JBJ TECHNOLOGIES LIMITED

Commercial Die & Mould ManufacturerAnd

Custom Injection Moulder

A 14, Sector 5, Noida 201 301 , IndiaPhone: +91 120 2425 180 / 1 / 2 / 3 / 4

Fax : +91 120 2425 186 / 90Email: info@jbjindia.comWeb: www.jbjindia.com

JBJ TECHNOLOGIES LIMITED

Commercial Die & Mould ManufacturerAnd

Custom Injection Moulder

A 14, Sector 5, Noida 201 301 , IndiaPhone: +91 120 2425 180 / 1 / 2 / 3 / 4

Fax : +91 120 2425 186 / 90Email: info@jbjindia.comWeb: www.jbjindia.com

Plant 1 :- F-44, Sector-8, Noida- 201 301Tel +91 120 2425 189 , Fax : +91 120 2425 190

Plant 2 :- A-14, Sector-5, Noida- 201 301Tel: +91 120 2425 180 ~ 184 , Fax : +91 120 2425 186

Plant 3 :- E-46 & 47, Sector-8, Noida- 201 301Tel +91 120 2425 014 / 15

Western :- # 5, Aditi Commerce, 2nd Floor, Baner Road,Regional Office Opp. Bank of Maharashta, Pune - 411045

Tel: +91 20 272 933960 , Fax: +91 20 272 93359

Eastern :- 1st Floor, 5&6, Fancy Lane, Kolkata – 7000 001Regional Office Tel/Fax: +91 33 22436471

Registered Office :- D-18, Kalindi Colony, New Delhi- 110 065

JBJ in India

Plant 1 :- F-44, Sector-8, Noida- 201 301Tel +91 120 2425 189 , Fax : +91 120 2425 190

Plant 2 :- A-14, Sector-5, Noida- 201 301Tel: +91 120 2425 180 ~ 184 , Fax : +91 120 2425 186

Plant 3 :- E-46 & 47, Sector-8, Noida- 201 301Tel +91 120 2425 014 / 15

Western :- # 5, Aditi Commerce, 2nd Floor, Baner Road,Regional Office Opp. Bank of Maharashta, Pune - 411045

Tel: +91 20 272 933960 , Fax: +91 20 272 93359

Eastern :- 1st Floor, 5&6, Fancy Lane, Kolkata – 7000 001Regional Office Tel/Fax: +91 33 22436471

Registered Office :- D-18, Kalindi Colony, New Delhi- 110 065

•Over 15 years extensive experience in precision CNC machining and advanced commercialtool room activities for the design and manufacturing of precision dies and moulds•Excellent reputation as a quality manufacturer of dies and moulds

• On time delivery• High accuracy• Minimum trials

•State of the art tool manufacturing and moulding facilities using modern systems andprocesses•Latest range of CNC machines , full range of advanced measuring and inspectionequipments•Highly experienced team of design engineers with capabilities of moldflow analysis•Highly Skilled manpower , machine operators and die makers•Dedicated team of maintenance engineers for optimum uptime of machines and equipments•Excellent support from associate supplier companies and partners for outsourced activitiesviz. Vacuum hardening , Hotrunner sytems, Standard parts and tool steel etc.•Synventve Moulding Solutions JBJ P. Ltd, a group company, is in a joint venture withSynventve Moulding Solutions BV ,world leaders in hot runner systems and temperaturecontrollers for plastic injection moulds

Corporate Summary

•Over 15 years extensive experience in precision CNC machining and advanced commercialtool room activities for the design and manufacturing of precision dies and moulds•Excellent reputation as a quality manufacturer of dies and moulds

• On time delivery• High accuracy• Minimum trials

•State of the art tool manufacturing and moulding facilities using modern systems andprocesses•Latest range of CNC machines , full range of advanced measuring and inspectionequipments•Highly experienced team of design engineers with capabilities of moldflow analysis•Highly Skilled manpower , machine operators and die makers•Dedicated team of maintenance engineers for optimum uptime of machines and equipments•Excellent support from associate supplier companies and partners for outsourced activitiesviz. Vacuum hardening , Hotrunner sytems, Standard parts and tool steel etc.•Synventve Moulding Solutions JBJ P. Ltd, a group company, is in a joint venture withSynventve Moulding Solutions BV ,world leaders in hot runner systems and temperaturecontrollers for plastic injection moulds

