jcriiftsman°j• engine (fuel system) cleaning or repairs caused by fuel determined to be...

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Owner's Manual JCRIIFTSMAN°J LAWN TRACTOR 17 HP, 42" Mower Electric Start 6 Speed Transaxle Model No. 917.271653 I _ This product has a low emission engine which operates differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual. CAUTION: Read and follow all Safety Rules and Instructions before operating this equipment. For answers to your questions about this product, Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman

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Page 1: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

Owner's Manual

JCRIIFTSMAN°JLAWN TRACTOR17 HP, 42" MowerElectric Start

6 Speed Transaxle

Model No.917.271653

I _ This product has a low emission engine which operatesdifferently from previously built engines. Before you start the en-gine, read and understand this Owner's Manual.

CAUTION:

Read and follow all SafetyRules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917Sears Craftsman Help Line5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.Visit our Craftsman website:www.sears.com/craftsman

Page 2: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

Warranty ................................................ 2Safety Rules .......................................... 3Product Specifications ........................... 6Assembly/Pre-Operation ....................... 8Operation ............................................. 11Maintenance Schedule ....................... 17

Maintenance ........................................ 17Service and Adjustments ..................... 21Storage ................................................ 27Troubleshooting .................................. 28Repair Parts ......................................... 32Sears Service ....................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENTFor two (2) years from the date of purchase, if this Craftsman Riding Equipment ismaintained, lubricated and tuned up according to the instructions in the owner'smanual, Sears will repair or replace free of charge any parts that are found to bedefective in material or workmanship according to the guidelines of coverage listedbelow. Sears will also provide free labor for these applicable warranted parts for thetwo full years. During the first 30 days of purchase, there will be no charges to servicethe product at your home for issues covered by this warranty. (See exclusions below).For your convenience, IN HOME warranty service will still be available after the first 30days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-man product is dropped off at an authorized Sears location. For the nearest authorizedSears location, please call 1-800-4-MY-HOME®. This warranty applies only while thisproduct is within the United States.

This Warranty does not cover:• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.• Standard Maintenance Servicing, oil changes, or tune-ups• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impactingobjects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,electrical and mechanical damage caused by improper storage, failure to use theproper grade and amount of engine oil, failure to keep the deck clear of flammabledebris, or failure to maintain the equipment according to the instructions contained inthe owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of itspurchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this ridingequipment proves defective in material or workmanship and our testing determines thebattery will not hold a charge, Sears will replace the battery at no charge. During thefirst 30 days of purchase, there will be no charges to replace the battery at your HOME.After the first 30 days, for your convenience, IN-HOME warranty service will still beavailable but a trip charge will apply. This charge will be waived if the Craftsmanproduct is dropped of at an authorized Sears location. For the nearest authorizedSears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, whichvary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

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IMPORTANT: This cutting machine is capable of amputating hands and feet andthrowing objects. Failure to observe the following safety instructions could result inserious injury or death.

Look for this symbol to point outimportant safety precautions. It meansCAUTION!!! BECOMEALERT!!! YOURSAFETY IS INVOLVED.

CAUTION: In order to preventaccidental starting when setting up,transporting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of thetractor.

_, CAUTION: Tow only the attachments

that are recommended by and complywith specifications of the manufacturer ofyour tractor. Use common sense whentowing. Operate only at the lowestpossible speed when on a slope. Tooheavy of a load, while on a slope, isdangerous. "13res can lose traction withthe ground and cause you to lose controlof your tractor.

,_I, WARNING: Engine exhaust, some ofits constituents, and certain vehiclecomponents contain or emit chemicalsknown to the State of California to causecancer and birth defects or other repro-ductive harm.

d_I, WARNING: Battery posts, terminalsand related accessories contain leadand lead compounds, chemicals knownto the State of Califomia to cause cancerand birth defects or other reproductiveharm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow allinstructions in the manual and on themachine before starting.

• Only allow responsible adults, who arefamiliar with the instructions, to operatethe machine.

• Clear the area of objects such as rocks,toys, wire, etc., which could be pickedup and thrown by the blade.

• Be sure the area is clear of other peoplebefore mowing. Stop machine if anyoneenters the area.

• Never carry passengers.• Do not mow in reverse unless absolutely

necessary. Always look down andbehind before and while backing.

• Be aware of the mower dischargedirection and do not point it at anyone.Do not operate the mower without eitherthe entire grass catcher or the guard inplace.

• Stow down before turning.• Never leave a running machine

unattended. Always tum off blades, setparking brake, stop engine, and removekeys before dismounting.

• Turn off blades when not mowing.• Stop engine before removing grass

catcher or unclogging chute.• Mow only in daylight or good artificial

light.• Do not operate the machine while under

the influence of alcohol or drugs.• Watch for traffic when operating near or

crossing roadways.• Use extra care when loading or unload-

ing the machine into a trailer or truck.• Data indicates that operators, age 60

years and above, are involved in a largepercentage of riding mower-relatedinjuries. These operators shouldevaluate their ability to operate the ridingmower safely enough to protect them-selves and others from sedous injury.

• Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and bum. Donot allow the mower deck to plow leavesor other debds which can cause build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool beforestorage.

I1. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can re-sult in severe injury or death. All slopesrequire extra caution. If you cannot back upthe slope or if you feel uneasy on it, do notmow it.

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DO:

• Mow up and down slopes, not across.• Remove obstacles such as rocks, tree

limbs, etc.• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Follow the manufacturer's recommenda-tions for wheel weights or counter-weights to improve stability.

• Use extra care with grass catchers orother attachments. These can changethe stability of the machine.

• Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction.

• Avoid starting or stopping on a slope. Iftires _ose traction, disengage the bladesand proceed slowly straight down theslope.

DO NOT:

• Do not turn on slopes unless necessary,and then, turn slowly and graduallydownhill, if possible.

• Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenly turn over if a wheel is over theedge of a cliff or ditch, or if an edgecaves in.

• Do not mow on wet grass. Reducedtraction could cause sliding.

• Do not try to stabilize the machine byputting your foot on the ground.

• Do not use grass catcher on steepslopes.

IlL CHILDREN

Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to themachine and the mowing activity. Neverassume that children will remain whereyou last saw them.• Keep children out of the mowing area

and under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.Never allow children to operate themachine.Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may obscure vision.

IV. SERVICE

• Use extra care in handling gasolineand other fuels. They are flammableand vapors are explosive.-Use only an approved container.- Never remove gas cap or add fuelwith the engine running. Allowengine to cool before refueling. Donot smoke.

-Never refuel the machine indoors.- Never store the machine or fuelcontainer inside where there is anopen flame, such as a water heater.

• Never run a machine inside a closedarea.

• Keep nuts and bolts, especially bladeattachment bolts, tight and keepequipment in good condition.

• Never tamper with safety devices.Check their proper operation regularly.

• Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage. Allow machine to cool beforestoring.

• Stop and inspect the equipment if youstrike an object. Repair, if necessary,before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subjectto wear, damage, and deterioration,which could expose moving parts orallow objects to be thrown. Frequentlycheck components and replace withmanufacturer's recommended parts,when necessary.

• Mower blades are sharp and can cut.Wrap the blade(s) or wear gloves, anduse extra caution when servicing them.

• Check brake operation frequently.Adjust and service as required.

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• Be sure the area is clear of otherpeople before mowing. Stop machine ifanyone enters the area.

• Never carry passengers or childreneven with the blades off.

• Do not mow in reverse unless abso-lutely necessary. Always look downand behind before and while backing.

• Never carry children. They may fall offand be seriously injured or interferewith safe machine operation.

• Keep children out of the mowing areaand under the watchful care of anotherresponsible adult.

• Be alert and turn machine off if childrenenter the area.

• Before and when backing, look behindand down for small children.

• Mow up and down slopes (15 ° Max),not across.

• Remove obstacles such as rocks, treelimbs, etc.

• Watch for holes, ruts, or bumps.Uneven terrain could overturn themachine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear sothat you will not have to stop or shiftwhile on the slope.

• Avoid starting or stopping on a slope. Iftires lose traction, disengage theblades and proceed slowly straightdown the slope.

• If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.

• Do not turn on slopes unless neces-sary, and then, turn slowly and gradu-ally downhill, if possible.

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PRODUCT SPECIFICATIONS

Gasoline 1.25Capacity and Unleaded andType: Regular

Oil Type SAE 30 (above 32°F)API-SF-SJ): SAE 5W-30

(below 32°F)

_il Capacity: 3.0 Pints

Spark Plug: Champion RC12YC(Gap: .030")

Ground Speed (MPH):Forward: 1st 1.1

2nd 1.43rd 2.24th 3.45th 4.36th 5.5

Reverse: 1.7

Tire Pressure: Front: 14 PSIRear: 12 PSI

Charging 3 Amps BatterySystem: 5 Amps Headlights

Battery: Amp/Hr: 28Min. CCA: 230Case Size: UIR

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The

instructions will enable you to assembleand maintain your tractor properly.Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on thisproduct. Contact your nearest Searsstore for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.• Follow a regular schedule in maintain-

ing, caring for and using your tractor.• Follow the instructions under "Mainte-

nance" and "Storage" sections of thisowner's manual.

_(_,WARNING: This tractor is equippedwith an intemal combustion engine andshould not be used on or near anyunimproved forest-covered, brush-covered or grass-covered land unless theengine's exhaust system is equipped witha spark arrester meeting applicable localor state laws (if any). If a spark arrester isused, it should be maintained in effectiveworking order by the operator.In the state of California the above isrequired by law (Section 4442 of theCalifornia Public Resources Code).Other states may have similar laws.Federal laws apply on federal lands. Aspark arrester for the muffler is availablethrough your nearest Sears servicecenter (See REPAIR PARTS section ofthis manual).

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Page 7: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

SteeringWheel Insert

Steering Wheel

(1) Hex Bolt3/8-16 x 1

(1) Locknut 1/2-20

(1) Hex Bolt 1/4-28 x 1-1/4

,=_ Steering WheelAdapter

O(1) Locknut 1/4-28

SteeringExtension

Steering ShaftBoot

Seat

(1) Washer17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

(2) Keys

For Future Use

Slope SheetVideo Cassette

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Page 8: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

Your new tractor has been assembled at the factory with the exception of those partsleft unassembled for shipping purposes. To ensure safe and proper operation of yourtractor all parts and hardware you assemble must be tightened securely. Use thecorrect tools as necessary to insure proper tightness. Review the video cassette beforeyou begin,

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.(1) 3/4"wrench (1) Pliers(2) 7/16"wrench (1) Utilityknife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual, it means when you are in theoperating position (seated behind thesteering wheel).

TO REMOVE TRACTOR FROMCARTON

UNPACK CARTON

1. Remove all accessible loose partsand parts boxes from carton.

2. Cut, from top to bottom, along lines onall four corners of carton, and laypanels flat.

3. Check for any additional loose partsor cartons and remove.

BEFORE REMOVING TRACTORFROM SKID

ATTACH STEERING WHEEL

7. Snap steering wheel insert into centerof steering wheel.

8. Remove protective materials fromtractor hood and grill.

IMPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to rolt off skid.

