ip68 actuator with cc spares catalogue

7/30/2019 IP68 Actuator With CC Spares Catalogue

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ANTR

IEB

ACTU

ATO

RSANTRIEB

'DC' TYPE ..MF

Electro-Mechanical ActuatorsIP68With Compact Control. .ELECTRONIC

-Operating and Maintenance instructions

-Spare Parts (E-CARD)


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01.Compact Housing02.Allen Cap Screw03. End Cover ( Terminal Assembly )04. Terminal Block assembly Cpl.05. End Cover ( Plug & Socket Assembly )06. Plug & Sockets Assembly Cpl.07. Front Cover Assembly Cpl.

08. Base Plate Assembly Cpl. Fi .1. Com act Control Module Sectional View

2


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General

Antrieb 'DC' Type..MF Electro MechanicalActuators with Compact Control - ELECTRONICare specially designed for operating various types ofvalves, dampers, pen stock etc. either with localcontrols or from remote (DCS). They are used invarious industries such as power, paper, water /sewage, cement, chemical etc. The 'DC' Type MF

Actuator with Compact Control have IP68 enclosure,Certified by CPRI Bangalore

With the advancement of technology, it has beenaccepted that the actuator has to be operated locallyduring commissioning / emergency operations. Tofacilitate the above, Antrieb Actuators are now beingmanufacture with Locally available integral starters,which can operate the valve either locally or fromremote (DCS).

Mechanical Mounting

The flange of the actuator is equipped with threadedholes for fitting on the valve. The dimension of theMounting flange and the connection arrangementcomply with, ISO5210 or DIN 3210.

For mechanical mounting of the actuator please referpage No.2 in Installation And OperatingInstructions Catalogue No. ATPLMF-003

Electrical Connections

Electrical connections are to be made according to the

wiring diagram provided in the terminal assemblycompartment

Removal of End Cover (Terminal Assembly Refer

Fig-1)

a) Use 6mm size ( For std Actuator ) allen key toloosen the 4 nos.allen cap screws (2).

b) Remove the End Cover (3) from the compacthousing.

c) connect the power cable, Control cables via cableglands (provided on the compact housing(1))

d) Connect 3 phase 415V AC main to R, Y, Bterminals in the terminal assembly(4).

e) Connect control Connection as per the wiringdiagram in the terminal assembly.

Note:-1

In case of plug and sockets assembly (6), remove thesocket assembly fixed with the end cover(5). byremoving 4 nos. of M5 CHS screw.

a) connect the power cable, Control wires via cablegland provided with the End cover(5)

b) Connect 3 phase 415 V AC to R, Y, B in 8 pin

socket.c) Connect control connection as per the wiring

diagram on the 32 pin socketsd) Re-assemble the socket assembly to the end cover.e) Fix the end cover assembly to the plug assembly

Provided in the compact housing(1).

Checking The Direction Of Rotation

(Refer fig-2)

Before switching on the main supply, Ensure that theactuator / valve should be in mid position.

Local Operation

a) Switch ON the 3phase 415V AC mains.b) Check the power `ON indicating LED (Amber) is

glowingc) Select the selector switch to Local mode

d) Press the OPEN push button switche) The actuator should rotate in counter clockwise

(Open) direction

f) The indicating LED for OPEN (Green) shouldblink.

g) Press the STOP push button switch.The actuator should stop.

h) Press the CLOSE push button switchi) The actuator should rotate in clockwise (Close)

directionj) The indicating LED for CLOSE (Red) should blinkk) Press the STOP push button switch. The actuator

should stopIf the above operations are ok the phase sequence is

working satisfactorily.If the above operations are not ok, please check for anyloose connection in the phase / control connections.

Removal Of Limit Switch Cover

For setting the Limit switches, remove the limit switchcover provided in the actuator. Use 6mm Allen key toremove the 4 nos.of Allen cap screws.

Fig-2 Front Cover Assembly cpl.

