introduction to iig - scoarintroduction to iig established in 2002 as a joint venture between the...

Introduction to IIG Established in 2002 as a joint venture between

The Calsilite Group and Johns Manville

Combined the industrial assets of Johns Manville and Calsilite

Manufacturing

•Calsilite Group – 2 Calcium Silicate factories, 1 Perlite factory

•JM – 1 Calcium Silicate factory, 1 High Density Board factory

•Insulation accessories: Cement, adhesives, mastic

•2003 – IIG purchased the Mineral Wool business from Owens Corning

- Mineral Wool pipe, board, batts and fire proofing

•2005 – Established IIG (Shanghai) – Calcium Silicate factory

•2006 – IIG purchased MPT insulation fabrication shop

•2012 – Johns Manville assumes full ownership

Where we are located:

Brunswick, GA

(Headquarters – Sproule Perlite )


Brunswick, GA


Ruston, LA

(Calcium Silicate)

-Thermo-12 Calcium Silicate

-Adhesives

-Insulating Cement

-ISO 9001 QA Certification


Brunswick, GA


Ruston, LA

(Calcium Silicate)

Fruita, CO

(Calcium Silicate – Super Firetemp)

-Thermo-12 Calcium Silicate

-Super Firetemp Board

-ISO 9001 QA Certified


Brunswick, GA


Ruston, LA

(Calcium Silicate)

Fruita, CO


Phenix City, AL

(Mineral Wool)

Industrial / Commercial / Marine

- Pipe Insulation

- Board Insulation

- Batt Insulation

- Fireproofing


Brunswick, GA


Ruston, LA

(Calcium Silicate)

Fruita, CO


Phenix City, AL

(Mineral Wool)

Houston, TX

(V-Groove Mineral Wool Pipe)

- Precision V-Groove Pipe Insulation

- Pipe Insulation Fittings

- Metal Mesh Blankets


Brunswick, GA


Ruston, LA

(Calcium Silicate)

Fruita, CO


Phenix City, AL

(Mineral Wool)

Houston, TX

(V-Groove Mineral Wool Pipe)

Shanghai, China

(Thermo – 12 Calcium Silicate)

FUNCTION OF AN INSULATION

ENERGY CONSERVATION

PROCESS CONTROL

PERSONEL PROTECTION

CONDENSATION CONTROL

FREEZE PROTECTION

NOISE REDUCTION

REDUCE ENVIRONMENTAL POLLUTION

FIRE PROTECTION

Why Insulate?

• Personnel Protection - 140ºF (60ºC)

ASTM C1055

Why Energy Conservation?

• Energy Conservation = $$

• Reduced Energy Costs = $$

Insulation Fundamentals

Tool for Energy, Economics &

Environmental Savings

• Quantifies CO2 reduction • Quantifies energy savings • Provides economic justification • Determines the insulation thickness for various performance issues

Example Energy Conservation

Typical Oil Fired Boiler, 80% Efficiency

Cost of fuel: $2.00 per gallon

8” NPS Steam Header

Process: IP Steam; Operating temp: 450°F

Operating Cost, Bare

3,645 BTU/h/ft, $576/ft/yr, 6,380 lbs/ft/yr CO2

Operating Cost, Insulated w/ 1 ½” T–12

266 BTU/h/ft, $42 ft/yr, 466 lbs/ft/yr CO2

Annual Savings 3,379 BTU/h/ft, $534/ft/yr, 5,914 lbs/ft/yr CO2

Calculations made using NAIMA 3E Plus® Computer Program

Example Energy Conservation

2 X 1 Gas Fired, Combine Cycle, 100% Efficiency

Cost of fuel: $2.75 / Million BTU (Fuel cost $12,375 / hour for 2 units)

8” NPS Steam Header

Process: IP Steam; Operating temp: 450°F

Operating Cost, Bare

2,927 BTU/hr/ft, $68.19 /ft/yr, 3.78M lbs/ft/yr CO2

Operating Cost, Insulated w/ 1 ½” T–12

236 BTU/hr/ft, $5.61 /ft/yr, 304K lbs/ft/yr CO2

Annual Savings 2,691 BTU/hr/ft, $62.57 /ft/yr, 3.48M lbs/ft/yr CO2

Calculations made using NAIMA 3E Plus® Computer Program

TEMPERATURE RANGE (OF) OF INSULATION

MATERIALS

-450 -300 -150 0 150 300 450 600 750 900 1050 1200 1350 1500 1650 1800

CELLULAR GLASS

CALCIUM SILICATE

EXPANDED PERLITE

FIBER GLASS

MINERAL WOOLS

ALUMINA SILICA (REFRACTORY FIBER)

RUBBER

POLYETHYLENE

POLYISOCYANURATE

POLYSTYRENE

PHENOLIC FOAM

Family of Industrial Products

Supported by a network of North American distributors

Calcium Silicate Pipe & Block

Type 1 – 1200°F, 649°C

Type 2 – Block, 1700°F, 927°C

Perlite Pipe & Block

Mineral Wool Pipe, Board, & Blanket

High Temperature, Fire Rated Calcium

Silica Board

Adhesives, Cements and Coatings

IIG Insulation Products

A rigid, high-temperature, abuse resistant

pipe and block insulation

composed of hydrous calcium silicate.