.Tabs

Extension

1/4 Locknut 1/4 Hex

ASSEMBLE EXTENSION SHAFT ANDBOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holesin extension and lower shafts andinstall 1/4 hex bolt and Iockrlut.Tighten securely.

IMPORTANT: Rghten bolt and nutsecurely to 10-12 ft. Ibs torque.2. Place tabs of steering boot over tab

slots in dash and push down tosecure.

INSTALL STEERING WHEEL3. Position front wheels of the tractor so

they are pointing straight forward.4. Remove steering wheel adapter from

steering wheel and slide adapter ontosteering shaft extension.

5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.

6. Assemble large flat washer, 1/2 hexnut and tighten securely.

SteeringShaft

CHECK BA'B'ERY

1. Lift seat pan to raised position.NOTE: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATFERY" in Maintenancesection of this manual for charginginstructions).

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SeatLabel

Terminal

INSTALL SEAT

Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and fiat

washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.

2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.

3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.

4. Push down on seat to engageshoulder bolt in slot and pull seattowards rear of tractor.

5. Pivot seat and pan forward andassemble adjustment knob and flatwasher loosely. Do not tighten.

6. Lower seat into operating position andsit in seat.

7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.

8. Get off seat without moving itsadjusted position.

9. Raise seat and tighten adjustmentknob securely.

Seat

NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.

TO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1. Press lift lever plunger and raise

attachment lift lever to its highestposition.

2. Release parking brake by depressingclutch/brake pedal.

3. Place gearshift lever in neutral (N)position.

4. Roll tractor forward off skid.5. Remove banding holding deflector

shield up against tractor.TO DRIVE TRACTOR OFF SKID (SeeOperation section for location and

function of controls)

A)_WARNING: Before starting, readunderstand and fo ow a nstructions inthe Operation section of this manual. Besure tractor is in a well-ventilated area.Be sure the area in front of tractor is clearof other people and objects.1. Be sure all the above assembly steps

have been completed.2. Check engine oil level and fill fuel

tank with gasoline.3. Sit on seat in operating position,

depress clutch/brake pedal and setthe parking brake.

4. Place gear shift lever in neutral (N)position.

5. Press lift lever plunger and raiseattachment lift lever to its highestposition.

6. Start the engine. After engine hasstarted, move throttle control to idleposition.

7. Depress clutch/brake pedal into full"BRAKE" position and hold. Movegearshift lever to 1st gear.

8. Slowly release clutch/brake pedal andslowly drive tractor off skid.

9. Apply brake to stop tractor, set parkingbrake and place gearshift lever inneutral position.

10.Turn ignition key to "STOP" position.Continue with the instructions that follow.

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INSTALL MULCHER PLATE

(If previously removed)1. Raise and hold deflector shield in

upright position.2. Place front of mulcher plate over front

of mower deck opening and slide intoplace, as shown.

3. Hook front latch into hole on front ofmower deck.

4. Hook rear latch into hole on back ofmower deck.

Deflector

MulcherPlate

Latchjlq Hooks

_ILCAUTION: Do not remove deflectorshield from mower. Raise and holdshield when attaching mulcher plate andallow it to rest on plate while in opera-tion.

TO CONVERT TO BAGGING ORDISCHARGING

Simply remove mulcher plate and storein a safe place. Your mower is now readyfor discharging or installation of optionalgrass catcher accessory.NOTE: It is not necessary to changeblades. The mulcher blades are de-signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-flated at the factory for shipping pur-poses. Correct tire pressure is importantfor best cutting performance.° Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housingshould be properly leveled. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

CHECK FOR PROPER POSITION OFALL BELTS

See the figures that are shown forreplacing motion and mower blade drivebelts in the Service and Adjustmentssection of this manual. Verify that thebelts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate yourtractor, check to see that the brake isproperly adjusted. See "TO ADJUSTBRAKE" in the Service and Adjustmentssection of this manual.

/CHECKLIST

Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfaction fromthis Quality Product.Please review the following checklist:,/All assembly instructions have been

completed.,/No remaining loose parts in carton.

,/Battery is properly prepared andcharged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably andtightened securely.

,I All tires are properly inflated. (Forshipping purposes, the tires wereoverinflated at the factory).

,/Be sure mower deck is properly leveledside-to-side/front-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).

,/Check mower and drive belts. Be surethey are routed properly around pulleysand inside all belt keepers.

,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.

While learning how to use your tractor, payextra attention to the following importantitems:

,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.#" Become familiar with all controls - their

location and function. Operate thembefore you start the engine.

,/Be sure brake system is in safe operat-ing condition.

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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOWWARNING

J

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMPLIGHT !

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFTLOCKED

R N H LATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPEATrACHMENT HAT_J_RDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

11

FREE WHEEL(Automatic Models only)

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KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments. Save this manual for future reference.

Ammeter

Throttle/ChokeControl

Attachment Ignition Switch

Clutch /

Clutch/BrakePedal - - ......

Light Switch

UftLeverPlunger

AttachmentLift Lever

HeightAdjustmentIndicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of theAmerican National Standards Institute.

AMMETER - Indicates charging (+) ordischarging (-) of battery.ATTACHMENT CLUTCH LEVER - Usedto engage the mower blades, or otherattachments mounted to your tractor.ATTACHMENT LIFT LEVER - Used toraise, lower, and adjust the mower deckor other attachments mounted to yourtractor.CLUTCH/BRAKE PEDAL - Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.

IGNITION SWITCH - Used for starting andstopping the engine.LIFT LEVER PLUNGER - Used to releaseattachment lift lever when changing itsposition.LIGHT SWITCH POSITION - Turns theheadlights on and off.PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.THROTTLE/CHOKE CONTROL- Usedfor starting and controlling engine speed.

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The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operator toleave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the

way down and hold.2. Pull parking brake lever up and

release pressure from clutch/brakepedal. Pedal should remain in brakeposition. Make sure parking brake willhold tractor secure.

Attachment Clutch LeverPosition

Control

Ignition Key,"Disengaged"Position

Brake"Engaged"Position

"al"Disengaged"Position Position

Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-ment clutch lever to "DISENGAGED"position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal all the way down.

• Move gearshift lever to neutral (N)position.

ENGINE -

• Move throttle control to slow position.NOTE: Failure to move throttle control toslow position and allowing engine to idlebefore stopping may cause engine to"backfire".• Turn ignition key to "STOP" position

and remove key. Always remove keywhen leaving tractor to preventunauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions whentractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.

_CAUTION: Always stop tractorcompletely, as described above, beforeleaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.• Operating engine at less than full

throttle reduces the battery chargingrate.

• Full throttle offers the best bagging andmower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement iscontrolled by the gearshift lever,1. Start tractor with clutch/brake pedal

depressed and gearshift lever inneutral (N) position.

2. Move gearshift lever to desiredposition.

3, Slowly release clutch/brake pedal tostart movement.

IMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful lifeof your transaxle.

TO ADJUST MOWER cu'n'ING HEIGHT

The position of the attachment lift leverdetermines the cutting height.• Grasp lift lever.• Press plunger with thumb and move

lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights aremeasured from the ground to the bladetip with the engine not running. Theseheights are approximate and may varydepending upon soil conditions, height ofgrass and types of grass being mowed.

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• The average lawn should be cut toapproximately 2-1/2 inches during thecool season and to over 3 inchesduring hot months. For healthier andbetter looking lawns, mow often andafter moderate growth.

• For best cutting performance, grassover 6 inches in height should bemowed twice. Make the first cutrelatively high; the second to desiredheight.

TO OPERATE MOWER

Your tractor is equipped with an operatorpresence sensing switch. Any attempt bythe operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine.1. Select desired height of cut.2. Start mower blades by engaging

attachment clutch control.TO STOP MOWER BLADES -disengage attachment clutch control.

,I(_CAUTION: Do not operate the mowerwithout either the entire grass catcher, onmowers so equipped, or the deflectorshield in place.

AttachmentClutch Lever Attachemnt"Engaged"" Lever HighPosition Position

"DisemPosition

LowPosition

DeflectorShield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.• Choose the slowest speed before

starting up or down hills.• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttlecontrol lever to slower position.

• If stopping is absolutely necessary,push clutch/brake pedal quickly tobrake position and engage parkingbrake.

• Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.

• To restart movement, slowly releaseparking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest positionwith attachment lift control.

• When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.

• Do not push or tow tractor at more thanfive (5) MPH.

NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).

TOWING CARTS AND OTHER ATTACH-MENTS

Tow only the attachments that arerecommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Too heavy of a load, while on a slope, isdangerous. "13rescan lose traction withthe ground and cause you to lose controlof your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level

ground.2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screwcap tight, wait for a few seconds,remove and read oil level. If neces-sary, add oil until "FULL" mark ondipstick is reached. Do not overfill.

• For cold weather operation you shouldchange oil for easier starting (See "OILVISCOSITY CHART" in the Mainte-nance section of this manual).

• To change engine oil, see the Mainte-nance section in this manual.

14

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ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Donot overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasolinewill increase carbon and lead oxidedeposits and reduce valve life). Do notmix oil with gasoline. Purchase fuel inquantities that can be used within 30days to assure fuel freshness.

,_CAUTION: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.IMPORTANT: When operating intemperatures below32°F(0°C), use fresh,clean winter grade gasoline to helpinsure good cold weather starting.

,_CAUTION: Alcohol blended fuels(called gasohol or using ethanol ormethanol) can attract moisture whichleads to separation and formation ofacids during storage. Acidic gas candamage the fuel system of an enginewhile in storage. To avoid engineproblems, the fuel system should beemptied before storage of 30 days orlonger. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or ifthe engine has run out of fuel, it will take extracranking time to move fuel from the tank tothe engine.1. Sit on seat in operating position,

depress clutch/brake pedal and setparking brake.

2. Place gear shift lever in neutral (N)position.

3. Move attachment clutch to disen-gaged position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm andcold starting procedures below.5. Insert key into ignition and turn key

clockwise to start position and releasekey as soon as engine starts. Do notrun starter continuously for more thanfifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.

WARM WEATHER STARTING (50 ° F andabove)

6 When engine starts, move the throttlecontrol to the fast position.

• The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minuteusing the choke as described above

COLD WEATHER STARTING ( 50o F andbelow)

6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, immedi-ately move the throttle control to thefast position. Engine warm-up maytake from several seconds to severalminutes (the colder the temperature,the longer the warm-up).

• The attachments can also be usedduring the engine warm-up period.

NOTE: If at a high altitude (above 3000 feet)or in cold temperatures (below 32 F) thecarburetor fuel mixture may need to beadjusted for best engine performance (see'3"0 ADJUST CARBURETOR" in the Serviceand Adjustments section of this manual).

15

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MOWING TIPS

• Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.

• The left hand side of mower should beused for trimming.

• Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right of thetractor. This will result in a more evendistribution of clippings and moreuniform cutting.