ANTRIEB TECHNIK PRIVATE LIMITED 3


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The dipswitches have been preset at works in

OFF position. Kindly do not alter the settings,

unless required

Setting of Torque / Limit / Cam /

Potentiometer / EPT

Please referInstallationAnd Operating Instructions Catalogue No. ATPLMF003 for the followinga) Torque switch settingb) Limit switch settingc) Setting the Limit switch with Counter unitd) Setting the Limit switch with Cam switch unit

e) Changing the stroke range on the counter unitf) Changing the stroke range on the Cam switch unit

g) Limit switch repositioning Table for DCO, DC1,

DC2, DC3 with pick-off gearh) Setting the Mechanical Position Indicatori) Setting the Resistance Transducer

j) Setting the Electronic Position Transducer

Checking the Limit Switch and Torque

Switch function

a) Operate the actuator in OPEN direction.b) Switch off by manually tripping the OPEN limitswitch (S4)

c) The actuator should stop.d) Operate the actuator again in OPEN direction.

Switch off by manually tripping the OPEN torqueswitch (S2)

e) The actuator should stop only after 3seconds ofdelay time.

f) Operate the actuator in CLOSE direction

g) Switch off by manually tripping CLOSE limit

switch and CLOSE torque switch

h) The actuator should stop.

Compact Control Electronic -

Construction

The compact control module consists of Contactors(K1, K2), Over load relay, Transformers, Rectifier 24VDC Indicating Lamps, Push buttons and Electroniccard, which have been assembled on a base plate andwired as per the wiring diagram.

CAUTION:1

Dip Switch Setting On Electronic CardThe electronic card has programmable 8 bitdipswitches which can be easily changed towork with various requirements.

CAUTION :-2

Incase the dipswitch settings and delay time settings

have to be altered Please refer the various combinationof dipswitches and the corresponding functionality aslisted below.

Dip

Switch

No.

FunctionsSet

tings

01. Local non-maintained

Local maintained

ONOFF

02.Remote non-maintained

Remote maintainedONOFF

03.Thermostat over ride

Thermostat input accept

ON

OFF

04.Open / Close interlock over ride

Open / Close interlock input accept

ONOFF

Close torque ignores Close

limit switchON

05.Both torque switch and limit

switch in operationOFF

06, 07,08 Valve jammed

ReferDelayTimelist.

TABLE-1

Delay Time ListNos.6 7 8 Delay time (sec)OFF OFF OFF 05 SecOFF OFF ON 10 secOFF ON OFF 15 secOFF ON ON 20 secON OFF OFF 25 secON OFF ON 30 secON ON OFF 35 secON ON ON 40 sec

TABLE-2

OLR SETTING Normally the OLR set valve is preset at our

works in auto mode. The customers are

advised not to disturb the setting of the OLR

unless required

Dip Switch

Fig-3. Base Plate Assembly

Delay time toswitch off theactuator when thevalve gets jammed.After this delay theactuator relayautomatically

switches off.



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For setting the Dip switch

a) Switch off the main supply 415V ACb) Use 6mm size Allen key to loosen the 4 screws

from housing.c) Remove the front cover Assy.(1) (Ref. fig-4)d) Use 4mm size Allen key to loosen the 2 Nos. M5

screws (4)e) Pull out the base plate assembly (3) to the

required length-using clamp (2)Set the dipswitches as per your requirement (Refertable-1 and Table-2)

Local Operation

1) Switch on the main 3 phase 415V AC supply.2) Check the power on indicating LED (amber) is

glowing3) Select the LOCAL / OFF / REMOTE Selector

switch to Local mode

4) Press the OPEN push button switch5) The actuator will rotate in OPEN direction6) The open indicating LED (green) Will blink7) When the actuator reaches the open end position, the

LED will glow steadily8) Press the CLOSE push button switch9) The actuator will rotate in CLOSE direction10) The close indicating LED (red) will blink11) When the actuator reaches the close end position,

the LED will glow steadily

Remote Operation

24V DC supplyFor remote operation the 24V DC supply is inbuilt inthe Electronic card. Customers need not have toconnect the external power supply for remoteoperation.

