item america 2011 catalog

8/3/2019 Item America 2011 Catalog

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December 2007MB Building Kit System

Basic ElementsPage 42 onward

Floor ElementsPage 162 onwar

Fastening ElemePage 190 onwar

Handles and LocPage 294 onwa

Panel ElementsPage 318 onwar

Special ElementPage 336 onwa

Installation ElemPage 400 onwa

Dynamic Elemen

Page 426 onwa

Auxiliary ElemenPage 526 onwa


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Index Using the Catalogue 2

List o Contents 4

Product Overview 6

Applications or MB Building Kit System Mechanical and actory equipment engineering 22

Enclosure and Guard Systems 30

Work Bench Systems 36

1. BasicElements 42

1.1 Profles 1.1.1 Profles 5 62

1.1.2 Profles 6 67

1.1.3 Profles 8 73

1.1.4 Profles 12 89

1.1.5 Angled and Flat Profles 91

1.1.6 Special Profles 94

1.2 Accessories or Profles 1.2.1 Caps or Profle End Faces 95

1.2.2 Cover or Profle Groove 107

1.2.3 Cover or Holes and Bores 112

1.3 Fasteners 1.3.1 Right-Angled Connections 117

1.3.2 Angled Connections 140

1.3.3 Cross-Profle Connections 147

1.3.4 Butt Connections 152

1.3.5 Parallel-Profle Connections 157 1.3.6 Secure Connections 161

2. FloorElements 162

2.1 Adjustable Feet 2.1.1 Knuckle Feet 163

2.1.2 Accessories or Knuckle Feet 167

2.1.3 Special Adjustable Feet 170

2.2 Castors 178

2.3Accessories or Floor Elements 2.3.1 Floor-Fastening Sets 184

2.3.2 Base Plates / Transport Plates 186

3. FasteningElements 190

3.1 T-Slot Nuts 3.1.1 T-Slot Nuts 191

3.1.2 T-Slot Nut Profles 201

3.2 Screws and Universal Elements 3.2.1 Screws 204

3.2.2 Special Fastening Elements 213

FasteningElementsforConstructingEnclosuresandGuards 221

3.3 Rigid Fastening Elements 3.3.1 Fastenings or Panels in the Groove 222

3.3.2 Fastenings or Panels on the Groove 226

3.3.3 Fastenings or Panels in Special Profles 241

3.4 Movable Fastening Elements 3.4.1 Hinges 260

3.4.2 Movable Fastenings 276

4. HandlesandLocks 294

4.1 Handles 295

4.2 Grip Systems 300

4.3 Locks and Catches 4.3.1 Door Catches 303

4.3.2 Locking Systems 307

4.3.3 Door Locks 309

Contents


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5. PanelElements

5.1 Closed Panels 5.1.1 Transparent Panels

5.1.2 Non-Transparent Panels

5.2 Mesh Panels

5.3 Panels or Work Bench Design

5.4 Accessories or Panel Elements

6. SpecialElements

6.1 Electrical Discharge

6.2 Pneumatic Applications

6.3 Door Security

6.4 Conveyors and Material Flow

6.5 Work Bench Design

6.6 Lighting and Power Supply

6.7 General Accessories

7. InstallationElements

7.1 Conduits 7.1.1 Conduits E

7.1.2 Modular Conduit System

7.1.3 Accessories or Conduits

7.2 Profles with Integrated Conduit

7.3 Electronic Boxes

7.4 Fasteners or Cables, Hoses and Switches8. DynamicElements

8.1 Linear Slides 8.1.1 Roller Guides

8.1.2 C-Rail Systems

8.1.3 Profled Steel Rail Guide Systems

8.1.4 Ball-Bearing Guide Bushes

8.1.5 Ball-Bush Block Guides

8.1.6 Shats

8.1.7 Accessories or Linear Slides

8.2 Mechanical Drive Elements 8.2.1 Timing-Belt Drives

8.2.2 Chain Drives

8.2.3 Ball Screw Units

8.2.4 Bevel Gear Boxes

8.2.5 Accessories or Bevel Gear Boxes

8.3 Accessories or Mechanical Drive Elements 8.3.1 Couplings

8.3.2 Supplementary Drive Elements

8.3.3 Proximity Switches

9. AuxiliaryElements

9.1 Design and Ordering Sotware

9.2 Jigs and Tools 9.2.1 Connections or Basic Elements

9.2.2 Connections or Fastening Elements

9.2.3 Connections or Dynamic Elements

9.2.4 General Tools

9.3 Services 9.3.1 Saw Cuts

9.3.2 Connection Processing

9.3.3 Counter Boring and Tapping

9.3.4 Processing Shats

AlphabeticIndex


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1

Page 108Page 107

Page 91Page 63 Page 87

Page 117

Page 120 Page 123 Page 137

Page 156Page 140 Page 149Page 147Page 143

Page 161Page 157Page 152

Page 95

Page 158

Page 130

Page 111

Basic Elements

Page 42 onwards

Page 135


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3

2

Fastening Elements

Page 191

Page 167Page 163 Page 169


Page 177 Page 178

Page 171

Page 186

Page 200

Page 176

Page 162 onwards

Page 190 onwards

Floor Elements

Page 174

Page 203


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Page 226


Page 246

Page 222 Page 234


Page 285 Page 289

Page 290

Page 251

Page 282

Page 244

Page 233

Page 213 Page217Page 204

Page 270

Page 256

Page 276 Page 280

Page 273

Page 240

Page 252 Page 253

Page 213 Page 218

Page 219


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4

5

Seite 320


Page 302 Page 303 Page 305 Page 309

Page 310 Page 316Page 314 Page 317

Page 325 Page 328

Page 311

Page 307

Handles and Locks

Panel Elements

Page 294 onwards

Page 318 onwards


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6

Page 379 Page 381

Page 366 Page 371

Page 333 Page 335

Page 337 Page 339

Page 362

Page 344


Page 360

Page 354

Page 360

Page 329 Page 334

Page 367

Special Elements

Page 336 onwards

Page 385 Page 386


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7

Page 395


Page 390



Page 388 Page 392

Installation Elements

Page 400 onwards

Page 393


Page 417


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8


Page 468

Page 480 Page 489

Page 458


Page 447

Page 491

Page 473

Page 488

Page 515Page 500

Page 495

Page 463

Page 503 Page 509Page 505

Dynamic Elements

Page 426 onwards


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9

Page 529

Page 536

Page 536

Page 540 Page 542

Page 531

Auxiliary Elements

Page 526 onwards


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The Companyitem international

Product Philosophy

Scope of Serviceand Sales

International Sales


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When item Industrietechnik GmbH was established in1976 in Solingen, its initial areas o operation were thedesign and construction o customised machines andassembly equipment.

From the very outset, item set itsel a prime goal - to redu-ce the cost o building machines in our own company byrationalising machining and assembly operations and bystandardising components.

This resulted directly in the item MB Building Kit System,a machine-building kit or labour-saving and cost-cuttingconstructions o various kinds, rom assembly work ben-ches and acilities to automated production equipment.

Functional, economic and lexible in use - these are just

some o the many requirements which need to be metby an industrial building kit system covering the widespectrum o modern plant and production installations.

The modular design o the MB Building Kit System sures that the elements o the individual product grcan be combined at will.

Over the years, item has become the market leadeon the market or modular building kit systems. Thstandard values which item deined, or example mdimensions and system grooves, are now acceptedwide and are oten copied.

