jddt catalogue

For Inquiry and Order Placement Please Contact :Admin : 99417 70716, Sales :72999 70716, Off : 044-26258519.

No.85, Railway Station Road,Korattur, Chennai-600 080

E-Mail : [email protected] / [email protected] / Web : www.jddiamondtools.com.

JD DIAMOND TOOLS

-1-

PCD – PCBN TOOLS

mailto:[email protected]


http://www.jddiamondtools.com.




TABLE OF CONTENTS

INTRODUCTION PAGE - 3

PCD - PCBN APPLICATIONS PAGE - 4

PCD - PCBN CUTTING RECOMMENDATIONS PAGE - 5

PCD GRADE INFORMATION PAGE - 6

PCBN GRADE INFORMATION PAGE - 7

PCD-PCBN GRADE COMPARISON CHART PAGE - 8

INSERTS IDENTIFICATION SYSTEM PAGE - 9

PCD TOOLS PAGE - 10-19

PCBN TOOLS PAGE - 20-29

GENERAL INFORMATION PAGE - 30

MAP PAGE - 31

-2-







JD DIAMOND TOOLS is a high technology enterprise whichproduce professionally polycrystalline diamond (PCD) and polycrystallinecubic boron nitride (PCBN) cutting tools, The company is located No.85,Railway Station Road Korattur, Chennai -80 Near by LUCAS - TVS,Customers of our company are all over the India. Products of the companycan be used in a lot of modern manufacturing fields such as automobile,motorcycle, aerospace and space flight, model, prototype, machine,electronics, electrical motor, metallurgy, electrical appliance, militaryindustry.

The company has the most advanced equipment and measuringdevices in the India. Product data management and computer aided areused in the company. The company has strong technical force and strongdesigning ability. Workers of the company are all of high skill, and havehigh manufacturing skill. Raw materials used in the company are importedfrom foreign countries and they are selected strictly. The most advanceddesigning methods and manufacturing technologies are used in thecompany. By using accurate measuring method and scientific qualityguarantee system, products of the company are as good as thoseproduced by developed countries. The company will satisfy therequirements of customers by first class management, first class quality,first class service and sincere cooperation.The company produces and regrinds followingproducts professionally:

Polycrystalline Diamond cutting Tools.All type of ISO standard specifications inTurning, Milling & Grooving Inserts.Turning Tool & Boring Tool.Reamers & End mills.Form Tools.

Wear Parts.Polycrystalline cubic boran nitride cutting Tools

-3-

Introduction

Diamond Dresser.Indentor.Diamond File.

All type of ISO standard specifications in Turning, Milling & Grooving Inserts.

Turning Tool & Boring Tool.

Special Tools according to customer requirements / drawings.

Natural Diamond cutting tools.







PCD / PCBNPOLYCRYSTALLINE

DIAMOND(PCD)

POLYCRYSTALLINECUBIC BORON NITRIDE

(PCBN)

