Manifold, Diesel ............. . Manifold, Water ............. . Manual Steering Gear .......... . Motor, Power Steering, Row-Crop Motor, Power Steering, Row-Crop

Page 51-35-2 50-15-1 51-15-1 80-15-1 170-5-1

170-21-1

Utility .............. . Muffler .............. . Muffler, Diesel . . .

. . 170-20-1 50-15-1

. . . .. 51-15-1

N

Nozzles, Injector, Diesel ........ 91-25-1

o

Oil Filter. . . . . . . . . . . . . . . . . .. 60-10-1 Oil Pressure, Checking ......... 60-5-3 Oil Pressure, Specifications . 50-35-3, 60-5-9 Oil Pump . . . . . . . . . . . . . . . . . .. 60- 5-1 Oil Pump, Specifications .... 50-35-3, 60-5-9 Oil Seal ............. 50-25-3, 50-25-6-7 Oil Seal, Diesel .............. 51-25-6-7 Operating Controls .............. 10-10-4 Operating the Tractor ............ 10-10-4 Operation ................... 10-10-1

p

Pedals, Brake .......... 160-5-2, 160-5-5 Piston Pins, Specifications . . . . . .. 50-35-2 Piston Pins, Specifications, Diesel.. 51-35-1 Pistons and Connecting Rods . . . . .. 51-20-1 Pistons, Specifications . . . . . . . . .. 50-35-2 Pistons, Specifications, Diesel. . . .. 51-35-1 Pitman Shaft. . . . . . . . . . . . . . . .. 170- 5-6 Planter Drive, Hi-Crop .......... 150-10-1 Power-Adjusted Wheels ......... 230-10-1 Power Flow, Transmission. . . . . .. 120-5-4 Powershaft .................. 140-10-1 Powershaft Control Lever. . . . . . .. 140-5-2 Powershaft Drive Shaft and Gears .. 120-15-1 Power Steering Gear ........... 170-10-1 Power Take-Off and Belt Pulley .. " 140-5-1 Power Take-Off and Belt Pulley,

Specifications ............... 140-25-1 Pressure Cap . . . . . . . . . . . . . . .. 80-10-1 Pressure, Oil Specifications . 50-35-3, 60-5-9 Pre-Starting Inspection ......... 10-10-1 Pulley, Belt ................. 140-20-1 Pump Disengaging Lever, Hydraulic. 10-10-4 Pump, Hydraulic. . . . . . . . . . . . .. 190-5-1

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4 Tractors, 2000 Series­

Index

INDEX-Continued. Q

Page Quadrant Assembly, Gear Shifter ... 120-10-1

R

Rack and Pinion Rear Wheels ...... 230-10-4 Radiator. . . . . . . . . . . . . . . . . . .. 80-10-1 Radiator Pressure Cap. . . . . . . . .. 80-10-1 Radiator, Specifications .. . . . . . .. 80-15-6 Range Change Unit, Transmission ... 120-20-1 Rear Cover, Transmission ....... 140-15-1 Rear Tires, Inflation Charts ...... 230-15-2 Rear Wheels ................. 230-10-1 Rear Wheels, Specifications ....... 230-20-1 Regulator, Voltage, Specifications ... 100-45-2 Relief Valve, Hydraulic Pump . . . .. 190-5-3 Remote Control Lever .......... 190-25-1 Remote Cylinders (19240-42000) and

Breakaway Couplers .......... 190-30-1 Remote Cylinders (42001-up) and

Breakaway Couplers .......... 190-31-1 Remote Hydraulic Control System ... 190-25-1 Rocker Arms and Shaft, Specifi-

cations ................... 50-35-2 Rocker Arms and Shaft, Specifi-

cations, Diesel . . . . . . . . . . . . .. 51-35-1 Roll-O-Matic ................ 180-15-1 Row-Crop Dimensions ... . . . . . .. 10-15-2 Row-Crop Front Axles .......... 180-10-1 Row-Crop Specifications. . . . . . . .. 10-15-1 Row-Crop Utility Dimensions. . . . .. 10-15-2 Row-Crop Utility Specifications 10-15-1

s

Sensitivity Check, Load Control. . .. 240-5-1 Single Hydraulic System ......... 190-10-1 Shifter Mechanism ............. 120-10-1 Shifter Mechanism, SpeCifications ... 120-35-1

. Single Front Wheels, Row-Crop .... 180-10-1 Slow-Idle Adjustment, Gasoline . . .. 90-5-12 Spark Plugs ........... . . . . .. 100-5-2 Specifications. . . . . . . . . . . . . . .. 10-15-1 Specifications, Diesel Engine. . . . .. 51-35-1 SpeCifications, Electrical System ... 100-45-1 SpeCifications, Engine .... 50-35-1, 51-35-1 Specifications, Hi-Crop. . . . . . . . .. 10-15-1 SpeCifications, Row-Crop ........ 10-15-1 Specifications, Row-Crop Utility. . .. 10-15-1 Speed Change Unit and Differential .. 120-30-1 Speed Control Linkage, Diesel. . . .. 70-15-1 Speed. Control Linkage, Gasoline and

LP-Gas . . . . . . . . .. . . . . . . . .. 70-10-1 Speed-Hour Meter. . . . . . . . . . . .. 10-10-8

SM-2035 (9-63) ~

Page Speeds, Engine . . . . . . . . . . . . . .. 10-15-1 Speeds, Transmission .......... 10-15-1 Spindle, Manual Steering, Row-Crop. 170-15-3 Spindle, Manual Steering, Row-Crop