Certified ISO 9001: 2000

Position Number

Management Team 5

Tool Room Manager 1

Injection Moulding Manager 1

CNC Manager 1

Design and development 10

Shop floor Supervisor 8

CNC Programmer 3

Business Development team 5

CNC Machine team 20

JBJ India Team

CNC Machine team 20

Injection Moulding Team 22

Conventional Machine Team 30

Tool Makers team 18

Inspection team 6

Stores and Commercial dept. 8

Finance and Accounts dept. 4

Maintenance and Projects dept. 5

Vendor Development Team 3

Utility staff 6

TOTAL 156

Automotive

Electrical

Electronics

Appliances

Packaging (small)

Medical Equipment

Aerospace & Defence

Our MarketsOur Markets

Automotive

Electrical

Electronics

Appliances

Packaging (small)

Medical Equipment

Aerospace & Defence

Tool manufacturing Moulds

Plastic Injection Rubber injection

Dies Lamination Progressive Fine Blanking Powder compacting Dies

Pressure Die Casting Dies

Precision CNC Machining

Jigs, Fixtures & Gauges

Hot halves incorporating hot runners

Our Products & ServicesOur Products & Services

Analysis Services

plastic flow analysis3D ModellingCAM Services

Injection moulding

60 tonnes 90 tonnes100 tonnes150 tonnes200 tonnes250 tonnes280 tonnes (by end-oct’08)350 tonnes (by end-oct’08)470 tonnes (by end-oct’08)

Tool manufacturing Moulds

Plastic Injection Rubber injection

Dies Lamination Progressive Fine Blanking Powder compacting Dies

Pressure Die Casting Dies

Precision CNC Machining

Jigs, Fixtures & Gauges

Hot halves incorporating hot runners

Injection moulding

60 tonnes 90 tonnes100 tonnes150 tonnes200 tonnes250 tonnes280 tonnes (by end-oct’08)350 tonnes (by end-oct’08)470 tonnes (by end-oct’08)

