introduction to steerable drilling liner technology

49
INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY SASCHA SCHWARTZE MANAGER- HOLE ENLARGEMENT LINER DRILLING SLIM HOLE DRILLING Baker Hughes | Norway Office: +47 51717787 | Fax: +47 51717651 Cell: +47 91892787

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Page 1: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

INTRODUCTION TOSTEERABLE DRILLING LINER TECHNOLOGY

S A S C H A S C H W A R T Z EM A N A G E R -H O L E E N L A R G E M E N TL I N E R D R I L L I N GS L I M H O L E D R I L L I N G

Baker Hughes | NorwayOffice: +47 51717787 | Fax: +47 51717651Cell: +47 91892787

Page 2: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

TECHNOLOGY INTRODUCTION

Page 3: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Casing & Liner Drilling Systems

Non Steerable Steerable

CasingDrilling

LinerDrilling

CasingDrilling

Liner Drilling

WHAT IS SDL?

Page 4: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

APPETIZER

Page 5: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Reduce impact on formation

Reduce NPT Optimize reservoir recovery

Reduce risk

NOT A SYSTEM TO SOLVE ALL PROBLEMS

SureTrak™ SDL serviceDrill, evaluate and place

a liner at total depthat the same time

Page 6: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

OUTER STRING– Liner Setting Sleeve– Quick Connect– Liner– Reamer Bit

TWO IN ONE

Page 7: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

OUTER STRING– Liner Setting Sleeve– Quick Connect– Liner– Reamer Bit

TWO IN ONE

INNER STRING– Drill Pipe– HRD-E Running Tool– Inner BHA

Page 8: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

OUTER STRING– Liner Setting Sleeve– Quick Connect– Liner– Reamer Bit

TWO IN ONE

INNER STRING– Drill Pipe– HRD-E Running Tool– Inner BHA

STICK OUT/PILOT BHA

– Directional

– FE Tools

Page 9: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

OUTER STRING– Liner Setting Sleeve– Quick Connect– Liner– Reamer Bit

TWO IN ONE

INNER STRING– Drill Pipe– HRD-E Running Tool– Inner BHA

STICK OUT/PILOT BHA

– Directional

– FE Tools

MOTOR DRIVEN COMPONENTS

– Reamer Bit

– Pilot BHA

Page 10: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

PILOT BHA

AutoTrak

OnTrak

CoPilot

Bi-DirectionalCommunication and Power Module (inside liner)

Smart Battery Sub (inside liner)

Page 11: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Locked internalconnections

Fingers to transmit torqueinto the liner

Collet carryingliner weight

PORT ISOLATED HRD-E RUNNING TOOL

Ball seat to be used whenreleasing from liner

Page 12: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

QUICK CONNECT

Page 13: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Thrust Force

WOB, WOR

TorqueTransmission

Stroke 2.8m / 9.2ft

LengthCompensation

THRUSTER

Page 14: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Landing Splines

Liner Shoe

ELONGATED X-TREME MOTOR

High-Speed Communication

Page 15: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Hall Sensor

Magnets

6 Clamping Pistons

POWERFUL TOOL ON DEMAND TO TRANSMIT AXIAL LOAD AND TORQUE

Magnets

Hall Sensor 6 Clamping Pistons

Page 16: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

BASED ON EASYCASE DESIGN

Page 17: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

BENEFITS OF SURETRAKB E S I D E C A S E D H O L E W H I L E D R I L L I N G

Page 18: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

LOW RPM // STRENGTHENS OF WELLBORE WALL

LESS MECHANICAL IMPACT

30 - 50 rpm

SureTrak service

120 - 180 rpm

Conventional drilling

Page 19: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Conventional

SureTrak SDL

LESS SWAB & SURGE (PRESSURE FLUCTUATION)

Page 20: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

8 1/2"(12 ¼")Hole Size 6"(8 1/2")

Pilot Hole size1/8 undergauged

1/8 undergauged

WELL STABILIZED SYSTEM

Page 21: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

BAKER HUGHES’ EXPERIENCES U R E T R A K

Page 22: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY
Page 23: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

TestLiner

Length[m]

Depth In[ m MD ]

Depth Out[ m MD ]

Circ.Hrs[ hrs ]

Bit Hrs[ hrs ]

AverageROP

[ m/h ]

DrilledDistance

[ m ]

9 5/8” 430 449 573 44.3 27.7 4.5 124

7” 378 447 771 41.4 30.5 11.1 324

9 5/8” 1228 3,873 4,053 74 31.5 5.7 180

7” 280 3,005 3,181 38 15.8 11.1 176

7” 231 2,770 3,020 21 16 19.0 250

7” 308 3,289 3,492 48 40 5.0 203

7” 1214 5,094 5,105 13 0.7 16.5 11

7” 630 3,606 4,111 176 131 4.0 505

7” 260 3569 3667 na na na 98

7” 880 3,875 4,215 67 45 10 340

TOTALS 462 298 2,113

Page 24: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

FIRST STEPSS U R E T R A K

Page 25: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

SHORT FEASIBILITY STUDY UPFRONT

Page 26: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

RIG SURVEY IF NECESSARY

Page 27: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

SPECIAL REQUIREMENTS?

