inw sensor technology future ready. sensor history at inw analog pressure sensors 1985 analog ph...
TRANSCRIPT
INW SENSOR TECHNOLOGY
Future Ready
Sensor History at INWAnalog
PressureSensors
1985
AnalogpH & ISESensors
1995
Smart PressureSensors 2002
Smart pH & ISESensors 2006
SDI-12/MODBUS Sensors 2008
Smart Conductivity
Sensors2006
INW has been making sensors since 1985
What we will cover
Overview INW Analog sensors INW Digital Sensors INW Smart Recording Sensors INW Wavedata Wireless: Real time data
collection Meeting the USGS-HIF Requirements!
INW Analog Sensors
Analog Sensors
PS9800 Pressure Temperature Sensor
-4-20 mA output
-high accuracy .1% FSO
-thermal calibration
-submersible
-modular design : field servicable
-upgradeable to INW smart sensors: Pt2X
Analog Sensors
PS98i
- 4-20 mA
-Submersible
-0.1% FSO accurate
-Modular (field servicable sensor or cable harness
-upgradeable to 2 –protocol sensors with no internal AA’s.
SDI 12/Dual Protocol Sensor: Sdi12 or Modbus Digital
SDI12 Modbus Highly Temperature Compensated Low Power Absolute, Gauge, Wet-Wet differential Non-recording Competitive Price Upgradeable to Smart Recording Pt2X
INW Smart Recording Sensors
Common Features
Smart Sensors: Common Features
Recording from 1 to 4 mb Non-volatile Records in files, old files can be retained up to
memory limit Can upload files without stopping recording Can measure and record simultaneously
Smart Sensors: Common Features
Great for stand alone data collection and portable installations
User-replaceable, AA batteries, alkaline or lithium
Operate for a year without replacing batteries at 15 minute interval collection
Run on internal batteries: 3.0 or 3.6 VDC
Smart Sensors: Common Features
Allows for continuous operation
Switches off 3 volt supply so it becomes backup
Auxiliary power input : 5.5 – 15 VDC
Smart Sensors: General Features Modbus protocol: RS485
Programmable Baud rate 38,400 standard
Transmit data over radios and cell modems
Data accessible from the Internet
Network on 3-wire bus to 32 devices
Smart Sensors: General Features
SDI-12 output
Currently Implemented in CT2X-P and pt2x
Temphion has components and is sdi12 ready
T32 temp recorder is Sdi12 ready
GDL know includes sdi12 outputs
Smart Sensors: General Features
Digital Output Control line
Currently Implemented in Temphion for auto-sampling
Custom programmable if installed in firmware in other sensor models. Hardware is there!
Alarming and control
Smart Sensors: General Features Powerful Free utility Software
A4plus for general operation A4push for auto-network data
collection
Firmware Downloading
Allows for future improvements and features
General Features
Aqua4Plus General control Real time monitoring Recording data Calibration
Aqua4Push Gather data from
various sites and upload to FTP site
Powerful software
PT2X Smart PressureSensors
PT2X Smart Sensor & Datalogger
Pressure,Temperature & Time Absolute, gauge,wet-wet differential
or sealed gauge versions: Vented or Non vented!
