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JABIRU ENGINE PARTS BOOK
Jabiru 4 Cylinder 2200cc Engine.
Jabiru Aircraft Pty Ltd ACN 010 910 077
PO Box 5792 Bundaberg Australia 4670 Australia: Phone 07 4155 1778 Fax 07 4155 2669 International: Phone + 61 7 4155 1778 Fax + 61 7 4155 2669 Email: [email protected] Web: www.jabiru.net.au
Applicable for Jabiru 2200 Aircraft Engines. S/No. 2068 onwards.
Revised May 2010
Jabiru Aircraft
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Please fill in your engine and aircraft details for future reference.
Engine Serial #:
Aircraft Type:
Model:
Serial #: Registration #:
Note:
1. Not all parts are illustrated
2. All efforts are made to ensure accuracy at the time of publication, if you find any discrepancies, or have any questions about the contents of this publication please contact Jabiru Aircraft Pty Ltd.
3. All quantities are per engine unless stated otherwise.
4. When ordering parts always quote engine serial number and any upgrades carried out on the engine, as well as item number, part number, description, page number and issue number. This complete information will ensure Jabiru Aircraft Pty Ltd supply the correct part.
Jabiru Aircraft
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Parts Catalogue Index
Figure 1 – Crankcase and Crank Assy ............................................................................. 4
Figure 2 – Cylinder Head Assy up to S/N 2552 ................................................................ 5
Figure 3 – Cylinder Head Assy from S/N 2553 to S/N 3357 ............................................. 6
Figure 4 – Cylinder Head Assy from S/N 3358 ................................................................. 7
Figure 5 – Head Assy Including Valve Guides & Seats up to S/N 2552 ........................... 8
Figure 6 – Head Assy Including Valve Guides & Seats from S/N 2553 to S/N 3357 ........ 9
Figure 7 – Head Assy Valve Guides & Seats (Pushrod Oil Feed) from S/N 3358 .......... 10
Figure 8 – Head Mounting & Pushrod Assy up to S/N 2552 ........................................... 11
Figure 9 – Head Mounting & Pushrod Assy from S/N 2553 ............................................ 12
Figure 10 – Head Mounting & Pushrod Assy (Pushrod Oil Feed) from S/N 3358........... 13
Figure 11 – Barrel, Piston & Conrod Assy ...................................................................... 14
Figure 12 – Timing & Distributor Assy ............................................................................ 15
Figure 13 –Rear Plate & Flywheel Assy up to S/N 2731 ................................................ 16
Figure 14 –Rear Plate & Flywheel Assy from S/N 2732 ................................................. 17
Figure 15 – Flywheel Assy up to S/N 2731 ..................................................................... 18
Figure 16 – Flywheel Assy from S/N 2732 on................................................................. 19
Figure 17 - Crankshaft to Flywheel Assy up to S/N 2731 ............................................... 20
Figure 18 – Crankshaft to Flywheel Assy from S/N 2732 ............................................... 21
Figure 19 – Induction System Assy ................................................................................ 22
Figure 20 – Carburetor Assy........................................................................................... 23
Figure 21 - Oil Pump Assy .............................................................................................. 24
Figure 22 - Dipstick Assy up to S/N 2552 ....................................................................... 25
Figure 23 - Dipstick Assy from S/N 2553 ........................................................................ 26
Figure 24 - Starter Assy .................................................................................................. 27
Figure 25 - Rocker Oil Lube Supply up to S/N 3357 ....................................................... 28
Figure 26 - Oil Relief Valve, Filter & Adapter .................................................................. 29
Figure 27 - Exhaust Assy................................................................................................ 30
Figure 28 – Sump Assy up to S/N 2552 ......................................................................... 31
Figure 29 – Sump Assy from S/N 2553 on ..................................................................... 32
Figure 30 - Propeller Flange Assy .................................................................................. 33
Figure 31 - Fuel Pump Assy ........................................................................................... 34
Figure 32 – Propeller Installation (3 Laminate Propeller, Large Spinner) ....................... 35
Note: Refer to Installation Manual for details of parts used in engine installation. Refer to Installation Manual for data & installation details on engine cooling ducts.
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Figure 1 – Crankcase and Crank Assy
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Figure 2 – Cylinder Head Assy up to S/N 2552
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Figure 3 – Cylinder Head Assy from S/N 2553 to S/N 3357
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Figure 4 – Cylinder Head Assy from S/N 3358
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Figure 5 – Head Assy Including Valve Guides & Seats up to S/N 2552
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Figure 6 – Head Assy Including Valve Guides & Seats from S/N 2553 to S/N 3357
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Figure 7 – Head Assy Valve Guides & Seats (Pushrod Oil Feed) from S/N 3358
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Figure 8 – Head Mounting & Pushrod Assy up to S/N 2552
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Figure 9 – Head Mounting & Pushrod Assy from S/N 2553
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Figure 10 – Head Mounting & Pushrod Assy (Pushrod Oil Feed) from S/N 3358
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Figure 11 – Barrel, Piston & Conrod Assy
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Figure 12 – Timing & Distributor Assy
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Figure 13 –Rear Plate & Flywheel Assy up to S/N 2731
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Figure 14 –Rear Plate & Flywheel Assy from S/N 2732
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Figure 15 – Flywheel Assy up to S/N 2731
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Figure 16 – Flywheel Assy from S/N 2732 on
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Figure 17 - Crankshaft to Flywheel Assy up to S/N 2731
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Figure 18 – Crankshaft to Flywheel Assy from S/N 2732
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Figure 19 – Induction System Assy
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Figure 20 – Carburetor Assy
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Figure 21 - Oil Pump Assy
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Figure 22 - Dipstick Assy up to S/N 2552
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Figure 23 - Dipstick Assy from S/N 2553
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Figure 24 - Starter Assy
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Figure 25 - Rocker Oil Lube Supply up to S/N 3357
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Figure 26 - Oil Relief Valve, Filter & Adapter
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Figure 27 - Exhaust Assy
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Figure 28 – Sump Assy up to S/N 2552
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Figure 29 – Sump Assy from S/N 2553 on
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Figure 30 - Propeller Flange Assy
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Figure 31 - Fuel Pump Assy
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Figure 32 – Propeller Installation (3 Laminate Propeller, Large Spinner)