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INW SENSOR TECHNOLOGY Future Ready

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Page 1: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

INW SENSOR TECHNOLOGY

Future Ready

Page 2: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Sensor History at INWAnalog

PressureSensors

1985

AnalogpH & ISESensors

1995

Smart PressureSensors 2002

Smart pH & ISESensors 2006

SDI-12/MODBUS Sensors 2008

Smart Conductivity

Sensors2006

INW has been making sensors since 1985

Page 3: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

What we will cover

Overview INW Analog sensors INW Digital Sensors INW Smart Recording Sensors INW Wavedata Wireless: Real time data

collection Meeting the USGS-HIF Requirements!

Page 4: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

INW Analog Sensors

Page 5: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Analog Sensors

PS9800 Pressure Temperature Sensor

-4-20 mA output

-high accuracy .1% FSO

-thermal calibration

-submersible

-modular design : field servicable

-upgradeable to INW smart sensors: Pt2X

Page 6: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Analog Sensors

PS98i

- 4-20 mA

-Submersible

-0.1% FSO accurate

-Modular (field servicable sensor or cable harness

-upgradeable to 2 –protocol sensors with no internal AA’s.

Page 7: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

SDI 12/Dual Protocol Sensor: Sdi12 or Modbus Digital

SDI12 Modbus Highly Temperature Compensated Low Power Absolute, Gauge, Wet-Wet differential Non-recording Competitive Price Upgradeable to Smart Recording Pt2X

Page 8: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

INW Smart Recording Sensors

Common Features

Page 9: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: Common Features

Recording from 1 to 4 mb Non-volatile Records in files, old files can be retained up to

memory limit Can upload files without stopping recording Can measure and record simultaneously

Page 10: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: Common Features

Great for stand alone data collection and portable installations

User-replaceable, AA batteries, alkaline or lithium

Operate for a year without replacing batteries at 15 minute interval collection

Run on internal batteries: 3.0 or 3.6 VDC

Page 11: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: Common Features

Allows for continuous operation

Switches off 3 volt supply so it becomes backup

Auxiliary power input : 5.5 – 15 VDC

Page 12: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: General Features Modbus protocol: RS485

Programmable Baud rate 38,400 standard

Transmit data over radios and cell modems

Data accessible from the Internet

Network on 3-wire bus to 32 devices

Page 13: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: General Features

SDI-12 output

Currently Implemented in CT2X-P and pt2x

Temphion has components and is sdi12 ready

T32 temp recorder is Sdi12 ready

GDL know includes sdi12 outputs

Page 14: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: General Features

Digital Output Control line

Currently Implemented in Temphion for auto-sampling

Custom programmable if installed in firmware in other sensor models. Hardware is there!

Alarming and control

Page 15: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Smart Sensors: General Features Powerful Free utility Software

A4plus for general operation A4push for auto-network data

collection

Firmware Downloading

Allows for future improvements and features

Page 16: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

General Features

Aqua4Plus General control Real time monitoring Recording data Calibration

Aqua4Push Gather data from

various sites and upload to FTP site

Powerful software

Page 17: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

PT2X Smart PressureSensors

Page 18: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

PT2X Smart Sensor & Datalogger

Pressure,Temperature & Time Absolute, gauge,wet-wet differential

or sealed gauge versions: Vented or Non vented!

Highly Thermally compensated Very Low power – two internal

AA batteries will record 500,000 records

Memory up to 520,000 records Small diameter – 0.75”

Page 19: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

PT2X Smart Sensor & Datalogger

316 stainless or titanium Viton®, Delrin® and Teflon®

Variety of pressure ranges Networks with all INW Smart

Sensors Compatible with WaveData®

wireless data collection systems Cabled or Cableless

Page 20: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Cutaway View of PT2X

End cone

Smart Sensor circuit board

Top-cap/cable harness

Inlets 2 AA Size batteries Cable

Pressure Element

Page 21: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

TempHion Smart pH/ISE/Redox

Sensors

Page 22: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

TempHion Smart Sensor & Datalogger

pH / ISE / Redox & Temperature Thermally compensated Low power – two internal

AA batteries Over 65,000 records Small diameter – 0.75” Patented highly stable reference

electrode designed for long term monitoring

Page 23: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

TempHion Smart Sensor & Datalogger

Solution ground for excellent noise protection

316 stainless steel Viton®, Delrin® and Teflon®

Networks with all INW Smart Sensors

Compatible with WaveData® wireless data collection systems

Page 24: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Cutaway View of TempHion

