introduction - airah€¦ · introduction yanmar 2 product overview 3 atco gas facility 4 key...
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YA N M A R E N E R G Y A U S T R A L I A
2YANMAR ENERGY AUSTRALIA
CONTENTS
1
IntroductionYANMAR
2
Product Overview
3
ATCOGas Facility
4
Key Projects Australia
5
Features & Benefi ts
6
Feasibility & Opportunity
1
INTRODUCTIONYANMAR
1 ABOUT YANMAR
ESTABLISHED
Osaka, Japan in 1912
SALES TURNOVER
$ 10 Billion
BUSINESS UNITS
Industrial Engines Agriculture Marine Construction Energy Systems Power Products
YANMAR ENERGY AUSTRALIA
5YANMAR ENERGY AUSTRALIA
* 300,000 units sold
Cogeneration Micro Cogeneration
Refrigeration Reverse Cycle Chiller VRF Air Conditioner
Gas Generator
1 ABOUT: YANMAR ENERGY SYSTEM
PRODUCTS
6YANMAR ENERGY AUSTRALIA
1 ABOUT: YANMAR & TURNER ENGINEERING IN WA
10 Years Partnership
PRODUCT OVERVIEW
2
8YANMAR ENERGY AUSTRALIA
2 GAS POWERED VRF
Hot water to building
‘Free’ hot water recovery outputWater inlet
‘Free’ hot water recovery outputWater inletWater inlet
Controller
Indoor FanCoil Units
Branch Selector Units
Heat Pump Heat Pump Hot Water
Heat Recovery
9YANMAR ENERGY AUSTRALIA
2 GAS POWERED VRF - OUTDOOR RANGE
MODELS 14kW 18kW 22.4kW 28kW 35.5kW
COMPACT HEAT PUMP
HEAT PUMP
10YANMAR ENERGY AUSTRALIA
2 GAS POWERED VRF - OUTDOOR RANGE
MODELS 45kW 56kW 71kW 85kW
HEAT PUMP
HEAT PUMP WITH HOT WATER
HEAT RECOVERY
11YANMAR ENERGY AUSTRALIA
2 GAS POWERED VRF - INDOOR RANGE
Ceiling Mounted Duct Type YZDP-P Ceiling Mounted Duct Type YZDP-M Slim Ceiling Mounted Duct Type YZSDP
Ceiling Suspended Type YZHP Wall Mounted Type YZAPCeiling Mounted Cassette Type
(Round Flow) YZCP-P
12YANMAR ENERGY AUSTRALIA
2 GAS POWERED VRF - CONTROLS
Local Remote Controller BACnet Interface to BMS
Proportional distribution of gas and electric meters
Central Controllers
1 Pulse=1m3
GSM3AC630 Pulse
ESM
13
Ambient Heat
Chilled Water
Natural Gas
YANMAR ENERGY AUSTRALIA
2 GAS POWERED CHILLER
Model: ECWP710J Model: ECWP710JH
Ambient Heat
Natural Gas
Chilled Water
Hot Water Recovery
14YANMAR ENERGY AUSTRALIA
2 GAS POWERED CHILLER RANGE
Model: ECWP710J
Up to 8 units can be combined to deliver 568kW
Model: ECWP710JH
Modular Connection
15YANMAR ENERGY AUSTRALIA
2 GAS POWERED CHILLER - EFFICIENCY
Cooling Capacity Cooling & Hot Water Capacity Heating Capacity
16YANMAR ENERGY AUSTRALIA
2 GAS POWERED MICRO CO-GENERATION
Model: CP25WE
• 25kWe / 38kWt• AS/NZS 4777 Inverter Approval• Radiator Included
GeneratedOutput
Inverter
CommercialOutput
Same Waveform
17YANMAR ENERGY AUSTRALIA
2 GAS POWERED MICRO CO-GENERATION
CP25WE Heat Balance (NG)
LOAD RATIO 100% 75% 50% 25%
ENERGY FLUXES
Fuel heat of combustion kW 74.6 60.2 45.7 32.1
Generation power output kW 25.1 18.8 12.5 6.3
Usable heat from coolant kW 38.4 32.1 26.0 20.5
WASTE ENERGY
Radiation from engine etc. kW 11.1 9.3 7.2 5.3
HEAT RECOVERY
Inlet temperature ˚C 79.9 80.0 79.8 79.8
Outlet temperature ˚C 85.0 84.4 83.3 82.5
Flowing quantity L/min 109.9 109.8 109.8 109.8
TEMPERATURE
Atmospheric temperature ˚C 19.5 19.1 19.5 19.5
Exhaust gas temperature ˚C 123.9 112.0 100.5 84.9
