introduction to ceramics1

Upload: smritinarayan

Post on 04-Apr-2018

214 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/29/2019 Introduction to Ceramics1

    1/98

    Presented by

    Dr Rinu Sharma

    1st year PG resident

    Department of Prosthodontics & Maxillofacial Prosthetics

  • 7/29/2019 Introduction to Ceramics1

    2/98

    CONTENTS

    Introduction to ceramic History of Dental ceramic

    Basic constituents of ceramic

    Molecular structure & Composition ofDental ceramic

    Classification of Dental ceramic

    Properties of Dental Ceramic

    Conclusion

    Reference

    2

  • 7/29/2019 Introduction to Ceramics1

    3/98

    Ceramic

    An inorganic compound with nonmetallic

    properties typically composed of metallic(semi metallic) and nonmetallic elements.

    3

  • 7/29/2019 Introduction to Ceramics1

    4/98

    The word ceramic is derived from the Greek word

    keramos that translates to mean, burnt earth. or

    fired material.

    Since they are made by shaping and firing a non-

    metallic mineral at a high temperature.

    4

  • 7/29/2019 Introduction to Ceramics1

    5/98

    It came from the ancient art of fabricating

    Pottery where mostly clay was fired to

    form a hard, brittle object .

    Pottery is the foremost ceramic.

    5

  • 7/29/2019 Introduction to Ceramics1

    6/98

    History of Ceramics

    Chinese are credited with

    development of porcelains as early

    as 1000 AD.

    Germans were able to produce material akin to

    chinese stone ware which was an improvement

    over porous & crude earthenware.

    6

  • 7/29/2019 Introduction to Ceramics1

    7/98

    Around 1717, dEntrecolles ,a jesuit priest integratedhimself with chinese potters to learn the porcelainmanufacturing process.

    Other materials during 18th

    century were(1) human teeth, (2) animal teeth carved to the size andshape of human teeth, (3) ivory

    Animal teeth were unstable toward the corrosive agents in

    saliva, and elephant ivory and bone contained pores thateasily stained. Hippopotamus ivory appears to have beenmore desirable than other esthetic dental substitutes.

    7

  • 7/29/2019 Introduction to Ceramics1

    8/98

    John Greenwood carved teeth fromhippopotamus ivory for at least one of

    the four sets of complete dentures he

    fabricated for George Washington.

    8

  • 7/29/2019 Introduction to Ceramics1

    9/98

    In 1808, individually formed porcelain teeththat contained embedded platinum pins

    were introduced in Paris by Giuseppangelo

    Fonzi.

    Fonzi called these teeth terrametallic

    incorruptibles and their esthetic and

    mechanical versatility provided a majoradvance in prosthetic dentistry.

    9

  • 7/29/2019 Introduction to Ceramics1

    10/98

    Although probably not involving feldspathicporcelains,

    In 1723, Pierre Fauchard was credited withrecognizing the potential of porcelain enamels andinitiating research with porcelains to imitate color of

    teeth and gingival tissues.

    Approximately 1774, (Parisian apothecary AlexisDuchateau, with assistance of a Parisian dentist

    Nicholas Dubois de Chemant ) ,made the first successful porcelain dentures.

    10

  • 7/29/2019 Introduction to Ceramics1

    11/98

    These were replacement of the stained and malodorous

    ivory prostheses of Duchateau himself.

    They referred the material as

    mineral paste.

    Chemant, then continued to

    improvise porcelain formulations

    & was awarded bothFrench & British patents.

    He then fabricated porcelain dentures as part of his

    practice.

    11

  • 7/29/2019 Introduction to Ceramics1

    12/98

    Porcelains were realized through developments thatranged from the formulations of Elias Wildman in 1838 to

    vacuum firing in 1949.

    In 1885 ,Logan resolved the retention problemencountered between porcelain crowns and posts that

    were commonly made of wood by fusing the porcelain to

    a platinum post (termed a Richmond crown).

    These platinum post crowns represented the first

    innovative use of a metal-ceramic system since platinum

    pin denture teeth fabricated by Fonzi 79 years earlier.

    12

  • 7/29/2019 Introduction to Ceramics1

    13/98

    By combining burnished platinum foil as a substructurewith the high, controlled heat of a gas furnace, Dr.

    Charles Land was capable of introducing the first fused

    feldspathic porcelain inlays and crowns in 1886.

    These crowns exhibited excellent aesthetics, but the low

    flexural strength of porcelain resulted in a high incidence

    of failures.

    The all-porcelain crown system, despite its estheticadvantages, failed to gain widespread popularity until the

    introduction of alumina as a reinforcing phase in dental

    porcelain.