Solution ground and plated electrode (on other side)

Smart Sensor circuit board

Top-cap/cable harness

Patented reference electrode (inside)

Reference solution reservoir 2 AA batteries Cable

pH/Redox or Nitratemodule

Embedded Thermistor

Page 25: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

TempHion Measurement Theory

The TempHion works on the principle of direct potentiometry—the same principle that governs any other pH or ISE electrode.

Two electrodes

Sensing electrode (button)

Reference electrode (in reservoir)

Page 26: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

TempHion Measurement Theory

• Reference electrode immersed in filling solution of known chloride content. Chloride content stays constant as long as solution is not contaminated or diluted.

• Filling solution must be in contact with solution being tested to complete the electrical circuit.

Liquid junction port

Page 27: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Measurement Theory

• “Cell potential” is measured across the two electrodes.

• Potential of sensing electrode varies logarithmically with the concentration of the ion it senses.

• Aqua4Plus uses this reading and applies calibration and temperature compensation to arrive at highly accurate readings.

Sensing electrode

Reference electrode

Page 28: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

CT2X Smart Conductivity/Pressure

Sensors

Page 29: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

CT2X Smart Sensor & Datalogger

Conductivity & Temperaturewith Pressure optional

Low power – two internal AA batteries

Over 349,000 records Linear and nLFn temperature

compensation Small diameter – 0.75” 316 stainless or titanium Viton®, Delrin® and Teflon®

Page 30: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

CT2X Smart Sensor & Datalogger

10 μS/cm to 100,000 μS/cm Variety of pressure ranges Absolute, gauge, or sealed gauge Networks with all INW Smart

Sensors Compatible with WaveData®

wireless data collection systems

Page 31: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Cutaway View of CT2X

Optional pressure module

Conductivity probe

Circuit board

2 - AA Batteries

Cableharness

Page 32: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

CT2X Measurement Theory

Epoxy/Graphic probe Durable Easy to clean with cotton swap or small brush

4-pole electrode Reduces fringe field interference Lessens errors caused by polarization effects Lowers contact resistance problems Allows one electrode to work over wide range of

conductivity

INW Technology

Page 33: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

GDL:

General Data Logger

Page 34: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

GDL: General Data Logger

7 standard channels

1 custom channel

Programmable warm-up time

RS485 Modbus® interface

Sdi-12 output to bridge analog party sensors

One-read modbus to convert analog sensors to digital

Controlled via Aqua4Plus and A4push

Compatible with WaveData® Wireless Systems

Can be networked with other AquiStar® Smart Sensors

Specifications

Page 35: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

GDL board

Power

3 or 12 vdc

Communication

Digital board

2 4-20 mA 2 Thermistor

Strain Guage 3 Voltage

Page 36: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

GDL and Booster Board

Enabled during readings

Supplies 12 VDCto sensors

Page 37: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

T8, T16 & T32 Temperature Data loggers

Thermistor or One-wire Temperature

Data logger

Various thermistors available

Up to 16 thermistors per unit

Up to 32 one-wire temp chips per unit

Weatherproof surface control box

29,000 – 174,000 records, depending on number of active channels

Specifications

Page 38: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Cellular and Radio Frequency Modems

Instrumentation Northwest Presents…

Page 39: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Wavedata Overview

Easy Wellhead installation

Multiple low-power configurations

Cellular, License free, or Both

Watertight Assembly RS485

communication allowing networking of up to 32 devices

Each project specifically designed to lower costs

At Right: Design Set for site specific InstallationCenter: Wavedata site installation with solar power

At Left: Typical installation includes wavedata control boxes mounted at each wellhead.

