introduction to coiled rod
TRANSCRIPT
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Introduction to
Coiled Rod
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IntroductionIntroductionTierra Alta provides technology and expertise for ALS
PCP manufacturing in Maracaibo, Venez.Canadian Plant in operation by end of 2008
Global Distribution NetworkStrong Application ExpertiseFocus on Heavy Oil and Gas Well De-wateringPartnered with Pro-Rod / C-Tech
Providing technical and service supportFacilitate International opportunities
Operate the world’s largest fleet of TMX UnitsTruck mounted coiled rod handling units
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Pro-rod is a coiled rod productservice and manufacturing focus to develop the global marketThe manufacturing method is unique
Service equipment is sold to local service provider
Adaptable to any workover systemease of implementation and operation
Manufacturing can be set up locallycost effective solution to this “expensive to ship product”
The success has resulted in over 20,000 installations in North America, South America, Oman and China.
ProPro--RodRod
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An engineered sucker rod system designed for Progressing Cavity and Reciprocating down hole pumping systemsIs custom manufactured for the well bore it is enteringContains only two connections – top and bottomReduces wear on the rod and tubing string Reduces operating costs and increase production using your existing surface and down hole equipment
What is Coiled Rod?What is Coiled Rod?
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What is Coiled Rod?What is Coiled Rod?Same:
Threads, ends, connections as sucker rodChemistry as sucker rodMechanical Properties as sucker rodShape as sucker rod
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Technical SpecificationsTechnical Specifications
Rod is manufactured using 1536 carbon steel, 4120 alloy and/or 4330 alloyThe Alloys contain increased chromium, molybdenum and nickel content for added corrosion resistance13/16”, 7/8”, 1” and 1 1/8” available For rotary applications:
1” rod torque range from 970 to 1240 ft/lbs1 1/8” rod torque range from 1380 to 1770 ft/lbs
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Mechanical PropertiesMechanical Properties
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Benefits of Coiled RodBenefits of Coiled Rod
Increased ProductionNo rod coupling-piston effect
Reducing fall rate problems and increasing overtravelLarger rod in tubing capabilitySlim hole applications
Reduced Maintenance CostsReduces mechanical tubing wearIncreases rod service lifeOnly two threaded connectionsCan reduce paraffin buildup
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Rod/Tubing WearRod/Tubing Wear
Pumping fluid, especially with high water cuts, with abrasives can result in accelerated wear on the rod and tubing
Concentrated at the rod couplingsSolution to rod/tubing wear issues is to remove the concentrated contact points
Eliminate the rod couplingsCoiled Rod
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Concentrated Side LoadConcentrated Side Load
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Even Side LoadEven Side Load
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Coiled RodSucker
RodCouplings
2 3/8 inch Tbg. 2 7/8 inch Tbg.
7/8 “
1 “
ContinuousRod
ConventionalSuckerRod
3 1/2 inch Tbg.
Benefits of Coiled RodBenefits of Coiled Rod
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Benefits of Coiled RodBenefits of Coiled Rod
Extremely low flow restriction
Absence of connections reduces frictional flow and pressure losses
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Raw material arrives in 4 foot diameter reels.First step is to
UncoilPre-straighten
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Straightening of raw coiled material in both X & Y planesElectric butt-fusion welder to weld raw coils together
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Flashing during butt-fusion welding process
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Heat treatment process
Quench and Temper
Hardening thru 1st
induction coil and quench
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Temper through a 2nd
induction coil
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Finished rod is coated with atmospheric corrosion inhibitor
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
Each end of the rod will have a sucker rod pinThe bottom pin is welded at the plant
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How Coiled Rod is ManufacturedHow Coiled Rod is Manufactured
The rod is then loaded onto a Transport Reel for shipment to the well
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The Delivery SystemThe Delivery System
Rod is transported on 18 ft. reels on trailers to the well site. These trailers can handle one or two reels eachThese specially designed reels allow the rod to bend but not yield
Less HandlingNo damage from make-up equipmentEliminates damage from loading and unloading
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Installation SystemInstallation SystemC-Tech has developed unique solutions to simplify the service aspect of coiled rod:
The X-celeratorTM rod deployment systemused with a variety of well servicing units to run or surface Pro-rod strings
The FirebladeTM welding systemField deployed system to build and repair Pro-Rod strings easily and conveniently
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XX--celerator celerator TMTM
A pair of hydraulically powered opposing chainsMounted above the wellheadCoiled Rod is fed into the top of the X-celeratorTM
Down through the opposing chainsSide force applied by the chains to the rod “grab” the rodSpeed and direction of the chains will install or remove the rod quickly, safely and efficiently
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XX--celerator celerator TMTM
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XX--celerator celerator TMTM
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GuideGuide
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Typical Typical LayoutLayout
X-celeratorTM
Transport or Service reelGuide
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Typical Well site layoutTypical Well site layout
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XX--Celerator Celerator TMTM
The X-CeleratorTM can be configured to be mounted on any type of platform
TruckTrailerSkid
It can be mounted on existing well service equipment
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Service OptionsService Options
TMX TMX –– Truck Mounted XTruck Mounted X--celeratorcelerator™™
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TMXTMXTMTM at work in Canadaat work in Canada
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Service OptionsService Options
Trailer Mounted Trailer Mounted XX--celeratorcelerator™™
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Service OptionsService Options
Dedicated Coiled Rod Service RigDedicated Coiled Rod Service Rig
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Service OptionsService Options
FlushFlush--by / Xby / X--celeratorcelerator™™ CombinationCombination
Rapid Service Unit - RSUHybrid All in One system
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RSU RSU –– Rapid Service UnitRapid Service UnitFast deployment unit for conventional rod services. Excellent versatility and flexibility, as fast as any rod pulling unitUsed to service rod driven wells, with the capacity to flush the well > 50’ working height50,000 pounds of pull Tension to unseat insert pumpsHydraulic rod tongs, rod handling tools and rod fishing equipmentAbility to kill live wells prior to interventionSelf contained 60 Barrel tank and 5000 psi max. pressure triplex pumpFlush pump and tubing to remove sand settling, to avoid production interruptions and PC pump failures reducing overall operating costs Quick set-up—Rig-up and rig-out is under 15 minutes
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RSU at work in OmanRSU at work in Oman
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Field WeldingField Welding
Used to Custom build rod string in the fieldRepair existing rod stringsChange Pin ends
Simple light weight easy to transport systemProvides a fusion style weld
Post weld area as strong or stronger then virgin rod
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Field Welding Field Welding –– Fire Fire BladeBladeTMTM
Self contained4’ x 6’ foot print900 lbs
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FirebladeFirebladeTMTM
2 pieces are prepared and clamped into place
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FirebladeFirebladeTMTM
Gas fusion burner
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FirebladeFireblade™™
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FirebladeFirebladeTMTM
2 pieces fused together into one solid piece
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FirebladeFireblade™™
Weld is allowed to coolProfile is mechanically ground/cut to match rod OD
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Potential Pilot ProjectPotential Pilot Project
Implement Coiled Rod trial to gain confidence in productBeam pumps and/or PC Pumps
Ship Rod via truck from Edmonton, CanadaUtilize an RSU
To do initial Pro-rod installsUtilize it to perform other simple well interventions
Change out insert style pumpsPressure testsFlush wells
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