By constantly developing the MB Building Kit Systeand its range o products, we are ensuring that itemmaintain its technological lead in the years ahead.

item international


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ProductPhilosophy

All products in the MB Building Kit System are developed,manuactured and supplied using the strictest qualitycriteria.

The permissible production tolerances are extremelytight and in some cases lie well below industry standardtolerance levels. By using physical principles to besteect, item has optimized the relationship betweenmaterial usage and system element stability. Systematicquality management ensures complete compliance withagreed standard values. And our high quality naturallyalso extends to the service portolio o each individualitem sales partner.

In developing the MB Building Kit System, item paysparticular attention to ensuring the environmentalcompatibility o all products. The system elements can bereused environmentally speaking, reuse is ar better thanrecycling. Where the technology allows, they are producedrom only single materials. This means that the individualcomponents o the various units can be disassembled lateror recycling. All aluminium proiles can be recycled usingprocedures which are entirely eco-riendly. Plastic andmetal parts all bear details o the materials used.

Details o all materials can be ound under the individualproduct descriptions.

item made a voluntary undertaking at an early datenot to use hazardous materials as deined by Directive2002/95/EC (RoHS) in the products it sells. Wedecided to apply this irrespective o the applications ourproducts would eventually be used in, and despite theact that most o these applications lie outside the scopeo this Directive. As a result, apart rom a ew well-oun-ded exceptions, the products listed in this cataloguecomply with Directive 2002/95/EC.

Such exceptions are only pemitted in rare cases where nosuitable technical alternative is available. The products towhich these exceptions relate are set out in an up-to-datelist that is available to customers on request.


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The extremely high level o innovation is relected ithe numerous patented products in the MB BuildingSystem.

When developing new products, particular emphasplaced on innovation and design. The products in tBuilding Kit System have received many internationdesign awards over the years.

items design credentials do not stop with the devement and design o industrial components, but alsode highly successul design products or the consugoods market.


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Scope of Serviceand Sales

Numerous local service centres provide users with abroad spectrum o services:

User support in resolving special needs

CAD-assisted project engineering, tendering anddesign o installations and equipment

Fast delivery o all system elements

Elements machined ready or assembly

Provision o construction kits

Turnkey solutions with system elements

CAD sotware or project management

Provision o technical documentation

Internal and external training courses


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2 35

7

6

8

1

4

item has a decentralised sales structure in GermanLocal sales and service centres provide customersa ull range o services to provide optimum supportsituations.

1 item HamburgBltbek 27-29D-22962 SiekPhone +49/4107/9083-0Fax +49/4107/9083-22

2 item SolingenUhlandstr. 20D-42699 Solingen

Phone +49/212/6580-0Fax +49/212/6580-222

3 Presslut Kleinghaus GmbHKerkhagen 7D-58469 LdenscheidPhone +49/2351/9547-0Fax +49/2351/9547-38

4 item MhlhausenZu den Katzentreppen 13D-99974 Mhlhausen

Phone +49/3601/40684-0Fax +49/3601/40684-11

5 item NossenGewerbestr. 15D-01683 NossenPhone +49/35242/433-0Fax +49/35242/433-65

6 item FreiburgMitscherlichstr. 5D-79108 Freiburg

Phone +49/761/51587-0Fax +49/761/51587-20

7 item UlmAugust-Nagel-Str. 22D-89079 Ulm-EinsingenPhone +49/7305/9611-0Fax +49/7305/9611-11

8 item Bayern GmbHKronwiedstr. 3D-85088 Vohburg a.d. Donau

Phone +49/8457/9291-0Fax +49/8457/9291-11


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InternationalSales

With branches, sales partners and a comprehensive net-work o service centres worldwide, item can assure userso continuous support and rapid availability o products intheir direct vicinity.

For details o where to ind your local service partner,reer to our web site at www.item.info


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Australia

Austria

Begium

Brazil

Bulgaria

Canada

China

Czech Republic

Denmark

Finland

France

Greece

Hungary

Iran

Ireland

Israel

Italy

Japan

Lithuania

Netherlands

New Zealand

Norway

Poland

Portugal

Romania

Russia

Singapore

Slovenia

item has sales partners or branches in the ollowingcountries.

South Arica

Spain

Sweden

Switzerland

Turkey

United Kingdom

USA


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Applications for MB Building Kit SystemMechanical and factory equipment engineering


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Modular components rom the MB Building Kit Systemprovide a wide variety o solutions or mechanicalengineering.

System elements are used in a wide range o combina-tions or constructing machines, jigs and equipment.The various components are grouped together in thiscatalogue according to their unction.

The rame structures or mechanical engineering applica-tions are essentially built using components rom theBasic Elements product group. Proiles o dierent prod-uct lines and sizes can be combined into basic rameswith the aid o special connectors. As well aswithstanding applied orces, these basic rames can also

be used or the direct attachment o panels or saetyguards / enclosures rom the Panel Elements productgroup in order to provide passive protection against

unauthorised access or moving components.The panel elements making up the machine rame also take the orm o swing, sliding or liting doors.

Stable adjustable eet rom the Floor Elements progroup provide a sae and reliable support capable oaccommodating the loads which arise and also promeans o compensating or uneven loors.

The structures can then be combined into ully uncautomated units using dynamic components createelements in he Dynamic Elements product group.

The MB Building Kit System is a cost-eective andlexible solution or producing a whole range o ixtand equipment up to and including automated han

systems. The MB System components can be usednot only or building laboratory equipment, electronmanuacturing systems or packaging machinery, bin highly demanding construction applications suchclean room areas etc.

The products o the MB Building Kit System are theperect solution or everything rom simple basic rand testing stations to complex handling units.


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1

2


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3

4

5

1 Automatic palletiser

2 Multiple automatic assembly unit

3 Plasma welding robot

4 Welding head with extractor (detail)

5 Ball-bearing assembly machine


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6

7


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8

9

10

6 Workpiece carrier transport system

or eeding workstations

7 Fully automatic labelling station

8 Interlinked modules o an assembly

acility

9 Order-picking system or kitchen

urniture

10 Labelling station


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11

12 13


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14

15

11 Assembly area or solar mo

12 Test equipment or monito

quality o car production

13 Fully automatic assembly

kitchen appliances

14 Engine assembly line

15 Automatic assembly acili

sensor production


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Applications for MB Building Kit SystemEnclosure and Guard Systems


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Modular components rom the MB Building Kit Systemprovide a wide variety o solutions or enclosure andguard systems.

MB Enclosure and guard system elements cover a broadspectrum o rames and rame constructions to preventunauthorised access by personnel to an ongoing produc-tion process or contact with moving components. Theyalso prevent unauthorised access to products etc.

Enclosures and guards are constructed rom systemelements o various product groups. By combining basicelements, loor elements and, in particular, elements orrigid and movable panel asteners or panel elementsthemselves, it is possible to create enclosure and guard

systems which comply with relevant saety standards andcan also be customised to the users speciic needs.

A whole range o components acilitate the procesconnecting panels to rame structures, constructinliting, sliding and swing doors and providing electsecurity or these doors. The complete compatibilitthe products in the MB Building Kit System is relecthe unctionality o the actual handling system merseamlessly with the enclosure and guard unction.

Machine saety systems employ the proiles o the ne base as support or the panels and rames whiceither ixed or suspended or are attached by normaheavy-duty hinges.