    13

  • 7/29/2019 Introduction to Ceramics1

    14/98

    In 1950s with the addition of leucite to porcelainformulations ,elevated the coefficient of thermalexpansion to allow their fusion to certain goldalloys to form complete crowns and fixed partialdentures.

    Refinements in metal-ceramic systems

    dominated dental ceramics research during thepast 35 years that resulted in improved alloys,porcelain-metal bonding, and porcelains.

    14

  • 7/29/2019 Introduction to Ceramics1

    15/98

    In 1980, the introduction of a shrink-freeall-ceramic crown system and a castableglass-ceramic crown system has providedadditional flexibility for achieving estheticsresults.

    This introduced advanced ceramics with

    innovative processing methods, andstimulated a renewed interest in all-ceramicprostheses.

    15

  • 7/29/2019 Introduction to Ceramics1

    16/98

    Ceramic

    Three essential constituents of Ceramic clay areFeldspar, quartz and kaolinite.

    Feldspar

    Feldspars are naturally occurring crystalline rocks whichhave an internal, crystalline structure.

    When glass cools slowly, crystals form which is a process

    known as devitrification.

    16

  • 7/29/2019 Introduction to Ceramics1

    17/98

    Feldspar cooled over a period of millions of

    years.

    There are twelve naturally-occurring feldspars.

    Their formulas are similar and can be inferred

    from the three formulas provided here.

    17

  • 7/29/2019 Introduction to Ceramics1

    18/98

    Feldspars melt into a glass-like consistency and flowlike a thick liquid at high temperatures.

    Too much feldspar are unsuitable as potters clay since

    objects made from it would simply melt into a puddleinstead of maintaining its shape.

    Potters clays contain no more than 15% feldspar, and

    porcelain clays may contain up to 25%

    Where as some glazes contain 100% feldspar, since the

    purpose of glaze is to melt and flow over the

    surface

    18

  • 7/29/2019 Introduction to Ceramics1

    19/98

    Feldspars melt at 1150 C.

    Feldspathic glass surrounds refractory clay particlesand fills the pores between them.

    Due to fluxes, feldspathic glasses bind to refractoryparticle surfaces which help bind the ceramic bodytogether.

    The more feldspathic glass a ceramic bodycontains, the denser the fired body will be.

    19

  • 7/29/2019 Introduction to Ceramics1

    20/98

    Quartz

    Quartz is pure, crystalline silica.

    Silica in crystalline quartz is not combined with fluxmolecules and does not melt.

    The quartz particles remain separate, un-melted,and dispersed throughout the glassy phaseproduced by the melting feldspar.

    20

  • 7/29/2019 Introduction to Ceramics1

    21/98

    The alkaline metal ions (fluxes) from feldspar

    encourages bonding of outer layers of refractory

    quartz particles to the surrounding feldspathic

    glass matrix

    Quartz melts at 1713 C

    Most dental ceramic work is done between 850C

    and 1100 C.

    21

  • 7/29/2019 Introduction to Ceramics1

    22/98

    Kaolinite

    It is known as kaolin (China Clay).

    Kaolinite (Al2O3 2SiO2 2H2O)

    is found in nature.

    Kaolin is a hydrated aluminum

    silicate.

    Kaolinite has a crystalline structure.

    It acts as binder to increase mouldability of unfired porcelain.

    But because it is opaque,it is added in very small quantity if atall in dental ceramics.(Claus 1980, Phillips 1982)

    22

  • 7/29/2019 Introduction to Ceramics1

    23/98

    Thus, most important materials in potters clay

    are feldspar, quartz, and kaolinite.

    The proportions of these minerals determine

    ceramic characteristics.

    23

  • 7/29/2019 Introduction to Ceramics1

    24/98

  • 7/29/2019 Introduction to Ceramics1

    25/98

    Stoneware

    Stoneware is a hard, strong and vitrified ware whichfires above 1200 C. It has low porosity.

    - Contains clay & small amount

    of hard stone called flint.

    Eg. Modern dinnerware

    -There is more feldspathic glass that binds alumina andsilica together.

    25

  • 7/29/2019 Introduction to Ceramics1

    26/98

    Domestic Porcelain

    - Domestic porcelain is made from China Clay.- The large amount of glass in the mix reduces porosity to

    nearly zero, and produces a very dense, hard, and

    translucent glassy body .

    BUT,

    - Porcelain clay is prone to

    slumping since there is less

    refractory material for

    support . The glass wants to flow at high temperature .

    Thus, The firing temperature must be precisely controlled

    in order to fully vitrify the glass.