24VDC Healthy Indication ConnectionFor Wiring Diagram upto rev.5B,Connect the LED inbetween the terminal 89 90

( NOTE:-For Wiring Diagram rev-07, Connectthe LED in between the terminal 53-54 )

Connections & Checking for REMOTE Operation:-

The wires from Remote ( DCS ) are terminated at TBas below.Connect the push button switch in between theterminal as mentioned below.

(Common) (Common) (Common)

NOTE:- Incase of Separate interposing relays used forremote operation (refer wiring diagram-rev.07).Connect as per the wiring diagram.

1) Select the LOCAL / OFF / REMOTE selectorswitch to REMOTE mode

2) Check the 24V DC healthy indicating LED isglowing

3) Press the remote OPEN push button switch

4) The actuator will run in open direction5) Press the remote STOP switch6) The actuator will stop7) Press the remote CLOSE push button switch8) The actuator will run in Close direction9) Press the remote STOP switch10) The actuator will stop.

Connections& Checking for OPEN/CLOSE

interlock(Common)

Connect the pushbutton switch in

Between terminal 80 63

1) Start the actuator in OPEN / CLOSE Direction2) Press the OPEN CLOSE interlock push switch3) The actuator should stop4) If the actuator does not stop check the setting of the

Dipswitch No. 4 and correct as required.

Monitoring Relay

The Monitoring Relay De-energizes on the followingconditions when the Local - Off - Remote Selectorswitch is in Remote mode.

1. Loss of power supply (415v 10%)2. Loss of control supply3. Motor thermostat trip4. Thermal over load relay trip5. Valve jammed6. Emergency shutdown7. Torque open cut off8. Torque close cut off9. Local / Off / Remote Selector switch in Local or

Off mode.10. 24V DC healthy failure11. Open / Close interlock trip

Fig-4. Dip Switch Setting

R.Open

80

60

R.Close

80

61

R. Stop

80

62

89 90

Open / Close

Inter lock

80

63



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NOTE:- The monitoring relay will not de energize, ifthe close limit switch ignores (bypassed) and switchingoff by torque switch while the valve jammed in midtravel.

The `NO' point 68,69 left out

for Customers scope. AnIndicating lamp or an Alarm can

be connected at this terminal.

(For rev-07 the monitoring relay terminal 39-NC,

40-C, 41 - NO left out for customers scope.)

Rectifier (Internal 24VDC)

The output voltage from the Rectifier (24VDC) isterminated in between the terminals

77&78.(33&34 for rev-07 )It can be usedexternally for maximum load of 350mA.

Closing the Front Cover Assembly1) Push the base plate assembly (2) inside and fix the

clamps with screws (5). ref.fig.52) Close the front cover assembly (1)3)While closing the front cover assembly,

Ensure that the knob groove to locate with selectorswitch dowel pin.

4) Ensure that the `O ring is seated Properly

Closing the End Cover (Terminal assembly) and

Limit Switch Cover

1) Close the End cover and Limit switch cover2) Use 6mm Allen key for tightening the M8 Allen cap

screws3) Ensure that the `O rings are seated properly4) Ensure the Allen cap screws are tightened properly.

NOW THE VALVE AND THE ACTUATOR ARE

READY FOR OPERATION.

Maintenance

For maintenance or any rectification on the

compact control unit (ref.fig.5)

1) Switch off the main supply2) Remove the front cover assembly cpl (1)3) Remove 2 Nos of M5 CH Screw (5 and Pull the

base plate assembly (2) to the required length byusing clamp (3)

4) Connect the diagnostic module (4) to the serial porton the Electronic card

Note:- No external power supply is required for thediagnostic module. It derives power from the

Electronic Card.

Diagnostic Module The Diagnostic module has up and down switches (6)to monitor the actuator status. The status annunciations(display mode)are orderly listed in the diagnosticmodule so that it is easy to view.