• When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or tworounds, mow in the opposite directionmaking left hand turns until finished.

f

1t

• If grass is extremely tall, it should bemowed twice to reduce load andpossible fire hazard from driedclippings. Make first cut relatively high;the second to the desired height.

• Do not mow grass when it is wet. Wetgrass will plug mower and leaveundesirable clumps. Allow grass todry before mowing.

• Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to givethe mower cutting performance as wellas the quality of cut desired.

• When operating attachments, select aground speed that will suit the terrainand give best performance of theattachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,keep mower housing free of built-upgrass and trash. Clean after each use.• The special mulching blade will recut

the grass clippings many times andreduce them in size so that as they fallonto the lawn they will disperse into thegrass and not be noticed. Also, themulched grass will biodegrade quicklyto provide nutrients for the lawn.Always mulch with your highest engine(blade) speed as this will provide thebest recutting action of the blades.

• Avoid cutting your lawn when it is wet.Wet grass tends to form clumps andinterferes with the mulching action.The best time to mow your lawn is theearly afternoon. At this time the grasshas dried and the newly cut area willnot be exposed to the direct sun.

• For best results, adjust the mowercutting height so that the mower cuts offonly the top one-third of the grassblades. For extremely heavy grass,reduce your width of cut on each passand mow slowly.

MAX 1/3

• Certain types of grass and grassconditions may require that an area bemulched a second time to completelyhide the clippings. When doing asecond cut, mow across or perpendicu-lar to the first cut path.

• Change your cutting pattern from weekto week. Mow north to south one weekthen change to east to west the nextweek. This will help prevent mattingand graining of the lawn.

16

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AS YOU COMPLETEREGULAR SERVICE

Check Operator Presence and

T Intedock Systems If

R Check for Loose Fasteners V' V_s If /

SharperL/Replace Mower Blades _s

T Lubrication Chart I##

0 Check Battery Level

R Clean Battery and Terminals V'

Check Transaxle Cooling If

Check V-BeRs iI_

Check Engine Oil Level I_

Change Engine Oil (with oil filter) I,_ U V*

Change Engine Oil (w_thout oil filter) _1.; V'

N Clean Air Filter _.s:G Clean Air S_reen

NI Inspect Muffler/Spark Arrester t,'E Replace Oil Filter (If equipped) _.;

Clean Engine Cooling Fins If,

Replace Spark Plug _'/2Replace Air Filter Paper Cartridge

Replace Fuel Filter !,#'

1 - Change more often when operating under a heavy load orin high ambient temperatures.

2 - Service more often when operating in dJrty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.4 - Not f_luirisd if _lq_p_ with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

DO not overitghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not coveritems that have been subjected to operatorabuse or negligence. To receive full valuefrom the warranty, operator must maintaintractor as instructed in this manual.Some adjustments will need to be madepedodically to properly maintain yourtractor.All adjustments in the Service andAdjustments section of this manual shouldbe checked at least once each season.• Once a year you should replace the

spark plug, clean or replace air filter, andcheck blades and belts for wear. A newspark plug and clean air filter assureproper air-fuel mixture and help yourengine run better and last longer.

BEFOREEACHUSE

1. Check engine oil level.2. Check brake operation.3. Check tire pressure.4. Check operator presence and

interlock systems for proper operation.5. Check for loose fasteners.

LUBRICATION CHART

(_ Spindle -- •_) SpindleZerk Zerk

(_Front WheelBearingZerk

Bearing Zerk

@Enginet III II

i OGear-' shifti

---' _'--" Pivots(DSAE 30 or 10w30 MOTOR OIL(_GENERAL PURPOSE GREASE@REFER TO Maintenance "ENGINE"SECTION

IMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of

the self-lubricating bearings. If you feelthey must be lubricated, use only a dry,powdered graphite type lubricant

17sparingly •

Page 18: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTORAlways observe safety rules whenperforming any maintenance.BRAKE OPERATION

If tractor requires more than six (6) feetstopping distance at high speed inhighest gear, then brake must be ad-justed. (See "TO ADJUST BRAKE" in theService and Adjustments section of thismanual).TIRES

• Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).

• Keep tires free of gasoline, oil, or insectcontrol chemicals which can harmrubber.

• Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.

NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlocksystems are working properly. If yourtractor does not function as described,repair the problem immediately.• The engine should not start unless the

clutch/brake pedal is fully depressedand attachement clutch control is in thedisengaged position.

• When the engine is running, anyattempt by the operator to leave theseat without first setting the parkingbrake should shut off the engine.

• When the engine is running and theattachment clutch is engaged, anyattempt by the operator to leave theseat should shut off the engine.

• The attachment clutch should neveroperate unless the operator is in theseat.

BLADE CARE

For best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL

1. Raise mower to highest position toallow access to blades.

2. Remove blade bolt, lock washer andflat washer securing blade.

3. Install new or resharpened blade withtrailing edge up towards deck asshown.

IMPORTANT: To ensure proper assembly,center hole in blade must align with staron mandrel assembly.4. Reassemble blade bolt, lock washer

and flat washer in exact order asshown.

5. Tighten blade bolt securely (27-35 Ft.Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heattreated.

Mandrel AspemblyTrailing _ Blade _Edge Up f'_.-'- = Center _/_'_ _\\

.Flat Washer.'L_-_ .. _':_ _Lock • _, t°r

'_"-Blade Bolt (Grad_'*-'_•A Grade 8 heat treated bolt can be identified

by six lines on the bolt head,

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-ing blade - but if you do, be sure theblade is balanced.Care should be taken to keep the bladebalanced. An unbalanced blade willcause excessive vibration and eventualdamage to mower and engine.• The blade can be sharpened with a file

or on a grinding wheel. Do not attemptto sharpen while on the mower.

• To check blade balance, you will needa 5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone bal-ancer, follow the instructions suppliedwith balancer.)

NOTE: Do not use a nail for balancingblade. The lobes of the center hole mayappear to be centered, but are not.• Slide blade on to an unthreaded

portion of the steel bolt or pin and holdthe bolt or pin parallel with the ground.If blade is balanced, it should remain ina horizontal position. If either end ofthe blade moves downward, sharpenthe heavy end until the blade isbalanced.

5/8"Pin de

Center HoleBATTERYYour tractor has a battery charging systemwhich is sufficient for normal use. How-ever, periodic charging of the battery withan automotive charger will extend its life.

18

Page 19: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

• Keep battery and terminals clean.• Keep battery bolts tight.• Keep small vent holes open.• Recharge at 6-10 amperes for 1 hour.NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor.

2. Rinse the battery with plain water anddry.

3. Clean terminals and battery cableends with wire brush until bright.

4. Coat terminals with grease or petro-leum jelly.

5. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE ANDADJUSTMENTS section of thismanual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirtand chaff which can restrict cooling.

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.

ENGINE

LUBRICATION

Only use high quality detergent oil ratedwith API service classification SF- SJ. Se-lect the oil's SAE viscosity grade accord-ing to your expected operating tempera-ture.

SAE VISCOS_ GRADES

F -20 O 3O _ 40 fo aO _o0

._0 _10 10 2O 3O 4O_3O C*

_PERA_IRE RANGE ._r _I_ATEO B ER_YlE NEXT O_ CHANGE

NOTE: Although multi-viscosity oils(5W30, 10W30 etc.) improve starting incold weather, these multi-viscosity oilswill result in increased oil consumptionwhen used above 32°F. Check your en-gine oil level more frequently to avoidpossible engine damage from runninglow on oil.

Change the oil after every 25 hours of op-eration or at least once a year if the trac-tor is not used for 25 hours in one year.Check the crankcase oil level before

starting the engine and after each eight(8) hours of operation. 13ghten oil fill cap/dipstick securely each time you check theoil level.TO CHANGE ENGINE OIL

Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SF-SJ.• Be sure tractor is on level surface.• Oil will drain more freely when warm.• Catch oil in a suitable container.1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the enginewhen changing oil.

2. Remove yellow cap from end of drainvalve and install the drain tube ontothe fitting.

Closed Oil Drain Valveand -__Locked _,_1_1" _. _DrainTube

Position

Yellow _ ;; . (_-:_" y

Cap -- _

3. Unlock drain valve by pushing inwardslightly and tuming counterclockwise.

4. To open, pull out on the drain valve.5. After oil has drained completely, close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.

6. Remove the drain tube and replacethe cap onto to the end of the drainvalve.

7. Refill engine with oil through oil filldipstick tube. Pour slowly. Do notoverfill. For approximate capacity see"PRODUCT SPECIFICATIONS"section of this manual.

8. Use gauge on oil fill cap/dipstick forchecking level. Be sure dipstick cap istightened securely for accuratereading. Keep oil at "FULL" line ondipstick.

AIR FILTER

Your engine will not run properly using adirty air filter. Clean the foam pre-cleanerafter every 25 hours of operation or everyseason. Service paper cartridge everylOg hours of operation or every season,whichever occurs first.

19

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Service air cleaner more often underdusty conditions.1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.3. Wash it in liquid detergent and water.4. Squeeze it dry in a clean cloth.5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze toremove excess oil.

NOTE: If very dirty or damaged, replacepre-cleaner.6. Reinstall pro-cleaner over cartridge.7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

1. Remove cartridge nut.2. Carefully remove cartridge to prevent

debris from entering carburetor.Clean base carefully to prevent debrisfrom entering carburetor.

3. Clean cartridge by tapping gently onflat surface.

NOTE: If very dirty or damaged, replacecartridge.4. Reinstall cartridge, nut, precleaner,

cover and secure with knob(s).IMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deteriora-tion of the cartridge. Do not oil cartridge.Do not use pressurized air to clean or drycartridge.

Cover Knob

Nut

Pre-C_eanerCartridge

CLEAN AIR SCREEN

Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt andstubborn dried gum fibers.ENGINE COOLING FINS

Remove any dust, dirt or oil from enginecooling fins to prevent engine damagefrom overheating.1. Remove oil fill cap/dipstick.2. Remove hex bolts from blower

housing and lift housing off engine.3. Cover oil fill opening to prevent entry

of dirt.

4. Use compressed air or stiff bristlebrush to thoroughly clean enginecooling fins.

5. To reassemble, reverse aboveprocedure.

Hex _ousing

Bolts _T_._:_ BoltsOil Fill/ - "Dipstick Tube Air

',.SparkPlug

Engine Cooling FinsMUFFLER

Inspect and replace corroded muffler andspark arrester (if equipped) as it couldcreate a fire hazard and/or damage.SPARK PLUG(S)Replace spark plug(s) at the beginning ofeach mowing season or after every 100hours of operation, whichever occurs first.Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.IN-LINE FUEL FILTER

The fuel filter should be replaced onceeach season. If fuel filter becomesclogged, obstructing fuel flow to carbure-tor, replacement is required.1. With engine cool, remove filter and

plug fuel line sections.2. Place new fuel filter in position in fuel

line with arrow pointing towardscarburetor.

3. Be sure there are no fuel line leaksand clamps are properly positioned.

4. Immediately wipe up any spilledgasoline.

Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.of all foreign matter.

• Keep finished surfaces and wheelsfree of all gasoline, oil, etc.

• Protect painted surfaces with automo-tive type wax.