NON-FERROUSAPPLICATIONS

FERROUSAPPLICATIONS

ALUMINUM ALLOYSPISTONSWHEELS

GEARBOXESBRAKE CYLINDERS

HARD CAST IRONPUMPS

IMPELLERSHAFTS

COPPER ALLOYSCOPPER

ENGINE BEARINGSBUSHINGS

PUMP SEATS

SOFT CAST IRONENGINE BLOCKSBRAKE ROTORSBRAKE DRUMS

CLUTCH PLATES

HIGHLY ABRASIVE MATERIALSINDUSTRIAL CERAMICSSINTERED CERAMICS

ALUMINUM OXIDESPARK PLUG INSULATORS

SINTERED IRONVALVE SEATSCAM SHAFTS

GEARS

FIBRE PRODUCTSCARBON FIBREFIBREGLASS

REENFORCED GRAPHITEACRYLIC PLASTICS

PHENOLIC PLASTICS

HARDENED STEELSPINION GEARS

SIDE GEARSTRANSMISSION

SHAFTSBEARINGS

WOOD AND STONEFIBREBOARD

PLYWOODMELANIMIC PANELS

GRANITESANDSTONE

SUPERALLOYSTURBINE DISK

TURBINE BLADETURBINE

SHROUDSENGINE SHAFTSTURBINE VANES

-4-







PCD / PCBNPCD CUTTING RECOMMENDATIONS

MATERIAL SPEED(SF/M) DOC FEED

ALUMINUM <12% 1000-6000 .002-.125 .004-.015

ALUMINUM <18% 500-2500 .002-.125 .002-.010

COPPER 1200-3500 .005-.100 .005-.020

BRASS 1200-3500 .005-.125 .005-.020

SINTERED CARBIDE 40-90 .005-.125 .004-.020

UNSINTERED CARBIDE 400-1200 .005-.100 .004-.025

PRESSED CERAMICS 200-800 .001-.005 .001-.005

FIBREGLASS 300-9000 .005-.020 .001-.010

NYLONS AND ACRYLICS 550-10000 .002-.100 .005-.020

HARD RUBBER 550-2500 .005-.125 .004-.020

PCBN CUTTING RECOMMENDATIONS

CARBON STEEL 200-500 .008 .020

BEARING MATERIAL 200-500 .008 .020

ALLOY STEELS 200-500 .008 .020

TOOL/DIE STEEL 160-350 .008 .020

HIGH TENSILE CAST IRONS 200-500 .060 .020

CHILLED CAST IRON 130-260 .032 .020

GREY CAST IRON 2000-4000 .020 .020

POWERED METAL 500-650 .016 .020

INCONEL 500-650 .006 .020

RENE42 500-650 .006 .020

RENE 77 450-550 .006 .020

INCOLOY 750-900 .006 .020

MONEL 550-650 .006 .020

-5-







CUTTING TOOL MATERIALSPCD

PCBN

CERAMICS

CERMET COATEDCARBIDECARBIDE

HSS

HAR

DN

ESS

TOUGHNESS

PCD

PCD3

PCD-F

PCD-UF

PCD-XIF

PCDGRADE INFORMATION AND APPLICATIONSGRADE INFORMATION AND APPLICATIONS

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

92

94

90

90

90

CO

CO

CO

CO

CO

10

30

4

2

0.5

Grade TYPE PCD GRAIN MAJOR BINDER APPLICATION (VOL.%) SIZE

-GENERAL PURPOSE GRADE -GOOD SURFACE FINISH -GOOD WEAR RESISTANCE

-SUPERIOR WEAR RESISTANCE-STRONG DIAMOND BOND

-GOOD SURFACE FINISHING

-EXCELLENT SURFACE FINISH

-EXCELLENT SURFACE FINISH-GOOD WEAR RESISTANCE-SUITED FOR WOODWORKING APPLICATIONS

PCD

PCD3

PCD-F

PCD-UF

PCD-XIF

-6-







PCBNGRADE INFORMATION AND APPLICATIONSGRADE INFORMATION AND APPLICATIONS

Grade TYPE CBN GRAIN MAJOR BINDER APPLICATION (VOL.%) SIZE

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

CARBIDEBACKED

45

50

60

70

80

90

95

93

TITANIUM NITRIDE

TITANIUM CARBIDE

TITANIUM NITRIDE

TITANIUMCARBONITRIDE

TITANIUM NITRIDE

TITANIUM NITRIDE

TITANIUM ALLOY

TITANIUM NITRIDE

<1

2

2

2

3

3

3

10

CBN 45

CBN 50

CBN 60

CBN 70

CBN 80

CBN 90

CBN 95

CBN 100

-Low thermal conductivity-Strong edge due to low edgecompressiveness

-Good thermal stability and craterresistance-High-speed continuous machining ofhardened steel

-Combination of wear resistance andimpactstrength-General usage in continuous andinterrupted cutting of hardened steel

-High degree of toughness due to finemicrostructure of CBN and ceramicbinder

-Rough and interrupted machining ofhardened steel

-Combination of wear resistanceandthermal properties-Superior toother grades in machiningsuperalloy

-Higher toughness and heat resistanceas an alternative to CBN 95

-Machining non-homogenous cast ironand power metal alloys

-Extreme wear resistance due to highcontent CBN and metal binder -Excellent at machining various castirons

