itp for piping systems

8/16/2019 ITP for Piping Systems

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INSPECTION & TEST PLAN FOR PIPING SYSTEMS

Doc. No. : Rev No. : 0

SR. NO.CHARACTERISTICS TO BE

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TESTING

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INSPECTION BYINSPECTION FORMAT

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1.0 P!e S!oo" F#$%c#o'

1.1Check availability of latest Drawings /Spec.

100% Verification Approved Drawings Visal ! " s

2.0 R#( M#e%#" )e%*c#o' +D,%' F-U!

2.1Check the correctness of specified#aterials sed and $it&p of 'ipe spool

100% Verification Approved Drawings ( )aterial *C

Visal ! " s

3.0 F ,! C"e#%#'ce

3.1Selection of "'S. $it + &p Checked,bevel ends free fro# conta#inationprior to tack welding.

100% Verification V*-/001/*'/001 Visal ! " "

4.0 /e"'

4.1 "'S ( "' alification eview ( ApprovalV*-/001/*'/001*C2 Specifications

Visal ! ! !

4.2Check proper backing of electrode asapplicable.

ando# Verification "'S *e#peratre 3n ! " "

4.3Check availability of "'S and welder4s5d at site..

ando# Verification V*-/001/*'/001 Visal ! " S

4.4

Check 'reheating and 5nter pass

te#peratre as applicable ando# Verification "'S Visal ! " S

4.5 $it p 5nspection ( 'reheat 65f e7d.8 ando# verification Approved "'Soot 3age,"eld gage

! " "

4.6"elding 5n process 5nspection as Correct2lectrode, 5nterpass *e#p etc.,

ando# verification Approved "'S"eld gage

*e#peratre 3n! " S

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1.0 /e"' #' NDT C"e#%#'ce

9.1 "elder alification 100% Verification As 'er *C2 Spec. ( Applicable Code

Visal ! " !

9.: Visal 5nspection of "elds 100% "elds *C2 Specifications "eld gage ! " "

9.;Dye 'enetrant 5nspection 6Asapplicable8

"here ever e7d. VTKN/9001/QM/014 Visal ! " D

9.<)agnetic 'article 5nspection 6As Applicable8

10% $illet "elds V*-/001/)/01; Visal ! " D

9.9 &ltrasonic 5nspection6As applicable8 "here ever e7d. V*-/001/)/01: Visal ! " "

9.=adiography 5nspection 6Asapplicable8

As per #aterial spec As 'er *C2 Spec. Applicable Code ( Approved 'rocedre

$il# Viewer ! " "

9.>'ne#atic *est on reinforce#ent pad6As applicable8

All $ 'ads V*-/001/)/019 'ressre 3age ! " "

2.0 S!oo" P%e3e%v#o'

=.12nsre Spools are correctly *aggedwith relevant details

100% Verification Approved Drawings Visal ! " S

=.:2nsre Spools are correctly cleaned,stored ( protected dring te#porarystorage


=.; elease for painting and 2rection ando# Verification V*-/001/*'/001 Visal ! " S

=.< Spool !ydro *est 65f re7ired8 100% V*-/001/*'/001 'ressre 3age ! " !

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4.0 P!' E%eco'

>.1 're $abricated Spools verification ando# Verification Approved Drawings Visal ! " S

>.:Verification of erected 'iping Syste# for its Co#pleteness and )echanicalClearance


>.;Spool to Spool $it p 5nspection, ?ointo. "elder 5d

100% Verification Approved Drawings

"'S oot gage ! " S

>.< $inal "eld Visalando# Verification,("eld !istory Sheet

Approved Drawings"'S "eld 3age ! " S

5.0 )#"ve3 E%eco'

@.1 5nstallation of " valves ando# Verification Approved Drawing Visal ! " S

@.: $it p ( "elding 100% Verification Approved "'S oot 3age ! " "

@.;5nstalling 3asket 6original8

100% Verification Approved Drawing Visal

! " S

@.<$low direction all valves ( tag.no.5nclde inline ite#s.

100% Verification Approved Drawing Visal!

" S

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@.= olting ( *or7eing 100% Verification Approved Drawing*C2 Specifications

*or7e "rench ! " !

6.0 S,!!o%3 F#$%c#o' ando# Verification Approved Drawing )easring *ape ! " S

.1 Spports 2rection 100% Verification Approved Drawing Visal)easring *ape

! " "

10.0 H7%o Te3

10.1 5so#etric Clearence 100% Verification Approved Drawing Visal (Doc#ent eview ! ! S

10.: elease for !ydrotest 100% Verification Approved Drawings'(5D and B!S

il ! " "

10.; Bine walk ( 'nch 'oints 100% Verification Approved Drawings Visal ! " "

10.< $lshing of pipe syste# 100% Verification

Approved Drawings*C2 Specification Visal ! " S

10.9 !ydrotest 100% Verification V*-/001/*'/00; 'ressre gages ! " "

11.0 'ainting 100% VerificationV*-/001/*'/00


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1:.0 5nslation 6As re7ired8 100% Verification

Approved Drawings,( As per approved5nslation $'

Visal ! " "

1;.0 'iping *est 'ack Clearence 100% Verification Approved Drawings Visal ! " !

Lee'3:

! !old 'oint is a #andatory inspection point and work shall not proceed withot the presence of a representative of the organiation. Activity designated as !old #stbe signed off by the Ewner4s epresentative.

" "itness 5nspection 'oint Designated "itness 'oints for the involved personnel, which are re7ired to be signed off by the personnel who witnessed. All activities, whichhave a " point, will re7ire a written notification to owner representative. 5n the event the owner representative does not attend within an agreed period the work #ayproceed. 5n sch cases, the owner representative will record in the appropriate signatre space on the for#s as Fot "itnessedG, and sign off.

" "itness 5nspection point Designated % witness points assigned by the owner4s representative, which will re7ire written notification fro# the owner representative. 5n theevent owner representative does not attend within agreed the work, #ay proceed. 5n sch cases, the owner representative will record in the appropriate signatre spaceon the for#s as Fot "itnessedG, and sign off. *he percentage #eans a #ini## of 10% inspection over all. !owever this #ay be increased at the discretion of constrction #anager or his designee.

S Srveillance Ever seeing or #onitoring of activities by visiting. Activities designated as srveillance will ot be signed off by the owner4s representative.

D Doc#ent eview *his entails review of appropriate doc#entation and does not re7ire signatre of owner representative.

Name

Signature

Date

itp for piping systems

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