iso 9001:2000 registration in the transportation construction industry

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MAPPING THE ROAD TO SUCCESS WITH ISO 9001:2008 John D. Baranzelli, P.E. ISO Quality Assurance Officer

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Page 1: iso 9001:2000 registration in the transportation construction industry

MAPPING THE ROAD TO SUCCESS WITH ISO 9001:2008

John D. Baranzelli, P.E.ISO Quality Assurance Officer

Page 2: iso 9001:2000 registration in the transportation construction industry

Learning Objectives Why do we need quality management

in government agencies? What was IDOT’s experience with

quality management? What is ISO 9001? How did IDOT implement ISO 9001? What are some keys to success in

implementing ISO 9001?

Page 3: iso 9001:2000 registration in the transportation construction industry

Why do we need quality management in government

agencies?

Page 4: iso 9001:2000 registration in the transportation construction industry

Source: www.newsuem.comAccess date: December 2 – 5, 2009

Page 5: iso 9001:2000 registration in the transportation construction industry
Page 6: iso 9001:2000 registration in the transportation construction industry

IDOT’s Experience

Page 7: iso 9001:2000 registration in the transportation construction industry

What is ISO 9001?• International organization for

standardization• Generic requirements for a quality

management system• Serves as a blueprint for construction

of a quality management system• Third party certification can provide

additional assurance

Page 8: iso 9001:2000 registration in the transportation construction industry

DO

CHECKACT

PLAN

Page 9: iso 9001:2000 registration in the transportation construction industry

Customer Focus

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Customer Focus Customer satisfaction measurements

Customer complaint process

Internal Customers

Page 11: iso 9001:2000 registration in the transportation construction industry

Leadership

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Leadership Quality Policy

Quality Objectives

Management Commitment

Management Representative

Page 13: iso 9001:2000 registration in the transportation construction industry

Involvement of People

Page 14: iso 9001:2000 registration in the transportation construction industry

Involvement of People Responsibilities and authorities

Training, Competency and Awareness

Quality objectives required at all levels

Page 15: iso 9001:2000 registration in the transportation construction industry

Process Approach

Programming Planning Design Constructio

n

Page 16: iso 9001:2000 registration in the transportation construction industry

Process Approach Document interrelation of processes

Document control

All processes must be monitored

Page 17: iso 9001:2000 registration in the transportation construction industry

System Approach To Management

Page 18: iso 9001:2000 registration in the transportation construction industry

System Approach To Management

Quality Manual

Quality management system planning

Management review

Page 19: iso 9001:2000 registration in the transportation construction industry

Continual Improvement

Page 20: iso 9001:2000 registration in the transportation construction industry

Continual Improvement Corrective actions

Preventive actions

Internal audits

Measurements

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Factual Approach to Decision-Making

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Factual Approach to Decision-Making

Analysis of data

Should include statistical analysis

Allocation of resources tied to measureable outcomes

Page 23: iso 9001:2000 registration in the transportation construction industry

Mutually Beneficial Supplier Relationships

Page 24: iso 9001:2000 registration in the transportation construction industry

Mutually Beneficial Supplier Relationships

Purchasing process

Supplier evaluations

Supplier corrective actions

Page 25: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 26: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 27: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 28: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 29: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 30: iso 9001:2000 registration in the transportation construction industry

• DOCUMENT QUALITY SYSTEM

• REVISE PROCEDURES

• REVISE MANUALS

• IMPLEMENT QUALITY SYSTEM

• PRODUCTS• SERVICES

• INTERNAL AUDITS• PROCESS

MEASUREMENTS• PRODUCT/SERVICE

MEASUREMENTS

• MANAGEMENT REVIEW

• CORRECTIVE ACTIONS

• PREVENTIVE ACTIONS

PLAN DO

CHECKACT

Page 31: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 32: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 33: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 34: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 35: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 36: iso 9001:2000 registration in the transportation construction industry

March to CertificationGAP ANALYSIS

DOCUMENT QMS

INTERNAL AUDIT

MANAGEMENT REVIEW

CORRECTIVE ACTIONS

Page 37: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 38: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 39: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 40: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 41: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 42: iso 9001:2000 registration in the transportation construction industry

Certification ProcessDESK AUDIT

ON-SITE READINESS REVIEW

REGISTRATION AUDIT

SURVEILLANCE AUDIT

REASSESSMENT AUDIT

Page 43: iso 9001:2000 registration in the transportation construction industry

Keys to Success Align Internal Audits with ISO

9001:2008 Quality Objectives for all processes Build a robust corrective/preventive

action system Create a solid management review

process

Page 44: iso 9001:2000 registration in the transportation construction industry

STRATEGIC OBJECTIVE

Improved safety on state highway system

Improve diversity in the agency purchasing process

Reduce processing time

QUALITY OBJECTIVE

Reduce number of fatal accidents

Reduce number of projects where DBE goal not met

Reduce the number of processing errors

Page 45: iso 9001:2000 registration in the transportation construction industry

RISK EVENT

Increased workload increases potential for fraud

Higher than expected bids

Increased potential of equipment failure

PREVENTIVE ACTION

Outsource sample collection and monitoring

Develop targets for LA expenditure and monitor

Contingency plan for single/multiple equipment failures

Page 46: iso 9001:2000 registration in the transportation construction industry

PLAN

DOCHECK

ACT

PLAN

DOCHECK

ACT

Strategic Review

Operational Review

Goals

Results

Page 47: iso 9001:2000 registration in the transportation construction industry

2005 2006 2007 2008 2009 2010

13631254 1248

1043

911 917

GOOD

Number of Fatalities on Illinois State Highways

Page 48: iso 9001:2000 registration in the transportation construction industry

Construction Change Orders

2005 2006 2007 2008 2009 2010

3.10%

2.60%2.20%

1.91%2.08%

1.56% GOOD

Page 49: iso 9001:2000 registration in the transportation construction industry

ISO 9001 Registration…the future

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Coming Soon!www.johnbaranzelli.com

www.asq.orgwww.amazon.com

www.barnesandnoble.com

Page 51: iso 9001:2000 registration in the transportation construction industry

QUESTIONS?