Utility .................... 170-15-1 Starter Safety Switch ............ 100-40-1 Starter, Specifications .......... 100-45-1 Starting Controls. . . . . . . . . . . . .. 10-10-1 Starting the Engine ............ 10-10-2 Steering Gear, Manual . . . . . . . . .. 170-5-1 Steering Gear, Power ........... 170-10-1 Steering Motor, Power, Row-Crop .. 170-21-1 Steering Motor, Power, Row-Crop

Utility .................... 170-20-1 Steering Motor, Power, Row-Crop

Specifications ............... 170-21-6 Steering Motor, Power, Row-Crop

Utility, Specifications .......... 170-20-7 Steering Spindle, Manual ......... 170-15-1 Steering Wheel . . . . . . . . . . . . . .. 10-10-4 Stopping the Engine . . . . . . . . . . .. 10-10-3 Strainer, Diesel Fuel. . . . . . . . . .. 91-15-1 Strainer, LP-Gas Fuel. . . . . . . . .. 92-20-1 Switches, Ignition System ........ 100-40-1 Syncro Range Transmission and .

Differential. . . . . . . . . . . . . . . .. 120-5-1 Synchronizers ................ 120-25-1

T

Thermostat, Cooling System . . . . .. 80-15-1 Thermostat, Specifications . . . . . .. 80-15-6 3-Point Hitch ................ 200-10-1 3-Point Hitch, Specifications ...... 200-20-1 3-Point Hitch ................ 200-1.0-1 Throttle Control Lever. . .. 70-10-1, 70-15-1 Throttle, Foot-Operated . .. 70-10-1, 70-15-1 Timing Distributor. . . . . .. 40-10-3, 100-5-6 Tire EqUipment, Hi-Crop Tractor. .. 10-15-2 Tire EqUipment, Row-Crop. . . . . .. 10-15-2 Tire EqUipment, Row-Crop Utility .. 10-15-2 Tire Inflation Charts· ........... 230-15-2 Tires. . . . . . . . . . . . . . . . . . . . .. 230-5-1 Tires and Weights ............. 230-15-1 Tires and Weights, Specifications ... 230-20-1 Tires, Front, Inflation Charts ..... 230-15-3 Tires, Rear, Inflation Charts ...... 230-15-2 Tractor Adjustment . . . . . . . • . . . .. 40- 5-1 Tractor Tune-Up. . . . . . . . . . . . .. 40-15-1 Transmission . . . . . . . . . . . . . . .. 120-5-1 Transmission Case, Specifications .. 120-35-1 Transmission Front Cover ......• 120-15-1

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Tractors, 2000 Series­Index 5

INDEX-Continued T

Page Transmission Rear Cover ........ 140-15-1 Transmission Shafts, Specifications . 120-35-1 Transmission, Specifications ...... 120-35-1 Transmission Speeds. . . . . . . . . .. 10-15-1 Transmission, Syncro Range. . . . .. 120-5-1 Trouble Shooting Load Control

Sensitivity Check. . . . . . . . . . . .. 240-5-1 Tune-Up, Engine . . . . . . . . . . . . .. 40-10-1 Tune- Up, Tractor ... . . . . . . . . .. 40-15-1 Turbulence Chambers, Diesel . . . .. 91-30-1

v

Valve Clearance, Specifications 50-35-1 Valve Clearance, Specifications,

Diesel . . . . . . . . . . . . . . . . . . .. 51-35-1 Valve Guides, Specifications . . . . .. 50-35-1 Valve GUides, Specifications, Diesel. 51-35-1 Valve Seat Inserts, Specifications. .. 50-35-1 Valve Seats in Cylinder Head,

Specifications. . . . . . . . . . . . . .. 50-35-1 Valve Seats in Cylinder Head,

Specifications, Diesel ......... 51-35-1 Valve Springs, Specifications. . . . .. 50-35-1 Valve Springs, Specifications, Diesel. 51-35-1 Valves, LP-Gas .............. 92-15-1 Valves, Specifications .......... 50-35-1 Valves, Specifications, Diesel . . . .. 51-35-1

SM-2035 (9-63)·~

w Page

Water Manifold. . . . . . . . . . . . . .. 80-15-1 Water Pump. . . . . . . . . . . . . . . .. 80-15-1 Water Pump, Specifications. . . . . .. 80-15-6 Weights . . . . . . . . . . . . . . . . . . .. 230-5-1 Weights and Tires ............. 230-15-1 Weights and Tires, Specifications ... 230-20-1 Wheel Adjustments ............ 230-10-1 Wheel Treads, Hi-Crop. . . . . . . . .. 10-15-2 Wheel Treads, Row-Crop . . . . . . .. 10-15-2 Wheel Treads, Row-Crop utility. . .. 10-15-2 Wheels. . . . . . . . . . . . . . . . . . . .. 230-5-1 Wheels, Demountable Rim, Row-

Crop utility ............... 230-10-10 Wheels, Disk-Type, Hi-Crop ...... 230-10-7 Wheels, Disk-Type, Row-Crop ..... 230-10-3 Wheels, Disk-Type, Row-Crop

Utility .................... 230-10-2 Wheels, Front . . . . . . . . . . . . . . .. 230- 5-1 Wheels, Front, Dual, Row-Crop .... 180-10-1 Wheels, Front, Single, Row-Crop ... 180-10-1 Wheels, Power-Adjusted ......... 230-10-1 Wheels, Rack and Pinion ......... 230-10-4 Wheels, Rear ................ 230-10-1 Wiring .............. 100-35-1, 100-40-1 Wiring Harness ........ 100-35-2, 100-40-2