NOTE-3

For example if the Actuator is running in closedirection at local mode, then the Diagnostic modulewill display `Monitoring Relay Off (refer Sl. No.6 ) ,Local close On (refer Sl. No.10 ) and Actuator close'ON' (refer Sl. No.12 ) vice versa

SL.NO DISPLAY MODE

01. Supply Phase Present : Supply Phase Fail

02. Thermostat Normal : Thermostat Trip

03. No Emergency Shutdown : EmergencyShutdown

04. Open Torque Normal : Open Torque Trip05. Close Torque Normal : Close Torque Trip06. Monitor Relay Off : Monitor Relay On07. Remote Close Off : Remote Close On08. Remote Open Off : Remote Open On09. Remote Stop Off : Remote Stop On10. Local Close Off : Local Close On11. Local Open Off : Local Open On12. Actuator Close Off : Actuator Close On13. Actuator Open Off : Actuator Open On14 No Open / Close Interlock : Open / Close

Trip Interlock Trip15. Thermal Over Load Relay : Thermal Over

Load Off Load Relay On16. End Limit Open Off : End Limit Open On17. End Limit Close Off : End Limit Close On18 .No Valve Jam Trip : Valve Jam Tripped

After rectification is over, push the Base plate assy.inside and fix the 2 Nos. of M5 CH screws and closethe Front cover by using M8 Allen cap screws.

NOTE:-

The user should purchase the diagnostic module

separately. (Refer Catalogue no.ATPL-MF-CC-001)

Monitoring

relay

68 69


152

4

3Fig-5

6


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Spares

POS PART NUMBER DESCRIPTION POS PART NUMBER DESCRIPTION

1.0 ANT-WT -CC-Z033 Front Cover Assy Cpl.

1.01 ANT-WT-CC-033 Front Cover

1.02 ANT-CC-NMP-001 Name Plate

1.03 ANT-WT -CC-015 Toughened Glass

1.04 ANT-WT -CC-016 Gasket

1.05 ANT-WT -CC-014 Spacer Ring

5.01 ANT-WT-CC-001

ANT-WT-CC-001M

Compact Housing With CG Hole

Compact Housing Without CGHole(For Plug & Socket model)