VOLUME FLOW
Fuel gas Nm3/h 7.53 6.09 4.62 3.25
Exhaust gas Nm3/h 120.7 87.3 65.5 45.3
EFFICIENCY
Power generation % 33.6 31.2 27.3 19.6
Heat recovery % 51.5 53.3 56.9 63.9
Total % 85.1 84.5 84.3 83.5
Radiator Fan
Radiator
Inverter Ventilation
Inlet
Coolant Filling Port
Engine Room Ventilation Inlet
Power Outlet
Hot Water Inlet/Outlet
Fuel Gas Inlet
18YANMAR ENERGY AUSTRALIA
2 GAS POWERED MICRO CO-GENERATION
Multiple Units Control and Monitoring
Up to 8 units (200kWe) can be combined using LKC30DW
System Controller
Unit 1
Unit 5
Unit 2
Unit 6
Unit 3
Unit 7
Unit 4
Unit 8
19YANMAR ENERGY AUSTRALIA
Yanmar CP25WE has 2 models available for Biogas
CP25WE – TM 80-90% CH4 (Methane)CP25WE – TF 60-70% CH4 (Methane)
Natural Gas Cogeneration Biogas Cogeneration
Natural Gas vs Biogas Cogeneration
Characteristics:• load driven• stable gas supply
Characteristics:• gas supply driven• unstable gas supply
Cogeneration System
Cogeneration System
FuelGas
FuelGas
Effi ciency
Heat-outHeat-out
Power-outPower-out
Effi ciency
2 GAS POWERED MICRO CO-GENERATION
Cogeneration System
Effi ciencyEffi ciency
Cogeneration System
Effi ciency
20YANMAR ENERGY AUSTRALIA
2 GAS DRIVEN REFRIGERATION
Model Output Capacity System
GDR450 25kWr
Refrigerant Piping
GDR560 35kWr
GDR710 42kWr
Refrigerant Piping
GDR850 51kWr
Capacity Condition: Leaving Glycol -5 degrees C, Return Glycol 0 degrees C, Ambient 35 degrees C
GAS FACILITY
3
22YANMAR ENERGY AUSTRALIA
3 ATCO JANDAKOT
Office BuildingTwo level commercial office buildings
4 x EFZP850J 85kW Heat Recovery Condensers
34 x YZDP280MVE 28kW Ducted Fan Coil Units
1 x AirCon Manager BMS with Gas + Electrical proportional distribution
Innovation HUB
2 x EFZP850J 85kW Heat Recovery Condensers
2 x YRMP180G 18kW Compact Heat Pump Condensers
1 x YNZP355K 35kW Heat Pump Condenser
27 x YZDP Ducted Fan Coil Units
3 x DCM601A51 Intelligent Touch Manager Central Controller
4
KEY PROJECTSAUSTRALIA
24YANMAR ENERGY AUSTRALIA
4 KEY PROJECTS
A
C
E
G
F
B
D
Campbell’s Store
Smith Farm Organic & Raw
Virgin Active
Chevron
Jandakot Hotel (UD)
Homart Pharmaceuticals
Circular Quay Sydney NSW
Air-conditioning Heat Recovery VRF
Warrnambool VIC
Biogas Cogeneration
Willunga Adelaide SA
Refrigeration Glycol Hydrobox
Bligh Street Sydney NSW
Cogeneration & Heat Recovery Chiller
Western Australia
Jandakot Perth WA
Air-conditioning Heat Recovery VRF
Cogeneration & Heat Recovery Hydrobox
Rydalmere Sydney NSW
Heat Recovery Chiller
25YANMAR ENERGY AUSTRALIA
A heritage-listed showrooms, offi ce, taverns, and restaurants located at 7-27 Circular Quay Sydney opposite the Sydney Opera House completed in December 2018.
9 x EFZP850J85kW Heat Recovery Condensers
27 x YZDP280MVE28kW Ducted Fan Coil Units
1 x BACnet InterfaceBMS with Gas + Electrical proportional distribution
4 CAMPBELL’S STORE - CIRCULAR QUAY SYDNEY
26YANMAR ENERGY AUSTRALIA
The combined Yanmar Systems provide the total, cooling, heating and domestic hot water in combination with the backup boiler. The electrical power of the mechanical services plant is produced by the Cogen system.