We do not recommend using a gardenhose to clean your tractor unless theelectrical system, muffler, air filter andcarburetor are covered to keep water out.Water in engine can result in a shortenedengine life.

20

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_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:

1, Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTORTO REMOVE MOWERMower will be easier to remove from the

right side of tractor.1. Place attachment clutch in "DISEN-

GAGED" position.2. Move attachment lift lever forward to

lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and lift

clutch spring off pulley bolt.5. Remove large retainer spring, slide

collar off and push housing guide outof bracket.

6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.

7. Disconnect suspension arms fromrear deck brackets by removingretainer springs.

8. Disconnect front links from deck byremoving retainer springs.

9. Raise lift lever to raise suspensionarms. Slide mower out from undertractor.

IMPORTANT: if an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole inframe.

TO INSTALL MOWER

1. Raise attachment lift lever to itshighest position.

2. Slide mower under tractor withdeflector shield to right side of tractor.

3. Lower lift lever to its lowest position.4. Connect front links to mower deck and

secure with retainer springs.5. Connect suspension arms to rear

deck brackets and secure withretainer springs.

6. Connect anti-sway bar to chassisbracket and secure with retainerspring.

7. Push clutch cable housing guide intobracket, slide collar onto guide andsecure with large retainer spring.

8. Install belt onto engine pulley.

Small Retainer Spring

Clutch Sprin!

Retainer $

Anti-Sway

-Z¢" •_

"" " """_ Square HoleSuspension Arms ",._igine Pulley

Link

Springs(Both Sides)

Housing Guide Bracket

Large Retainer Spring21

Page 22: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of thismanual). If tires are over orunderinflated, you will not properlyadjust your mower.SIDE-TO-SIDE ADJUSTMENT• Raise mower to its highest position.• At the midpoint of both sides of mower,

measure height from bottom edge ofmower to ground. Distance "A" onboth sides of mower should be thesame or within 1/4" of each other.

• If adjustment is necessary, makeadjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen liftlink adjustment nut on that side.

NOTE: Each full turn of adjustment nutwill change mower height about 1/8".• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge ofmower to mower to

ground __ ground

A_-_ _Ground Line V J_

• To lower front of mower loosen nut =E"on both front links an equal number ofturns.

• When distance "D" is 1/8" to 1/2" lowerat front than roar, tighten nuts "F"against trunnion on both front links.

• To raise front of mower, loosen nut "F"from trunnion on both front links.Tighten nut "E" on both front links anequal number of turns. The two frontlinks must remain equal in length.

• When distance "D" is 1/8" to 1/2" lowerat front than rear, tighten nut "F" againsttrunnion on both front links.

• Recheck side-to-side adjustment.

"D" "D"

Both Front Links Should be Equal in Length

"E"

Suspension Arm

Lilt LinkAdjustment Nut

FRONT-TO-BACK ADJUSTMENTIMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will staylevel side-to-side.To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is inits highest position.Check adjustment on right side of tractor.Measure distance "D" directly in front andbehind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-

ments, check that both front links areequal in length.

• If links are not equal in length, adjustone link to same length as other link.

Front Links

TO REPLACE MOWER BLADE DRIVEBELTThe mower blade drive belt may bereplaced without tools. Park the tractor onlevel surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TOREMOVE MOWER" in this section ofmanual).

2. Work belt off both mandrel pulleys andidler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrelpulleys and idler pulleys

2. Make sure belt is in all pulley groovesand inside all belt guides.

3. Install mower (See "To Install Mower"in this section of this manual).

22

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MandrelIdler

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-able brake system which is mounted onthe right side of the transaxle.If tractor requires more than six (6) feetstopping distance at high speed inhighest gear on a level dry concrete orpaved surface, then brake must beadjusted.1. Depress clutch/brake pedal and

engage parking brake.2. Measure distance between brake

operating arm and nut =A" on brakerod.

3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".

4. Road test tractor for proper stoppingdistance as stated above. Readjust ifnecessary. If stopping distance is stillgreater than six (6) feet in highestgear, further maintenance is neces-sary. Contact a Sears or otherqualified service center.

With Parking Brake "Engaged"

Nut =A"

Nut

ting

Aim

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottomside of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVEMOWER" in this section of manual).

NOTE: Observe entire motion drive beltand position of all belt guides andkeepers.2. Remove belt from stationary idler and

clutching idler.3. Remove belt downward from around

engine pulley.4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxlepulley by deflecting belt keepers.

5. Remove belt from center span keeperand pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down be-tween transaxle belt keepers and ontothe input pulley.

2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll

around the top groove of enginepulley.

4. Install belt through stationary idler andclutching idler.

5. Make sure belt is in all pulley groovesand inside all belt guides and keep-ers.

6. Install mower (See "TO INSTALLMOWER" in this section of manual).

Engine Pulley_

ciiiii::i tI

23

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TRANSAXLE GEAR SHIFT LEVERNEUTRAL ADJUSTMENTThe transaxle should be in neutral whenthe gear shift lever is in neutral (N) (lockgate) position. The adjustment is preset atthe factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheelsmove freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the

right rear wheel.3. Position the gear shift lever in the

neutral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is neededto get to adjustment bolt, move mowerdeck height to the lowest position.

Gearshift Lever Neutral Lock Gate

Adjustment Bolt

TO ADJUST STEERING WHEELALIGNMENT

If steering wheel crossbars are nothorizontal (left to right) when wheels arepositioned straight forward, removesteering wheel and reassemble withcrossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber arenot adjustable on your tractor. If damagehas occurred to affect the front wheel toe-in or camber, contact a Sears or otherqualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.2. Remove axle cover, retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose).

3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle.Insert square key.

4. Replace washers and snap retainingring securely in axle groove.

5. Replace axle cover.NOTE: To seal tire punctures andprevent flat tires due to slow leaks,purchase and use tire sealant fromSears. Tire sealant also prevents tire dryrot and corrosion.

WashersRetainingRing

AxleCover

I

Square Key f(Rear Wheel Only)

TO START ENGINE WITH A WEAK

_W TrERYARNING: Lead-acid batteries

generate explosive gases. Keep sparks,flame and smoking materials away frombatteries. Always wear eye protectionwhen around batteries.If your battery is too weak to start theengine, it should be recharged. (See"BATIERY" in the MAINTENANCEsection of this manual).If "jumper cables" are used for emergencystarting, follow this procedure:IMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable tothe POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.

2. Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery.

3. Connect the other end of the BLACKcable (D) to good chassis ground,away from fuel tank and battery.

TO REMOVE CABLES, REVERSEORDER -

1. BLACK cable first from chassis andthen from the fully charged battery.

2. RED cable last from both batteries.

24

Page 25: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERY

,_WARNING: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatchbands, rings, etc.Positive terminal must be connected firstto prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first

then RED battery cable and carefullyremove battery from tractor.

3. Install new battery with terminals insame position as old battery.

4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal

5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tightensecurely.

TO REPLACE HEADLIGHT BULB

1. Raise hood.2. Pull bulb holder out of the hole in the

backside of the grill.3. Replace bulb in holder and push bulb

holder securely back into the hole inthe backside of the grill.

4. Close hood.INTERLOCKS AND RELAYS

Loose or damaged wiring may cause yourtractor to run poorly, stop running, orprevent it from starting.• Check wiring. See electrical wiring

diagram in the Repair Parts section.TO REPLACE FUSE

Replace with 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.

TO REMOVE HOOD AND GRILLASSEMBLY1. Raise hood.2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood

at sides, tilt toward engine and lift offof tractor.

4. When replacing hood, be sure toreconnect the headlight wire connec-tor.

Hood

Headlight WireConnector

TerminalCover

//

/ RexBolt

Positive(Red)Cable

(Black) Cable

25

Page 26: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

ENGINE

Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-mad enginerepair establishment or individual. Warrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.TO ADJUST THROTTLE CONTROLCABLE

The throttle control has been preset at thefactory and adjustment should not benecessary. Check adjustment as describedbelow before loosening cable. If adjustmentis necessary, proceed as follows:1. With engine not running, move throttle

control lever from slow to choke position.Slowly move lever from choke to fastposition.

2. Check that holes "A" in govemor controllever and hole in governor plate line-up.If holes "A" are not aligned, loosen clampscrew and move throttle cable until holesare aligned. Tighten clamp screwsecurely.

Governor GovernorLever Plate

Holes "A" Throttle

Screw Cable

TO ADJUST CARBURETOR

NOTE: The carburetor on this engine is lowemission. It is equipped with an idle fueladjusting needle with a limiter cap, whichallows some adjustment within the limitsallowed by the cap. Do not attempt to removethe lim_r cap. The limiter cap cannot beremoved without breaking the adjustingneedle.

The carburetor has been preset at the factoryand adjustment should not be necessary.However, minor adjustment may be requiredto compensate for differences in fuel,temperature, altitude or load. If the carburetordoes need adjustment, proceed as follows:In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fueVair mixture.Turning the idle mixture valve out (counter-cloc_vise.).increases the supply of fuel to theengine gswng a richer fueVair mixture.

IMPORTANT: Damage to the needle valveand the seat in carburetormay resultifscrewisturned intoo tight.

PRELIMINARY SE'I-I'ING -

1. Air cleaner assembly must be assembledto the carburetor when making carburetoradjustments.

2. Be sure the throttle control cable is

adjusted properly (see above).

FINAL SE'n'ING -

1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.

2. Move throttle control lever to slowposition. With finger, rotate and holdthrottle lever against idle speed screw.Turn idle speed screw to attain 1750RPM.

3. While still holding throttle lever againstidle speed screw, turn idle mixture valvefull travel clockwise then counterclock-wise untilengine runs rough. Turn valveto a point midway between those twopositions. Release throttle lever.

ACCELERATION TEST -4. Move throttlecontrollever from slow to

fast position. If engine hesitates or dies,turn idle mixture valve out (counterclock-wise) 1/8 turn. Repeat test and continueto adjust, if necessary, until engineaccelerates smoothly.

High speed stop is factory adjusted. Do notadjust or damage may result.IMPORTANT: Never tamper with the enginegovernor, which is factory set for properengine speed. Overspeeding the engineabove the factory high speed setting can bedangerous. If you think the engine-governedhigh speed needs adjusting, contact aSears or other qualified service center,which has proper equipment and experienceto make any necessary adjustments.

Idle Speed [-]- _ _ Throttle

Screw__

Idle Mixture ValveWith Limiter

26

Page 27: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

Immediately prepare your tractor forstorage at the end of the season or if thetractor will not be used for 30 days ormore.

_CAUTION: Never store the tractor withgasoline in the tank inside a buildingwhere fumes may reach an open flame orspark. Allow the engine to cool beforestoring in any enclosure,

TRACTORRemove mower from tractor for winterstorage. When mower is to be stored fora period of time, clean it thoroughly,remove all dirt, grease, leaves, etc. Storein a clean, dry area.1. Clean entire tractor (See "CLEANING"

in the Maintenance section of thismanual).

2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments sectionof this manual).