-Extreme wear resistance due tocoarser CBN and high content

-Rough machining of cast iron andpower metal alloys

-7-







PCD - GRADE COMPARISON CHART

COARSE

MEDIUM

FINE

TOOL MAKER MATERIAL MAKER

JDDT SUMITOMO MEGA MITSUBISHI TOSHIBA SECO DUET KYO KENNA-

CERA METAL SPK

Dl E6 SHOWA DENKO

CAST IRON/NI-HARD/ SUPERALLOY

SOLID TYPE CBN100 BNS800 N100 CBN300 JBN10M B940 KBN900 BZN7000SWBN100

CBN95

BN600 N90CBN300CBN20 JBN500M B710 KBN60G WBN100GENERAL

MACHINING BX950 BZN6000KD120

AMB90

DBA80 KT10

CBN80CBN80D

BN600BN100

MB710MB730

CBN300CBN20 JBN500 KBN60G WBN750BX950

BX850BZN6000KD200 DBA80 KT10

CBN95CBN90 BN500 MB730 CBN300 JBN500 KBN60G WBN700

BX950BX930BX450

BZN6000KD200 DBA80KT10HARD

MACHINING

N90

N90

HARDENED STEEL

INTERRUPTEDCUTTING

CBN45 BN300 CBN150M B835 KD200 WBN500

CBN60

CBN70

BN250BNX25 N50 CBN150 JBN300M B835

MB825KBN25B WBN550BX380

BX360BZN8100KD200 DBN45 KT30X

KT25CBN60CBN70

BN250BNX20

MB825MB820MB8025

CBN10CBN100

JBN300JBN330

KBN25BKBN10B WBN600BX360

BX330BZN8100BZN8200

KD05 DBN45 KT30N

CBN50 BNX10BNC80 MB810 CBN10

CBN100JBN330 KBN10B WBN650BX310 HTC2000KD05 DBC50

CONTINUOUS

N50

NT50

CBN95

BX380

GRAIN SIZE PARTICLE JDDT GE E6 SUMITOMO TOMEI MEGADIAMOND

50 DA90

30 PCD3 CTM302 TDC-E C30X

COMPAX1800 CTH025

COMPAX1500 CTB025

12 TDC-H

10 PCD CTB010 M10

8

7 TDC-S

5 COMPAX1300 DA150 F05/HM20

4 PCD-F COMPAX 1600

3 TDC-G

2 PCD-UF CTB002

CTC0021 TDC-F

0.5 PCD-XUF DA200 98FIIM

DA2200

25

-8-

PCBN - GRADE COMPARISON CHART







HOPSTCDEFMVWLABKR

120°Hexagon135°Octagon108°Pentagon90°Square60°Triangle80°Rhombic55°Rhombic75°Rhombic50°Rhombic86°Parallelogram35°Rhombic80°Trigon90°Rectangle85°Parallelogram82°Parallelogram55°ParallelogramRound

Symbol Shape

Shown angle stands foracute angle for rhombicand parallelogram inserts.

Shape Symbol1

Symbol Relief Angle

A

B

C

D

E

F

G

N

P

3O

5O

7O

20O

25O

15O

30O

0O

11O

Relief Angle Symbol

Symbol(class)

A

F

C

H

E

G

J

K *

L*

M *

N*

U*

Tolerance (mm) Corner Height Thickness I.C. Size

±0. 025

±0. 13

±0. 025

±0.13±0. 025±0. 13

±0.005

±0.013

±0.025

±0.005

±0.013

±0.025

±0.08~±0.18

±0.13~±0.38

±0.025

±0.013

±0.025

±0.013

±0.025

±0.05~±0.15

±0.08~±0.25

*Insert’s periphery is as fired.Tolerance difference is depending on insert size.

Tolerance Symbol

Symbol Hole Hole Shape Inserts Shape

Chipbreaker

NRFAMGWTQUBHCJX

NO

WithHole

-

With Hole

With HoleOne CounterSink40o-60o

With HoleTwo CounterSink40o-60o



- - - -

NOOne sideTwo side

NOOne sideTwo side

NO

One sideNO

Two side

NOOne side

NO

Two side

Hole/Chipbreaker Symbol

C1

N2

M3

G4

125

046

088

PS9

C1

N2

M3

G4

4 36

27

PS8

ISO

ANSI

(Metric)

(Inch)

Edge Length Symbol (ISO)I.C. Size

(mm)

I.C. Size (mm)(ANSI)

I.C. Size(mm) Symbol

0304

05

0608

09

1216

19

22

2532

0405

06

0709

1112

1519

23

27

3138

05

06

080910121215161920

25253132

0304

05

0607

09

1215

19

22

2531

0608

09

1113

16

2227

33

38

4454

08

11

16

2227

33

4454

03

0405

06

0810

13

1721

3.974.765

5.566

6.357.948

9.525101212.715.87516

19.0520

22.2252525.431.7532

5/323/16

7/32

1/45/16

3/8

1/25/8

3/4

7/8

11-1/4

1.21.5

1.8

22.5

3

45

6

7

810

5

5 5Thickness Symbol

ISO ANSIThickness

(mm)Symbol Thickness

(inch)Symbol

1.592.382.783.183.974.765.566.357.94

9.525

0102T203T30405060709

1/163/32-

1/85/323/167/321/4

5/163/8

1(2)1.5(3)

-2

2.53

3.5456

Thickness displayed as the distance betweerbottom surface and highest point on cuttingedge.

6 Corner-(rE) SymbolISO ANSI

Corner(r£ :mm)

Symbol Corner(r£:inch)

Symbol

7

Sharp Comer0.030.10.2

0.40.81.2

1.62.0

2.42.83.2

Round Insert

.000

.001

.004

.0081/641/323/641/16

5/643/32

7/641/8

Round Insert

000.10.20.512345

6

78

0

00003010204

081216

20

242832

00 (inch)or MO

(metric)

Manufacturer’sOption8

Hand Symbol,ChipbreakerSymbol, etc.

Expressed as edge length for ISO. ANSI expresses the inscribed circle diameter in inches.

