iws invar warehouse system · gui environment iws contains standard screen functions in support or...

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InvarSystems’softwaresolution,IWS,isanintegratedwarehousemanagementandcontrolsystemthatprovidesasingleintegratedsolution,allowingyoutoTAKEandKEEPCONTROL.

IWSInvarWarehouseSystem

PRODUCTBROCHURE

TakeControl.

invarsystems.com

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CONTENTS

SUMMARY………………………………………………………………………………………….3

• WhatisIWSandhowcanithelpme?• GeneralIWSFunctions• WarehouseManagementSystem(WMS)/StockroomControl

SUBSYSTEMS&MODULES…..………………………………………………………………9• WarehouseControlSystem(WCS)• SortationControl• AdditionalModuleInformation

CONFIGURATION……………………………………………………………………………….12• ProductStructure&Elements

IMPLEMENTATION…………………………………………………………………………….13• AgileImplementationProcess

TECHNOLOGY..……………………………………………………………………………….…14• UserFriendly• MicrosoftTechnologies• IntelServers• WebServices/EthernetCommunications

SUPPORT…………………………….…………………………………………………….….…15• Comprehensive24/7Care

CONNECT…………………………….…………………………………………………….….…16

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SUMMARY

Our software solution, IWS, is a warehouse management & control software solution that connectspeoplewithautomation.Oursoftwareprovidesintegratedcontrolformanualandautomatedfacilities.IWS interfaceswithupperandlowerlevelsystemsandcanbeimplementedasacompletesolutionorintegratedintoexistingclientsoftwaresystems.IWSiscomprisedofseveralmodulesandsub-systemsthatcanbecustomizedtofityourindividualneeds.Ourapproachistoevaluateeachclient’sneedsandprovidethebestsolutiontoenableyoutotakecontrolofyouroperations.Oursolutionshelpyoutakecontrolofyourwarehousewithaccuracy,efficiencyandproductivity.

IWSoffersmodulesforallaspectsofwarehousemanagementandcanbeusedforsingle-siteandmulti-site operations. The complete IWS platform includes the following sub-systems which house manycustomizable modules: Warehouse Management System (WMS) and Stockroom Control, WarehouseControlSystem(WCS)andSortationControl.

Whileeachapplicationhasuniquerequirements,IWScontainsconfigurableapplicationmodulesusedasthebaseforeachsolution.Eachconfiguredmodulecontainsstandardsthatarecommonacrossmanywarehouses andprovides the startingpoint forwhicha solutionwillbe configured. The toolswithinIWSallowforeasyintegration/updatetothesebasemodules,allowingInvartodeliveraproven,stablesolutiontoourcustomersthatcanchangeastheneedsofthebusinesschange.

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SUMMARY

IWSWAREHOUSEMANAGEMENTSYSTEM

ModuleswithinIWSmanageandcontroloperationalfunctionsincluding:

• hostinterface• receiving&shipping• ordermanagementandplanning,includingcontinuouswavemanagement• orderprocessing• replenishment• picking• inventorycontrol• sortationandputprocesses• routing• automationintegration• consolidation• shipping• otheroperationalrequirements

SomeoftheadvantagesofusingInvarSystems’softwaresolution,IWS,are:

• increasedinventoryaccuracyby10%–20%• reducedinventoryandlaborcostsby20%–30%• reducedforklifttraveltimebyupto50%

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SUMMARY

IWSis:FeaturerichintegratedWMS/WCSProductKeyfeaturesincludesystemmanagementandoptimization,realtimeintegrationandcontrol,routing,errorrecovery,graphicalinterfaceandfullmonitoringandreporting.Configurable,scalable,upgradeableWhileeachapplicationhasuniquerequirements,IWScontainsconfigurableapplicationmodulesusedasthebaseforeachsolution.Duetothetoolsbeingconfigurable,itallowstheusertoputdatawhereitismostneeded.

UserFriendlyIWSusesuserfriendlytoolstosmoothoperatoracceptance.Itiswellacceptedbytheuser,IT,support,operations,andmanagementstaff.Screensaredevelopedwithafamiliarlookandfeeltomakeuseseamlessandcomfortablefortheuser.BuiltwithLatestTechnologyIWSusesthelatestMicrosofttechnologies.Eachconfiguredmodulecontainsstandardsthatarecommonacrossmanyoperationsandprovidesthestartingpointforwhichaparticularsolutionwillbedeveloped.ImplementedwithAgileMethodologyThisprocessisbuildusinganalysis,plandevelopment,systemconfiguration,emulatedandlivetesting,usertrainingtoprovidefullsupport.FullySupportedYou’llreceivepersonalsupportfromourexpertswhohavedecadesofindustryexperience.Weoffercomprehensive24/7supportcontractswithproductupgradesandfuturereleases.Ourexpertscanmonitoryoursystemremotelytomaintainsystemperformanceandcustommonitoringplansareavailabletomeetyourneeds.Evaluationsandpreventativemaintenanceareavailableaswell.