In contrast, guard systems which are installed at a ciic distance rom the particular production acility

cell guarding) or are used as room partitioning elemuse independent stand proiles or attaching panelrames. Special components are available or theseunits.

Both guard units or machine and production equipand room partitioning elements in oices and salesareas, can be created quickly and cheaply using thBuilding Kit System.


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1

2


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3

5

6

4

1 Machine rame used as a protectiveenclosure or a counting and packa-

ging plant

2 Free standing machine guard or

securing a transport system

3 Large area enclosure or a storage

acility

4 Fencing o the danger zones on a

robot assembly line

5 Protection o a production acility

against unauthorised access and

contamination

6 Transer section with protective

enclosure


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7

8


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9 10

11

7 Integrated guard or an automatic

drill

8 Machine guard or a labelling station

9 Decorative display case with real

glass panel segments

10 Display case with transparent

panels

11 Protective enclosure or an automa-

tic lathe


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Applications for MB Building Kit SystemWork Bench Systems


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Modular components rom the MB Building Kit Systemprovide a wide variety o solutions or work benchsystems.

The item MB System provides the ideal basis or cons-tructing state-o-the-art work benches. The MB BuildingKit System can be used to design a whole range o workbenches - rom simple standard benches to special ergo-nomic solutions to meet speciic requirements.

The design requirements or ergonomic working envi-ronments in manuacturing, assembly and administrativeareas range rom provision o a simple working suraceto a semi-automated production environment where thework bench is integrated into a production acility.

The special elements or work bench design enablethe production o cost eective, adjustable work areas,ergonomically matched to the users requirements.

The item MB Building Kit System can also be used provide lexible, cost-eective solutions in non-prodareas. Special elements are used or designing woches or oices and storage areas, but also in matelow processes.

The compatibility o all products in the MB BuildingSystem supports a whole range o solutions with drequirements and degrees o automation.


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2

1


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3

4

5

1 Hanging system or work overalls in

clean room environments

2 Test station in production acility or

precision components

3 Combined assembly and testing

station in fnal assembly section

4 Hight adjustable work bench or

standing operation

5 Mobile order-picking bench with

integrated scales in a small parts

warehouse


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7

6


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9

10

8

6 Flexible assembly tables used in a

pump production acility

7 Test tables in a cleanroom

environment

8 Work benches in an assembly cell

9 Laptop assembly line

10 Work bench with pull-out drawer at

a CNC milling machine


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Basic Elements

ProfilesAccessories for ProfilesFasteners

1


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The basic elements of the MB Building Kit System consistof profiles, connecting elements and caps.They are fundamental to the MB Building Kit System.

All frame structures are built up based on componentsfrom the Basic Elements product group.

In some cases, profiles from different Lines and ofdifferent sizes can be combined using special fasteningelements in order to construct basic frames.

The extruded aluminium construction profiles are pro-vided with grooves which can be used in conjunction withconnecting elements and can also perform a whole rangeof additional functions.

The aluminium alloy is resistant to weathering and manychemicals.

The surface of the profiles has been specially treated tomake it permanently scratch-proof and has also beencorrosion-protected.All profiles have been designed to deliver maximumstrength for the materials used.

1.1 Profiles

Using high-tensile aluminium profiles, any type of struc-ture can be assembled cleanly and rapidly without furthersurface processing. All profiles are anodized and areproduced with modular dimensions to ensure that theyare compatible with specific Lines. In practice, they arere-usable and the material is suitable for recycling.

The MB Building Kit System contains constructionprofiles with very small sections from only 20x10 mmand weights of 0.35 kg/m up to profiles with externaldimensions and weights of up to 320x160 mm and34 kg/m respectively.Profiles are also available for special applications. Youcan find details of these in the corresponding sections ofthe catalogue.

The aluminium profiles are produced in four Lines ofdifferent sizes, the width of groove being used for thedesignation:

Line 5: Groove width = 5 mm; Modular dim. 20 mmLine 6: Groove width = 6 mm; Modular dim. 30 mmLine 8: Groove width = 8 mm; Modular dim. 40 mmLine 12:Groove width = 12 mm; Modular dim. 60 mm

Within the Lines, uniform modular dimensions mean thatthe accessory elements and combinations of profiles arefully interchangeable.

All the profiles feature longitudinal grooves to accommo-date connecting elements and for attaching accessoriesat any position. The profile grooves are also suitable forholding cables or hoses.

The profiles are also characterised by through core boresfor use with standard fastening elements and to accom-modate accessory components. All the core bores andprofile cavities can also be used as compressed air ducts.

Guiding movable elementsGuiding shaft assembly

Panel retentionGroove cover with Cover Profile AI

T-Slot Nut in the profile grooveMounting with Multiblock

Mounting an Adjustable FootStandard Fastener in the core bore

Core Bore andGroove System


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When selecting the appropriate profile Line, you need toconsider the maximum profile load anticipated.The correct size of profile can be found from a calculationof the stress due to bending and material strain, takinginto account appropriate safety reserves.

For areas with lower loads, light duty profiles areavailable in Line 6 and Line 12 and light duty and E(Economy) profiles in Line 8. This ensures that all compo-nents can still be used throughout, and that the construc-tion is not only cost-effective, but can also accommodatethe appropriate stresses.

Profiles of Line 12Profiles of Line 8

Profiles of Line 6Profiles of Line 5

Selection ofProfile Line

Extruded ProfileSymbol Al Mg Si 0.5 F 25Material number 3.3206.72Status: Artificially aged

Mechanical details (apply only in press direction)

Tensile strength Rm min. 245 N/mm

2

0.2 limit Rp 0.2 min. 195 N/mm2Density 2.7 kg/dm3Ductile yield A5 min.10 %Ductile yield A10 min. 8 %Linear coefficientof expansion 23.6x10-6 1/KMod. of elasticity approx. 70,000 N/mm2Modulus of rigidity approx. 25,000 N/mm2Hardness approx. 75 HB-2.5/187.5

TolerancesDeformations such as straightness and flatness toleranceto DIN EN 12020 Part 2.Profiles not cut to size and supplied in packs may beslightly longer than specified, due to manufacturingmethods. Profile stock lengths may exceed stated usable

lengths by up to 100 mm.

Technical Data

SurfaceThe aluminium profiles are natural (C0) or black (C35)anodized and are therefore permanently resistant toscratching and corrosion. On request, profiles can beprovided in other natural anodized colours (C31 to C34).Surface with matt finish (E 6), anodized and compressedoxidation. Minimum layer thickness 10 m, layer hard-ness 250 - 350 HV.This all-round hard anodized surface covering makesthe saw cut virtually burr-free, so that it does not requireremachining.

All standard Profiles, Profiles light and Profiles E of allLines feature defined points of support on the profileexterior and inclined groove flanks.The defined points of support ensure a firm and stableconnection with all other components. The controlledelastic deformation of the groove flanks pre-tensions thefastening screw in all operating states and protects theconnection against vibration.

44


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If profile-based structures are likely to be exposed toextremes of stress, e.g. impact loads, which might causedisplacement at the points of attachment, pin elementsshould be installed in order to provide additional support.

Pin Element

If it is not possible to avoid anodized surfaces being indirect contact with one another, the contact points mustbe greased. This will help to avoid any noise which mightresult from movement.