-9-

Turning Indexable Inserts Identification System







InsertDimension (mm)

Negative

Description A T ød r S

0.2 2.8

12.70 4.76 5.16 0.4 2.8 -

0.8 2.7

Angle(o)

Small Edge

CNMM 120402M-SE

120404M-SE

120408M-SE

CNMM 120402M-NE

120404M-NE120408M-NE

CNMM 120402M

120404M120408M120412M

0.2

0.4

0.8

0.2

0.4

0.8

1.2

12.70 4.76 5.16

5.1

5.0

4.9

5.8

5.8

5.7

5.6

-

Small Edge

DNMM 150402M-SE

150404M-SE

150408M-SE

12.70 4.76 5.16

0.2

0.4

0.8

2.8

2.6

2.2

-

12.70 4.76 5.16 -

DNMM 150402M-NE

150404M-NE

150408M-NE

DNMM 150402M

150404M

150408M

150412M

0.2

0.4

0.8

0.2

0.4

0.8

1.2

5.2

5.0

4.6

5.9

5.8

5.4

5.0

Small Edge

TNMM 160402M-SE

160404M-SE

160408M-SE

9.525 4.76 3.81

0.2

0.4

0.8

2.7

2.6

2.3

-

-10-

PCD Tools







PCD Tools


Negative


Angle(o)

TNMM 160402M-NE

160404M-NE

160408M-NE

TNMM 160402M

160404M

160408M

160412M

-

Small Edge

VNMM 160402M-SE

160404M-SE

160408M-SE

-

-

VNMM 160402M-NE

160404M-NE

160408M-NE

VNMM 160402M

160404M

160408M

160412M

Small Edge

WNMM 080402M-NE

080404M-NE

WNMM 080402M

080404M

0.2

0.4

0.2

0.4

5.0

5.0

5.8

5.8

-

0.2

0.4

0.8

0.2

0.4

0.8

1.2

9.525 4.76 3.81

3.2

3.1

2.8

3.8

3.6

3.3

3.0

9.525 4.76 3.81

0.2

0.4

0.8

2.9

2.5

1.6

0.2

0.4

0.8

0.2

0.4

0.8

1.2

4.7

4.2

3.4

5.3

4.8

4.0

3.1

WNMM 080402M-SE

080404M-SE

080408M-SE

12.70 4.76 5.16

9.525 4.76 3.81

0.2

0.4

0.8

2.8

2.8

2.7

-

12.70 4.76 5.16

-11-







PCD Tools


Positive


Angle(o)

7O

CCGW 040101NE040102NE040104NE

CCGW 040101040102040104

CCGW 060201NE060202NE060204NE

CCGW 060202SE060204SE060208SE

CCGW 060201060202060204

CCGW 09T301NE09T302NE09T304NE09T308NE

CCGW 09T304SE09T308SE

CCGW 09T30109T30209T30409T308

4.3 1.8 2.3

0.1 1.70.2 1.60.4 1.60.1 1.90.2 1.90.4 1.90.1 3.10.2 3.00.4 3.00.2 1.90.4 1.90.8 1.80.1 3.50.2 3.50.4 3.50.1 3.40.2 3.40.4 3.40.8 3.30.4 1.90.8 1.80.1 3.80.2 3.80.4 3.70.8 3.6

6.35 2.38 2.8

9.525 3.97 4.4

CCMT 060201NE060202NE060204NE

CCMT 060201060202060204

CCMT 09T301NE09T302NE09T304NE09T308NE

CCMT 09T304SE09T308SE

CCMT 09T30109T30209T30409T308

CCMT 120404SE120408SE

6.35 2.38 2.8

9.525 3.97 4.4

0.1 2.80.2 2.80.4 2.80.1 3.30.2 3.30.4 3.20.1 3.40.2 3.40.4 3.40.8 3.30.4 1.90.8 1.80.1 3.90.2 3.90.4 3.90.8 3.80.4 2.80.8 2.7

CPMH 080201NE080202NE080204NE080208NE

CPMH 080201 080202 080204 080208

CPMH 090301NE 090302NE 090304NE 090308NE

CPMH 090301090302090304090308

7O

0.1 3.20.2 3.20.4 3.20.8 3.20.1 3.70.2 3.70.4 3.70.8 3.50.1 3.40.2 3.40.4 3.40.8 3.30.1 4.00.2 3.90.4 3.9

7O

7.94 2.38 3.5

9.525 3.18 4.5

-12-







PCD Tools


Positive


Angle(o)

DCMT 070201NE070202NE070204NE

DCMT 070202SE070204SE

DCMT 070201070202070204

DCMT 11T301NE11T302NE11T304NE11T308NE

DCMT 11T304SE11T308SE

DCMT 11T30111T302 11T30411T308

5O

5O

9.525 3.97 4.4

TCGW 110302SE

110304SE

7O

0.1 3.40.2 3.40.4 3.20.2 2.50.4 2.40.1 4.00.2 3.90.4 3.70.1 3.40.2 3.30.4 3.20.8 2.80.4 2.20.8 2.00.1 4.00.2 3.90.4 3.70.8 3.3