3. Lubricate as shown in the Mainte-nance section of this manual.

4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.

5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.

BA'n'ERY

• Fully charge the battery for storage.• After a period of time in storage, battery

may require recharging.• To help prevent corrosion and power

leakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see"TO CLEAN BA'I-FERY AND TERMI-NALS" in the Maintenance section ofthis manual).

• After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.

• If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also,

alcohol blended fuels (called gasohol orusing ethanol or methanol) can attractmoisture which leads to separation andformation of acids during storage. Acidicgas can damage the fuel system of anengine while in storage.1. Drain the fuel tank.2. Start the engine and let it run until the

fuel lines and carburetor are empty.• Never use engine or carburetor cleaner

products in the fuel tank or permanentdamage may occur.

• Use fresh fuel next season.NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank orstorage container. Always follow the mixratio found on stabilizer container. Runengine at least 10 minutes after addingstabilizer to allow the stabilizer to reachthe carburetor. Do not drain the gas tankand carburetor if using fuel stabilizer.ENGINEOIL

Drain oil (with engine warm) and replacewith clean engine oil. (See =ENGINE" inthe Maintenance section of this manual).CYLINDER(S)

1. Remove spark plug(s).2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).3. Turn ignition key to start position for a

few seconds to distribute oil.4, Replace with new spark plug(s).

OTHER

• Do not store gasoline from one seasonto another.

• Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.

• If possible, store your tractor indoorsand cover it to give protection from dustand dirt.

• Cover your tractor with a suitableprotective cover that does not retainmoisture. Do not use plastic. Plasticcannot breathe which allows conden-sation to form and will cause yourtractor to rust.

IMPORTANT: Never cover tractor whileengine and exhaust areas are still warm.

27

Page 28: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TROUBLESHOOTING CHART

See appropriate section in manual unless directed to Sears service center

PROBLEM CORRECTION

Will not start

Hard to start

Engine will notturn over

Engine clicks butwill not start

CAUSE

1. Out of fuel.2. Engine not "CHOKED"

properly.3. Engine flooded. 3.

4. Bad spark plug. 4.5. Dirty air filter. 5.6. Dirty fuel filter. 6,7 Water in fuel. 7,

8. Loose or damaged wiring. 8.9. Carburetor out of adjustment 9.

10,Engine valves out ofadjustment.

1. Dirty air filter. 1.2. Bad spark plug. 2.3. Weak or dead battery. 3.

4. Dirty fuel filter. 4.5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.7. Carburetor out of adjustment 7.

8. Engine valves out of 8.adjustment.

1. Clutch/brake pedal not 1.depressed.

2. Attachment clutch is 2.engaged,

3. Weak or dead battery. 3.

4. Blown fuse, 4,5. Corroded battery terminals. 5.6. Loose or damaged wiring. 6.7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.switch(es).

1. Weak or dead battery. 1.2. Corroded battery terminals. 2.3. Loose or damaged wiring. 3.4. Faulty solenoid or starter. 4.

1. Fill fuel tank.2. See "TO START ENGINE"

in Operation section.Wait several minutes

before attempting to start.Replace spark plug.Clean/replace air filter.Replace fuel filter,Drain fuel tank andcarburetor, refill tank withfresh gasoline and replacefuel filter.Check all wiring.See "To Adjust Carburetor"in Service and Adjustmentssection.

10.Contact a Sears or otherqualified service center.

Clean/replace air filter.Replace spark plug.Recharge or replacebattery.Replace fuel filter.Drain fuel tank and refill

with fresh gasoline.Check all wiring,See "To Adjust Carburetor"in Service and Adjustmentssection.Contact a Sears or otherqualified service center.

Depress clutch/brakepedal.Disengage attachmentclutch.

Recharge or replacebattery,Replace fuse.Clean battery terminals.Check all wiring.Check/replace ignitionswitch.Check/replace solenoid orstarter.Contact a Sears or otherqualified service center.

Recharge or replace battery.Clean battery terminals.Check all wiring.Check/replace solenoid orstarter.

28

Page 29: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TROUBLESHOOTING CHART

See appropdate section in manual unless directed to Sears service center

CAUSE CORREC_ONPROBLEM

Lossofpower

Excessivevibration

Engine continuesto runwhen operatorleaves seat withwith attachmentclutch engaged

Poor cut - uneven

1. Cutting too much grass/toofast.

2. Throttle in "CHOKE"position.

3. Build-up of grass, leaves 3.and trash under mower.

4. Dirty air filter. 4.5. Low oil level/dirty oil. 5.6. Faulty spark plug. 6.

7. Dirty fuel filter. 7.8. Stale or dirty fuel. 8.

9. Water in fuel. 9.

10. Spark plug wire loose.

1. Set in =Higher Cut" position/reduce speed.

2. Adjust throttle control.

Clean underside of mowerhousing.Clean/replace air filter.Check oil level/change oil.Clean and regap or changespark plug.Replace fuel filter.Drain fuel tank and refill withfresh gasoline.Drain fuel tank and carburetor, refill tank with freshgasoline and replace fuelfilter.

10.Connect and tighten sparkplug wire.

11. Dirty engine air screen/fins.12. Dirty/clogged muffler.13. Loose or damaged wiring.14. Carburetor out of

adjustment.

15.Engine valves out ofadjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.3. Loose/damaged part(s).

1. Faulty operator-safetypresence control system.

.

2.3.

4.5.

Worn, bent or loose blade.

Mower deck not level.Buildup of grass, leaves,and trash under mower.Bent blade mandrel.Clogged mower deck ventholes from buildup ofgrass, leaves, and trasharound mandrels.

11.Clean engine air screen/fins.12. Clean/replace muffler.f3.Check all wiring.14. See "To Adjust Carburetor"

in Service and Adjustmentssection.

15.Contact a Sears or otherqualified service center.

1. Replace blade.Tighten blade bolt.

2. Replace blade mandrel.3. Tighten loose part(s).

Replace damaged parts.

. Check wiring, switches andconnections. If notcontact a Sears or otherqualified service center.

1. Replace blade. Tightenblade bolt.

2. Level mower deck.3. Clean underside of mower

housing.4. Replace blade mandrel.5. Clean around mandrels to

open vent holes.

29

Page 30: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TROUBLESHOOTING CHART

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 1. Obstruction in clutch 1. Remove obstruction,not rotate mechanism.

2. Worn/damaged mower 2. Replace mower drive belt.drive belt.

3. Frozen idler pulley, 3. Replace idler pulley.4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass 1. Engine speed too slow.discharge

Headlight(s) notworking(if so equipped)

Battery will notcharge

Engine "backfires"when turningengine "OFF"

2. Travel speed too fast.3. Wet grass.

4. Mower deck not level.5. Low/uneven tire air

pressure.6. Worn, bent or loose blade.

7. Buildup of grass, leavesand trash under mower.

8. Mower drive belt worn.9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck ventholes from buildup of grass,leaves, and trash aroundmandrels.

1. Switch is "OFF".2. Bulb(s) or lamp(s) burned oul3. Faulty light switch.4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).2. Poor cable connections.

3. Faulty regulator(if so equipped).

4. Faulty alternator.

. Engine throttle control notset at "SLOW" positionfor 30 seconds beforestopping engine.

1. Place throttle control in"FAST" position.

2. Shift to slower speed.3. Allow grass to dry before

mowing.4. Level mower deck.5. Check tires for proper air

pressure.6. Replace/sharpen blade.

Tighten blade bolt.7. Clean underside of mower

housing.8. Replace mower drive belt.9. Reinstall blades sharp edge

down.10.Replace with blades listed

in this manual.11 .Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connec

tions.5. Replace fuse.

1. Replace battery.2. Check/clean all connec

tions.3. Replace regulator.

4. Replace alternator.

. Move throttle control to"SLOW" position and allowto idle for 30 seconds beforestopping engine.

30

Page 31: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653SCHEMATIC

-BATTERY

RED

AMMETER(OPTIONAL)

'_TE

_F_)G AI(

IGNITIONSWITCH

FUSE

,©;

I J

CLUTCH; BRAKE(PEDALUP)

BLACK

BL_:K

(OPTIONAL)

STARTER

L ..... F

SOLENOID

WHITE

SEATSWITCH, ...... _ (NOTOCCUPfED)

p _ i I i

,o'

- ?_lF SPARK

su,cx _ IGNITION _ PLUGFUEL_ UNIT GAP 11r_-iPLUGSON

a_t= P LINE II _f_NINCYL ENGINES) 9

b i _I_ING SY_EM _ _ V___ AC MH Q 3_¢0 RpM3 AMP OC • 31OOOFd_4 [CpIAR_NO SYSTEM DISCONNECTED)

FUELSHUTOFF SOLENOID RE_.D ' P(IF SOEQUIPPED) [ __

NOTEYOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM.THE LIGHTS ARE NOTCONNECTED TO THEBATTERY, BUT HAVE THEIROWN ELECTRICAL SOURCE.BECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. ASTHE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

/7

NON-REMOVABLECONNECTIONS

IGNmON SWITCH 0-REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPS WERE REMOVED FORSERVICING OF UNIT, THEY SHOULD BE REPLACED TOPROPERLY SECURE YOUR WIRING.

31

Page 32: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL N UMBER 917.271653ELECTRICAL

26

25

\\

32

Page 33: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653ELECTRICAL

KEY PARTNO. NO. DESCRIPTION

1 1634652 747604128 17668916 17613821 17568822 4152J24 4799J25 14614726 17515827 7351040028 4207J29 121305X30 17556633 14040340 17972041 7111040842 13156343 17886145 121433X52 14194090 180499

NOTE:

BatteryBolt Hex Hd 1/4-20unc x 3/4BoxBattery FenderSwitch, InterlockHarness Asm LightW/4152jBulb Ught #1156Cable Battery 6 Ga 11" redCable Battery 6 Ga w/16 wire rodFuse 20 AMPNut, Keps Hex 1/4-20 UNCCable Ground6 Ga 12" blackSwitch Plunger Nc GraySwitch IgnKey Ign MoldedCraftsmanHarness IgnBolt BIk. Fin Hex 1/4-20 Unc x 1/2CoverTerminalRedSolenoidAmmeter Rectangular6 AmpProtectionWire LoopCover BatteryTerminal

All component dimensionsgive in U.S. inches1 inch= 25.4 mm

33

Page 34: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653CHASSIS AND ENCLOSURES

39

208

74

13 m°

208

34

Page 35: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR -- MODEL NUMBER 917.271653CHASSISAND ENCLOSURES