Anodized surfaces in contact

Extend the profiles only with the aid of the correspondingfastening elements and, where possible, support them atthe joints.

Support for a joint

Avoid breaks in the supporting profile when installingadditional attachments; the benefits include greaterstability, fewer cuts, fewer connections and reducedassembly time.

Attachment on the profile

Where possible, profiles should be installed so that thelargest section dimension opposes the load in order toachieve the maximum flexural strength.

Preferred orientation of profile

Structures should be designed to withstand the loadslikely to be placed on them, i.e. by avoiding torsionalstress at the connection points and by giving preferenceto positive locking over friction resistance in the direction

of applied force in all the connections.

Load-resistant support

Where possible, the vertical profiles should extendthrough the entire height; this simplifies connection of thefloor elements and improves the overall appearance.

Vertical through profiles

RecommendedAssemblyConfigurations


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Profil edge lengtha [mm]

from up to

Tolerances of externaldimensions a and

groove position n [mm]

0 10 0.10

10 20 0.15

20 40 0.20

40 60 0.30

60 80 0.40

80 100 0.45

100 120 0.50

120 160 0.60

160 240 0.80

240 320 1.50

Modular dimensions R [mm]

20 30 40 60

Groove position,externaldimensionsand modulardimensions

a 5.0 +0.3 6.2 +0.3 8.0 +0.4 12.0 +0.4

b 11.5 +0.3 16.3 +0.3 20.0 +0.4 30.0 +0.3

c 6.35 0.15 9.75 +0.2 12.25 +0.3 18.3 +0.3

d 1.8 0.1 3.0 -0.25 4.5 +0.3 6.6 +0.3

e 0.15 0.1 0.15 0.1 0.2 0.1 0.3 0.1

GrooveDimensions

Holed1

4.30.1 mmfor M5

5+0.2 mmfor M6

6.8-0.2 mmfor M8

10.2-0.2 mmfor M12

reborableup to

d2

6 mmor M6

8 mmor M8

13 mmor M12

(notProfile E)

20 mmor M20

Core Bore

Profiles with Open Grooves Closed GroovesNumberof Holes

z[mm]

Numberof Holes

z[mm]

1 0.4 1 0.6

2 to 4 0.6 > 1 0.8

> 4 0.8

The hole positiontolerance depends on thenumber of core bores andthe profile contour.

Grooveform

normal 500 N 1,750 N 5,000 N 10,000 N

light 500 N 2,500 N 5,000 N

E 1,750 N

The allowable tensileforces on the grooveflanks. These nominalloads include safety fac-tors (S > 2) against plasticdeformation.

Tensile Loading

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b [mm]from up to

Torsion tolerance vfor Length l [mm]

up to1,000

up to2,000

up to3,000

up to4,000

up to5,000

up to6,000

- 25 1.0 1.5 1.5 2.0 2.0 2.0

25 50 1.0 1.2 1.5 1.8 2.0 2.0

50 75 1.0 1.2 1.2 1.5 2.0 2.0

75 100 1.0 1.5 1.8 2.2 2.5 3.0

100 125 1.2 1.5 1.8 2.2 2.5 3.0

125 150 1.2 1.5 1.8 2.2 2.5 3.0

150 200 1.5 1.8 2.2 2.6 3.0 3.5200 300 1.8 2.5 3.0 3.5 4.0 4.5

300 320 2.0 2.0 3.5 4.0 4.5 5.0

Torsion

Widtha [mm]from up to

Straightness Tolerancet [mm]

0 80

80 120

120 160

160 240

240 320

0.3

0.4

0.5

0.7

1.0

StraightnessTolerancetransverse

Length Tolerancesl1 [mm] h1 [mm] h2

up to 1,000

up to 2,000

up to 3,000

up to 4,000

up to 5,000

up to 6,000

0.7

1.3

1.8

2.2

2.6

3.0

For every length section of

l2 = 300 mm, a maximumdeviation of 0.3 mm isallowed

StraightnessTolerancelongitudinal

Widthb [mm]from up to

Angular Tolerancew [mm]

0 20

20 40

40 80

80 120

120 200

200

0.2

0.4

0.6

0.8

1.2

1.5

AngularTolerance


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Check of the bending stress

=

Mb________W x 103

= Bending stress in N/mm2Mb = Max. bending moment in NmmW = Resistance moment in cm3Rp0,2 Al = 195 N/mm2

The calculated bending stress must be compared withthe permissible bending stress perm .

perm =

Rp0.2_______S

The safety factor S must be selected depending on therequired application conditions.Based on the given allowable maximum deflection, the

nomogram calculation procedure can be reversed inorder to determine the required profile sizes or maximumpermissible loads.

An approximate calculation of the deflection is possiblewith the help of the nomogram shown on the right.The example shown is worked through in the direction ofthe arrow to determine the deflection.

Example:

Given:F = 1,000 Nl = 500 mmy = 5,14 cm4 (Profil 5 40x20, hochkant)

Find:f = Deflection in mm

Results:Example load 1f = 11.6 mm

Example load 2f = 0.72 mm


The bending values that are either calculated or deter-mined using graphs must be added to the deflectioncaused by the dead weight of the profiles.For an approximate calculation of the deflection causedby the dead weight, the dead weight is entered as F in thenomogram and the resulting values should be halved.

The following equations apply for calculating deflection f:

Example load 1

f =F x l3________3 x E x x 104

Example load 2

f = Fx l3_________

48 x E x x 104

Example load 3

f =F x l3__________192 x E x x 104

The following equations are to be used for calculating thedeflection caused by the dead weight:

As example load 1

f = Fx l3__________8 x E x x 104

As example load 2

f = 5x F x l3____________384 x E x x 104

As example load 3

f = Fx l3____________384 x E x x 104

F = Load in Nl = Free profile length in mm = Moment of inertia in cm4E = Modulus of elasticity in N/mm2

EAI = 70,000 N/mm2

Profiles 5

Determinationof the ProfileDeflection

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Check of the torsional stress

In practice, the criterion for a profile to fail under a tor-sional load is less the fact that the permissible torsionalstress is exceeded, but rather the presence of excessivetwist (torsion angle) even though it is still within the elas-tic limit. This deformation greatly impairs correct function-ing of the components. Consequently, a more torsionallyrigid profile must be selected long before the permissiblestress values are reached.

The example shown on the nomogram opposite is basedon the free profile length and a given torsional moment.The result is the torsion angle as a deformation of Profile5 40x40.

It is naturally also possible to use the nomogram inreverse and begin with a maximum permissible torsionto calculate the required profile sizes or the maximumloading moments for a specified profile length.

Example:

Given:Mt = 20 Nml = 500 mmt = 5.42 cm4 (Profile 5 40x40)Find: = Torsion angle in decimal degrees

Results:Example load 1 = 0.42

Example load 2 = 0.11

The values for the profiles torsional moments of inertiawere determined experimentally or through an approxi-mate calculation. Component tolerances and simplifyingassumptions mean the actual torsion angles can differfrom the calculated value by up to 15%.

The following equations apply for calculating the torsionangle :

Example load 1

=180 x Mtx l_____________ x G x tx 10

Example load 2

=180 x Mtx l_____________ x 4 x G x tx 10

Where:Mt = Torsional moment in Nml = Free profile length in mmt = Moment of inertia in cm4G = Modulus of rigidity in N/mm2

GAI = 25,000 N/mm2 = Torsion angle in decimal degrees

Profiles 5

Determinationof the TorsionAngle

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=

Mb________W x 103



perm =

Rp0.2_______S

The safety factor S must be selected depending on therequired application conditions.