6.35 2.38 2.8

7O

DCMT 070202R/L-NE

070204R/L-NE

DCMT 11T302R/L-NE

11T304R/L-NE

6.35 2.38 2.80.2 3.3

0.4 3.2

0.2 3.3

0.4 3.2

TBGW 060102NE

060104NE

TBGW 060102

060104

0.2 2.1

0.4 1.9

0.2 2.4

0.4 2.2

Small Edge

0.2 2.5

0.4 2.4

TCGW 110302NE110304NE110308NE

TCGW 110302110304110308

0.2 3.30.4 3.20.8 2.90.2 3.90.4 3.70.8 3.4

6.35 3.18 2.8

TBMT 060101NE060102NE060104NE060108NE

TBMT 060101060102060104060108

3.97 1.59 2.3

3.97 1.59 2.3

TCMT 080202NE080204NE080208NE

TCMT 080202080204080208

0.1 2.20.2 2.10.4 2.00.8 1.70.1 2.60.2 2.50.4 2.30.8 2.0

0.2 2.10.4 2.00.8 1.70.2 2.40.4 2.20.8 1.9

7O4.76 2.38 2.3

9.525 3.97 4.4

-13-







PCD Tools


Positive


Angle(o)

11O

0.1 2.6

0.2 2.5

0.4 2.4

0.2 3.40.4 3.30.8 3.00.2 3.90.4 3.70.8 3.40.2 2.20.4 2.10.8 1.80.2 2.60.4 2.40.8 2.20.2 2.70.4 2.60.8 2.30.2 3.20.4 3.00.8 2.7

0.1 2.7

0.2 2.6

0.4 2.5

0.2 3.40.4 3.30.8 3.00.2 3.90.4 3.70.8 3.4

0.1 2.6

0.2 2.6

0.4 2.4

0.2 3.30.4 3.20.8 2.9

0.2 3.90.4 3.70.8 3.4

7O

TCMT 110301SE

110302SE

110304SE

TCMT 110302NE110304NE110308NE

TCMT 110302110304110308

TPGB 080202NE080204NE080208NE

TPGB 080202080204080208

TPGB 090202NE090204NE090208NE

TPGB 090202090204090208

TPGB 110301SE

110302SE

110304SE

TPGB 110302NE110304NE110308NE

TPGB 110302110304110308

TPGB 160301SE

160302SE

160304SE

TPGB 160302NE 160304NE 160308NE

TPGB 160302 160304 160308

Small Edge

6.35 2.38 2.8

4.76 2.38 2.3

5.56 2.38 3.0

Small Edge

Small Edge

9.525 3.18 4.5

6.35 3.18 3.3

-14-







PCD Tools


Positive


Angle(o)

11O

4.76 2.38 2.3

5.56 2.38 3.0

Small Edge

TPMH 080201NE080202NE080204NE080208NE

TPMH 080201080202080204080208

TPMH 090201NE090202NE090204NE090208NE

TPMH 090201090202090204090208

TPMH 110301SE

110302SE

110304SE

TPMH 110301NE110302NE110304NE110308NE

TPMH 110301110302110304110308

TPMH 160301SE

160302SE

160304SE

TPMH 160301NE160302NE160304NE160308NE

TPMH 160301160302160304160308

TPMH 110302R/L-NE

110304R/L-NE

0.1 2.30.2 2.20.4 2.10.8 1.80.1 2.60.2 2.50.4 2.30.8 2.00.1 2.70.2 2.60.4 2.50.8 2.20.1 3.00.2 2.90.4 2.80.8 2.5

0.1 2.7

0.2 2.6

0.4 2.5

0.1 3.40.2 3.30.4 3.20.8 2.90.1 3.90.2 3.90.4 3.70.8 3.4

0.1 2.6

0.2 2.6

0.4 2.4

0.1 3.50.2 3.40.4 3.30.8 3.00.1 4.10.2 4.00.4 3.80.8 3.6

0.2 3.8

0.4 3.6

6.35 3.18 3.3

Small Edge

9.525 53.18 4.5

6.35 3.18 3.3

-15-







PCD Tools


Positive


Angle(o)

7O

6.35 3.18 2.8

9.5 5 4.76 4.4

4.76 2.38 2.3

4.76 2.38 2.3

6.35 2.38 2.8

VBMT 110301NE110302NE110304NE110308NE

VBMT 110301110302110304110308

VBMT 160401NE160402NE160404NE160408NE

VBMT 160404SEVBMT 160401

160402160404160408

VCMT 080201NE080202NE080204NE080208NE

VCMT 080201080202080204080208

WBMT 060101L-NE060102L-NE060104L-NE

WBMT 060101L060102L060104L

WBMT 080202L-NE

080204L-NE

WBMT 080202L

080204L

WPMT 110201NE110202NE110204NE

WPMT 110201110202110204

0.1 2.60.2 2.40.4 2.00.8 3.10.1 3.00.2 2.80.4 2.40.8 3.5

0.1 2.80.2 2.60.4 2.20.8 3.00.4 2.00.1 3.20.2 3.00.4 2.60.8 3.50.1 1.70.2 1.70.4 1.80.8 1.90.1 2.00.2 2.00.4 2.10.8 2.20.1 1.70.2 1.60.4 1.60.1 1.90.2 1.90.4 1.9