    26

  • 7/29/2019 Introduction to Ceramics1

    27/98

    Dental Porcelain

    In the early 1900's, when dental porcelain was firstformulated, it had the same general composition as

    domestic porcelain.

    Even small quantities of kaolin in the mixture cause

    porcelain to lack translucency hence later, little or no

    kaolin was left in porcelains chosen for dental use.

    27

  • 7/29/2019 Introduction to Ceramics1

    28/98

    Thus, The first ceramics used in dentistry in the late

    eighteenth century were porcelains, which were made

    from a highly refined & fired white clay.

    The term porcelain however is said to have been coined

    by Marco Polo in the 13th century from the termporcellana ,Italian name for the cowrie shell.

    Polo referred it to describe Chinese

    porcelain to fellow Europeansbecause of the shell's thinness,

    translucency, hardness, and

    strength. 28

  • 7/29/2019 Introduction to Ceramics1

    29/98

    Thus,Porcelain :Refers to those ceramic materials initially derived from

    combination of Quartz ,Kaolin & Feldspar sintered athigh temperature.

    Dental porcelain :Are made up of an amorphous glass matrix & at least one

    crystalline phase.

    Dental ceramics :

    Term that encompasses to all types of ceramic dentalproducts. Everything from denture teeth to all ceramicrestoratives to metal ceramic porcelains are labeled asdental ceramics.

    29

  • 7/29/2019 Introduction to Ceramics1

    30/98

    Dental ceramic

    An inorganic compound with nonmetallic

    properties typically consisting of oxygen and oneor more metallic or semi metallic elements (e.g.,

    aluminum, calcium, lithium, magnesium,

    potassium, silicon, sodium, tin, titanium, and

    zirconium) that is formulated to produce the wholeor part of a ceramic based dental prosthesis.

    30

  • 7/29/2019 Introduction to Ceramics1

    31/98

    Molecular structure of Ceramics

    Most ceramics are made from compounds of a metal anda non-metal.

    They contain a mixture of covalent and ionic bonding, the

    proportions of which determine the mechanical properties

    Ceramics are crystalline, but their crystal structures are

    often more complex than metals.

    Ceramics involve covalent bonding, but the molecularstructures are three-dimensional and complex compared

    to polymers.

    31

  • 7/29/2019 Introduction to Ceramics1

    32/98

    As a result ceramics cannot undergo atomic likemetals or chain realignment like polymers.

    They are not capable of changing shape without

    fracturing, unless they are heated to considerably

    higher temperatures.

    This is why we can only form ceramic objects bymechanically grinding or by heating them until

    they become plastic.

    32

  • 7/29/2019 Introduction to Ceramics1

    33/98

    Dental ceramics are actually fired twice.

    The first time they are fired until all the ingredients

    are fused together at so high a temperature thatthe material becomes liquid. This liquid is then

    cooled rapidly, making it a solid glass.

    The glass is crushed to a powder, technically

    called a frit

    33

  • 7/29/2019 Introduction to Ceramics1

    34/98

    This powder becomes the basis for the additions

    necessary to make the various special purposedental ceramics.

    The powder is mixed with water to form a formable

    paste for dental restoration.

    This is then fired a second time, until the softeningtemperature of the glass is reached. At this point theglass powder particles start to soften on their outside

    surfaces and bond together at the contact points.

    This is a process called sintering. Thus dentalporcelains are nothing but, sintered glass.

    34

  • 7/29/2019 Introduction to Ceramics1

    35/98

    So, what is a glass?

    Glass is defined as a material where the looselyarranged mixture of atoms found in the liquid

    state has been kept down to a temperature low

    enough that the substance has the mechanical

    properties of a solid .

    Glass is shortly defined as supercooled liquid

    Theoretically any material can be made into aglass if it can be cooled quickly enough

    35

  • 7/29/2019 Introduction to Ceramics1

    36/98

    If this liquid is cooled normally, the atoms go

    back to their positions in a regular crystal

    structure and the metal crystals reform.

    The atoms have no time to form a crystal

    structure, and remain in their random liquid

    positions

    36

  • 7/29/2019 Introduction to Ceramics1

    37/98

    The easiest glasses to form are made from theoxides of small multivalent atoms such as silicon,boron, germanium or phosphorus.

    The most common glasses are based on Silica(SiO2) which is the most common mineral on thesurface of the earth.

    The dental ceramic we use is also a glass mademainly from silica.

    37

  • 7/29/2019 Introduction to Ceramics1

    38/98

    The atom arrangement in its structure consists of

    two covalently bonded atoms, two oxygen to one

    of silicon.