Example:

Given:F = 4,500 Nl = 500 mmy = 21,22 cm4 (Profile 6 60x30 light, edgewise)


Results:Example load 1f = 12.6mm




Based on the given allowable maximum deflection, thenomogram calculation procedure can be reversed inorder to determine the required profile sizes or maximumpermissible loads.


Example load 1

f =F x l3________3 x E x x 104

Example load 2

f = Fx l3_________

48 x E x x 104

Example load 3

f =F x l3__________192 x E x x 104


As example load 1

f = Fx l3__________8 x E x x 104

As example load 2

f = 5x F x l3____________384 x E x x 104

As example load 3

f = Fx l3____________384 x E x x 104


EAI = 70,000 N/mm2

Profiles 6


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Example:

Given:Mt = 5 Nml = 1,000 mmt = 12.23 cm4 (Profile 6 120x30)Find: = Torsion angle in decimal degrees





Example load 1

=180 x Mtx l_____________ x G x tx 10

Example load 2

=180 x Mtx l_____________ x 4 x G x tx 10



Profiles 6


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=

Mb________W x 103



perm =

Rp0.2_______S



Example:

Given:F = 10,000 Nl = 500 mmy = 69.44 cm4 (Profile 8 80x40 light, edgewise)








Example load 1

f =F x l3________3 x E x x 104

Example load 2

f = Fx l3_________

48 x E x x 104

Example load 3

f =F x l3__________192 x E x x 104


As example load 1

f = Fx l3__________8 x E x x 104

As example load 2

f = 5x F x l3____________384 x E x x 104

As example load 3

f = Fx l3____________384 x E x x 104


EAI = 70,000 N/mm2

Profiles 8


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Example:

Given:Mt = 20Nml = 2,000 mmt = 136.98 cm4 (Profile 8 80x80)Find: = Torsion angle in decimal degrees





Example load 1

=180 x Mtx l_____________ x G x tx 10

Example load 2

=180 x Mtx l_____________ x 4 x G x tx 10



Profiles 8


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=

Mb________W x 103



perm =

Rp0.2_______S



Example:

Given:F = 10,000 Nl = 1,000 mmy = 509.70 cm4 (Profile 12 120x60, edgewise)








Example load 1

f =F x l3________3 x E x x 104

Example load 2

f = Fx l3_________

48 x E x x 104

Example load 3

f =F x l3__________192 x E x x 104


As example load 1

f = Fx l3__________8 x E x x 104

As example load 2

f = 5x F x l3____________384 x E x x 104

As example load 3

f = Fx l3____________384 x E x x 104


EAI = 70,000 N/mm2

Profiles 12


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Profiles 5 are ideal for lightweight constructions of allkinds. The small exterior dimensions ensure particularlycompact jigs, covers and handling equipment. The fullfunctionality of the building kit is retained.

1.1.1 Profiles 5

ModularDimensions(Basis 20 mm),Open andClosed Grooves

Profiles with closed grooves are suitable for construc-tions where particular emphasis is placed on appearanceand ease of cleaning, which is particularly attractive forclean-room applications.

Profile 5 20x20Al, anodizedA = 1.80 cm I = 0.72 cm4

It = 0.13 cm4

m = 0.48 kg/m W = 0.72 cm

natural, cut-off max. 3000 mm 0.0.370.03

black, cut-off max. 3000 mm 0.0.370.15

Profile 5 20x20 1NAl, anodizedA = 1.85 cm Ix = 0.74 cm

4 Iy = 0.77 cm4

It = 0.20 cm4m = 0.50 kg/m Wx = 0.74 cm Wy = 0.74 cm


Profile 5 20x20 2N90Al, anodizedA = 1.91 cm Ix = 0.78 cm

4 Iy = 0.78 cm4

It = 0.42 cm4

m = 0.51 kg/m Wx = 0.76 cm Wy = 0.76 cm


Profile 5 20x20 2N180Al, anodizedA = 1.90 cm Ix = 0.74 cm

4 Iy = 0.82 cm4



Profile 5 20x20 3NAl, anodizedA = 1.92 cm Ix = 0.80 cm4 Iy = 0.77 cm4



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Profile 5 40x20Al, anodizedA = 3.32 cm Ix = 1.41 cm4 Iy = 5.14 cm4

It = 0.97 cm4m = 0.89 kg/m Wx = 1.41 cm Wy = 2.57 cmnatural, cut-off max. 3000 mm 0.0.3

black, cut-off max. 3000 mm 0.0.3

Profile 5 40x20 2NAl, anodizedA = 3.38 cm Ix = 1.47 cm4 Iy = 5.21 cm4


natural, cut-off max. 3000 mm 0.0.4

Profile 5 40x20 2N180Al, anodizedA = 3.38 cm Ix = 1.40 cm4 Iy = 5.46 cm4








It = 5.42 cm4m = 1.39 kg/m W = 4.65 cm









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Profile 5 20x10 can be used as a grip rail or edge strip.Profile 5 40x10 and 80x14 can be used as a lightweightclamping and mounting surface or as a supporting profilefor the Bearing Units of linear slides.

Profiles 5

Flat Cross-Sections

Profile 5 16x8,5Al, anodizedA = 0.82 cm Ix = 0.06 cm4 Iy = 0.23 cm4

It = 0.04 cm4m = 0.22 kg/m Wx = 0.12 cm Wy = 0.28 cmnatural, cut-off max. 3000 mm 0.0.265.91


It = 0.07 cm4

m = 0.35 kg/m Wx = 0.22 cm Wy = 0.53 cmnatural, cut-off max. 3000 mm 0.0.391.02




It = 0.86 cm4

m = 1.79 kg/m Wx = 1.54 cm Wy = 10.17 cmnatural, cut-off max. 3000 mm 0.0.370.85

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Profiles R also offer a simple m eans of fitting bracingstruts in profile constructions.The length of the strut is cal culated as follows based onthe R Profiles used:

These profiles are ideal for constructing angled protec-tive hoods, frames or other fixtures.The closed outside surface is par ticularly attractive andeasy to clean.

Profiles 5 R

Closed,RadiusedOutside Surface

Connection at 45

Profile 2 Profile 5 R20/40-45

b (a - 30).__2

Connection at30



c 2(a - 30)/__3

d (a - 30)/__3+ 30

Profile 5 R20-90

Al, anodizedA = 1.71 cm I = 0.58 cm4It = 0.41 cm4

m = 0.46 kg/m W = 0.53 cmnatural, cut-off max. 3000 mm 0.0.4

Profile 5 R20/40-30Al, anodizedA = 1.68 cm Ix = 0.43 cm4 Iy = 0.68 cm4



Profile 5 R20/40-45

Al, anodizedA = 2.38 cm Ix = 1.26 cm4 Iy = 0.98 cm4It = 0.43 cm4

m = 0.64 kg/m Wx = 0.79 cm Wy = 0.75 cmnatural, cut-off max. 3000 mm 0.0.4


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Profile 5 R20/40-90Al, anodizedA = 4.38 cm I = 5.38 cm4

It = 2.14 cm4m = 1.18 kg/m W = 2.68 cm


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Profiles with closed grooves are suitable for construc-tions where special emphasis is placed on appearanceand ease of cleaning.