0.2 2.1

0.4 2.1

0.2 2.4

0.4 2.3

0.1 2.70.2 2.70.4 2.70.1 3.00.2 3.10.4 3.1

11O

5O

5O

3.97 1.59 2.3

-16-







PCD Tools


Positive


Angle(o)

11O

11O

9.525 3.18 -

SEGN 120304NE

120304

SPGN 120304NE

120304

3.6

0.4

4.2

3.6

0.4

4.2

12.70 3.18 - 20O

12.70 3.18 -

TPGN 090202NE

090204NE

090208NE

TPGN 090202

090204

090208

TPGN 110301SE

110302SE

110304SE

TPGN 110302NE

110304NE

110308NE

TPGN 110302

110304

110308

TPGN 160301SE

160302SE

160304SE

TPGN 160302NE

160304NE

160308NETPGN 160302

160304 160308

0.2 3.3

0.4 3.2

0.8 2.9

0.2 3.9

0.4 3.7

0.8 3.4

0.1 2.6

0.2 2.5

0.4 2.4

0.2 3.4

0.4 3.2

0.8 2.9

0.2 3.9

0.4 3.7

0.8 3.4

0.1 2.6

0.2 2.6

0.4 2.4

0.2 3.3

0.4 3.2

0.8 2.9

0.2 3.9

0.4 3.7

0.8 3.4

5.56 2.38 -

Small Edge6.35 3.18 -

Small Edge

-17-







PCD Tools


Grooving Inserts (1-Edge)

Description W B r A T ød S

External/internal Grooving

GBA32R/L 125150

GBA43R/L 125150200250300

1.25

1.50

1.251.502.002.503.00

2.0

2.0

3.5

4.0

0.1 9.525 3.18 4.4 1.7

0.1 12.70 4.76 5.5 1.9

1.25

1.50

2.00

2.50

3.00External Grooving

2.0

3.5

4.0

0.1 12.70 4.76 - 1.9

External Grooving

-

-

-

-

-

2.0

2.5

2.0

2.5

-

-

-

-

-

-

1.25

1.50

2.00

1.25

1.50

2.00

0.1 9.525 3.18 4.5

CO.1 9.525 3.18 4.5

1.7

1.9

1.7

1.9

-18-







PCD Tools



Description W B r A L H

internal Grooving

Facel Grooving

External Grooving

GVR/L 145A

200A

300A

GVR/L 200B

250B

300B

GVR/L 300C

400C

GVFR/L 250B300B400B

GVFR/L 350C

400C

1.45

2.00

3.00

2.00

2.50

3.00

3.00

4.00

2.50

3.00

4.00

3.50

4.00

3.50

4.00

-

-

2.3

3.2

4.2

4.5

5.5

4.84.8

5.3

6.8

6.8

6.8

6.8

0.2

0.2

0.2

0.2

0.2

0.4

4.0

4.5

5.8

5.8

7.0

7.0

12

15

21

20

27

27

5.0

5.5

6.5

5.0

7.0

7.0


Description W r L H M S

2.0

3.0

4.0

5.0

6.0

-

-

-

-

-

1.8

2.3

3.3

4.2

5.2

0.2 20 4.3 2.9

-19-







CBN Tools

Insert Description Edge PrepDimension (mm)

S

Smal Edge

CNGA 120402SE

120404SE

120408SE

120412SE

CNGA 120404SE

120408SE

120412SE

80o Rhombic / Nagative

0.2 2.6

0.4 2.5 S01225

0.8 2.61.2 2.5

0.4 2.5

T01215 0.8 2.6

1.2 2.5

Smal Edge/ Tough

CNGA 120404SE-T

120408SE-T

120412SE-T

0.4 2.6

S01730 0.8 2.6

1.2 2.5

0.4 3.7

S01225 0.8 3.6

1.2 3.6

0.4 3.7

T01215 0.8 3.6

1.2 3.6

CNGA 120404

120408

120412

CNGA 120404

120408

120412

CNGM 120404BB1

120408BB1

120412BB1

CNGM 120404BB2

120408BB2

120412BB2

CNGM 120404BB3

120408BB3

120412BB3

0.4 1.8

S00825 0.8 2.0

1.2 2.2

0.4 2.2

S01225 0.8 2.4

1.2 2.6

0.4 2.6

S01625 0.8 2.8

1.2 3.0

Chip Control

-20-

Symbol Cutting EdgeSpec. Example

Edge Prep.