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SUMMARY

ADDITIONALMODULEINFORMATION

ReceivingThe module performs processes associated with bring stock into a facility and preparing it forhandling and processing. Functionality includes: ASN input and reconciliation, item/case/palletreceipt,POreconciliation,unitloadconfiguration,integrationwithorderprocessingforcrossdocking,hostsystemreporting.

PutawayThemodule,inconjunctionwithmovementrouter,performstheprocessesassociatedwithputaway.Itmaintainsputawayrulesalongwithstoragezoneconfiguration.

OrderManagementThismoduleperformsplanning logicassociatedwithorderfulfillment.Functionalityincludes:Orderentryandprocessing,outboundloadplanning,waveplanning,wave/load/orderrelease,andsoftandhardstockallocation.

OrderExecutionThismoduleperformsfunctionsassociatedwithorderexecutionandselection.Functionalityincludesforward reserve and replenishment(top off and demand based), dynamic and static pick slotmanagement,pickingexecutionviaapplicabletechnologies(RF,paperandvoicepicking,etc.),orderconsolidation, sortation/put process, cross dock fulfillment, labelling of picked loads(standard andcustomerspecific),outboundloadassembly,outboundvehicleloading,hostupdating.

ShippingModuleThismodule functionality that occursduring the shippingoperation. Configurationoptions for theshippingmodule include: Identification of areas allow allocation and areas that are valid shippingdestinations(i.e.DockDoors),Allow/Disallowtheordertobeshippedshort,allowpriorityalterationof order after order activation, allow consolidation of SKU’s on single ship pallet/container, PrintPalletShipbarcodeandPrintOrderSummarymanifest.

MovementRouterModuleThismoduledefinesthemovement/routesofproductcontainersinthesystem.Configurationallowsto identifytheroutinglocationsandflowconnectthe locationstogetherforpossibleroutingpaths.Notethatmultiplepathsmayexistfromlocationsinwhichthemovementrouterwillselectthebestpathbasedonthecurrentactivity/statusofthesystem.

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SUMMARY

ADDITIONALMODULEINFORMATION

RFConfigurationModuleThismodulecontrolstheinteractiontotheRFterminalsinthesystem.Configurationoptionsinclude:Scanthelocationbarcodeonputaway,MoveInstructions:FullyDirected,DirectedbyZone,OperatorChooses,DepositInstructions:FullyDirected,OperatorChooses,Pickup/Putdown/Pickconfirmations(pallet/location/item/checkdigits/buttonconfirmation)andAllowForkTruckoperatortolocatetheproductinadifferentlocationthantheIWSselected(manualsystems).AutomationModulesTheIWSproductarchitectureconsistsofacontrolprocessandacommunicationprocessforeachtypeofautomationsupport.Thecontrolprocessallowsforgenericparameterstobeconfiguredforthetypeofautomation device being interacted. The communication process is manufacturer specific, with thecommandprotocolbeingdifferentfrommanufacturetomanufacture.Thefollowingisalistofdevicesfor which Invar currently has control/communication processes in place: Conveyor Systems, ASRScranes, shuttle systems,Palletizers,Sortationequipment,Monorails,Orderselectionautomation(picktolight,puttolight,voice),Robots,carousels,VLMs,andrelatedequipment.WorkFlowManager(WFM)AuniqueelementofIWSdevelopmentistheWorkFlowManager.IWSstandardmodulesconsistofaseriesoflogicalworkflowsexecutedbytheWFMtoachievethedesiredresults.Newworkflowscanbecreated/added to the standard modules (i.e. receiving module) decision logic to achieve applicationspecificrequirements.GUIEnvironmentIWS contains standard screen functions in support or warehousing and automation control. Thesescreens are enhanced for particular facility requirements including warehouse environment, userdevices,touchscreensormousetobeused,andCustomerpreferences tobuttons, icon,andfunctionkeys.IWS GUI solutions are developed utilizingWindows Presentation Foundation (WPF).WPF developedscreens result in an aesthetically pleasing look for the user, while providing a virtual unlimiteddevelopmentlibraryforscreendesign,datadisplay,graphicalrepresentationanduseroptionselection.