Recommended for use in the industrial

processing and power generation

industries where pipe and equipment

operate up to 1200°F (649°C).

Thermo-12® Gold with

Calcium Silicate Pipe & Block Insulation

IIG-Thermo-12®

Gold

Prominent Features

• Strength properties

– Physical abuse resistant

– Stable in a vibration

environment

• Anti-Corrosive

– Inhibits corrosion on pipe and

equipment surfaces with

XOX process & formulation

• Thermal performance

– Superior thermal value

(low “k”) at 450°F to 1200°F

(232°C to 649°C)

High temperature insulation composed of hydrous calcium silicate

RainJacket® System

RainJacket System Features & Benefits

• Faster, easier installation due in part to:

– A factory applied weather resistant jacket with a

self sealing joint lap

– Less banding required

– Three foot sections, tee’s and elbows (90’s & 45’s)

• Stable supply and pricing avoids the metal market

volatility

• Tighter system due to adhered impermeable jacket

minimizing water intrusion

RainJacket Elbows

• Elbows available in Tee’s, 90’s & 45’s

Ells arrive in two half

sections with tabs on

both the heel and throat.

Just apply to pipe and

seal tabs. Then run the

pressure sensitive tape

provided lineally on heel

and throat.


A rigid, high-temperature pipe and

block insulation with exceptional

corrosion-inhibiting properties. For

use on systems operating up to 1200°F

(649°C), it is recommended for industrial

processing and power generating

facility applications using stainless

steel piping.

Sproule WR-1200™ with

Perlite Pipe & Block Insulation

Corrosion Rate (Mils/Year) of Carbon Steel when tested with DI Water and 1ppm and 5ppm Chloride Water.

Corrosion Rate less than three indicates the Rate of the tested materials were less than that caused by DI water. Therefore it inhibits corrosion.

Corrosion Rates (Mils/Year) of Carbon Steel when tested with various ASTM C871 extractions, DI water, 1ppm and 5ppm Chloride Water.

Average of Measured Corrosion Rates

Made from inorganic fibers derived from basalt, a

volcanic rock, with a thermosetting resin binder.

Prominent Features:

• Excellent thermal performance up to 450°F (230°C)

(process/planet)

• Maximum temperature limitation of 1200°F (650°)

• Light weight and easy to handle and install

(personnel)

MinWool–1200 Pipe, Board, Batt

and Blanket

IIG Insulation Products MPT specializes in the manufacturing and sales of high quality mineral wool

pipe insulations for petrochemical process and power generation projects

Field Pre-formed Pipe

Pre-formed Pipe

45o Elbows 90o Elbows


Mineral wool pipe insulation made of

inorganic fibers derived from basalt,

a volcanic rock, bonded with a

thermosetting resin. Excellent

performance in high-temperature

thermal control and fire resistance

applications for mechanical/power

and process piping systems.

MinWool-1200 Pipe™

High-Temperature Pipe Insulation


MinWool-1200 Industrial Board insulations

are made of inorganic fibers derived from

basalt, a volcanic rock, bonded with a

thermosetting resin. They can be directly

installed on heated flat or curved surfaces in

a variety of power and process systems

operating from sub-ambient to 1200oF

applications.

MinWool-1200 Board™

High-Temperature Board Insulation

MINWOOL® CURTAINWALL

MINWOOL® CURTAINWALL

IIG MinWool Curtainwall Insulation is made of inorganic fibers derived from basalt, a volcanic rock,

with a thermosetting resin binder. Advanced manufacturing technology ensures consistent product

quality, with high fiber density and low shot content, for excellent performance. Curtainwall insulation

is available plain or faced with an FSP (Foil-Scrim-Polyethylene) vapor retarder on one face.

MinWool Curtainwall Insulation is designed to provide superior fire resistance and thermal properties

in glass, metal, and masonry curtainwall spandrel systems. The board can be placed between or over

framing members, and held in place with mechanical fasteners.

• Excellent Thermal Performance – High R-Value

• Excellent Acoustical Performance – Efficiently reduces sound transmission

• Superior Fire Safety – Two hour and Three hour fire rated assemblies. – Melting point in excess of 2000˚F

(1093˚C) – Flame Spread/Smoke Developed Unfaced: 5/0 Faced: 25/5 Quick Installation – Easy to install

MINWOOL® SAFB

IIG MinWool Sound Attenuation Fire Batt Insulation

is made of inorganic fibers derived from basalt, a

volcanic rock, with a thermosetting resin binder. The

fibers are bonded and formed into flexible batts. The

product is manufactured in thicknesses from 1" to 4"

(25 mm to 102 mm), and comes in standard metal

frame widths. Sound Attenuation Fire Batts are not

available with a facing.