E R Honed E008 R0.08mm HonedT Chamfered 0.12mm X 15°

Cutting Edge T01215 Chamfered Cutting Edges Chamfered and 0.12mm X 25° Chamfered

Honed Cutting Edge S01225 and Honed Cutting Edge







CBN Tools

Insert Edge PrepDimension (mm)

S

Smal Edge

DNGA 150401SE

150402SE

150404SE

150408SE

150412SE

DNGA 150404SE

150408SE

DNGA 150604SE

150608SE

150612SE

55o Rhombic / Nagative

Smal Edge/ Tough

DNGA 150404SE-T

150408SE-T

150412SE-T

0.4 2.3

S01730 0.8 1.9

1.2 1.9

0.4 5.8

S012250.8 5.5

0.4 5.8T01215

0.8 5.5

DNGA 150404

150408

DNGA 150404

150408

DNGM 150404BB1

150408BB1

150412BB1

DNGM 150404BB2

150408BB2

150412BB2

DNGM 150404BB3

150408BB3

150412BB3

0.4 1.6

S00825 0.8 1.6

1.2 1.8

0.4 1.8

S01225 0.8 2.0

1.2 2.1

0.4 2.2

S01625 0.8 2.5

1.2 2.5

Chip Control

0.1 2.2

0.2 2.5

S01225 0.4 2.3

0.8 1.9

1.2 1.9

0.4 2.3

T01215 0.8 1.9

0.4 2.3

S01225 0.8 1.9

1.2 1.9

Description

-21-







CBN Tools


S

Smal Edge

TNGA 160401SE

160402SE

160404SE

160408SE

160412SE

TNGA 160404SE

160408SE

160412SE

90° Square / 60° Triangle / Negative

Smal Edge/ Tough

TNGA 160404SE-

160408SE-T

160412SE-T

0.4 2.7

S01730 0.8 2.4

1.2 2.1

TNGA 160404

160408

TNGA 160404

160408

TNGM 160404BB1

160408BB1

160412BB1

TNGM 160404BB2

160408BB2

160412BB2

TNGM 160404BB3

160408BB3

160412BB3

0.4 1.5

S00825 0.8 1.7

1.2 1.9

0.4 1.9

S01225 0.8 2.1

1.2 2.2

0.4 2.2

S01625 0.8 2.4

1.2 2.6

Chip Control

0.1 2.6

0.2 2.9

S01225 0.4 2.7

0.8 2.4

1.2 2.1

0.4 2.4

T01215 0.8 2.4

1.2 2.2

0.4 3.8

S012250.8 3.5

0.4 3.8

T012150.8 3.5

Description

-22-







CBN Tools


S

Smal Edge

VNGA 160401SE

160402SE

160404SE

160408SE

VNGA 160404SE

160408S

90° Square / 60° Triangle / Negative

Smal Edge/ Tough

VNGA 160404SE-T

160408SE-T

0.4 1.9

S01730

0.8 2.7

VNGA 160404

160408

VNGA 160404

160408

WNGA 080404SE

080408SE

0.1 2.6

0.2 2.3

S012250.4 2.7

0.8 1.9

0.4 1.9

T012150.8 1.6

0.4 4.9

S01225

0.8 4.0

0.4 4.9

T01215

0.8 4.0

0.4 2.0

S01225

0.8 1.9

WNGA 080404SE-T

080408SE-T

0.4 2.0

S01730

0.8 1.9

Smal Edge

Smal Edge/ Tough

Description

-23-







CBN Tools


S

Smal Edge

CCMW 030102SE

030104SE

CCMW 040102SE

040104SE

CCMW 060202SE

060204SE

CCMW 09T302SE

09T304SE

55o Rhombic / Positive

Smal Edge/ Tough

CCMW 030102SE-T

030104SE-T

CCMW 040102SE-T

040104SE-T

CCMW 060204SE-T

CCMW 09T304SE-T

0.2 1.4

S01035 0.4 1 .4

0.2 1.4

S01035 0.4 1 .4

S01035 0.4 1.9

S01035 0.4 1.9

0.2 1.4T00815

0.4 1.4

0.2 1.4T00815

0.4 1.40.2 2.0

T00815` 0.4 1.9

0.2 2.0T00815

0.4 1.9

Smal Edge

Smal Edge/ Tough

CPGB 080202SE

080204SE

CPGB 090302SE

090304SE

0.2 1.9T00815

0.4 1.9

0.2 1.9T00815

0.4 1.9

CPGB 080204SE-T

CPGB 090304SE-T

S01035 0.4 1.9

S01035 0.4 1.9

CPGB 090304

090308

0.4 3.7

T00815

0.8 3.6

Description

-24-







CBN Tools


S

Small Edge

DCMW 070202SE

070204SE

DCMW 11T302SE

11T304SE

11T308SE

55°Rhombic / Positive

0.2 1.9 T00815

0.4 1.7

0.2 1.9

T00815 0.4 1.7

0.8 1.9

Smal Edge/ Tough

DCMW 070204SE-T

DCMW 11T302SE-T

11T304SE-T

11T308SE-T

S01035 0.4 1.7

0.2 1.9

S01035 0.4 1.7

0.8 1.9

0.2 3.7

T00815 0.4 3.5

0.8 3.1

DCMW 11T302

11T304

11T308Small Edge

Description

-25-







CBN Tools


S

Smal Edge

TPGB 080202SE

080204SE

TPGB 090202SE

090204SE

TPGB 110302SE

110304SE

110308SE

TPGB 160302SE160304SE