Well Head

Wave Data Unit

Page 40: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Wavedata Overview

License Free Low Power 900 MHz and 2.4 GHz Multiple Power Levels

.01 watt▪ 1000 feet range

1 watt▪ Five mile range▪ 38,400 baud rate

Variety of antennas available

Above: Buoy based Wavedata installation for Twin Lakes project in Colorado

Page 41: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Wavedata Overview

Power Options: Battery Power

Replaceable alkaline batterys Life expectancy = 5 years

Solar Power Low cost solar panels Maintenance-free site

Hybrid Batteries charge for winter use Batteries used as back-up power source

Page 42: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Available Configurations• Remote radios can be used at ranges up to five miles

• Addition of ip Cell modems allows real-time communication at unlimited distances

• Combination configurations are more economical for applications with multiple points of data

Remote Radio connected to sensors.

Page 43: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

• Data availability in several formats through INW’s Aqua4Plus software.• Polling and hosting services offered through INW’s Wavedata system

Software

Page 44: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

REMOTE ACCESS MADE EASY.

• Allows easy access to remote data•Mitigates risk of on-the-job injuries•Lowers overall project costs•Improves data quality•Allows access to ecologically sensitive environments•Minimizes environmental impact from access

Page 45: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Unique Features

Capability of working in cross-platform environments: Non-proprietary file types work with most data

management suites and tools, as well as in-house applications.

System design allows for many types of sensor and data inputs, including those not manufactured by INW

Dedicated and knowledgeable support staff throughout your projects duration

“Future ready” design accommodates future changes to project scope and design

Page 46: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Meeting HIF and Mcert Requirments:

INW’s History in Sensor InnovationAdvancements in Sensing: Strain Gauge

ImprovementSmart Sensors: Advances in thermal

compensationSmart Sensors: Advances in linearization and

Long Term drift

Page 47: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

INW Patents

-Submersible Sensor – 1991

-Temperature Compensation – 1995

-Cable & Harness – 1999

INW’s Progress & Improvement

Page 48: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Submersible Sensor

Patented water-tight O-ring seal at each end

Installs without rotating or twisting

Multiparameter sensing

Modular construction

Patent # 5,033,297 – July 23, 1991

Page 49: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Temperature Compensation

Better temperature compensation methods

Unique algorithims using sophisticated characterization

Advanced Calibration methodology

Patent # 5,460,049 – October 24, 1995

Page 50: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Temperature Compensation

Compensates for temperature related errors. Calibration of each unit eliminates differences between

individual sensors. No additional temperature sensors needed for temperature

measurements. Uses a relatively inexpensive strain-gauge device for high-

accuracy readings.(.03% FSO for 5 psi device at 0° – 35° C)

Advantages of INW’s Patented Solution

Patent # 5,460,049 – October 24, 1995

Page 51: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Rapid Assembly High pressure rating High pull strength Reduces materials exposed

to water Marked measurement cable Double-redundant sealing

Patent # 5,857,714 – January 12, 1999

Cable/Harness Patent

Page 52: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Measurement Specialties IC86 “Ultra-Stable” Pressure Sensor .02% Repeatibility

.05% Pressure Hysterisis

.05% Temperature Hysterisis

.75% FS Span Thermal error (-20 to 85 C): Challenge to Solve

.5% FS Zero Offset Thermal error (-20 to 85 C): Challenge to Solve

.1% FS non-linearity: Challenge to Solve

Stability

Page 53: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Solving Thermal Error

Elements have thermal Character

Measure Temperature and Pressure over Range to optimize for each sensor

Generate Calibration Coefficients

Apply Cal Values to each measurement

Improves Thermal error to .1% over -20 to 85 C, .05% over 0 to 40

Page 54: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Solving linearization error

Once sensor is thermally compensated to range, you can apply additional linearization math

Currently 3 pt algorithm

Page 55: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Long-Term Drift: Last Challenge

Currently specificed at .1% FS Span/yr Typical

Depends on many factors

Current recommendation: Service every 6 months, by doing this you eliminate installation variables as well

Results: Less than .01 Feet error over 3 years with our 30 psi units!!!

Page 56: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Questions?Suggestions for improvement?

Current needs?Please visit us at

http://www.inwusa.com

Page 57: INW SENSOR TECHNOLOGY Future Ready. Sensor History at INW Analog Pressure Sensors 1985 Analog pH & ISE Sensors 1995 Smart Pressure Sensors 2002 Smart

Thank You!

Instrumentation Northwest8901 122nd Ave NE, Kirkland WA, USA 98033

www.inwusa.com