introduction: - presentation topics · web viewsafety programmable logic controller when the name...
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ROBOTICS
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ROBOTICS
CONTENT
Introduction
Automation – The Origin of Robotics
History of Robots
Man Vs Robots
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Constructor Working Principle of a Robot
Why Not? – Also in a Surgery!
What is Next? – Future of Robotics
Disadvantage
Conclusion.
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INTRODUCTION
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INTRODUCTION:
Before entering into this vast & Interesting Topic, I just want to give
an Introduction Simply about the development of automation & Mechanical
technologies.
Fire:
Spark from two stones.
Logs of woods to get fire.
Gobar gas to get fire.
Petroleum products.
Liquefied Petroleum Gases.
Diesel.
Casting & Welding
Use of Sparks & fire in I.C. Engines.
Pre injection firing & Post injection firing.
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.
See a simple spark at Old Stone Age, which now had a gaint amount
of growth & wider Areas of Production Automobiles & All over. This type
of growth is found much more expected form the Robotics which originated
on the basis of Automation which would be discussed in various occasions
in this Presentation.
AUTOMATION –
THE ORIGIN OF
ROBOTICS
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Automation Automation is the use of Control
system (such as numerical control,
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programmable logic control , and other industrial control systems ), in concert
with other applications of information technology such as computer aided
technology [CAD,
CAM, CAX] , to control industrial machinery and processes , reducing the need
for human intervention. Mechanization provided human operators with machinery
to assist them with the muscular requirements of work, automation greatly reduces
the need for human sensory and mental requirements as well. Processes and
systems can also be automated.
Automation plays an increasingly important role in the globle economy and
in daily experience. Engineers strive to combine automated devices with
mathematical and organizational tools to create complex systems for a rapidly
expanding range of applications and human activities.
Specialised hardened computers, referred to as programmable logic
controller (PLCs), are frequently used to synchronize the flow of inputs from
(physical) sensors and events with the flow of outputs to actuators and events. This
leads to precisely controlled actions that permit a tight control of almost any
industrial process.
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Human Machine Interface (HMI) or Computer Human Interface (CHI),
formerly known as man-machine interfaces, are usually employed to communicate
with PLCs and other computers, such as entering and monitoring temperatures or
pressures for further automated control or emergency response.
HISTORY OF
ROBOTS
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THE HISTORY OF ROBOTS
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There are three main branches of robotics in history .
They are
Industrial,
Research,
Educational.
1890s: Nikola Tesla designs the first REMOTE CONTROL VEHICLES.
He is also known for his invention of the radio, induction motors, Tesla
coils.
1921: The first reference to the word robot appears in a play opening in
London, entitled Rossum's Universal Robots. The word robot comes from
the Czech word, robota, which means drudgery or slave-like labor.
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1938: Americans Willard Pollard and Harold Roselund design a
programmable paint-spraying mechanism for the DeVilbiss Company.
1941: Science fiction writer Isaac Asimov first uses the word "robotics" to
describe the technology of robots and predicts the rise of a powerful robot
industry.
1942: Asimov writes a story about robots, Runaround, which contains the
"Three laws of robotics".
MAN VS ROBOTS
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Mechanical vs human labour
When we compare the efficiency of a labourer, we see that he has an efficiency
of about 1%-5,5% (depending on whether he uses arms, or a combination of arms and
legs). Internal combustion engines have mostly about an efficiency of 20%. This
aldough, some IC engines state efficiencies of <50%. Electrical engines have an
efficiency of 90% Hydrogen IC engines have an efficiency of 30%. Hydrogen fuel cell
engines have an efficiency of 40-60%. When we compare the costs of using an
internal combustion engine to a worker to perform work, we notice that an engine can
perform more work at a comparative cost. 1 liter of fossil fuel burnt with a IC engine
equals about 50 hands of workers operating for 24 hours or 275 arms and legs for 24
hours
In addition, the combined work capability of a human is also much lower than that
of a machine. A average human can provide work good for around 250Wh/day, while
a machine (depending on the type and size) can provide for far greater amounts of
work. For example it takes four days of hard labour to deliver only one kWh - which a
small engine could deliver in less than one hour while burning less than one litre of
petroleum fuel. Combining both the inefficiency as well as the low cumulative work
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capability, we can see that a boss will pick a machine over a human anytime. This, as
in practice it means that a gang of 20 to 40 men will require a financial compensation
for their work at least equal to the required expended food calories (which is at least 4
to 20 times higher). In most situation, the worker will also want compensation for the
lost time, which is easily 96 times greater per day. Even if we assume a the real wage