Highly Thermally compensated Very Low power – two internal
AA batteries will record 500,000 records
Memory up to 520,000 records Small diameter – 0.75”
PT2X Smart Sensor & Datalogger
316 stainless or titanium Viton®, Delrin® and Teflon®
Variety of pressure ranges Networks with all INW Smart
Sensors Compatible with WaveData®
wireless data collection systems Cabled or Cableless
Cutaway View of PT2X
End cone
Smart Sensor circuit board
Top-cap/cable harness
Inlets 2 AA Size batteries Cable
Pressure Element
TempHion Smart pH/ISE/Redox
Sensors
TempHion Smart Sensor & Datalogger
pH / ISE / Redox & Temperature Thermally compensated Low power – two internal
AA batteries Over 65,000 records Small diameter – 0.75” Patented highly stable reference
electrode designed for long term monitoring
TempHion Smart Sensor & Datalogger
Solution ground for excellent noise protection
316 stainless steel Viton®, Delrin® and Teflon®
Networks with all INW Smart Sensors
Compatible with WaveData® wireless data collection systems
Cutaway View of TempHion
Solution ground and plated electrode (on other side)
Smart Sensor circuit board
Top-cap/cable harness
Patented reference electrode (inside)
Reference solution reservoir 2 AA batteries Cable
pH/Redox or Nitratemodule
Embedded Thermistor
TempHion Measurement Theory
The TempHion works on the principle of direct potentiometry—the same principle that governs any other pH or ISE electrode.
Two electrodes
Sensing electrode (button)
Reference electrode (in reservoir)
TempHion Measurement Theory
• Reference electrode immersed in filling solution of known chloride content. Chloride content stays constant as long as solution is not contaminated or diluted.
• Filling solution must be in contact with solution being tested to complete the electrical circuit.
Liquid junction port
Measurement Theory
• “Cell potential” is measured across the two electrodes.
• Potential of sensing electrode varies logarithmically with the concentration of the ion it senses.
• Aqua4Plus uses this reading and applies calibration and temperature compensation to arrive at highly accurate readings.
Sensing electrode
Reference electrode
CT2X Smart Conductivity/Pressure
Sensors
CT2X Smart Sensor & Datalogger
Conductivity & Temperaturewith Pressure optional
Low power – two internal AA batteries
Over 349,000 records Linear and nLFn temperature
compensation Small diameter – 0.75” 316 stainless or titanium Viton®, Delrin® and Teflon®
CT2X Smart Sensor & Datalogger
10 μS/cm to 100,000 μS/cm Variety of pressure ranges Absolute, gauge, or sealed gauge Networks with all INW Smart
Sensors Compatible with WaveData®
wireless data collection systems
Cutaway View of CT2X
Optional pressure module
Conductivity probe
Circuit board
2 - AA Batteries
Cableharness
CT2X Measurement Theory
Epoxy/Graphic probe Durable Easy to clean with cotton swap or small brush
4-pole electrode Reduces fringe field interference Lessens errors caused by polarization effects Lowers contact resistance problems Allows one electrode to work over wide range of
conductivity
INW Technology
GDL:
General Data Logger
GDL: General Data Logger
7 standard channels
1 custom channel
Programmable warm-up time
RS485 Modbus® interface
Sdi-12 output to bridge analog party sensors
One-read modbus to convert analog sensors to digital
Controlled via Aqua4Plus and A4push
Compatible with WaveData® Wireless Systems
Can be networked with other AquiStar® Smart Sensors
Specifications
GDL board
Power
3 or 12 vdc
Communication
Digital board
2 4-20 mA 2 Thermistor
Strain Guage 3 Voltage
GDL and Booster Board
Enabled during readings
Supplies 12 VDCto sensors
T8, T16 & T32 Temperature Data loggers
Thermistor or One-wire Temperature
Data logger
Various thermistors available
Up to 16 thermistors per unit
Up to 32 one-wire temp chips per unit
Weatherproof surface control box
29,000 – 174,000 records, depending on number of active channels
Specifications
Cellular and Radio Frequency Modems
Instrumentation Northwest Presents…
Wavedata Overview
Easy Wellhead installation
Multiple low-power configurations
Cellular, License free, or Both
Watertight Assembly RS485
communication allowing networking of up to 32 devices
Each project specifically designed to lower costs
At Right: Design Set for site specific InstallationCenter: Wavedata site installation with solar power
At Left: Typical installation includes wavedata control boxes mounted at each wellhead.