KEY PARTNO. NO. DESCRIPTION

1 174619 Chassis2 1765543 17060612 Screw 3/8-16 x 3/45 155272 BumperHood/Dash9 1_E_37X013 Dash.10 STD533710 Bolt, Carriage 3/8-16xl11 174996 Panel, Dash, L.H.13 172105X010 Panel, Asm. SLKSCR Dash R.H.14 17490608 Screw Thdrol3/8-16 x 1/217 174330X558 HoodAssembly26 STD541437 Nut, Lock Hex W/Ins. 3/8-16 UNC28 175049 Grillew/Lens Asm.29 174332X599 Lens, Laser LT Clear Bar30 175692X558 Fender31 139976 Bracket, Fender Supporl37 17490508 Screw Thdrol5/16-18 x 1/2 TYT38 175710 Bracket Asm Pivot39 174714 Bracket Pivot Laser LT58 150127 Duct Air Engine PL/LT60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/464 154798 Dash LowerSTLT74 STD541437 Nut, Crownlock3/8-16 UNC142 175702 Plate ReinforcementSTLT143 154966 Bracket Swaybar Chassis144 175582 Bracket Footrest145 156524 Rod Pivot Chassis/Hood159 155123X428 Cupholder161 164655 BumperHood166 164863 Screw HWHD Hi-Lo #13-16 x 3/4206 170165 BoltShoulder 5/16-18"11"207 17670508 Screw Thdrol5/8-18 x 1/2208 17670608 Screw Thdrol 3/8-16 x 1/2212 175143 Insert Lens Reflective- - 5479J Plug, Button

NOTE: Allcomponent dimensionsgive in U.S. inches1 inch = 25.4 mm

35

Page 36: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653GROUND DRIVE

25

22 26 27

36

Page 37: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUM BER 917.271653GROUND DRIVE

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transexle(See Breakdown) 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5Dana 4360-140 65 STD551143 Washer Lock Hvy HIcl Spr 7/16SpringReturn Brake T/a Zinc 66 154778 Keeper BeltEnginePulleyTraasaxle 18/20" tires 70 134683 Guide BeltMower Drive RHRing Retainer# 5100-62 74 109502)( Spacer SplitStrapTorque 30 Degrees 75 121749)( Washer 25/32 x 1 1/4 x 16 GaScrew 5/16-18 x 3/4 76 STD581075 E-dng#5133-75RodShifterFender STLT 77 123583X Key SquarePin Cotter 1/8 x 1 Cad 78 121748X Washer 25/32 x 1-5/8 x 16gaWasher Plato Shf 388 Sq Hole 79 2228M KeyWoodruffBolt 1/4-28unf Gr8 W/Patch 80 131488 Arm, ShiftWasher Lock Hvy Helical 1/4 81 165594 ShaftAssemblyBolt Hex FLGHD 5/16-18 Gr. 5 82 165711 Spring,TorsionNut Lock Hex w/ins. 5/16-18 Unc 83 19171216 Washer 17/32 x 3/4 x 16 GaugeBolt Fin Hex 3/8-16unc x 1 Gr.5 84 166229 UnkTransaxleNut Lock Hex W/ins. 3/8o18 Unc 85 150360 Nut, NylockKnob Rd 1/2-13 PlstcThds Stk 89 158391X428 Console, Shift,STLTRod Brake BIkZinc 26 840 90 124346X Nut, Sell-Threading, Washer

2 1466823 123666X4 120000285 121520X6 170005128 16586610 STD56121011 105701X13 7455041214 1(X)4040015 7449054416 STD54143118 STD52371019 STD54143721 106933X22 13080424 STD54123725 106888X26 STD55103727 STD56121028 17576529 7167330 17497332 STD52310734 17557835 120183X36 STD55106237 STD57181038 17911439 7476O64841 17555647 12778348 15440749 123205X50 7211061251 STD54143752 STD54143153 105710)(55 105709)(56 1706062057 16085559 16969161 1712061462 8883R63 175410

Nut Hex Jam 3/8-16 UncSpringRod Brake 2 00 ZincWasher 13/32 x 13/16 x 16 GaPin Getter 1/8 x 3/4 CadRod Brake Parking Lt/YtCap Brake ParkingBracket Mtg TransaxleBolt Hex Hd 5/16-18unc x 3/4Shaft Asm Pedal FootBearing Nylon BIk629 IdWasher 21/32 x 1 x 18 GaPin Roll 3/16 x 1"Pulley Composite FlatBolt Fin Hex 3/6-16unc x 3Keeper Belt IdlerPulley IdlerBencrank Clutch Grad Dry STLRetainer Belt Style SpringBolt Carr Sh 3/8-16 x 1-1/2 Gr 5Nut Crownlock 3/8-16 UNCNut Crown Lock 5/16-18Link Clutch 7 66Spdng Return Clutch 6 75Screw 3/8-16 x 1-1/4V-Belt Gd DriveKeeper Belt CentarspanScrew 3/8-16 x .875Cover Pedal BIkRoundPulley Eng

96 STD624003112 19091210113 127285X116 STD533710120 73900600150 175456151 19133210156 166002158 165589159 165494161 72140406162 73680400163 74780416164 19091010165 165623166 166880168 165492169 165580170 178394197 169613198 169593202 72110614212 145212

Hd 1/4RetainerSpringWasher 9/32 x 3/4 x 10 GaStrapTorqueBolt RdHd Sqnk 3/8-16 x 1 UncNut Lock Fig. 3/8-16 UncSpacer RetainerWasher 13/32 x 2 x 10 Ga.Washer Srrted 5/161D x 1 .125Bracket Shift MountHub Tapered Flange Shift LtBolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5Nut Crownlock1/4-20 UNCBolt Hex Fin 1/4-20 UNC x I Gr.5Washer 5/8 x .281 x 10 Ga.Bracket Pivot LeverScrew 5/16-18 x 5/8Bolt shoulder5/16-18 x .561Plate Fastening LtKeeper BeltT/ANylinerSnap-In 5/8" iDWasher Nyl 7/81Dx .105"Bolt Carr Sh 3/8-16 x 1-3/4 Gr.5Nut Hsx Flange Lock

NOTE: Allcomponentdimensionsgive in U.S. inches1 inch= 25.4 mm

37

Page 38: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653STEERING ASSEMBLY

-f

_ 39

# t ) i_ I

i, m_'-"'_ 42

_, -1.°

Jj°

\\\\\

47

3O

.+.../.+_ 47

I;7

38

Page 39: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653STEERING ASSEMBLY

KEY PARTNO. NO.

1 1397682 1751313 1698404 1698395 62661-16 121748X7 192720168 120000299 3366,910 17512111 STD55113712 7394080013 13651815 14521217 18064126 126847X28 1913141629 1706061230 STD56121032 13O46536 15509937 15292738 13976939 1918381240 STD54153741 100711L42 145054X42843 121749)(44 18064046 121232X47 18322651 7354040054 7113042065 16036767 7214061868 16982771 17514682 16983585 13.383588 17511891 175553

DESCRIPTIONSteeringWheelFront AxleAssemblySpindleAssembly, LH.SpindleAssembly, R.H.Bearing, Race, Thrust, HardenedWasher 25/32 x 1-5/8 x 16 GaugeWasher 27/32 x 1-1/4 x 16 GaugeRing, KlipBearing,SteeringColumnLink, DragWasher, LockNut Hex Jam Toplock 1/2-20 UntSpacer, Beadng, Front AxleNut Lock He:<FlangeShaft Asm. SteeringBushing,Unk, DragWasher 13/32 x 7/8 x 16 GaugeScrew 3/8-16 x 3/4PinRod,TieBushing,SteeringScrew Tr #10-32 x 5 x 3/8 FlangeCap Wheel Steer OPP BIkWasher 9/16 ID x 2-3/8 OD. 12 GaNut Lock Center 3/8-24 UNFAdaptor, Steering WheelBoot, Steering Dash P/L Mtl BIkWasher 25/32 x 1-1/4 x 16 GaugeExtension SteeringCap, SpindleFitting, GreaseNut Crownlock 1/4-28Bolt Hex 1/4-28 UNF x 1-1/4 Gr. 8Spacer Brace AxleBolt Rdhd Sq 3/8-16 x 2-1/4Brace AxleSteering Asm.Bracket Susp Chassis FrontFastener Christmas TreeBolt Shoulder 7/16-20 UncClip Steering

NOTE: /MIcomponentdimensions given in U.S. inches1 inch = 25.4 mm

39

Page 40: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

ENGINETRACTOR - - MODEL NUMBER 917.271653

3

814

31

40 33

33

29

OPTIONAL EQUIPMENT

Spark Arrester

14

78

KEY PARTNO. NO.

1 1705452 177204083 ........

4 13735213 16529114 14845616 STD55123723 16983729 13718031 109202X32 15899033 123487X

DESCRIPTION

ControIThrottle/ChokeScrew Hex Thd Cut 1/4-20xl/2 TEngine (See Breakdown) BriggsModel310707-0137-E1Muffler Exhaust B&S LtGasket 1 313 Id Tin PlatedTube Drain OilWasher Lock Ext Tooth 3/8ShieldBRN/DBR GuardArrestor SparkTank Fuel 1 25 FrCap Asm Fuel W/sym VentedClamp Hose BIk

KEY PARTNO. NO. DESCRIPTION37 13704038 14831540 124028)(44 1767041245 1700061246 19O9141662 STD55113172 7107051278 1706062081 73510400

LineFuel 20"Plug Oil DrainBushingSnap Nyl BIk Fuel LineScrew HexwshThdrol1/4-20x3/4Screw Hexwsh Thdr 3/8-16 x 3/4Washer 9/32 X 7/8 X 16gaWasher Lock Hvy Hlcl Spr 5/16Screw Hexhd Cap 5/16-18x3/4Screw3/8-16x1-1/4Nut Keps Hex 1/4-20unc

NOTE: All component dimensionsgk,en inU.S. inches1 inch= 25.4 mm

40

Page 41: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653LIFT ASSEMBLY

7

13

5

46

3

2

,8

i I' /

i /I' /

65

13

19

13

1332

19

2O

15

2O

KEY PARTNO. NO.

1 159460

2 1594713 105767X4 120000025 192116216 120183X7 125631X8 122365X11 13986512 139866

DESCRIPTION

Washer Asm Inner Spring W/PlungerShaft Asm. LiftRHPin GrooveE Ring #5133-62Washer 21/32 x 1 x 21 Ga.Bearing NylongGrip Handle FlutedButton Plunger ReadLink Asm Lift L.H.Link Asm Lift R.H.

KEY PARTNO. NO. DESCRIPTION

13 STD624008 Retainer Spring15 173288 Link Front16 73350800 Nut Jam Hex 1/2-13 Unc17 175689 Trunnion Front Susp.18 73800800 Nut LockWANsh1/2-13 Uric19 139868 Arm Suspension Mower20 163552 Retainer Spring31 169865 Bearing, Pvt. Lift.32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

41

Page 42: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR -- MODEL NUMBER 917.271653SEAT ASSEMBLY

5

'!I

!

5

21

KEY PARTNO. NO.

1 1401222 1405513 711106164 191316105 1450066 STD5414377 124181X8 170006169 1913161410 18249311 16636912 121246X

DESCRIPTION

SeatBracket Pnt Pivot Seat (b]k)Bolt Fin Hex 3/8o16unc X 1Washer 13/32 X 3/4 X 10 GaClip Push In HingedNut Hex Lock w/Ins 3/8-16 UncSpring Seat Cprsn 2 250 BIk ZiScrew 3/8-16 X 1 -1/2Washer 13/32 X 1 X 14 GaPan Pnt Seat (bik)Knob SeatBracket Pnt Mounting Switch

KEY PART

NO. NO.

