02nd02nd Sep, 2013Sep, 2013

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JAI BALAJI GROUPJAI BALAJI GROUP

(An Integrated Steel PLANT) GREEN, CLEAN & SAFE

JAI BALAJI INDUSTRIES LIMITED – An Introduction

Jai Balaji Industries Limited, the flagship company of JAI BALAJI GROUP, is the largest steel producer in the state of West Bengal in private sector. The company has integrated facilities for producing 1.2 MTPA steel in its plants located at Banskopa and Mangalpur of Burdwan district of West Bengal, Durg at Chhattisgarh, Rourkela of Orissa and Ratanpur in Jharkhand.

Around Rs. 1,700 Crores has already been invested by the company towards its projects in West Bengal.

JAI BALAJI INDUSTRIES LIMITED – Project Locations

WEST BENGALCHATTISHGARH

ORISSA

JHARKHAND

JAI BALAJI INDUSTRIES LIMITED – An IntroductionKolkata based Jai Balaji Industries Limited is one of the fastest expanding company in India, producing 1.2 MTPA steel at present.

Annual turnover of the company is around Rs. 2,000 Crores.

One of the largest vertically integrated Steel manufacturing house in Eastern India.

Offers diversified product-mix: DRI, Pig Iron, MS Billets, Ferro-alloys, Steel rounds & bars, TMT, Wire rods, auto grade steel, Ductile Iron Pipe etc.

Plant locations –

Durgapur, Raniganj, Liluah in West Bengal

Durg in Chhattisgarh.

Rourkela in Orissa.

Ratanpur in Jharkhand.

Till date the company is the largest private steel investor in the state of West Bengal.

The Group is the Largest Steel Producer in West Bengal.

Financial Strength

Listed on NSE / BSE through IPO route. Large Share Holder base. Goodwill of the promoters with the Banks / Financial Institutions like SBI, UCO Bank, IOB, BOI, OBC, Central Bank, UBI, SBBJ, WBIDC, WBFC etc.

Solid wasteType

Generation from

Existing Plant (TPA)

Expected generation from Proposed Plant

(TPA)

Total Solid waste

Generation(TPA)

Proposed disposal

Sinter Plant Dust 7,500 - 7,500 To be reused in existing

sinter plantBF Granulated Slag 1,25,000 55,000 1,80,000 To be sold to cement

manufactures

BF sludge 5,390 1,767 7,157Partly used in the existing Sinter Plant and partly dumped

BF flue Dust 9,240 3,020 12,260 To be reused in the existing Sinter Plant

EAF Slag 38,000 11,100 49,100 To be used in construction, filling low lying areas

EAF dust 8,150 2,450 10,600 To be reused in the existing Sinter Plant

IF Slag - 4,000 4,000 To be used in construction, filling low lying areas

Mill scales 4,800 3,100 7,900 To be used in Sinter Plant.Mill Scrap & EAF revert scrap

13,540 6,460 20,000 To be reused in EAF/IF

Iron ore tailings - 2,20,000 2,20,000 Disposed off in abandoned mines.

Solid Waste Management for the Entire Plant

UNIT UNDER PRODUCTIONUNIT UNDER PRODUCTION SINTER PLANTSINTER PLANT BLAST FURNACEBLAST FURNACE STEEL MELTING SHOPSTEEL MELTING SHOP RAILWAY SIDINGRAILWAY SIDING DUCTILE IRON PIPEDUCTILE IRON PIPE COKE OVENCOKE OVEN

Backward and Forward

Integration provides control

over costs.

Quality Assurance Defect free

product

Inbound Logistics

Growth in high value - Auto Steel, Engineering

and Forging Sector

Operations(Most economical steelmaking route)

Sales & Distribution(Both domestic & global)

Production and process management, cut costs

Improved Profitabilit

y

Extensive Marketing Network.Gap in Product Demand & supply.Capture Niche MarketMoU with leading OEM’s of Auto Component ManufacturersTargeting direct supply to Railways & Defence.

Firm arrangements for procurement of Raw Material

Waste Management & Material Conservation

Locational AdvantageCheaper skilled labour

Competitive Value Chain JAI BALAJI IND> Ltd.JAI BALAJI IND> Ltd.

Existing CapacityExisting Capacity

Module Installed CapacitySinter plant 6,00,000 TPA

Blast Furnace 02nos.(250 cubic m)

4,00,000 TPA

Steel Melting Shop consisting of EAF, LRF, VD, Continuous Casting Machine & Captive Oxygen Plant (60 TPD)