CR13?P110?

Page 28: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

DRILLING ENGINEERINGS U R E T R A K

Page 29: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

CURRENT SureTrak SIZES

HOLE CLEANING

4.3/4” inner string to drill 8.1/2” hole7”

6.3/4” inner string to drill 12.1/4” hole9.5/8”

Page 30: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

UNDERSIZED BHA WITH FLOW LIMITATIONS

Annular Flow Rates vs. Measured Depth

0 Maximum

MD

0

TDRequired Flow Rate

Lin

er

Drillp

ipe

Page 31: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

ADD UP TO 1,300 LPM

• Drill string component above the SureTrak

• Optional by-pass port to the annulus

• Activation by simple surface commands within time window

• Flow rate and string RPM

• Flow rate pattern

ON DEMAND - FLOW DIVERTER (PROTOTYPE)

Page 32: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Liner Top

LinerReamer Bit

BHA

DP

MAIN ECD BOTTLENECKS: LINER TOP & LINER ITSELF

ECD vs. Measured DephtBrage 9 5/8” SDL

Flowrate: 2500.00 l/min

Page 33: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

AdditionalT&D duethe liner itself

Drill pipe to surface

0m Liner Top Bottom wellbore

Liner Drilling applicationConventional drill string

Torque

DRILL PIPE & TOP DRIVE LIMITS TO CONSIDER

Page 34: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

RISK ASSESSMENTS U R E T R A K

Page 35: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

POW-WOW OF ALL INVOLVED PARTIES

Page 36: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

WELL CONTROLS U R E T R A K

Page 37: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

ACTIVITIES / OPERATION

OPERATIONAL DESCRIPTION REMARKS

Set slips on DP in false rotary If not done

Pick up Baker kick joint from cat walk Ready on tugger

Install Baker Kick joint to DP with Kelly Cock in open position

Connect top drive to Baker Kick joint

Lift inner string out if slips

Remove false rotary

Lower Baker kick stand and connect to liner quick connect Hand tight and lock set screws

Close Annular

Evaluate situation in cooperation with management onshore

Mark out activity / operations sequence completed on Drillers DOP

Deliver copy to rig operations leader and drilling supervisor

• Liner in slips in rotary with quick connect installed• Liner through BOP• False Rotary mounted for DP running• Started but not finished running DP

SAME SCENARIO AS RUNNING SCREENS AND WASH PIPE

DP HANDLING PUPSize: 5 ½“Threads: 5 ½“ FH

X-OVERSize: 5 ½“Threads: 5 ½“ FH X 4 ½“ IF

KELLY COCKSize: 5“Threads: 4 ½“ IF

TRIPLE CONNECTORSize:4 ½“ X 7 ¾” X 4 ½“Threads: If box up X vam top X IF pin down

QUICK CONNECT UPPER PARTSize:7 ¾”Threads: vam top box up

PERFORATED SUBSize:4 ½“Threads: If box XX pin

X-OVERSize: 5 ½“Threads: 5 ½“ FH X 4 ½“ IF

DP HANDLING PUPSize: 5 ½“Threads: 5 ½“ FH box X pin

RUNNING INNER STRING / WELL BECOMING UNSTABLE

Page 38: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Ball Valve Quick ConnectPerforated Pipe

KICK STAND

Page 39: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Well unstable

Install Kick Stand Assembly

KICK STAND

Page 40: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Make up Liner

KICK STAND

Page 41: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

BITS AND PIECESS U R E T R A K

Page 42: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Non-mag

Steel

Steel

WELLBORE POSITIONING – SHORT MAGNETIC SPACING & MAGNETIC CORRECTION

Page 43: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

8 ½”

WEIGHT AND TORQUE DISTRIBUTION TO CONSIDER

6”

Page 44: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

LOW-TORQUE, NON-ROTATABLE CENTRALIZER RECOMMENDED

Page 45: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

“FALSE ROTARY TABLE” C-PLATE FIT FOR PURPOSE

Page 46: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

COMPLETION & CEMENTINGS U R E T R A K

Page 47: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

First run liner left in holeSeal stem with anchor latch featureZXP packer/Uniflex Pro

UNIFLEX PRO

Page 48: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

Drilling BHA pulled and Liner left in well

• No back flow valve in liner shoe

• No liner packer in top

Install cement retainer with back flow valve along with liner top packer

Perform cement operation

Activate liner top packer

HRD-E tool Circ. sub J-Setting tool

K1 Cement retainer

Flapper valve

OPEN ENDED LINER LEFT IN THE HOLE

Page 49: INTRODUCTION TO STEERABLE DRILLING LINER TECHNOLOGY

WE CAN OFFER:

Lunch & Learn sessions

Customized training for:

• Drilling engineers

• Other staff

(e.g. geologist, planners, etc.)

• Rig crew

• …..