8

Plant 1 – CNC Wire cut Unit

9

Precision Machining-CNC WEDM

Plant 2 – Tool manufacturing- CNC Area

Precision Machining-CNC VMC

Precision Machining- CNC VMC

Plant 2 – Toolmanufacturing-

Conventional & AssemblyArea

Manufactured dies and moulds

Please see a separate presentationPlease see a separate presentation

List of MachinesDESCRIPTION QTY MAKE SPECIFICATIONS

CNC VERTICAL MACHINE CENTER 2 HAAS- USA X=1016,Y=615, Z=635

CNC WIRE-EDM 3 SODICK-JAPAN X=550,Y=350, Z=300

CNC - EDM 1 CHMER-TAIWAN X=600,Y=500, Z=500

ZNC - EDM 2CHMER-TAIWAN X=400,Y=300, Z=350

OSKAR-TAIWAN X=300,Y=250, Z=150

EDM HOLE DRILLING 1 SODICK-JAPAN X=200,Y=300, Z=150

MILLING MACHINES 3PRECICUT-TAIWAN X=915,Y=400, Z=450

PRECICUT-TAIWAN X=700,Y=305, Z=405

HYDRAULIC SURFACE GRINDER 2 KENT-TAIWAN X=930,Y=450, Z=420HYDRAULIC SURFACE GRINDER 2 KENT-TAIWAN X=930,Y=450, Z=420

SURFACE GRINDERS 3

RAMANA-INDIA X=450,Y=225, Z=275

RAMANA-INDIA X=450,Y=225, Z=275

OKAMOTA-JAPAN X=450,Y=225, Z=275

CENTRE LATHE MACHINE 2 PANTHER-GUJRAT CD =1000MM

RADIAL DRILLING MACHINE 1JEET/BALTIBOI-

INDIADRILL=40MM, TAPER=MT4

DIGITAL HEIGHT MASTER 1 MAHR-GERMANY MAX H=935MM, 2 MICRONS

VISION SCOPE-PROFILE PROJECTOR 1CUSTOMIZED-

B'LOREZOOM=264X, 2 MICRONS

CYLINDRICAL GRINDER 1 PARISHUDH 250MM

TOOL & CUTTER GRINDER 1 PRAGA 300MM

INJECTION MOULDING MACHINE 6 L&T , HAITIAN 60,90,100,150,200,250 TON

Inspection Facility

List of inspection equipmentsDescription Qty Make Specs.

Precision Profile Projector 1 Customized-B'lore264 X zoom; 3 microns ;

1 microns linear scale ;Visionscope

2D Height Master Digimar Mahr-Germany 600mm; 2 microns

Vernier Height Gauge 2 Mitutoyo-Japan 0-300, 600

Hardness Tester 1 Fine Rockwell

Pitch master 1 Mitutoyo-Japan 0-300mm, 3 microns

Master cylinder 1 Bagson dia 80 mm; H=300mm

Digimatic Vernier Caliper 10 Mitutoyo-Japan Range: 0-600mm

Digimatc Micrometer 12 Mitutoyo-Japan Range 0-300mmDigimatc Micrometer 12 Mitutoyo-Japan Range 0-300mm

Dial Bore Gauge 6 Mitutoyo-Japan Range 0-150mm

Granite Surface Plate 5 Bagson Range 300x300 ~1000X1000

Mag- V Blocks 6 Giant 200X150X100

Angle Plates 4 Bagson Range100-600mm

precision Dial Indicators 12 Mitutoyo-Japan Range 1,2,10,20 microns

Slip Gauge & Pin Gauge sets 4 Mitutoyo-Japan 83pcs. Gr 0

Bevel Protector 1 Mitutoyo-Japan Mitutoyo

Magnetic Dial Stand 8 Mitutoyo-Japan 7010

TT magnifiers 2 Banbros 10x, 20x

Thread Pitch Gauge 1 Mitutoyo-Japan Range Inch & mm

precision level gauge 1 NSK- Japan 20 microns

Design Facility

Design examples

Design examples

Design examples

Electrode Design & Planning

Plant 3 – Injection Moulding

Tool Steel: Globally popular tool steel grades from local subsidiaries & authorisedstockists: Such as Assab, Hitachi Metals, Edelstaal, Oxybel etc.

Moldbase & standard parts: DME, HASCO & MISUMI or equivalent.

Hot runner systems: Global leaders such as Synventive Molding Solutions orequivalent.

Vacuum Heat treatment: Using latest in technology by leaders in the field: At 10Bar quenching with convective heating in Dynatech furnace.

Special coatings: For specific applications using Plasma technology by leadingspecialists: Such as Nitriding, TiN,TiAlN etc.

High end cutting & engraving using Laser technology: AMADA, Japan for 2-Dcutting and CHEVAL, France for 2-D engraving of any shape/logo.

Our Suppliers & PartnersOur Suppliers & PartnersTool Steel: Globally popular tool steel grades from local subsidiaries & authorisedstockists: Such as Assab, Hitachi Metals, Edelstaal, Oxybel etc.

Moldbase & standard parts: DME, HASCO & MISUMI or equivalent.

Hot runner systems: Global leaders such as Synventive Molding Solutions orequivalent.

Vacuum Heat treatment: Using latest in technology by leaders in the field: At 10Bar quenching with convective heating in Dynatech furnace.

Special coatings: For specific applications using Plasma technology by leadingspecialists: Such as Nitriding, TiN,TiAlN etc.

High end cutting & engraving using Laser technology: AMADA, Japan for 2-Dcutting and CHEVAL, France for 2-D engraving of any shape/logo.

Thank YouThank You