60°Triangle / Positive

Smal Edge/ Tough

TNGM 160404BB1160408BB1160412BB1

TNGM 160404BB2160408BB2160412BB2

TNGM 160404BB3160408BB3160412BB3

0.4 1.5S00825 0.8 1.7

1.2 1.90.4 1.9

S01225 0.8 2.11.2 2.2

0.4 2.2S01625 0.8 2.4

1.2 2.6

0.2 1.8T00815

0.4 1.6

0.2 1.8T00815

0.4 1.6

0.2 1.9

T00815 0.4 1.8

0.8 1.5

0.2 1.9T0081

0.4 1.8

TPGB 080202SE-T

080204SE-T

TPGB 090202SE-T

090204SE-T

TPGB 110304SE-T

110308SE-T

TPGB 160304SE-T160308SE-T

0.2 1.8S01035

0.4 1.6

0.2 1.8S01035

0.4 1.6

0.4 1.8S01035

0.8 1.5

0.4 1.8S01035

0.8 1.5

Smal Edge

TPGW 160404SE

160408SE

Smal Edge/ Tough

0.4 1.8

T00815

0.8 1.5

TPGW 160404SE-T

160408SE-T

0.4 1.9

S01035

0.8 1.8

Description

-26-







CBN Tools


S

Smal Edge

VBGW 110302SE

110304SE

110308SE

VBGW 160402SE

160404SE

160408SE

35°Rhombic / Positive

0.2 2.8

T00815 0.4 2.4

0.8 1.7

0.2 2.4

T00815 0.4 2.0

0.8 1.7

Smal Edge/ Tough

VBGW 110304SE-T

110308SE-T

VBGW 160404SE-T

160408SE-T

0.4 2.0

S01035

0.8 1.7

0.4 2.0

S01035

0.8 1.7

Description

Smal Edge

Smal Edge/ Tough

VCGW 080202SE

080204SE

080208SE

0.2 2.4

T00815 0.4 2.0

0.8 1.8

VCGW 080204SE-T

080208SE-T

0.4 2.0

S01035

0.8 1.8

-27-







CBN Tools


S

Smal Edge

WBGW 060102&-SE

060104&-SE

WBGW 080202&-SE

080204&-SE

80°Trigon / Positive

Smal Edge/ Tough

0.2 1.9T00815

0.4 1.9

0.2 2.3T00815

0.4 2.3

Description

WBGW 060102&-SE-T

060104&-SE-T

WBGW 080202&-SE-T

080204&-SE-T

0.2 1.9S01035

0.4 1.9

0.2 2.3S01035

0.4 2.3


S

Small Edge

60°Triangle / Positive without Hole

Smal Edge/ Tough

Description

TPGN 110302SE

110304SE

110308SE

TPGN 160302SE

160304SE

160308SE

0.2 2.6

T00815 0.4 2.5

0.8 2.4

0.2 2.6

T00815 0.4 2.4

0.8 2.1

TPGN 110304SE-T

110308SE-T

TPGN 160304SE-T

160308SE-T

0.4 2.5

S01035

0.8 2.4

0.4 2.4

S01035

0.8 2.1

TPGN 110304

110308

TPGN 160304

160308

160312

__ 0.4 3.8T00815

0.8 3.5

0.4 3.9T00815 0.8 3.6

1.2 3.3

-28-







CBN Tools

Insert EdgePrep

Dimension (mm)


External/Internal Grooving

Description

GBA43R/L 125

150

200

250

300

W B r A T ød S

E008 1.25 2.0

E008 1.50 3.5

E008 2.00 3.5

E008 2.50 4.0

E008 3.00 4.0

0.2 12.70 4.76 5.5 1.9

Insert EdgePrep

Dimension (mm)

Deep Grooving Inserts (1-Edge)

External Grooving

Description

GMN 2

3

4

5

60

W r L H M S

E008 2.0 2.0

E008 3.0

E008 4.0

E008 5.0 4.0

E008 6.0

20 4.3

1.8

2.3

3.3

4.2

5.2

-29-







Please Note :

Order notice:Following information should be provided by customers when orderproducts:Drawings of cutting tools or component Drawings.

Work piece material and its hardness.

Use requirements and use conditions.

Parameters of Cutting (v,f, ap).

JDDT catalogs DO NOT SHOW the complete line of any given product. At least 50% of JDDT sales are forinserts, special tools not represented in our catalogs. JDDT has the manufacturing capability of producinga wide array in inserts, special tools.

If you need any Special tools other than in our catalogs please do not hesitate to contact our knowledgeable

staff at [email protected]

-30-








JD Diamond Tools

-31-

Address: No : 85, Railway Station RoadKorattur, Chennai, Tamil Nadu,India, Pin : 600 080.Tel : 044-26258519Cell : 99417 70716, 7299970716.

E-Mail : [email protected] / [email protected] : www.jddiamondtools.com.







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