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SUMMARY

GENERALIWSFUNCTIONSUserAuthorizationModuleUseraccesstoIWSiscontrolledthroughthismoduleorthroughactivedirectory.ThismoduleprovidestheIWSloginverificationandcontrolsthefunctionsforwhichtheusermayaccess.ConfigurationincludesthedefinitionofUserprofiles(i.e.Admin,Supervisor,Maintenance,etc.),UsernameandPasswordcreation,andtheassignmentoffunctionsthataprofilecanaccess.StockstatusStockandlocationswithinIWScancarryseveralstatusesandthesecanbeconfiguredtosuittheoperation.Eachstatuscodecanbeflaggedwithintheconfigurationtopreventstockwiththatstatus,orinthatlocation,frombeingused.IWSprovidesfourfunctionsforchangingstatus;twoforlocationsandtwoforstock.Theseareasfollows:Changethestatusofstockinasinglebin,Changethestatusofasinglelocation,ChangethestatusofallstockmatchingselectedcriteriaandChangethestatusofarangeoflocations.Whenchangingthestatusofstockmatchingselectedcriteria,theWCSreportsthenumberofboxesthatwillbeaffectedbeforeaskingforconfirmation.ReportingFull reportingwithuserdefinedreports,Eventscheduling,Rulebasedoperations,Eventreportingtoscreens,email,SMS,Masterdatahostinterface(articles,customers,etc.)

CustomdatafieldsMostoftheoperationsdatatablescanhavecustomdatafieldsdefined.Thisallowscustomerspecificdatatobecarriedandreportedandallowsnewdatarequirementstobeaddedatalatertimewithoutmakingsoftwarechangestothesystem.AlarmsAlarmsareprovidedtoalerttheusersthataneventhasoccurredthatneedsattention.Alleventsandalarmsarerecordedinthetransactionjournalalongwiththedateandtimetheeventoralarmoccurred.Eventsandalarmscanbeconfiguredtocarryoutotheractions,asrequired.Theseincluderaisingausernotification(showinganeventflaginthebottomrighthandofthescreensofselectedusers),sendingemailmessages,andactivatinganaudible/visualalarm.Differentalarmsandeventsareconfiguredwithdifferentactions.DataaccessbyothersystemsSQLServerallowsintegrationwithotherMicrosoftproductsandtherearemanythird-partyproductsavailabletoprovideaccess.AccesstoSQLServerisstrictlycontrolledtopreventunauthorizedaccesstoinformation.

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SUBSYSTEMS&MODULES

WAREHOUSECONTROLSYSTEM(WCS)

InvarSystems’warehousecontrolsystem,withinIWS,providesintegratedcontrolforautomatedfacilities.OptimalperformanceofautomatedequipmentisprovidedusingthekeyfeaturesofourWCSincludingsystemmanagementandoptimization,realtimeintegrationandcontrol,routing,errorrecovery,graphicalinterfaceandfullmonitoringandreporting–productivity,KPI,maintenance,historicaldataretrieval,etc.IWSisbuiltforspeed,controllinghighspeedautomatedequipmentwithsub100millisecondresponsetimes.OurWCSoperationswithexistingWMSorfullInvarWarehouseSystem.

OurWCSisconfigurableandrulesdrivenallowingyoutotakecontrol.CreateandmaintainrulestoprovideadetaileddefinitionofSKUmanagement,putawayandpickingprocess,locationselectionprocess,routing,users,andresources.

Thewarehousecontrolmoduleisusedfor:

• Persontogoodsorderpicking• Goodstopersonorderpicking• Pickfacemanagement• Dynamicandstaticpickslots• Demand/consumptionreplenishment• Outboundloadassemblyandprocessing• Crossdocking• Fullrangeofautomatedequipment,manualprocesses,hostsystems,data

collection,RFID

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SUBSYSTEMS&MODULES

WAREHOUSECONTROLSYSTEM

SystemManagementandOptimizationFeaturerichfunctionalitytoimprovetheperformanceandoperationofthesystemincluding:PutawayandInventoryControl,ResourceManagement,OrderManagementandReal-timeFlowManagement/Routing

AdvancedStorage/SelectionAlgorithmsPallet,Case,andItemBasedRulesInboundrulesbasedonminimizingstopsandaisles,stockspread,co-location,pre-plannedorders,resourcemanagement.Outboundrulesbasedonlotcontrol,inventoryturns,FIFO,LIFO,wavecompletion,resourcemanagement,minimizingstopsandaisles.Commandinterleaving,providingsimultaneousinboundandoutboundactivity.