Profiles 6 are suitable for weight-optimised constructionsof all kinds. With the choice of either Profiles 6 or Profiles6 light the most suitable material for a given con structiontask can be selected.

1.1.2 Profiles 6

ModularDimensions(Basis 30 mm),Open andClosed Grooves

Profile 6 30x30 lightAl, anodizedA = 3.43 cm I = 2.90 cm4

It = 0.27 cm4

m = 0.93 kg/m W = 1.94 cm



It = 0.40 cm4

m = 1.26 kg/m W = 2.77 cm


Profile 6 30x30 1N lightAl, anodizedA = 3.49 cm Ix = 2.91 cm4 Iy = 3.01 cm4

It = 0.73 cm4

m = 0.94 kg/m Wx = 1.94 cm Wy = 1.98 cm


Profile 6 30x30 2N90 lightAl, anodizedA = 3.54 cm I = 3.02 cm4

It = 1.68 cm4m = 0.96 kg/m W = 1.98 cm


Profile 6 30x30 2N180 lightAl, anodizedA = 3.54 cm Ix = 2.90 cm4 Iy = 3.14 cm4



Profile 6 30x30 3N lightAl, anodizedA = 3.60 cm Ix = 3.14 cm

4 Iy = 3.02 cm4

It = 2.40 cm4

m = 1.00 kg/m Wx = 2.09 cm Wy = 1.98 cm



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Profile 6 60x30 lightAl, anodizedA = 6.13 cm Ix = 5.54 cm4 Iy = 21.22 cm4













It = 20.43 cm4m = 2.70 kg/m W = 13.16 cmnatural, cut-off max. 6000 mm 0.0.419.09



Newin catalogue



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It = 62.87 cm4m = 5.05 kg/m Wx = 25.54 cm Wy = 43.27 cmnatural, cut-off max. 6000 mm 0.0.



Slimline Line 6 Profiles for fastening lightweight attach-ments.

Automatic Fastening Set 6 is recommended for fasteningthese Profiles at right-angles.

Profiles 6

Flat Cross-Sections





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Universal profiles for constructing attractive tables, coverhoods, display cases or other fixtures.

Profiles 6

45 Angle

Fastening Set 6 30x30-45 (Section 1.3 Fasteners) canbe used to connect two or three profiles at angles of 90.

Profile 6 30x30-45 lightAl, anodizedA = 3.12 cm I = 2.21 cm4

It = 0.72 cm4

m = 0.84 kg/m W = 1.33 cm


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Profiles R also offer a simple m eans of fitting bracingstruts in profile constructions.The length of the strut is cal culated as follows based onthe R Profiles used:

Profiles 6 R are ideal for constructing angled protectivehoods, racks, tables or other fixtures from Line 6 Profiles.

Profiles 6 R

Closed,RadiusedOutside Surface

Connection at 45


b (a-45)._

2

Connection at30



c 2(a - 45)/__3

d 2(a - 45)/__3+ 45

Profile 6 R30-90 light





Profile 6 R30/60-45

Al, anodizedA = 4.52 cm Ix = 5.81 cm4 Iy = 4.15 cm4It = 3.93 cm4



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Profiles with closed grooves are suitable for construc-tions where particular emphasis is place d on appearanceand ease of cleaning, which is par ticularly attractive forclean-room applications, when used in combination withRadius Seals.

Profiles 8 are suitable for constructions of all kinds.The choice of Profiles 8, Profiles 8 light and Profiles 8E enable the most s uitable material to be selected for agiven construction task.

1.1.3 Profiles 8

ModularDimensions(Basis 40 mm),Open andClosed Groove

The covering over the grooves of the Profiles 8 40x404N, 80x40 6N and 80x80 8N can be removed eas ily forfitting accessories or use of profile connections.Profiles with closed grooves can be combined withconventional profiles.

Exposing the groove: It is advisable to mark the star t andend of the opening with a hole of diameter 9.2 mm. Thegroove covering can them be removed easily by leveringwith a screwdriver.

Profile 8 40x40 E

Al, anodizedA = 5.07 cm I = 7.38 cm4It = 0.99 cm

4m = 1.37 kg/m W = 3.69 cm



It = 1.12 cm4

m = 1.74 kg/m W = 4.50 cm




It = 1.93 cm4m = 2.47 kg/m W = 6.98 cm



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Profile 8 40x40 2N90 EAl, anodizedA = 4.83 cm I = 8.06 cm4





Profile 8 40x40 2N180 EAl, anodizedA = 4.95 cm Ix = 8.40 cm4 Iy = 8.10 cm4








Newin catalogue

Profile 8 40x40 4N lightAl, anodizedProfile feature easy-to-open grooveA = 6.86 cm I = 9.79 cm4


Profile 8 80x40 EAl, anodizedA = 8.93 cm Ix = 15.15 cm4 Iy = 57.81 cm4






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Newin catalogue

Profile 8 80x40 6N lightAl, anodizedProfile feature easy-to-open grooveA = 11.87 cm Ix = 18.09 cm4 Iy = 74.31 cm4


Profile 8 80x80 EAl, anodizedA = 14.86 cm I = 100.69 cm4

It = 46.35 cm4m = 4.01 kg/m W = 25.17 cmnatural, cut-off max. 6000 mm 7.0.0






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Newin catalogue

Profile 8 80x80 8N lightAl, anodizedProfile feature easy-to-open grooveA = 19.43 cm I = 134.24 cm4















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Profile 8 160x80Al, anodizedA = 50.07 cm Ix = 360.89 cm4 Iy = 1,228.33 cm4




Profile 8 160x160Al, anodizedA = 74.20 cm I = 2,355.00 cm4

It = 2,500.00 cm4m = 20.04 kg/m W = 294.40 cmnatural, cut-off max. 6000 mm 0.0.4

Profile 8 160x160 8ENAl, anodizedA = 59.34 cm I = 1,876.10 cm4

It = 2,000.00 cm4




Profile 8 200x80

Al, anodizedA = 55.74 cm Ix = 427.59 cm4 Iy = 2,181.99 cm4It = 470.00 cm4



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Profile 8 240x160 8ENAl, anodizedA = 74.00 cm Ix = 2,492.10 cm4 Iy = 5,177.20 cm4

It = 3,950.00 cm4m = 19.98 kg/m Wx = 310.60 cm Wy = 436.70 cmnatural, cut-off max. 6000 mm 0.0.474.57

Profile 8 320x160Al, anodizedA = 125.55 cm Ix = 4,398.20 cm4 Iy =14,194.10 cm4


Profile 8 40x16 E can be used in conjunction with HandGrip Element 8 (Section 4.2 Grip Systems) to constructgrip rails and handles.

Profiles 8 40x16 and 40x16 E are ideal for attachingelements such as valves or limit switches.

Profiles 8

Flat Cross-Sections

When using the centre groove of Profile 8 80x16, anaccess hole must be provided at the envisaged fasteningposition.

Profiles 8 80x16 and 160x28 are perfect for constructinglinear slides of Roller Guides 8 D6 or D14 (Section 8.1.1).

Profile 8 160x28 can also be used as a clamping andmounting surface or edgewise as a heavy-duty support-ing profile.

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Profiles 8 40x32 and 80x32 light are particularly suitablefor use as frames and struts in table, shelving and cabinetconstructions. They are then used to connect profiles ofmodular dimension 40 mm.