cost for the human labour to be at US $1.00/day, an energy cost is generated of about
$4.00/kWh. Despite this being a low wage for hard labour, even in some of the
countries with the lowest wages, it represents an energy cost that is significantly more
expensive than even exotic power sources such as solar photovoltaic panels
Robotics
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Structure
The structure of a robot is usually mostly mechanical and can be called a kinematic
chain (its functionality being similar to the skeleton of the human body). The chain is formed
of links (its bones), actuators (its muscles), and joints which can allow one or more degrees of
freedom. Most contemporary robots use open serial chains in which each link connects the
one before to the one after it. These robots are called serial robots and often resemble the
human arm. Other structures, such as those that mimic the mechanical structure of humans,
various animals, and insects, are comparatively rare. However, the development and use of
such structures in robots is an active area of research
Power source
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At present; mostly (lead-acid) batteries are used, but potential power sources could be:
pneumatic (compressed gases)
hydraulics (compressed liquids)
flywheel energy storage
organic garbages (through anaerobic digestion)
CONSTRUCTION
WORKING
PRINCIPLE OF A
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ROBOT
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SENSING
Touch
Current robotic and prosthetic hands receive far less tactile information than the
human hand. Recent research has developed a tactile sensor array that mimics the mechanical
properties and touch receptors of human fingertips. The sensor array is constructed as a rigid
core surrounded by conductive fluid contained by an elastomeric skin. Electrodes are
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mounted on the surface of the rigid core and are connected to an impedance-measuring device
within the core. When the artificial skin touches an object the fluid path around the electrodes
is deformed, producing impedance changes that map the forces received from the object.
Manipulation
Robots which must work in the real world require some way to manipulate objects; pick up,
modify, destroy, or otherwise have an effect. Thus the 'hands' of a robot are often referred to
as end effectors while the arm is referred to as a manipulator. Most robot arms have
replaceable effectors, each allowing them to perform some small range of tasks.
Mechanical Grippers
Vacuum Grippers
General purpose effector
Why Not ? – Also in
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a SURGERY!
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Robotic surgery
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Robotic surgery is the use of robots in performing surgery. Three major
advances aided by surgical robots have been remote surgery, minimally invasive
surgery and unmanned surgery. Some major advantages of robotic surgery are
precision, miniaturization, smaller incisions, decreased blood loss, less pain, and
quicker healing time. Further advantages are articulation beyond normal manipulation
and three-dimensional magnification.
Applications
General surgery
Many general surgical procedures can now be performed using the state of the
art robotic surgical system. In 2007, the. University of Illinois at Chicago medical
team, lead by Prof. Pier Cristoforo Giulianotti, performed the world's first ever robotic
pancreatectomy and also the Midwests fully robotic Whipple surgery, which is the
most complicated and demanding procedure of the abdomen. In April 2008, the same
team of surgeons performed the world's first fully minimally invasive liver resection
for living donor transplantation, removing 60% of the patient's liver, yet allowing him
to leave the hospital just a couple of days after the procedure, in very good condition.
Cardiothoracic surgery
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Robot-assisted MIDCAB and Endoscopic coronary artery bypass(TECAB)
surgeries are being performed with the da Vinci system. Mitral valve repairs and
replacements have been performed. East Carolina University, Greenville(Dr W.
Randolph Chitwood), Saint Joseph's Hospital, Atlanta(Dr Douglas A. Murphy), and
Good Samaritan Hospital, Cincinnati(Dr J. Michael Smith) have popularized this
procedure and proved its durability with multiple publications. In 2002, surgeons
at the Cleveland Clinic in Florida (Dr. Douglas Boyd and Kenneth Stahl) reported
and published their preliminary experience with minimally invasive "hybrid"
procedures.
Cardiology and electrophysiology
The Stereotaxis Magnetic Navigation System (MNS) has been developed to
increase precision and safety in ablation procedures for arrhythmias and atrial
fibrillatio while reducing radiation exposure for the patient and physician, and the
system utilizes two magnets to remotely steer catheters.
Neurosurgery
Several systems for stereotactic intervention are currently on the market. MD
Robotic's NeuroArm is the world’s first MRI-compatible surgical robot.
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Radiosurgery
The CyberKnife Robotic Radiosurgery System uses image-guidance and
computer controlled robotics to treat tumors throughout the body by delivering
multiple beams of high-energy radiation to the tumor from virtually any direction.
WHAT IS NEXT ? –
FUTURE OF
ROBOTICS
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Future of robotics
Modular robots Modular robots can be built from standard building blocks
that can be combined in different ways.
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Educational toy robots
Educational toy robots
Sports robots
RoboCup
TOPIO
Applications
Caterpillar plans to develop remote controlled machines and expects to develop
fully autonomous heavy robots by 2021. Some cranes already are remote
controlled.