    Silicon has four electrons in its outer shell,

    oxygen has six, so that the resulting structure has

    each oxygen atom bonded to two silicon atoms,

    and each silicon atom bonded to four oxygen are

    double bonds.

    38

  • 7/29/2019 Introduction to Ceramics1

    39/98

    39

    This is the basic geometric unit of the resulting

    structure, a pyramidal shape called a

    tetrahedron.

  • 7/29/2019 Introduction to Ceramics1

    40/98

    If all the pyramids are joined at regular intervals

    and spaces, there will be a crystal structure

    lattice, and the resulting material is a crystalline

    compound .

    If the pyramids are joined at irregular intervals

    and spaces, as would happen if molten silicawas rapidly cooled, the compound is a silica

    glass.

    40

  • 7/29/2019 Introduction to Ceramics1

    41/98

    In the diagrams below a triangle representsone silica pyramid

    41

    Regular bonded structure of tetrahedra

    a crystalline material

    Irregular bonded structure of tetrahedra

    a glass

  • 7/29/2019 Introduction to Ceramics1

    42/98

    Thus, Basic structure of

    ceramics Its basic structure is similar to that of glass. It

    therefore consists of a three dimensional networkofsilica(silica tetrahedra).

    Pure glass melts at too high a temperature fordental use. Adding certain chemicals lowers the

    melting temperature by disrupting the silica

    network.

    The glass obtains porcelain like qualities when

    the silica network is broken by alkalieslikesodium and potassium.

    42

  • 7/29/2019 Introduction to Ceramics1

    43/98

    This also lowers the fusion temperature.Thesechemicals are therefore known as glassmodifiersorfluxes.

    Other substances which act like glass modifiers arealumina (Al203) and boric oxide (B203)

    Adding certain opacifiersreduces the transparencyand completes the transformation of glass to dentalceramic.

    43

    M f i

  • 7/29/2019 Introduction to Ceramics1

    44/98

    Manufacturing process

    (Feldspathic porcelain) In recent years are made mainly with potash feldspar

    (K20.AL20.SiO2) and small additions of quartz

    (SiO2).

    The ground ingredients are carefully mixed together.

    Alkali metal carbonates are added as fluxes

    44

    Heated to 1200 deg C

  • 7/29/2019 Introduction to Ceramics1

    45/98

    the feldspar decomposes to form a glassy phase with an

    amorphous structure & crystalline phase consisting of

    leucite

    small shattered fragments are obtained, called a Frit.

    Coloring pigments are added to obtain the delicate

    shades necessary to mimic natural teeth.

    45

    Rapidly quenched in water

    Ball milled to obtain particular size

  • 7/29/2019 Introduction to Ceramics1

    46/98

    Thus formed porcelain has 2 phases

    - Glass phase - Crystalline phase leucite

    - brittleness - high thermal expansion

    - translucency - high strength- high surface tension

    Most of the chemical reaction takes place duringthe manufacture.

    During subsequent firing in the dental laboratory,the porcelain powder simply fuses together to formthe desired restoration.

    46

  • 7/29/2019 Introduction to Ceramics1

    47/98

    Constituents of ceramic

    Feldspar Basic glass former

    Kaolin Binder

    Quartz Filler

    Alumina Glass former and Flux

    Alkalis Glass modifiers

    Color pigments Modifies color

    Opacifiers Reduces transparency

    47

  • 7/29/2019 Introduction to Ceramics1

    48/98

    A typical dental ceramic will contain about

    50-70% silica;10-20% alumina;

    4-10% sodium oxide,8-10% potassium oxide1 or 2 % calcium oxide.

    There will also be smaller amounts ofmany other metal oxides.

    48

  • 7/29/2019 Introduction to Ceramics1

    49/98

    Aluminum oxide

    Aluminum oxide (Al2O3) exists in two separateforms within clay and porcelain bodies.

    When chemically combined with other feldsparconstituents, aluminum oxide acts as a stabilizer

    . Aluminum atoms bond with silicon via a shared

    oxygen atom and are an integral part of the

    amorphous silicon matrix. In this form, it doesntaffect glass transparency

    49

  • 7/29/2019 Introduction to Ceramics1

    50/98

    But it is also added as a separate constituent in theform of kaolinite which because of large amounts offlux contained in feldspars, melts into a glass.

    The by-product left over when the kaolinite melts isa precipitate of pure crystalline aluminum oxidecalled alumina. Alumina crystals remain un-meltedand are scattered throughout the glass melt.

    In this form, aluminum oxide causes glass tobecome opaque

    50

  • 7/29/2019 Introduction to Ceramics1

    51/98

    Silica

    Silicon dioxide(SiO2), like alumina, exists in two separateforms within clay and porcelain bodies.