MINWOOL® SOUND ATTENTUATION FIRE BATTS

MinWool Sound Attenuation Fire Batt Insulation is

designed to deliver noise control in metal stud wall

cavities of interior partitions or above suspended

ceiling systems.

• Excellent Thermal Performance – High R-Value

• Excellent Acoustical Performance – Improves the Sound Transmission Class (STC) ratings by up to 10 dB

• Superior Fire Safety – Flame Spread/Smoke Developed: 5/0

• Noncombustible – Per ASTM E136 and CAN4-S114-M

• Quick Installation – Easily cut with a knife

MINWOOL® SAFING MINWOOL® SAFING

IIG MinWool Safing Insulation is manufactured

in a standard 4" (102 mm) thickness and is

available plain or faced with an FSP (Foil-Scrim-

Polyethylene) vapor retarder on one face.

Custom sizes are available on special order. It is

inorganic and will not mildew or support

corrosion.

MinWool Safing Insulation is designed to be

installed between the spandrel panel and floor

slab in commercial curtainwall systems to

provide a fire-rated seal. It also prevents the

passage of flame and smoke in openings that

penetrate fire- rated assemblies.

• Excellent Thermal Performance – R-Value of 4.0 per inch (0.70 per 25 mm) of thickness

• Superior Fire Safety – Two hour and Three hour fire rated assemblies.

• Noncombustible – Per ASTM E136 and CAN4-S114-M

• Quick Installation – Convenient job site fabrication

FIRE PROTECTION SYSTEMS

A MAJOR ADVANCE IN

STRUCTURAL FIREPROOFING

• Electrical Cable Trays

• Electrical Conduit

• Interior Walls

• Structural Steel Columns

Super Firetemp® HIGH TEMPERATURE INSULATION

Super Firetemp®

High-Temperature Insulation

Applications

Recommended for use on columns, beams, tanks,

skirts, saddles, walls, air and exhaust ducts, cable

trays, conduit, chimneys, refractory backups, and

other applications that require fire ratings or high

temperature insulations.

Composition

Composed of hydrous calcium silicate, the product

features a high temperature crystal structure with

low water hydration, resulting in exceptional

strength and stability under fire conditions in excess

of 2000˚F (1093˚C). White in color, Super Firetemp

is available in 4’ x 8’ (1.22 m x 2.44 m) panels of

various densities from 18 to 55 pcf and finish-

sanded up to 3” (76 mm) thick.

SUPER FIRETEMP BOARD

FIRE PROOFING SYSTEMS

IIG Accessories Products

SUPER CALSTIK® Super Calstik is used for bonding and sealing joints in Super

Firetemp® high temperature insulation and calcium silicate pipe

and block insulation. It is used in grease ducts, structural steel,

and other fire-rated applications.

CALFAB®

CalFab is a water and latex-based adhesive designed to

provide a quick, permanent bond with granular porous

insulating materials. CalFab is convenient to use, and

asbestos free.

http://www.iig-llc.com/product.php?pc_id=4&ps_id=0&p_id=21

Specifications

Product Specs

ASTM C 533……………………...……….Thermo 12 Gold

ASTM C 610…………….......................Sproule WR 1200

ASTM C 547………….......................MinWool 1200 Pipe

ASTM C 612………..MinWool 1200 I-Board, SAFE, CW

ASTM C 553………………….…MinWool 1200 Flex Batt

ASTM C 665……………………...…MinWool 1200 SAFB

ASTM C 449…………………….…….……….Calcoat 127

ASTM C 656…………………….………...Super Firetemp

Test Methods

ASTM C 356…………….….…………………..…High Temp Shrinkage

ASTM C 335……………….…..Thermal Performance Pipe Insulation

ASTM C 177,518……………….Thermal Performance Flat Insulation

ASTM C 585……………………... …….Dimensions of Pipe Insulation

ASTM C 165……………………Compressive Strength Flat Insulation

ASTM C 1335……………..…………………..Shot Content of MinWool

ASTM C 1338………………..…………………...........Fungi Resistance

ASTM C 795,692,871………………….….Corrosion of Stainless Steel

MIL-I-24244…………………………….….Corrosion of Stainless Steel

ASTM E 84……………….……..Flame Spread and Smoke Developed

ASTM E 136……………….……..………………….…Non-Combustible

ASTM E 90…………….…..….….Sound Transmission Ratings (STC)

ASTM C 423……………..…..…....Noise Reduction Coefficient (NRC)

ASTM C1617…………………………..……..Corrosion of carbon steel

Nuclear Reg. Guide 1.36……………......Corrosion of Stainless Steel

List of the most common ASTM and Government Specifications and Test

Methods used by IIG. All IIG products are manufactured to meet one or

more of the Product Specifications listed

introduction to iig - scoarintroduction to iig established in 2002 as a joint venture between the...

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