It was demonstrated that a robot can perform a herding task.
Robots are increasingly used in manufacturing (since 1960s). In auto industry
they can amount for more than half of the "labor". There are even "lights off"
factories such as an IBM keyboard manufacturing factory in Texas that are
100% automated.
Economic impact
Given that in the next two decades robots will be capable of replacing humans
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in most manufacturing and service jobs, economic development will be primarily
determined by the advancement of robotics
VARIOIUS ROLES IN VAST AREAS
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Benefits of Moving Forward with Robotics
Naturally, the promise of achieving cost-efficient, consistent machining
results through the use of robotics and automation is attractive to large
metalworking concerns and small job shops alike.
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The need to tame unbridled fluctuations in rates to keep production and
profits consistent is another indicator pointing to an impending move to
automation.
In fact, today's extremely reliable machine tools and off-the-shelf
components have brought both the cost and availability of automated
CNC machining within the reach of shops that only a decade ago might
never have considered themselves viable candidates for automation.
It is currently a trend for machine tool distributors to have both
metalworking and automation expertise under one roof.
Laser Welding Robots Improve Production
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In recent years laser welding has advanced into many different industries, from
automotive to electronics. With lasers, it is possible to weld at high speeds with
great efficiency. Once unthinkable applications and processes are now being
developed into working systems.
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The laser welding machine includes software, in conjunction with a TRUMPF
LMP board, that monitors welding by measuring real-time laser energy pulses.
During the welding process, each of the 44 spot welds is measured individually,
and a part is rejected when the pulse power is 5 percent more or less than the
specified output energy.
Robots in Research - The History
1946: George Devol patents a general purpose playback device for controlling
machines. It uses a magnetic process recorder. American scientists J. Presper
Eckert and John Mauchly build the first large electronic computer called the
Eniac at the University Pennsylvania. The second computer, the Whirlwind,
solves a problem at M.I.T. The Whirlwind is the first general-purpose digital
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computer.
1959: John McCarthy and Marvin Minsky start the Artificial Intelligence
Laboratory at the Massachusetts Institute of Technology (MIT). Computer-
assisted manufacturing was demonstrated at the Servomechanisms Lab at
MIT. Planet Corporation markets the first commercially available robot.
1963: John McCarthy leaves MIT to start the Artificial Intelligence Laboratory
at Stanford University. The first artificial robotic arm, the Rancho Arm, was
controlled by a computer and designed as a tool for the handicapped. Its six
joints gave it the flexibility of a human arm.
1970's: Scientists at Edinburgh University create the Freddy robot, taking
steps in hand-eye coordination technology. This first assembly robot
constructed a toy boat and car from a heap of mixed parts tipped onto a table.
1997: NASA's PathFinder lands on Mars and the Sojourner rover robot
captures images. 2003: NASA launches the MER-A "Spirit" rover destined for Mars and the MER-B
"Opportunity".
Safety Programmable Logic Controller
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When the name is Safety programmable logic controller (PLC), the meaning
seems obvious a special class of PLC designed for use in safety critical
applications.
Namely, that Safety PLCs and associated safety networks can help save money
and boost productivity.
One reason for the optimism is the growing influence of international safety
standards such as the IEC 61508 the International Electrotechnical �Commission standard that governs functional safety in programmable
electronic systems.
Moreover, Safety PLC-based systems are less prone than hardwired safety
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systems to "nuisance trips" that can unnecessarily shut down a factory
operation. And they are much easier and faster to troubleshoot, resulting in less
machine or process downtime.
Fail-safe systems are used primarily in manufacturing, and are typically programmed
to protect worker safety by safely shutting down machinery when Fault problems
occur.
Success with Preventative Maintenance
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It is clear that each and every
part of the stamping process
must be monitored and
controlled to achieve reliability
and consistent quality. Each
aspect of stamping
influences, favorably or
unfavorably, every other aspect
of stamping.
Bad dies damage presses, and bad presses damage dies. When rehabilitated dies
still were being abused by bad presses, we came to the obvious conclusion that
it was time to begin a comprehensive press PM program.
A comprehensive tonnage monitor program identified excessive die wear and
degeneration. A portable Difraccto machine helped to rework surface
conditions where necessary.
PM is a way of life. As such, you implement it one step at a time with patience
and a recognition that changes come slowly. However, change must come, and
it is up to responsible managers to guarantee its implementation. We found
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implementing a comprehensive PM program to be a formula for success.
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ADVANTAGE AND
DISADVANTAGE
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CONCLUSION
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Conclusion
From this subject we observed from the presentation. We cannot just conclude
that Robotics will be covered only within this presentation. But I can conclude surely that
robotics will play a major role in wider area of the world.