Newin catalogue







Newin catalogue






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Bed Plate Profiles 8 for producing areas of any size withgroove 8 and modular dimension 40 mm.The Bed Plate Profile can be secured to all types ofsubstructures.

Bed PlateProfile 8

Options for connecting the plate to the frame structure(using Button-Head Screw M8x16, washer DIN 125-8.4and T-Slot Nut 8 St M8).

Bed Plate Profile 8 152x20Al, anodizedA = 18.39 cm Ix = 7.39 cm4 Iy = 350.50 cm4m = 4.97 kg/m Wx = 7.20 cm Wy = 46.12 cmnatural, cut-off max. 6000 mm 0.0.465.79

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Bed Plate Connection Profile 8 55x20Al, anodizedA = 5.71 cm Ix = 2.12 cm4 Iy = 11.30 cm4m = 1.54 kg/m Wx = 1.98 cm Wy = 4.10 cm


Universal profiles for constructing attractive tables, coverhoods, display cases or other fixtures.

Profiles 8

45 Angle

Fastening Set 8 40x40-45 (Section 1.3 Fasteners) canbe used to connect two or three profiles at angles of 90.

Profile 8 40x40-45 EAl, anodizedA = 4.35 cm I = 5.70 cm4

It = 2.49 cm4

m = 1.17 kg/m W = 2.51 cm

natural, cut-off max. 6000 mm 7.0.


It = 2.59 cm4m = 1.50 kg/m W = 2.90 cm




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Profile 8 40x40-45Al, anodizedA = 7.30 cm I = 9.39 cm4




Profile 8 80x80-45 4N90 lightAl, anodizedA = 19.48 cm I = 106.20 cm4


Lightweight profile with 3 grooves for all types ofconstructions.

Profile 8 3x40-120 is particularly suitable as a standprofile for constructing partition systems running atangles of 120.This profile also offers interesting possibilities for design-ing machine housings.

Profiles 8

120 Angle

Newin catalogue

Grooves 8 are positioned at angles of 120 to each other.The relevant side faces have a width of modular dimen-sion 40 mm for attaching Line 8 profiles and accessories.

Profile 8 3x40-120 lightAl, anodizedA = 6.59 cm Ix = 10.65 cm4 Iy = 10.71 cm4


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Profile 8 80x80 D40 is ideal for mounting bearings orfor accommodating shafts, spindles, axles and similarcomponents.

Profiles 8 D

with InternalDiameter

Profile 8 80x80-45 D60 is the basis for Coupling Hous-ings 8 D30 and 8 D55, Profile 8 120x120-45 D87 isused for Coupling Housing 8 D80. The profiles can beused to produce Coupling Housings of special lengths orhousings for synchronising shafts between mechanicaldrive elements.

Profile 8 80x80 D40Al, anodizedA = 37.20 cm I = 222.00 cm4


Profile 8 80x80-45 D60Al, anodized

A = 15.26 cm I = 109.56 cm4It = 98.17 cm4


Profile 8 120x120-45 D87Al, anodizedA = 31.29 cm I = 465.86 cm4

It = 647.23 cm4m = 8.45 kg/m W = 77.64 cm



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Profile with round outer surface closed on three sides,with a Profile 8 light duty groove.

This is particularly useful as a table leg attached to onecorner of a table structure. The Profile 8 groove can beused to connect the profile with any desired table supportstructure made of standard system elements. The factthat its exterior surface is closed on three sides makesit both stylish and easy to clean. The Cap 8 R26-270(Section 1.2 Accessories for Profiles) can also be fitted atthe bottom of the profile to protect the floor.

There are also many other possible uses, e.g. as a handrail for installation on walls and profile structures.

The profile groove on one side can be closed off bymeans of a Cover Profile 8 R40 (Section 1.2 Accessoriesfor Profiles) in order to produce a round profile contourwithout grooves.

Profiles 8 R

Closed,Radiused Out-side Surface

Profile 8 R26-270Al, anodizedA = 6.45 cm Ix = 12.08 cm4 Iy = 10.96 cm4


These profiles are ideal for constructing angled protec-tive hoods, frames, tables or other fixtures. They are bothattractive and easy to clean.

Connection at 45


b (a - 60).__2

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Connection at30


Profile 3 Profile 8 R 40/80-60

c 2(a - 60)/__3

d 2(a - 60)/__3+ 60

Profile 8 R40-90 lightAl, anodizedA = 5.72 cm I = 6.65 cm4












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Angled profiles for supporting shelves, as simple panel-fixing strips or simple guides and similar applications.

Profiles 8 W

Angle Geometry

The inside corner of the angled profiles is provided withan undercut. Attachments with sharp edges can thereforebe screwed flush with the surface on both sides.

Profile 8 W40x40 EAl, anodizedA = 4.09 cm I = 5.40 cm4


Profile 8 W80x80 EAl, anodizedA = 8.60 cm I = 48.52 cm4


Profile 8 W80x80x40 lightAl, anodized

A = 17.77 cm I = 95.32 cm

4


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Profiles 8 D40Open andClosedGrooves

The profile grooves can be used to connect accessoriesdesigned for securing to grooves of Profile 8. The profilesmay be connected to each other, to rectangular profilesof Line 8, or to other components using Adapter 8 D40.

Profiles 8 D40 are available with both open and closedgrooves. Profiles with closed grooves are ideal whereaesthetic considerations are important. They are alsoparticularly suitable for clean rooms due to their ease ofcleaning and streamlined design.

Profiles 8 D40 have a round cross-section of diameter40 mm. The 4 grooves of Profile 8 D40 are arranged90 apart. The grooves can be used for holding panelelements and attachments (as with rectangular profilecross-sections) as well as for fasteners.

Profiles with a round cross-section are particularly suit-able for constructing fixtures for holding materials readyfor use, e.g. shelves and table structures, or for auxiliaryfixtures such as signage and handrails.

Newin catalogue

Clamping jaws D40 are recommended when clampinground cross-section profiles in a vice as these protect theprofiles from marking or damage.

Profile 8 D40



Profile 8 D40 1NAl, anodizedA = 5.51 cm Ix = 5.87 cm4 Iy = 5.63 cm4


Profile 8 D40 2N90Al, anodized

A = 5.58 cm I = 5.88 cm4It = 1.08 cm4



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Profile 8 D40 2N180Al, anodizedA = 5.58 cm Ix = 6.13 cm4 Iy = 5.63 cm4


Profile 8 D40 3NAl, anodizedA = 5.64 cm Ix = 5.88 cm4 Iy = 6.13 cm4


Profile 8 D40 4NAl, anodizedA = 5.71 cm I = 6.13 cm4


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Line 12 Profiles are particularly suitable for s table frameconstructions carrying high loads. The rigidity of theprofile flanks enables tensile loading of up to 10,000N per screw connection. Their inclination towards thegroove produces a high degree of security against loss ofpre-tensioning.

Areas of the basic frame which are subject to less loadcan be constructed from Profiles 12 light in order to savematerial.