13 121248X14 7205041215 13430016 121250X17 123976X21 171852_'_ STD54143124 1917191225 127018X

DESCRIPTION

Bushing Snap Blk Nyl 50 IdBolt Rdhd Sht Nk 1/4-20x1-1/2Spacer Split 28 X 96 ZincSpring Cprsn 1 27 BIk PntNut Lock 1/4 Lge Fig Gr 5 Z_ncBolt Shoulder 3/16-18 Unc-2ANut Hex Lock w/Ins 5/16-18Washer 17/32 X 1-3/16 X 12 GaBolt Shoulder 5/16-18 X 62

NOTE: All componentdimensions given in U.S. inches1 inch =25.4 mm

42

Page 43: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653DECALS

74

2I0

2O

14

15

13

KEY PARTNO. NO.

1 1563682 1820183 1772784 1772795 1814506 1336447 1772538 1723319 16320410 15643911 179128

KEY PARTDESCRIPTION NO. NO.

Decal, Oper. Instr. 12 146046Decal, Replcmnt 13 181702Decal, Hood Rh 14 160396Decal, Hood Lh 15 138047Decal, Hp Engine 20 149516Decal, Maint Customer Sears Dom -- 138311Decal, Hood Side - - 165800X428Decal Mower - - 165799X428Decal, Fender Craftsman - - 183815Decal, Fender Danger - - 183816Decal, Deck

DESCRIPTION

Decal, V-belt Dr SchDecal, Dash, PanelDecal, V-belt SchematicDecal BatteryDecal, Battery Dngr/Psn EngDecal, LiftHandlePad, FootrestLH STLTPad, FootrestRH STLTMan ual, Owner's (English)Manual, Owner's(Spanish)

4,10

KEY PARTNO. NO. DESCRIPTION

1 59192 Cap ValueTim2 65139 StemValue3 106222X Tire F Ts 15 X 6 0- 6 Service4 59904 Tube Inner Front #350605 106732)(624 Rim Asm 6"frontWhite Service6 278H FittingGrease7 9040H BearingFlange

11 9 106108X624 Rim Asm 8"rear White Sen_ice9 106268X Tire R Ts 18x9 5-8 Service10 7152.J Tube Rear 9 5 X 8 Service11 104757)(428 Cap Axle BIk 1 50 X 1 OO- - 144334 Sealant, Tire (10 oz. tube)

NOTE: Allcomponentdimensionsgiven in U.S. inches1 inch= 25.4 mm

43

Page 44: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653MOWER DECK

157158

34

67 A 68

//'

_ _153 15S I 4043 __

4 149

19F 21

!\2

16

1

13

28

29

_.18

21

2324

25

27

44

Page 45: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR -- MODEL NUMBER 917.271653MOWER DECK

KEY PARTNO. NO.1 1658922 STD5331073 138017

4 1654605 STD6240086 1780248 85O8579 STD55113710 14029611 13414913 13764514 12877415 110485X16 17449318 7214O5O519 13282720 15977021 STD54143123 17756324 105304X25 123713X26 110452X27 13G968X42828 1911101629 13149130 17398431 12996332 15353533 17834234 STD53371736 13149437 STD55103740 STD54143744 14O08845 STD62400346 13772948 13394449 17428450 13134051 STD54141052 139888

KEY PART

DESCRIPTION NO. NO.

Mower Deck Assembly,42, 53 131845Bolt 54 133943Bracket Assembly,Sway Bar, 55 155046Front 56 165723Bracket Sway Bar 38/42" Deck 59 141043RetainerSpdng 67 149846Bar Sway Deck 68 144959Bolt, Hex 3/8-24 x 1.25 Gr. 8 9_ STD541437Washer, Lock 101 136420Washer, Hardened 102 71081010Blade,Mulching 103 19061216Shaft Assembly,Mandrel, Vented 104 STD551110Housing,Mandrel, Vented 105 160793Beadng, Ball,Mandrel 106 2029JStripper,Vented Mower Deck 129 19131312Bolt, Carriage 5/16-18 x 5/8 130 STD523710Bolt, Shoulder 131 STD533710Baffle, Vortex 142 165890NutCrewnlock5/16-18 UNC 143 157109Bracket, Deflector 144 158634Cap, Sleeve 145 165888Spring,Torsion, Deflector 146 171977Nut, Push 147 131335Shield, Deflector 148 169022Washer 11/32xsi8x16Ga. 149 165896Red, Hinge 150 19091216Screw Thd RollDed Pt. Hex 151 169670Washer, Spacer 152 169676Pulley, Mandrel 153 169674Nut, Toplock, Flanged 154 169675Bolt 155 169671Pulley, Idler, Flat 156 169672Washer 13/32x13/16x16Ga. 157 169669Nut Crownlock3/8-16 UNC 158 17720408Guard, MandreI, L.H. 159 72140614Retainer - - 130794Screw, Thd. Roll 1/4-20 x 5/8Washer, HardenedRollerAssembly,Cam FollowerBolt, Shoulder #10-24 Grade 5 - - 169583LocknutBolt, Shoulder 5/16-18 UNC

DESCRIPTION

Arm Assembly, Pad, BrakeWasher, HardenedArm, IdlerSpacer,RetainerGuard, TUV IdlerKnobCustom OvalV-BeltNutMulcherCoverScrewWasher #10Washer, LockLatch Assembly,BaggerNut, WeldWasher 13/32 x 13/16 x 12 Ga.Bolt, Fin Hex 3/8-16 UNC x 1 Gr.5Bolt, Rdhd Sqnk 3/8-16UNC x 1ArmSpringBrakeMowerBracket Arm Idler42,Keeper Belt42" ClutchCablePulley IdlerFlatBoltCardage IdlerSpdng ExtensionSpdng Return IdlerRetainerSpringYellowZincWasher 9/32 x 3/4 x 16 Ga.Bracket ClutchCable Clutch42 InWasher Flat 3/8" Type BSpring RetainerSpring RetentionLeverSpacerRedClutchScrew Hex Thd Cut 1/4-20 x 1/2BoltTdhd Sgn 3/8-16UNC x 1-3/4Mandrel Assembly (IncludesHousing, Shaft and ShaftHardware Only - Pulley NotIncluded)Replacement Mower, Complete

NOTE: All componentdimensions given inU.S.inchas1 inch = 26.4 mm

45

Page 46: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653DANA TRANSAXLE - - MODEL NUMBER D4360-140

2627

2O71

22

11.

24

35

5253

8

57

42

59

55

4545

4748

49

50

61

59

62

69

Page 47: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653DANA TRANSAXLE - - MODEL NUMBER D4360-140

PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170981 Housing,Upper 40 120472X2 2274J Screw, Tapping, 1/4-20 X .734 41 105928)(3 134400 Ball, Detent 42 1709884 105904X Spring, Detent 43 1343945 160940 Screw, Tapping, No. 10-24 X .482 44 t20473X6 138235 Assy, Kit, Shifter 45 1426787 108727X V-Ring 46 1436978 148266 Bearing,Flange 47 124641X9 148269 Seal, Oil 48 106589X10 2225J Ring,Retaining 49 120408X11 134793 "Assy, Kit, Shim, .625 Shaft 50 105937X12 148268 Bearing,Flange 51 , 2226J13 120415)( Washer, Plain, .632 X 1.38 X .046 52 13440114 142674 Key, Woodruff, No. 9 53 2264J15 170983 Assy, Kit, Input Shaft 54 16094616 170986 Pinion, Bevel, 12T 55 17099017 1059_3X Ring,Retaining 56 16094818 105910X Chain, 24 Pitches 57 110071X19 160942 Cover, Detent 58 120952X20 160943 Gear, Spur, 1 2T 59 17099121 148267 Collar,Clutch 60 16095022 138236 Assy, Kit, Clutch Keys 61 17099223 73810500 Nut, Lock, 5/16-24 62 7294J24 142676 Shaft, Intermediate 63 108989X25 2244J Key, Woodruff, No. 61 64 16095226 105916)( Ring,Retaining 65 120954X27 12047OX Sprocket, 1 8T 66 16095328 110070X Spacer, 1. 131 X 1.45 X .494 67 13824429 142677 Gear, Spur, 37T 68 108996X30 142681 Gear, Spur, 35T 69 16095431 124644X Gear, Spur, 30T 70 120951X32 108980X Gear, Spur, 25T 71 17425633 129406X Gear, Spur, 22T 72 120416X34 134796 Gear, Spur, 19T35 105925X Washer, Plain, .640 X 1.37 X .06136 2228J Washer, Plain, .632 X 1.00 X .04637 170987 Washer, Plain, .632 X 1.00 X .03138 174255 Assy, Gear, Comb., 121"& 30T39 124639)( Shaft, Idler

Spacer, .633 X .87 X .755Sprocket, 9TGear, Bevel, 36T

* Assy, Kit, Shim, .750 ShaftShaft, DriveGear, Spur, 12TGear, Spur, 15TGear, Spur, 20TGear, Spur, 25TGear, Spur, 28TGear, Spur, 31TWasher, Plain, .632 X 1.00 X .060Washer, NeopreneWasher, Plain, .758 X 1.25 X .031Axle, LHGear, Miter, 1 2T, SplinedRing,RetainingGear, Spur, 32TShaft, CrossGear, Miter, 1 2T, IdlerAxle, RHHousing,LowerDisc, BrakeSpacer, Brake PuckJaw, BrakePin, DowelScrew, Tapping, 5/16-18 X 2.35Lever, ActuatingWasher, Plain, .321 X 1.00 X .055Bracket, Anti-RotationPuck, FrictionWasher, Anti RotationGrease

NOTE: All componentdimensionsgiven inU.S. inches1 inch= 25.4 mm

* Use invarious combinationsto maintainproperclearances.

** Order Kay No. 15.

**° Silicone Sealant to be appliedbetween Upper andLower Housings (usa Loctite Ultra Grey Silicone 5699or equivalent).

47

Page 48: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653BRIGGS& STRATTONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1

"k REQUIRES SPECIALTOOLSTO INSTALL. SEE REPAIRINSTRUCTION MANUAL.