    When chemically combined with flux and aluminumoxide, silica exists as a molecular component in theamorphous melted glass gel.

    In this form, it is called a glass former.

    Silica also exists as un-melted crystalline, quartz particles

    scattered throughout the glass melt. This is part of the refractory substructure which supports

    clay and porcelain bodies.

    51

  • 7/29/2019 Introduction to Ceramics1

    52/98

    Glass Modifiers

    Alkalies such as sodium, potassium and calciumare glass modifiers.

    They interrupt the oxygen silicon bond forminglinear chains of silica.

    This ease of movement is responsible for increased fluidity& lower softening temperature.

    They also increase the Thermal expansion

    However, too high a concentration of glass modifiers is notdesired because- It reduces the chemical durability of ceramic.

    - It may cause the glass to devitrify during firing.

    52

  • 7/29/2019 Introduction to Ceramics1

    53/98

  • 7/29/2019 Introduction to Ceramics1

    54/98

    Opacifiers

    Since pure feldspathic porcelain is quitecolorless, opacifiers are added toincrease its opacity in order to simulatenatural teeth.

    Oxides of zirconium, cerium, titaniumand tin are commonly used opacifiers.

    54

  • 7/29/2019 Introduction to Ceramics1

    55/98

    Color Modifiers

    Color modifiers are required to adjust theshades of the dental ceramic.

    Various metallic oxides provide a variety of color,e.g. titanium oxide (yellowish brown), nickeloxide (brown), copper oxide (green),manganese oxide (lavender), cobalt oxide(blue), etc.

    These powders are blended together withun pigmented powdered frit to provide theproper hue & chroma.

    55

  • 7/29/2019 Introduction to Ceramics1

    56/98

    Other Specialized Porcelain

    PowdersShoulder porcelain

    A ceramic that is formulated to be sintered at the

    cervical area of metal ceramic crown to produce an

    esthetic and fracture resistant butt joint margin.

    These powders are fired (sintered) at temperatures

    higher than regular body porcelains.

    56

  • 7/29/2019 Introduction to Ceramics1

    57/98

    Opaquer Porcelains

    It is a specialized type of porcelain which is madeopaque by additon of insoluble oxides (opacifiers).

    These oxides have high refractive indices so theycan scatter the light.

    It serves three major function :- wets metal surface to establish metal-ceramic bond.

    - masks the color of metal substructure

    - initiates development of the selected shade.

    Some color modifiers can be added to achieveinternal shade modification.

    57

  • 7/29/2019 Introduction to Ceramics1

    58/98

    Body porcelain

    They vary in the amount & type of metallic oxide pigments

    Dentin porcelain

    It is major determinant of shade of any porcelain restoration. Maycontain 5 10 % free alumina. Extends till Incisal / occlusal one

    third.

    Enamel porcelain

    It is more translucent than dentin. Shades are usually in violet togray range. It is predominantly alumina free.

    Translucent

    It imparts depth & natural enamel like translucency withoutaltering body shade.

    58

  • 7/29/2019 Introduction to Ceramics1

    59/98

    Stains

    They are porcelain powders containing a highconcentration of metallic oxides (color modifiers)which give them greater fluidity.

    Stains are created by mixing metallic oxides withlow fusion point glasses below the maturingtemperature of enamel & dentin porcelains.

    Stains are used to provide individual colorvariation in the finished restoration

    59

  • 7/29/2019 Introduction to Ceramics1

    60/98

    Glazes

    They are generally colorless low fusingporcelains that posses considerable fluidityat high temperature.

    They fill small porosities & irregularities &when fired help to create the external sheenor glassy appearance of natural tooth.

    They contain a lot of glass modifiers whichalso makes them somewhat less chemicallydurable.

    60

  • 7/29/2019 Introduction to Ceramics1

    61/98

    Reinforced Core Porcelains

    These are specialized porcelains containing a highconcentration of a reinforcing material which make themstronger than regular feldspathic porcelains.

    They are used to create a strong inner core which

    imparts strength to the ceramic.Variety of reinforcing materials are currently being used .They include:

    - Alumina (alumina reinforced porcelain)- Magnesia based (spinell)

    - Leucite (leucite reinforced porcelain).

    61

  • 7/29/2019 Introduction to Ceramics1

    62/98

    Classification of Ceramics

    Ceramics can be classified as

    According to firing temperature

    According to its micro structure

    According to processing methods

    According to type of restoration

    62

  • 7/29/2019 Introduction to Ceramics1

    63/98

    According to respective fusing temperature

    range.

