jane phillips, november 2016 ellipse select for mining · ellipse select for mining packaged....
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Ellipse Select for MiningPackaged. Preconfigured. Proven.
Jane Phillips, November 2016
Specific Challenges
Confidential | ©2012 Ventyx, an ABB company | 2
Plan, Schedule, Coordinate
Assets• Manage and inspect the
assets in an appropriate
timeframe
• Ensure safe access
• Avoid regulatory actions
• Ensure required skills,
knowledge and
resources available to
service
Work• Respond quickly
• Get it done right the
first time
• Manage warranties
• Prevent rather than
correct
• Fit in unplanned work
• Control costs
Workforce• Achieve targets with
finite resources / skills
• Minimize fatigue
• Work safely /
productively
• Avoid union and
regularity actions
• Manage 3rd parties
Strategise, Plan, Schedule, Dispatch, Execute, Complete
Reporting
Environmental
Innovation initiatives
© ABB Group
November 15, 2016 | Slide 3
Company-wide areas of product focus
Mobility
Provide mobile apps to enable greater
productivity
Cloud
Support more deployment options for
customers
Analytics
Expand/deepen analytics solution
across the portfolio –single platform for all
products
Integration
Continue to integrate inside and outside
ABB: Connected Asset Lifecycle Management
Cross-Product Investments
Why Ellipse Select?
© ABB Group
November 15, 2016 | Slide 4
How do you:
Evaluate?
Collaborate?
Integrate?
How do you gain operational
efficiencies?
How do you protect and engage
your employees?
Business challenge:Information silos
© ABB Group
November 15, 2016 | Slide 5
Ellipse Select
© ABB Group
November 15, 2016 | Slide 6
Packaged. Preconfigured. Proven.
Certainty in timely
implementation
Scalable options to
grow with your business
Cloud or low-cost
commodity hardware
deployment
Fixed-scope packages with a
documented, standardized
implementation methodology
Built-in, preconfigured business
processes and supporting material,
designed for ISO 55000 best practices
Preconfigured platform
is easily integrated
Optimize your critical assets and workforce capabilities
© ABB Group
November 15, 2016 | Slide 7
Enterprise Business Process Applications
Integration Adapters
Asset and Work Management
Enterprise Business Process Foundation
Analytics / Enhanced Business Intelligence
Corporate Management
Mobile-ready
Supply Chain Management
People Management(incl. HSSE & ESS)
Delivering ValueAligned to our Customer’s strategic drivers
• Reduced infrastructure costs (no 3rd party middleware and commodity based hardware)
• Out-of-the-box simplified deployments and standardized interoperability
Cost Pressures
• Modern and intuitive user interface familiar to younger workers
• Delivery of functionality via mobile technologies
Workforce – Experienced or New Hires
• Modernization ensures the solution is sustained for extended life of assets
• IT/OT integration allows better management of assets, maintenance and capital programs
Assets – New and Old
• Standardized processes and procedures that support operator safety
• Risk driven maintenance policies that drive equipment and plant safety
Safety
Five packages
© ABB Group
November 15, 2016 | Slide 9
Engineered to satisfy different business requirements
EntryPoint
Finance
Maintenance
EAM
EAM and Finance
EAM / ERP
Advance to
Advance to
Advance to
Advance to
30 years of best practices for asset intensive industries
Process
Group
Key Benefits
Manage
Assets
Reduce downtime and improve safety; manage warranty
Improve effectiveness of asset management across the lifecycle
Improve proactive maintenance by consistently deploying maintenance strategy
Get a comprehensive view of Return on Assets
Better understand asset availability, condition, and contribution
Manage Work
Improve job scheduling and completion times
Manage work backlog
Analyze effectiveness with complete visibility into work KPIs
Maximize outcomes by following defined business processes
Manage
Materials
Reduce critical asset downtime
Optimise inventory and inventory carrying costs
Streamline procurement process
Reduce time wasted identifying the right part and critical information
Manage
Financials
Integrated reporting between financial data and production data
Financial accountability through whole EAM/ERP lifecycle
Faster month and year close
Auditable, transparent data for legal and compliance reporting
Manage
People
Improve employee efficiency
Ensure workers have the right skills
Reduce incidents and lost time while improving productivity
Reduce administrative overhead
© ABB Group
November 15, 2016 | Slide 11
Organisational and Process Documentation in one place
Consistent Look
Ellipse Select Process Groups
© ABB Group
November 15, 2016 | Slide 12
Manage People
Manage Financials
Manage Asset
Manage Materials
Manage Work
Manage
Capital
Projects -
Assets
Manage Asset
Configuration
Manage Asset
Maintenance
Strategy
Analyse Asset
Performance
Dispose of
Asset
Administer
Financial
Structure
Plan, Budget
Forecast and
Approve
Process
Accounts
Payable
Process
Accounts
Receivable
Manage Fixed
Assets
Determine
Material
Requirements
Manage
Suppliers and
Agreements
Procure
Material and
Services
Manage
Inventory
Manage
Warehousing
Analyse
Materials
Performance
Manage
Organisation
Structure
Manage
People
Information
Manage
Performance,
Training and
Development
Manage
Attendance
Manage
Workplace
Health and
Safety
Initiate WorkEvaluate and
Plan WorkSchedule Work Execute Work Complete Work
Analyse Work
Performance
Perform
General
Accounting
What is the value of mature processes?
© ABB Group
November 15, 2016 | Slide 13
Maturity
Traditional Approach
24 to 48 months
Time
Ellipse Select
6 months
Incomplete
Performed
Managed
Predictable
Optimizing
Established
Return on Investment
© ABB Group
November 15, 2016 | Slide 14
Ellipse Select
+
-
Traditional Model
Capital
costs
Project
costs
Go-live Accrue benefits;
Operating Costs
Break
even
In the
black
Lower Capital
Costs
Go-live
Accrue benefits;
Lower Operating Costs
Break
even
In the
black
Greater ROIProject costs
Recent customer successes
© ABB Group
November 15, 2016 | Slide 15
The challenge
• Greenfield site
• Needed to build process
consistency across the
organization
• Wanted to apply mining
operation best practices
Centerra Gold
Öksüt Gold Project, Turkey
The solution
• Implemented Ellipse Select
in under 100 days
• First of multiple global
Ellipse projects planned for
next 3 years to standardize
numerous sites
Ellipse Select’s standardized
business processes offer a strong
foundation for building
consistency. And, because it’s
based on years of best practices
in mining operations, we expect
that it will elevate the quality of
our processes as well.
Adil Mehmood
Director of IT and Communications
Centerra Gold
ABB: A global leader in power and automation technologies
Mining & natural resources
Energy & renewables
Transport & infrastructure
~140,000employees
$35.5Brevenue (2015)
Present in
100+ countries
Delivering mission-critical processes for leading brands
© ABB Group
November 15, 2016 | Slide 17
Financials
Utilities Chemical, Oil, Gas Mining
CommunicationsGovernment & DefenseTransport & Infrastructure