Well Head
Wave Data Unit
Wavedata Overview
License Free Low Power 900 MHz and 2.4 GHz Multiple Power Levels
.01 watt▪ 1000 feet range
1 watt▪ Five mile range▪ 38,400 baud rate
Variety of antennas available
Above: Buoy based Wavedata installation for Twin Lakes project in Colorado
Wavedata Overview
Power Options: Battery Power
Replaceable alkaline batterys Life expectancy = 5 years
Solar Power Low cost solar panels Maintenance-free site
Hybrid Batteries charge for winter use Batteries used as back-up power source
Available Configurations• Remote radios can be used at ranges up to five miles
• Addition of ip Cell modems allows real-time communication at unlimited distances
• Combination configurations are more economical for applications with multiple points of data
Remote Radio connected to sensors.
• Data availability in several formats through INW’s Aqua4Plus software.• Polling and hosting services offered through INW’s Wavedata system
Software
REMOTE ACCESS MADE EASY.
• Allows easy access to remote data•Mitigates risk of on-the-job injuries•Lowers overall project costs•Improves data quality•Allows access to ecologically sensitive environments•Minimizes environmental impact from access
Unique Features
Capability of working in cross-platform environments: Non-proprietary file types work with most data
management suites and tools, as well as in-house applications.
System design allows for many types of sensor and data inputs, including those not manufactured by INW
Dedicated and knowledgeable support staff throughout your projects duration
“Future ready” design accommodates future changes to project scope and design
Meeting HIF and Mcert Requirments:
INW’s History in Sensor InnovationAdvancements in Sensing: Strain Gauge
ImprovementSmart Sensors: Advances in thermal
compensationSmart Sensors: Advances in linearization and
Long Term drift
INW Patents
-Submersible Sensor – 1991
-Temperature Compensation – 1995
-Cable & Harness – 1999
INW’s Progress & Improvement
Submersible Sensor
Patented water-tight O-ring seal at each end
Installs without rotating or twisting
Multiparameter sensing
Modular construction
Patent # 5,033,297 – July 23, 1991
Temperature Compensation
Better temperature compensation methods
Unique algorithims using sophisticated characterization
Advanced Calibration methodology
Patent # 5,460,049 – October 24, 1995
Temperature Compensation
Compensates for temperature related errors. Calibration of each unit eliminates differences between
individual sensors. No additional temperature sensors needed for temperature
measurements. Uses a relatively inexpensive strain-gauge device for high-
accuracy readings.(.03% FSO for 5 psi device at 0° – 35° C)
Advantages of INW’s Patented Solution
Patent # 5,460,049 – October 24, 1995
Rapid Assembly High pressure rating High pull strength Reduces materials exposed
to water Marked measurement cable Double-redundant sealing
Patent # 5,857,714 – January 12, 1999
Cable/Harness Patent
Measurement Specialties IC86 “Ultra-Stable” Pressure Sensor .02% Repeatibility
.05% Pressure Hysterisis
.05% Temperature Hysterisis
.75% FS Span Thermal error (-20 to 85 C): Challenge to Solve
.5% FS Zero Offset Thermal error (-20 to 85 C): Challenge to Solve
.1% FS non-linearity: Challenge to Solve
Stability
Solving Thermal Error
Elements have thermal Character
Measure Temperature and Pressure over Range to optimize for each sensor
Generate Calibration Coefficients
Apply Cal Values to each measurement
Improves Thermal error to .1% over -20 to 85 C, .05% over 0 to 40
Solving linearization error
Once sensor is thermally compensated to range, you can apply additional linearization math
Currently 3 pt algorithm
Long-Term Drift: Last Challenge
Currently specificed at .1% FS Span/yr Typical
Depends on many factors
Current recommendation: Service every 6 months, by doing this you eliminate installation variables as well
Results: Less than .01 Feet error over 3 years with our 30 psi units!!!
Questions?Suggestions for improvement?
Current needs?Please visit us at
http://www.inwusa.com
Thank You!
Instrumentation Northwest8901 122nd Ave NE, Kirkland WA, USA 98033
www.inwusa.com