1.1.4 Profiles12

ModularDimensions(Basis 60 mm),Open Grooves


It = 5.00 cm4

m = 3.91 kg/m W = 15.36 cm



It = 10.00 cm4

m = 5.55 kg/m W = 23.50 cm









It = 410.00 cm4

m = 12.00 kg/m W = 113.50 cm



It = 690.00 cm4m = 16.30 kg/m W = 159.00 cm



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Profile 12 240x60 lightAl, anodizedA = 49.10 cm Ix = 170.65 cm4 Iy = 2,585.50 cm4




Profile 12 240x120 lightAl, anodizedA = 83.60 cm Ix = 1,329.50 cm4 Iy = 4,529.80 cm4


Profile 12 240x120Al, anodizedA = 112.00 cm Ix = 1,815.20 cm4 Iy = 6,168.90 cm4


Profile 12/8 240x40 is a special profile for construct-ing carriage plates for slides of linear guides 12. Itsunderside features grooves of Line 8 Profiles in 40 mmmodular dimension, while its top has grooves of Line12 profiles in 60 mm modular dimension. This design

ensures that structures subsequently mounted on thecarriage can be made from Line 12.

Profile 12/8 240x40 is screwed into the end face ofSlide Adapters 12/8 480 or Slide-Adapter Profiles 12/8118x60 with Screws DIN 7984-M8x30. M8 threadedholes are tapped into the core bores diameter 6.8 mm ofthe Profiles for this purpose.

New

in catalogue

Profile 12/8240x40

Profile 12/8 240x40Al, anodizedA = 57.94 cm Ix = 83.90 cm4 Iy = 2,904.15 cm4


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In order to mount a wide variety of bought-in componentsto the profile frame, some elements which can be easilyadapted to suit them are often required.For this purpose angled and flat aluminium profiles,anodized, in system dimensions of the MB Building KitSystem for customised processing are available.

1.1.5 Angledand FlatProfiles

Can be used as a grip rail or edging and for stabilisingpanel elements.

Profile Edgings

Profile Edging 15x8

Al, anodizedA = 0.56 cm Ix = 0.09 cm4 Iy = 0.16 cm4m = 0.15 kg/m Wx = 0.16 cm Wy = 0.17 cmnatural, cut-off max. 6000 mm 0.0.

Profile Edging 19x11.5Al, anodizedA = 1.14 cm Ix = 0.41 cm4 Iy = 0.13 cm4m = 0.30 kg/m Wx = 0.30 cm Wy = 0.17 cmnatural, cut-off max. 6000 mm 0.0.1


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Highly versatile, e.g. can be used for edging any panelelements, as a terminating strip or support strip, as aspecial construction without profile grooves or as a guidestrip etc.

Profiles M andM W

Profile M 20x4 EAl, anodizedA = 0.78 cm Ix = 0.24 cm4 Iy = 0.01 cm4m = 0.21 kg/m Wx = 0.24 cm Wy = 0.05 cmnatural, 1 pce., length 2000 mm 7.0.002.62



Profile M W20x20x4 EAl, anodizedA = 1.41 cm I = 0.48 cm4m = 0.38 kg/m W = 0.35 cmnatural, 1 pce., length 2000 mm 7.0.002.68

Profile M W40x20x4 EAl, anodizedA = 2.21 cm Ix = 0.59 cm4 Iy = 3.52 cm4m = 0.59 kg/m Wx = 0.38 cm Wy = 1.40 cmnatural, 1 pce., length 2000 mm 7.0.002.69

Profile M W40x40x4 EAl, anodizedA = 3.01 cm I = 4.51 cm4m = 0.81 kg/m W = 1.58 cmnatural, 1 pce., length 2000 mm 7.0.002.70

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Profile M W80x40x8 EAl, anodizedA = 8.85 cm Ix = 9.48 cm4 Iy = 56.54 cm4m = 2.39 kg/m Wx = 3.12 cm Wy = 11.25 cmnatural, 1 pce., length 2000 mm 7.0.0

Profile M W80x80x8 EAl, anodizedA = 12.05 cm I = 72.27 cm4m = 3.25 kg/m W = 12.66 cmnatural, 1 pce., length 2000 mm 7.0.0


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Other profiles, for special applications, have been devel-oped for the MB System.

These profiles are found within the particular productgroup for the relevant application.

1.1.6 SpecialProfiles

Section 8.1.5Dynamic Elements

Ball-Bush Block Profiles

Page 471


C-Rail Profiles

Page 454


Roller Profiles

Page 443


Shaft Clamp Profiles

Page 433

Section 7.2InstallationElements

Profiles with IntegratedConduit

Page 417

Section 7.1InstallationElements

Installation Conduits

Page 401

Section 6.5Special Elements

Work Bench Profiles

Page 374

Section 3.3.3FasteningElements

Clamp Profiles

Page 246

Section 3.1.2FasteningElements

T-Slot Nut ProfilesPage 201

Section 1.3.5Basic Elements

Connecting Profiles

Page 158

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The profile accessories consist of caps an d cover profileswhich are ideal for sealing side/end faces and bores/holes.

1.2 Accessoriesfor Profiles

Rounded Caps for the end face of the various profilegeometries; the cut edge does not need to be deburred.

Plastic Caps are secured by pressing/tapping them intothe core bores. The special dome geometry suppressesvibrations and is resistant to temperature changes.

1.2.1 Caps forProfile EndFaces

Caps Zn and St mus t be secured with screws into theprofile core bore. Plastic caps can also be secured in thisway if desired.

Caps 5

For Profiles 5Modular

Dimensions(Basis 20 mm)

Cap 5 20x20

PA-GFm = 1.2 g

black, 1 pce. 0.0.3

Cap 5 40x20PA-GFm = 2.2 g

black, 1 pce. 0.0.3


black, 1 pce. 0.0.3


black, 1 pce. 0.0.4


black, 1 pce. 0.0.4


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Cap 5 80x20PA-GFm = 4.4 gblack, 1 pce. 0.0.370.92

Caps 5

for Profiles 5Flat Cross-Sections

Cap 5 16x8.5PA-GFm = 0.7 gblack, 1 pce. 0.0.364.60




Caps 5

Radiused Out-side Surface Cap 5 R20-90

PA-GFm = 0.9 gblack, 1 pce. 0.0.425.71

Cap 5 R20/40-30PA-GF = 30 m = 0.7 gblack, 1 pce. 0.0.425.59




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Caps 6

for Profiles 6ModularDimensions(Basis 30 mm)


black, 1 pce. 0.0.4


black, 1 pce. 0.0.4


black, 1 pce. 0.0.4

Cap 6 120x30PA-GFm = 10.2 g

black, 1 pce. 0.0.4

Cap 6 120x60PA-GFm = 20.8 g

black, 1 pce. 0.0.4

Caps 6

for Profiles 6Flat Cross-Sections


black, 1 pce. 0.0.4


black, 1 pce. 0.0.

Caps 6

45 Angle Cap 6 30x30-45PA-GFm = 1.9 g

black, 1 pce. 0.0.4


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Caps 6

Radiused Out-side Surface Cap 6 R30-90

PA-GFm = 2.0 g

black, 1 pce. 0.0.434.75

Cap 6 R30/60-30PA-GF = 30 m = 2.0 g

black, 1 pce. 0.0.459.39

Cap 6 R30/60-45PA-GF = 45 m = 3.0 g

black, 1 pce. 0.0.459.40

Cap 6 R30/60-60PA-GF = 60 m = 4.0 g

black, 1 pce. 0.0.459.41

Cap 6 R30/60-90PA-GF = 90 m = 6.0 g

black, 1 pce. 0.0.459.42

Caps 8

for P

item america 2011 catalog

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