1.06 ANT-WT -CC-010 Bush-1 5.02 ANT-WT -CC-006 Rail

1.07 ANT-WT -CC-011 Shaft 5.03 ANT-WT -CC-058 Spacer1.08 2006 Square Ring 5.04 ANT-WT -CC-037M Clamp-6

1.09 ANT-WT -CC-012 Knob 5.05 ANT-WT -CC-038M Clamp-7

1.10 ANT-WT -CC-013 Locating Pin 6.02 ANT-WT -CC-005 Base Plate-2

1.11 3008 ( 3 X 12 ) Spring Dowel 6.04 ANT-WT -CC-035 Indicating Plate-2

1.12 3009 ( 20 DIN471 ) Circlip 6.05 ANT-WT -CC-059 Clamp-11

13 3010 Chain With Ring 6.06 ANT-WT -CC-060 Clamp-12

1.14 ANT-WT -CC-017 Bush-2 6.07 ANT-WT -CC-049 Clamp-10

1.15 3011 ( 11 x 2.6 ) `O Ring 6.08 ANT-WT -CC-036 Clamp-5

1.16 ANT-WT-CC-018 Plunger 6.09 ANT-WT-CC-033 Bottom Plate

1.17 3012 ( 7 X 0.7 ) E-Clip 6.10 ANT-WT -CC-031 Clamp-4

1.18 ANT-WT -CC-022 Spring 6.15 ANT-WT -CC-024 Clamp-3

1.19 ANT-WT -CC-021 Clamp-1 7.01 3016 L/O/R Selector Switch

1.20 ANT-WT -CC-019 Stopper-1 7.02 3018 Push Button Switch

1.21 ANT-WT -CC-020 Stopper-2 7.03 ANT-WT -CC-Z062 LED Assy Cpl.

1.22 ANT-CC-072 Socket Head Cap Screw 7.04 3030 Mechanical Interlock

1.23 3002 ( 210 X 3 ) `O Ring 7.05 3021 Contactor

2.01 ANT-WT-CC-008 Plate-2 7.06 3022 Contactor Top Mounting

2.02 ANT-WT-CC-048 Plate-6 7.07 3023 Contactor Side Mounting

2.03 3013 32 Pin Plug & Socket 7.08 As Per specification OverLoad Relay

2.04 3014 8 Pin Plug & Socket 7.09 3024 Fuse Holder with fuse

3.01 ANT-DC0-Z3-MS Terminal box cover assy cpl 7.11 ANT-WT -CC-041 Transformer -1 &2

3.03 ANT-WT -CC-Z061 Terminal Assy Cpl. 7.12 ANT-WT -CC-042 Transformer-3

4.01 ANT-WT -CC-Z002A End Cover Assy Cpl. 7.13 ANT-WT -CC-044 Electronic Card

4.02 ANT-WT-CC-007 Plate-1 7.14 3025 Rectifier

4.03 ANT-DC0-039 Cable Gland 7.19 3015 Toggle Switch

4.04 ANT-DC0-162 1 cable Gland 7.20 ANT-WT -CC-Z069 PC Relay assembly cpl.

ANTRIEB

CC E-CARD



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Faults Remedies

The diagnostic port is showing supply phase faila) Check the three phase input power supplyb) Check the Fuses, transformers

c) Check the control voltage (30VAC) in between the terminal

No.48-47, 48-46, 48-45 in the electronic card

d) Check the control voltage (26V AC) in between the terminal

No.43, 44.

Thermostat not working a) Check the motor thermostat point

b) Check the Dip switch -3

Local / Off / Remote function not working a) Check the input voltage (24V DC)b) Check the local / off / remote selector switch

c) Check the terminal No.11, 12 in the Electronic card

Open direction not working a) Check the Fuses

b) Check the voltage (110VAC) in between F3 fuse and TerminalNo.28 in Electronic card.

c) Check the NC point of the K1 contactor

d) Check the coil point of the K2 contactor

e ) Check the open input electronic cardterminal no. 14

f) Check the NO point of the push button switch

g) Check the open direction micro switches

Close direction not working Same as above mentioned for Close direction but NC point of theK2 contactor ,coil point of the K1 contactor and close directionmicro switches.

Monitoring relay not working a) Check the NO point of the monitoring relay

b) Check the external control source

c) Refer page No.5

Open / close interlock not working a) Check the input voltage 24V DC at the

terminal no .80

b) Check the NC, NO point of the external switch provided for

open / close interlock trip

e) Check the dipswitch position

Three Phase available in the Actuator but not

Working

a) Check the 24V DC healthy indication.

b) Check the Transformer input and output connections,

DO'S DONTSDo ensure the proper voltage to motor and control

circuit.

Do proper ear thing arrangement.

Do ensure torque switch and limit switch connections

in proper connection.

For any rectification on the compact control unit,

ensure the supply is switched off.

After rectification is over ensure that the removed

items are fixed properly

Do ensure while closing the covers the `o' rings are

seated properly.Do ensure while closing the compact control front

cover, the selector switch knob should align with

selector switch dowel pin.

Do not open the compact control front cover unnecessarily.

Do not use damaged cables.

Do not open the covers without switching off the power supply

.

Do not remove the Electronic card from the compact control Base

plate assy.

Do not use the damaged O' rings.

ANTRIEB TECHNIK PRIVATE LIMITED

59 (Old No. 349) SIDCO Industrial Estate, Technology

Ambattur, Chennai - 600 098.

Telephone : 26258303, 26253241, 26248983.

Fax : 009144-28193718

Cable :ANTRIEB: CHENNAI Germany

E-Mail : : antrieb @ vsnl.com

antrieb @ sancharnet.in

EMG

CATALOGUENo.ATPL-MF-CC-002082K6-5000

SUBJECTTo

MODIFICATION

ANTRIEB TECHNIK PRIVATE LIMITED

ip68 actuator with cc spares catalogue

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