    High fusing 1300" C (2372" F)

    Medium fusing 1100"-1300" C (201 3"-2072" F)

    Low fusing 850"-1100" C (1562"-2012" F)

    Ultra-low fusing

  • 7/29/2019 Introduction to Ceramics1

    64/98

    The medium-fusing and high-fusing types

    are used for the production of denture

    teeth. The low-fusing and ultralow-fusing

    porcelains are used for crown and bridgeconstruction.

    Low firing temperatures reduces the risk for

    growth of the metal oxide.

    64

  • 7/29/2019 Introduction to Ceramics1

    65/98

    Potential advantages of ultralow-fusing ceramics

    are

    the reduction in sintering times, decrease in sag deformation of FPD framework

    less thermal degradation of ceramic firing ovens

    and less wear of opposing enamel surfaces

    65

  • 7/29/2019 Introduction to Ceramics1

    66/98

    According to microstructure,

    Predominantly Glass

    Particle filled Glass Polycrystalline

    J. Robert Kelly, Dental ceramics What is this stuff anyway?.

    JADA, Vol. 139,Sept. 2008

    66

  • 7/29/2019 Introduction to Ceramics1

    67/98

    Predominantly glass

    Dental ceramics that best mimic the opticalproperties of enamel & dentin have a high glasscontent.

    Manufacturers use small amounts of filler particlesto control optical effects such as color and opacity.

    eg. Alumino-silicates found in nature, also known as

    feldspars.Feldspars are modified in various ways to create theglass used in dentistry

    67

  • 7/29/2019 Introduction to Ceramics1

    68/98

  • 7/29/2019 Introduction to Ceramics1

    69/98

    Particle filled glass

    Manufacturers add filler particles to the base glass

    composition to improve mechanical properties, such as

    strength, thermal expansion and contraction behavior.

    These fillers usually are crystalline, but they can also

    be particles of high-melting glasses that are stable at

    the firing temperatures of the ceramic.

    69

  • 7/29/2019 Introduction to Ceramics1

    70/98

    Eg. ceramics containing high concentrations of

    lithium disilicate crystals is an example of a particlefilled glass-ceramic

    The filler can be :

    -Alumina ( In-ceram Alumina)

    - Magnesium aluminate (In-ceram Spinell)

    - Mixture of 70 % alumina & 30 percent zirconia

    ( In-ceram Zirconia)

    70

  • 7/29/2019 Introduction to Ceramics1

    71/98

    Polycrystalline

    Polycrystalline ceramics contain no glass.All of the atoms are packed into regularcrystalline arrays through which it is muchmore difficult to drive a crack than it is in

    atoms of less dense and irregular networkfound in glasses.

    Hence, polycrystalline ceramics generallyare much tougher and stronger than glass-based ceramics

    71

  • 7/29/2019 Introduction to Ceramics1

    72/98

    Well-fitting prostheses made from polycrystallineceramics were not practical before the availabilityof computer-aided manufacturing because of highfiring temperature & resulting shrinkage.

    However 15-20 % shrinkage can becompensated by constructing an over sizedceramic pattern which will shrink during sintering,resulting into desired size to accurately fit theprepared tooth.

    72

  • 7/29/2019 Introduction to Ceramics1

    73/98

    73

    Predominantly glass-based ceramics are lightly filled with colorants and

    opacifiers to mimic natural esthetics and are the weakest ceramics.Glasses containing 35 to 70 percent filler particles for strength . It can be

    Moderately esthetic as full-thickness restorations, but generally are veneered.

    Completely polycrystalline ceramics (no glass), which are used to create strong

    substructures and frameworks via computer-aided design/ computer-aided

    manufacturing processes, always are veneered.

  • 7/29/2019 Introduction to Ceramics1

    74/98

    According to processing methods

    Powder / Liquid glass based systems

    Machinable or pressable blocks of glassbased systems

    CAD/CAM or Slurry/Die processed

    mostly crystalline( alumina or Zirconia )

    systems

    74

    Powder/liquid with or without

  • 7/29/2019 Introduction to Ceramics1

    75/98

    Powder/liquid, with or without

    crystalline fillers

    These are the porcelains that are made forveneering cores made from either metal, aluminaor zirconia, but can be used for porcelainveneers on either a refractory die or platinum foil

    technique.

    They are ideally suited for anterior teeth,especially when bonding to enamel.They are not

    the ideal material for inlays and onlays becausethey are much weaker than denselymanufactured blocks of glass based ceramics.

    75

    Manufactured blocks with or without

  • 7/29/2019 Introduction to Ceramics1

    76/98

    Manufactured blocks, with or withoutcrystalline fillers

    These materials are ideally suited for inlay

    and onlay restorations, anterior crowns and

    veneers, and possibly bicuspid crowns.