914__ 1022_1023"._

883 (_

12

51

757 761

48

Page 49: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653BRIGGS& STRATTONENGINE-MODELNUMBER310707,TYPENUMBER0137-E1

467_ 971_

968 / i

I 1019 LABEL KIT I -)t_

l 1058 OWNER'S MANUAL i 7202

711_

127 (_

186_

1421

232 /

11_-117

2761127_

176 344_

404@

404@

22._Z

562267

I_ 601

240_

49

Page 50: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR -- MODEL NUMBER 917.271653BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

5_ 803

1036 LABEL-EMISSIONS

524_

287 _

5O

Page 51: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NU MBER 917.271653BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

977 CARBURETOR GASKET SET "l

5,_ '3;'0 ,76,_

1095 VALVE GASKET SET

Q 8o8 7

- _j "--'1o==

48

NIKKI125A1 141B I ._

ll,oss lI 130A_ _ 231A_ U

I 987A@ I

I --"" I _ 104A_

1127A_

185A _ 276A

,47A

121 CARBURETOR OVERHAUL KIT

104_1270 276_ 987® 95e

634A_e534_ 1170 231_'

137_ _ 51_'_

358 ENGINE GASKET SET

3_ 524_ 842 <_

691@ 176_

121A CARBURETOR OVERHAUL KIT

51_ 95A_ 276A0

104A _ 127A

105A$987A®137A O 231A_

977A CARBURETOR GASKET SET

51 276A

51

Page 52: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653BRIGGS & STRATrON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

KEY PART KEY PARTNO. NO. DESCRIPTION NO. NO. DESCRIPTION1 690156 Cylinder Assembly 105 231855 _ Valve-Float Needle2 399265 Kit-Bushing/Seal 105A 694922 _ Valve-Float Needle3 391086 • Seal-Oil (Magneto Side) 106 690577 Seat-Inlet4 494238 Sump-Engine 108 690464 Valve-Choke (Manual Choke)5 690188 Head-Cylinder 108A 692344 Valve-Choke(Choke-A-Matic)7 692410 o+ Gasket-Cylinder HeadB 495735 Breather Assembly 1088 695419 VaNe-Choke(Nikk{ Carburetor)9 27803 • Gasket-Breather 117 692408 O Jet-Main (Standard)t 0 69 t 666 Screw (Breather Assembly) 692411 Jet-Main (High Altitude)11 691328 Tube-Breather 117A 695415 O Jet-Main (Standard)12 692226 • Gasket-Crankcase (.015 695416 O Jet-Main (High Altitude)

Thick, Std) 121 690191 Kit-Carburetor Overhaul692406 • Gasket-Crankcase (.005 121A 695427 Kit-Carburetor Overhaul

Thick) 125 690194 Carburetor692405 ° Gasket-Crankcase (.009 125A Carburetor (Nikki) (Service

Thick) with Walbro Carburetor)13 690360 Screw (Cylinder Head) 127 695005 O Plug-Welch15 690946 Plug-Oil Drain 127A 690727 1_ Plug-Welch16 690136 Crankshaft 130 691750 Valve-Throftle20 291675 ° Seal-Oil 130A 695418 Valve-'rhroftle22 692125 Screw (Crankcase Cover) 131 494379 Kit-ThrotUe Shaft23 693557 Flywheel 131A 695421 Kit-Throttle Shaft24 222698 Key-Flywheel 133 494381 Float-Carburetor25 692271 Piston Assembly (Standard) 133A 694914 Float-Carburetor

692272 Piston Assembly (.010 O.S.) 137 281165 O_ Gasket-Float Bowl692273 Piston Assembly (.020 O.S.) 137A 695426 O:1: Gasket-Float Bowl692274 Piston Assembly (.030 O.S.) 141 495097 Kit-Choke Shaft (Manual

26 690162 Ring Set-Piston (Standard) Choke)692164 Ring Set-Piston (.010 O.S.) 141A 495931 Kit-Choke Shaft (Choke-A-

692166 Ring Set-Piston (.020 O.S. ! Matic)692168 Ring Set-Piston (.030 O.S.t 141B 695420 Kit-Choke Shaft (Nikki)

27 691299 Lock-Piston Pin 142 692412 O Nozzle-Carburetor28 498319 Pin-Piston (Standard) 146 691639 Key-Timing

498320 Pin-Piston (.020 O.S.) 167 692297 Air Cleaner Stud Seal29 692419 Rod-Connecting (Standard) 176 691917 • O-Ring Seal (Air Cleaner)

499940 Rod-Connecting (.020 U.S.) 186 692317 Connector-Hose32 692852 Screw (Connecting Rod) 187 691050 Line-Fuel (Cut to Required33 495856 Valve-Exhaust Length)34 495857 Valve-Intake 188 691693 Screw (Control Bracket)35 691279 Spring-Valve (Intake) 192 691986 Adjuster-Rocker Arm36 691279 Spring-Valve (Exhaust) 202 691841 Link-Mechanical Governor37 690456 Guard-Flywheel 209 692208 Spring-Governor40 691752 Retainer-Valve 216 69 t 840 Link-Choke43 691968 Slinger-Governor/Oil 217 695409 Spring-Choke Return45 690564 Tappet-Valve 222 694042 Bracket-Control46 692421 Camshaft 227 691374 Control Lever-Governor48 692706 Short Block (311707-0028- 231 691636 O Screw (Choke Valve)

E1 Replacement Engine) 231A 690716 _ Screw (Choke Valve)50 690193 Manifold-Intake 232 691842 Spring-Governor Link51 692137° _:1:+ Gasket-Intake 238 691843 Cap-Valve53 690227 Stud (Carburetor) 240 394358 Filter-Fuel54 691148 Screw (Intake Manifold) 265 691024 Clamp-Casing73 690492 Screen-Rotating 267 695134 Screw (Casing Clamp)74 691674 Screw (Rotating Screen) 276 692255 _:l: Sealing Washer75 690582 Washer (Flywheel) 276A 695410 I_:I: Sealing Washer78 690661 Screw (Flywheel Guard) RPM Settings: Low Speed: 1900-210093 690602 Bushing-Throttle Shaft High Speed: 3000-320094 498030 Kit-Idle Mixture94A 695425 Kit-Idle Mixture Included in Engine Gasket Set, Key. No.95 691636 _ Screw (Throttle Valve) 35895A 690718 (_ Screw (Throttle Valve) _ Included in Carburetor Overhaul Kit, Key.96 495800 Kit-Idle Speed No. 121and121A98A 695408 Kit-Idle Speed _ included in Carburetor Gasket Set, Key.104 690525 O Pin-Float Hinge No. 977 and 977A104A 694918 Q Pin-Float Hinge + included in Valve Gasket Set, Key. No.

1095NOTE: All component dimensions given in U.S.inches 1 inch = 25.4 mm

52

Page 53: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

TRACTOR - - MODEL NUMBER 917.271653BRIGGS & STRATTON ENGINE-MODEL NUMBER 310707, TYPE NUMBER 0137-E1

KEY PART KEY PARTNO. NO, DESCRIPTION NO. NO. DESCRIPTION287 691002 Screw (Dipstick Tube) 789 692037 Hamess-Widng304 690844 Housing-Blower 789A 695050 Hamess-Widng305 690960 Screw (Blower Housing) 797 693167 Nut (Brush Retainer)306 690499 Shield-Cylinder 801 691429 Cap-Drive307 691003 Screw (Cylinder Shield) 802 691286 Cap-End309 693551 Motor-Starter 803 693757 Housing-Starter310 690323 Screw (Starter Motor) 830 691095 Stud (Rocker Arm)311 497608 Brush Set 842 691870 • Dipstick/Tube Seal333 495859 Armature-Magneto 847 496415 Dipstick/Tube Assembly334 691061 Screw (Armature Magneto) 851 692424 Terminal-Spark Plug337 491055 Spark Plug 868 690968 -+ Seal-Valve344 693675 Screw (Cable Clamp) 871 690969 Bushing-Guide358 690189 Engine Gasket Set 875 694942 Base-Air Cleaner363 19203 Flywheel Puller 877 393456 Wire-Connector/Alternator369 695422 Spdng-Float Bowl 883 692236 ° Gasket-Exhaust383 89838 Wrench-Spark Plug 914 690960 Screw (Rocker Cover)404 691691 Washer (Governor Crank) 934 691058 Screw (Fan Retainer)445 496894 Filter-Air Cleaner Cartridge 947 497672 Solenoid-Fuel455 691173 Cup-Flywheel 947A 695423 Solenoid-Fuel462 691261 Washer (Brush Retainer) 967 272043 Filter-Pre Cleaner467 691668 Knob-Air Cleaner 968 691916 Cover-Air Cleaner474 691063 Alternator 971 692129 Screw (Air Cleaner Base)503 691532 Strap-Starter 975 495933 Bowl-Float505 691251 Nut (Governor Control Lever) 975A 695417 Bowl-Float510 693699 Drive-Starter 977 690192 Sat-Carburetor Gasket513 692024 Clutch-Drive 977A 695428 Set-Carburetor Gasket523 692014 Dipstick 987 691326 • SeaI-ThretUe Shaft524 281370 • Seal-Dipstick Tube 987A 690998 Seal-Throttle Shaft525 691398 Tube-Dipstick 996 690678 Carburetor Shield544 692034 Armature-Starter 1005 695056 Fan-Flywheel552 491986 Bushing-Governor Lever 1006 690452 Retainer-Fan562 691119 Bolt (Governor Control Lever) 1019 690180 Kit-Label579 691029 Nut (Starter Cable) 1022 272475 ,+ Gasket-Rocker Cover601 95162 Clamp-Hose 1023 691192 Cover-Rocker614 691620 Pin-Cotter 1026 692003 Rod-Push (intake)616 692012 Crank-Governor 692011 Rod-Push (Exhaust)617 692138 • O-Ring Seal (Intake Manifold) 1029 691751 Arm-Rocker633 695414 Seal-Choke/Throttle Shaft 1034 690822 Guide-Push Rod634 690801 I_ Seal-Spring Assembly 1036 695700 Label-Emissions

(Manual Choke) 1051 691265 Retainer-Brush634A 690802 O Seal-Spring Assembly 1058 274789 Owner's Manual

(Choke-A-Matic) 1090 691293 Retainer-Brush635 691909 Boot-Spark Plug 1091 691333 Cap-Limiter668 691323 Spacer 1095 690190 Valve Gasket Set691 692407 ° Seal-Governor Shaft 1119 691183 Screw (Alternator)692 690572 Spring-Detent 1127 691657 Screw (Float Bowl)697 690372 Screw (Drive Cap) 1127A695407 Screw (Float Bowl)711 690703 Screw (Carburetor Shield) RPM Settings: Low Speed: 1900-2100718 690959 Pin-Locating High Speed: 3000-3200727 490324 Cover-Starter Drive729 691335 Clip-Wire Included in Engine Gasket Set, Key. No.729A 691224 Clip-Wire 358732 691002 Screw (Starter Drive Cover) O Included in Carburetor Overhaul Kit, Key.733 691658 Screw (Crankshaft Extension) No. 121and121A741 691284 Gear-Timing :1: Included in Carburetor Gasket Set, Key.757 691714 Link-Counterweight No. 977 and 977A758 692423 Counterweight + Included in Valve Gasket Set, Key. No.759 691239 Pin-Counterweight 1095761 691096 Screw (Counterweight) NOTE: All component dimensions given in U.S.783 693713 Gear-Pinion inches 1 inch = 25.4 mm

53

Page 54: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its
Page 55: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line Indicated above.2. Hold page before you so that Its left edge Is vertically parallel to a tree

trunk or other upright structure,3. Sight across the fold In the direction of hill slope you want to measure.4. Compare the angle of the fold with the slope of the hill.

Page 56: JCRIIFTSMAN°J• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-nated or oxidized (stale). In general, fuel should be used within 30 days of its

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