MonitoringandReportingProcessandtransactionloggingwithconfigurablealarmingandreportingtools,includingdashboards,graphicaldisplays,e-mailsandtextmessages.

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SUBSYSTEMS&MODULES

WAREHOUSECONTROLSYSTEMRealTimeRoutingandControlRealtimerouting,managementandcontrolforautomatedequipment,manualprocesses,externalsystems,anddatacollectiondevices,AS/RS,ConveyorandSortationSystems,Carousels(Horizontal,Vertical,Shuttles),PicktoLight,PuttoLight,Voice,RF,AutomatedPicking/PackingProcessesandRobotics,HostandExternalSystems,RFID,PrintandApply,Scanners

ErrorRecoveryFullmanagementoferrorrecoveryprocesswithemphasison:Safety,InventoryIntegrity,RapidandMeaningfulNotification,Informationmanagementfortrendingandrootcauseanalysis

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CONFIGURATION

IWSisconfigurable,scalableandupgradeabletogrowwithyourbusinessandtakecontrol.Itfeaturesproductstructurewithdataandparameterdrivenfunctionality.Setupandchangescanoccurwithoutsoftwaremodificationsanduses“Wizards”forstandarditems.Italsofeaturesgraphicalscreensforcustomizeditems.

Pre-definedconfigurationelementsinclude:

•Sitelayouts;bothinternalandexternal•Unitsofmeasure•Tasksandworkflows•Handlingequipment•Usersandroles•Eventsandeventhandling•OrderandShippingdocumentation•Printers•Movementroutes•Inventorycheckingrules•Labellayouts•Reports


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IMPLEMENTATION

Includedinouragileimplementationprocessis:

•Operationsreviewandanalysistooptimizethesolutionandimplementationplan

•Flexibleconfigurationprocessallowssetupandtestearlyintheprojectcycle.

•Testingofautomationandequipmentwithintegratedemulators

•Trainingwiththeconfiguredsystem

•Earlylifesupportandassistance

•UserFriendlyToolsSmoothOperatorAcceptance

InvarSystemsprovidesfullsupportthroughouttheprojecttoensureasuccessfulimplementationisachieved.

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TECHNOLOGY

IWSusesthelatestinformationandhardwaretechnologies.Itisdesignedtotakefulladvantageofdevelopmenttoolstosimplifyconfigurationandmaximizesupport.Technologiesinclude:

•MicrosoftWindows.NETclient/serverapplication•VisualstudiodevelopmentenvironmentandC#languageforGUIdevelopment•Webservicesforcommunicationsbetweenprocesses•MicrosoftSQLServerrelationaldatabase

Standardhardwareconfigurationbasedon:

•RedundantIntelserversforwarmbackup•StandardWindowsworkstations•Ethernetcommunicationstoprinters,scanners,otherperipherals

IWSiswellacceptedbytheuser,IT,support,operations,andmanagementstaff.Keytechnologyfeaturesare:

•LatestMicrosofttechnologies

•Screenswithfamiliarlookandfeelcomfortableforoperators

•Configurablemonitoringandreportingtoolsputinformationwheremostneeded

•Configurablelabels,reports,RF

•Accesstotasksandfunctionssecuredthroughlog-incontrolandprocess

•Personalizeddisplays,reports,“favorites”,“mostused”functionsbyuser


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SUPPORT

Ourteamhasdecadesofindustryexperiencehelpingourclientstakecontroloftheiroperations.Thisexperienceisanintegralpartofeverysolutionandthesupportweoffer.

Thanks,inparttooursizeandexperience,you’llreceivepersonalsupportfromourexperts.Yourneedsareattendedtobyoneofourprofessionalsandarenotpassedofftoaself-serviceautomatedmachine.

Weoffercomprehensive24/7supportcontractswithproductupgradesandfuturereleases.Operationsauditsandreviewsarealsoavailableforongoingfunctionalityupgradesandcontinuousimprovements.

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CONNECT

CONTACTUSTODAYTOTAKECONTROLOFYOUROPERATIONS.

Cranfield Atlanta Erlanger GrandRapidsUniversityWay 1718PeachtreeSt.NW1895AirportExchangeBlvd. 5234PlainfieldAveNECranfieldTechnologyPark Atlanta,GA30309 Suite234 SuiteCCranfieldBedfordshire +1(404)418-4971 Erlanger,KY41018 GrandRapids,MI49525UKMK430EQ +1(859)380-6211 +1(616)304-3979UnitedKingdom+44(0)1234-436000

[email protected]

invarsystems.com

iws invar warehouse system · gui environment iws contains standard screen functions in support or...

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