    They have to be bonded and can be used full

    contour as there are polychromatic

    machinable versions available.

    76

    CAD/CAM or slurry/die-

  • 7/29/2019 Introduction to Ceramics1

    77/98

    CAD/CAM or slurry/die-

    generated mostly or all-

    crystallineAlumina materials in this classification are

    (Procera),which is solid sintered alumina, and

    In-Ceram,which is glass infiltrated.

    These materials work well for cores for single

    crowns that are veneered with a powder/liquid

    glass-based material.

    77

    According to type of restoration

  • 7/29/2019 Introduction to Ceramics1

    78/98

    g y

    Restorations

    All ceramic

    FELDSPAR

    HIGH LEUCITE

    (OPTEC)

    LOW LEUCITE

    CAST GLASSCERAMIC

    LEUCITE

    (EMPRESS)

    MICA(DICOR)

    CORE

    ALUMINA

    ALUMINA

    (PJC)

    SLIP CAST

    (INCERAM)

    MAGNESIA

    MAGNESIAMOLDED

    (CERESTORE)

    Porcelain fusedto metal

    (Metal Ceramic)

    FELDSPAR

    78

  • 7/29/2019 Introduction to Ceramics1

    79/98

    Properties of dental ceramic

    Depends on Their composition

    Microstructure

    Flaw population- fabrication defect

    - surface cracks

    Nature and amount of reinforcing material

    79

  • 7/29/2019 Introduction to Ceramics1

    80/98

    General properties of feldspathic porcelain

    StrengthPorcelain is brittle and tends to fracture.

    The strength of porcelain is usuallymeasured in terms of flexure strength (or

    modulus of rupture).

    Flexure strength

    It is a combination of compressive, tensileas well as shear strength.

    ( 75.8 MPa - 141.1 MPa).

    80

  • 7/29/2019 Introduction to Ceramics1

    81/98

    Compressive strength (350 - 550 MPa)

    Porcelain has good compressive strength .

    Tensile strength (20 - 60 MPa)

    Tensile strength is low. When porcelain is placed undertension, it can result in brittle fractures.

    Shear strength (110 MPa)

    It is low and is due to the lack of ductility causedby the complex structure of porcelain.

    81

    ?

  • 7/29/2019 Introduction to Ceramics1

    82/98

    Why low tensile strength ?

    The presence of the covalent bonds in porcelainshould have produced much greater strength but it

    fails to have so.

    This was explained by,

    Irwin (1957) Griffith (1921) and Orowan (1944, 1949, 1955).

    - when a brittle material is subjected to tensilestresses, specific crack formed in certain location

    were associated with greatly increased stress

    levels.

    82

  • 7/29/2019 Introduction to Ceramics1

    83/98

    Ceramics tend to have no mechanism for plasticallydeforming without fracture as do metals, cracks may

    propagate through a ceramic material at low average

    stress levels.

    As the crack propagates through the material, the stress

    concentration is maintained at the crack tip unless the

    crack moves completely through the material or meets

    another crack, a pore, or a crystalline particle

    83

  • 7/29/2019 Introduction to Ceramics1

    84/98

    Thus,Reducing the depth of surface flaws in the surface

    of a ceramic is one of the reasons that polishing

    and glazing of dental porcelain is so important.

    If porcelain is glazed there will be no microcracks orporosity in the surface region. The tensile stresses

    caused by bending are greatest in surface region &

    a crack is also most likely to start from same region.

    Hence, preventing crack on surfaces minimizesoverall crack mechanism & improves strength.

    84

  • 7/29/2019 Introduction to Ceramics1

    85/98

    TYPE FIRINGENVIRONMENT

    SURFACECONDITION

    FLEXURALSTRENGTH

  • 7/29/2019 Introduction to Ceramics1

    86/98

    ENVIRONMENT CONDITION STRENGTH(Mpa)

    AIR GROUND 75.8

    FELDSPATHICPORCELAIN

    AIR GLAZED 141.0

    VACUUM GROUND 79.6

    VACUUM GLAZED 132.0

    ALUMINOUSPORCELAIN

    AIR GROUND 136.0

    AIR GLAZED 139.0

    86

    After being Glazed, the component will have more thandoubled its flexural strength. Also depends on type of material

  • 7/29/2019 Introduction to Ceramics1

    87/98

    Modulus of Elasticity

    Porcelain has high stiffness (69 GPa) and doesnot undergo plastic deformation.