5,00,000 TPA

JAI BALAJI IND. LtdJAI BALAJI IND. Ltd

PROCESS FLOW DIAGRAM – STEEL MELTING SHOPPROCESS FLOW DIAGRAM – STEEL MELTING SHOP

EAF

DRI HOT METALFLU

X

O2

LRF

SLA

G

METAL RECOVERY

UTILISATION IN ROAD

CONSTRUCTION

VD

4 STRAND BILLET

CASTER

REVERT SCRAP

MILL SCALE

PRIMARY FES

SECONDARY FES

PRIMARY FES

BILLET /BLOOM

SLA

G

ME

TAL

JAI BALAJI IND LtdJAI BALAJI IND LtdPROCESS FLOW

EAFDRI

Hot Metal

PowerFerro Alloys

DVC, CPP

MBF Iron Ore,Limestone

Sinter Sinter Plant

LRF

VD

CCM

Billets/Blooms

Inspection

Despatch

Coke

Burnt LimeOxygen Plant Oxygen

Present Grades of SteelPresent Grades of Steel• Carbon SteelCarbon Steel--EN8D, EN9, 45C8, S35C, EN18, C90• Alloy SteelAlloy Steel-16MnCr5, 20MnCr5,EN19, EN353,

SAE8620,EN16, EN41B• Spring Steel-Spring Steel- 55Si7,EN45A,SUP9,SUP11A• Free cutting-Free cutting- EN1A,EN8M• Low Carbon Steel-Low Carbon Steel- HT355,SAE1008,SAE1010,

SAE1012S, B04, ASTM A105 & M.S• Ball Bearing-Ball Bearing- SAE 52100

JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd.

JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd.QUALITY ASSURANCE FACILITIESQUALITY ASSURANCE FACILITIES

Direct reading Optical Emission spectrometers (36 channels) 01 noDirect reading Optical Emission spectrometers (36 channels) 01 no LECO Hydrogen, Nitrogen &Oxygen AnalyzerLECO Hydrogen, Nitrogen &Oxygen Analyzer Microscope with Image Projection Facilities. Microscope with Image Projection Facilities. Stereo Zoom MicroscopeStereo Zoom Microscope Bench MagnifierBench Magnifier Metallographic Polishing MachineMetallographic Polishing Machine Universal Tensile Testing MachineUniversal Tensile Testing Machine Impact Testing MachineImpact Testing Machine Rockwell & Brinell Hardness Testing Machines.Rockwell & Brinell Hardness Testing Machines. Jominy End Quench EquipmentJominy End Quench Equipment Electric Muffle Furnaces for Heat treatmentElectric Muffle Furnaces for Heat treatment Magnetic Particle Inspection Machines- 01noMagnetic Particle Inspection Machines- 01no Portable Ultrasonic Flaw detectors. Portable Ultrasonic Flaw detectors. Wet Analysis labWet Analysis lab XRF analyserXRF analyser

JAI BALAJI IND. Ltd.JAI BALAJI IND. Ltd. METALLURGICAL CHARACTERISTICSMETALLURGICAL CHARACTERISTICS

GRADE & COMPOSITIONGRADE & COMPOSITION : AS PER SPECIFICATION : AS PER SPECIFICATION

RESIDUALS (%)RESIDUALS (%) :: ELEMENTELEMENT Scrap Route Virgin Route Scrap Route Virgin Route (Max) (Max) (Max)(Max)

(AT OTHER PLANT) MAINTAINED AT (AT OTHER PLANT) MAINTAINED AT JBILJBIL

NiNi 0.25 0.25 0.05 0.05 CrCr 0.20 0.20 0.050.05 MoMo 0.10 0.10 0.010.01 CuCu 0.25 0.25 0.050.05 SnSn 0.03 0.03 0.0150.015

GASESGASES : H2 2.0 ppm max after VD: H2 2.0 ppm max after VD O2 20 ppm max for low carbon (However 15 ppm max. O2 20 ppm max for low carbon (However 15 ppm max. can be achieved) & 15 ppm max for medium carbon can be achieved) & 15 ppm max for medium carbon

steelsteel N2 90 ppm max.(However 80ppm max. can be achieved)N2 90 ppm max.(However 80ppm max. can be achieved)

SPSPECIAL REQUIREMENTS CAN BE METECIAL REQUIREMENTS CAN BE MET

WASTE RECLAMATIONWASTE RECLAMATION

FLUE DUST & THICKENER SLUDGE FROM BLAST FLUE DUST & THICKENER SLUDGE FROM BLAST FURNACE TO SINTER PLANT.FURNACE TO SINTER PLANT.

FES DUST FROM EAF & MILL SCALE FROM CASTER FES DUST FROM EAF & MILL SCALE FROM CASTER TO SINTER PLANT.TO SINTER PLANT.

MAXIMUM UTILIZATION OF BF GAS IN SINTER, DIP, MAXIMUM UTILIZATION OF BF GAS IN SINTER, DIP, SMS & POWER PLANT.SMS & POWER PLANT.

RAIN WATER HARVESTING POND WITH A CAPACITY RAIN WATER HARVESTING POND WITH A CAPACITY OF 42000 MOF 42000 M3 3 SUFFICIENT FOR 7 DAYS OF PLANT SUFFICIENT FOR 7 DAYS OF PLANT OPERATION.OPERATION.

THANK YOUTHANK YOU