    Surface HardnessPorcelain is much harder (460 KHN) than

    natural teeth.If a roughened surface contacts tooth enamel

    or dentin under high occlusal forces( whichmay occur because of bruxing/ premature

    occlusal contacts, and/or inadequate occlusaladjustments), It can cause wear of opposingnatural teeth.

    87

    W R i t

  • 7/29/2019 Introduction to Ceramics1

    88/98

    Wear Resistance

    They are more resistant to wear than natural teeth. Theceramics should exhibit uniform surface so that asperitiessuch as large crystalline inclusions do not project out from thesurface.

    Enamel wear or abrasion can be minimized by different ways,like

    Use of ultra low fusing ceramics.

    Polishing functional ceramic surfaces periodically.

    88

    Th l P ti

  • 7/29/2019 Introduction to Ceramics1

    89/98

    Thermal PropertiesThermal conductivity

    Porcelain has low thermal conductivity.Metal atoms transfer their outermost electrons to the non metallicatoms & thereby stabilize their highly mobile electrons. Thus, theydo not readily conduct electricity or heat.

    Coefficient of thermal expansion & contractionIt depends on the type of material & firing temperature .eg. Leucite can be incorporated modify thermal expansion &contraction behavior. Mismatch in this coefficient of adjacentmaterials ,results in compressive & tensile stresses.

    Dimensional StabilityFired porcelain is dimensionally stable.

    89

    Ch i l t bilit

  • 7/29/2019 Introduction to Ceramics1

    90/98

    Chemical stability

    It is insoluble and impermeable to oral fluids.Also it is resistant to most solvents.

    However, hydrofluoric acid causes etching of

    the porcelain surface typically by selectiveleeching of sodium ions thereby disrupting thesilica network.

    A source of this is APF (acidulated phosphatefluoride 1.23%) and stannous fluoride 8% whichare used as topical fluorides.

    90

  • 7/29/2019 Introduction to Ceramics1

    91/98

    When glazed feldspathic porcelain is contacted by

    these fluorides, a surface roughness is produced in 4mins.

    If contacts for about 300 mins a generalized severe

    degradation of porcelain surface has occurred whichleads to staining, plaque accumulation & further

    breakdown of structure.

    So, we should avoid the use of APF gels whenceramic restoration is present or the surface of

    restoration should be protected with petroleum jelly.

    91

  • 7/29/2019 Introduction to Ceramics1

    92/98

    Hydrofluoric acidis however used toetch the porcelain surface to improve

    the bonding with resin cement.

    92

  • 7/29/2019 Introduction to Ceramics1

    93/98

    Esthetic Properties

    The esthetic qualities of porcelain are excellent.

    It is able to match adjacent tooth structure in

    translucence, color and intensity.

    The color stability is also excellent.

    It can retain its color and gloss for years. 93

  • 7/29/2019 Introduction to Ceramics1

    94/98

    Biocompatibility

  • 7/29/2019 Introduction to Ceramics1

    95/98

    Biocompatibility

    Excellent compatibility with oral tissues.

    The dental ceramics in use today have relatively low firing

    temperatures, but usually greater than 900C and are

    resistant to dissolution in the mouth.

    Formulations have been developed with firing temperatures

    as low as 640C, however, these materials tend to show

    considerable surface degradation in the oral environment

    and hence are not so much useful.

    95

    Conclusion

  • 7/29/2019 Introduction to Ceramics1

    96/98

    Conclusion

    Thus,

    A closer understanding of the dynamics of the

    material with respect to design of the restoration and

    the intended use is required to enable these

    restorations to perform productively.

    The new generation of ceramic materials present

    interesting options, both in terms of material selectionand in terms of fabrication techniques.

    96

    R f

  • 7/29/2019 Introduction to Ceramics1

    97/98

    References Kenneth J. Anusavice, Phillips Science of Dental Materials . Dental

    Ceramics,11th edition

    Robert G. Craig, Restorative Dental Materials. Ceramics,11th edition.

    John F. Mc Cabe, Applied Dental Materials. Ceramics and PorcelainFused to Metal, 9th edition.

    W. Patrick Naylor, Introduction to Metal Ceramic Technology. J. Robert Kelly, Dental ceramics What is this stuff anyway?. JADA,

    Vol. 139,Sept. 2008

    Edward A. Mc laren, Ceramics in dentistry Part I

    Arvind Shenoy & Nina Shenoy, Dental ceramics: An update,

    J Conserv Dent. 2010 Oct-Dec; 13(4): 195203.

    J. Robert Kelly, Ceramics in dentistry : historical roots & current

    perspectives, Journal or prosthetic dentistry, Vol 75, 1

    97

  • 7/29/2019 Introduction to Ceramics1

    98/98

    THANK YOU