5 x ECWP710JH 71kW Cooling & 30kW Hot Water Recovery Condensers
3 x CP25WE 25kW Electrical Output & 38kW Thermal Output
4 VIRGIN ACTIVE - BLIGH STREET SYDNEY
Electrical Network
125kWe
Heating WaterDomestic Hot Water400kW
Chilled Water355kW
GasNetwork
Gas PoweredChiller
Cogeneration
Condensing Boiler
SITE LOAD
75kWe
CT
114kWt
150kWt
27YANMAR ENERGY AUSTRALIA
The Yanmar Biogas Cogeneration System provides the necessary heat for Anaerobic Digestion to effectively produce organic fertiliser and biogas.
1 x CP25WE25kW Electrical Output & 38kW Thermal Output
4 SMITH FARM BIOGAS - WARRNAMBOOL VIC
28YANMAR ENERGY AUSTRALIA
Yanmar Energy Australia supplied the first GDR (Gas Driven Refrigeration) System for Coca Cola Company Organic & Raw in Adelaide South Australia.
1 x ENCP560JH 35kWr Refrigeration Output
1 x HBS560VPJ1 Hydrobox
4 ORGANIC & RAW - WILLUNGA SA
HBS560VPJ1
Glycol
Refrigeration Evaporators
29YANMAR ENERGY AUSTRALIA
4 CHEVRON - ST GEORGE TERRACE PERTH WA
5 x AFZP850H 85kW Heat Recovery Condensers
33 x YZDP-A Ducted Fan Coil Units
Installed June 2010
30YANMAR ENERGY AUSTRALIA
4 HOMART PHARMACEUTICAL - RYDALMERE NSW
The Yanmar Multi Chiller System provides chilled water (923kW) to 6x air handlers with dehumidifi ers and manufacturing tanks.
13 x ECWP710J71kW Cooling Condensers
31YANMAR ENERGY AUSTRALIA
Under Development
4 x CP25WE 25kW Electrical Output & 38kW Thermal Output
6 x ENCP850J (plus Hydrobox) 70kW Condensers
4 JANDAKOT HOTEL - JANDAKOT PERTH WA
FEATURES & BENEFITS
5
33YANMAR ENERGY AUSTRALIA
5 FEATURES & BENEFITS
A
DB
EC
FCapital
Cost Savings
Efficiency
Environmental
Peak Demand
Engine Heat Recovery
Life Cycle Costs
Reduced Electric Infrastructure
Reduced Operating Cost
Reduced Greenhouse Gas
Emissions
Reduced Peak Demand
Charges
Improved Heating
Performance
Considering Full Costs of
Ownership
FEASIBILITY & OPPORTUNITY
6
35YANMAR ENERGY AUSTRALIA
Estimated Utility Tariffs WA (SME)
Western Power $0.33kWh
ATCO Gas $0.055kWh
Condensing Boiler
25kW
Conventional grid power and condensing boiler
25kWe x 0.33kWh = $8.25
38kWt x 0.055 = $2.09$10.34
74.6kW
Yanmar Micro Cogeneration System
25kWe38kWt
Engine Maintenance = $0.25
$4.35
6 FEASIBILITY COGENERATION WA
}
}}74.6 x $0.055 = $4.10
6000hrs x Conventional grid power and condensing boiler = $62,040 Pa6000hrs x Yanmar Micro Cogeneration System = $26,100 PaSaving = $35,940 PaEquipment cost & installation estimate = $100,000 Total savings over equipment life cycle = $259,400
36YANMAR ENERGY AUSTRALIA
6 FEASIBILITY GAS POWERED VRF WA
Estimated Utility Tariffs WA (SME)
Western Power $0.33kWh
ATCO Gas $0.055kWh
3000hrs x Electric VRF = $24,750 Pa3000hrs x Gas VRF = $13,380 PaSaving = $11,370 Pa + Free Hot WaterEstimated Gas VRF Cost Premium = $15,000 Total savings over equipment life cycle = $212,400 + Free Hot Water
Electric VRF 85kW Cooling 25kW x 0.33kWh = $8.25 $8.25
Yanmar Gas VRF 85kW Cooling and 30kW Hot Water Recovery
Power Input: 1.66kW x $0.33 = $0.54
Gas Input: 67.7kW x $0.055 = $3.72
Engine Maintenance = $0.20
$4.46
ATCO incentive available
37
Limited Storage Potential Transmission Losses
Gas Fueled Power Station
Hydrogen
Direct Use
Storage
Biogas
Natural Gas
RENEWABLE ENERGY
Cogeneration
Air Conditioner
Chillers
Generator
Refrigeration
O2
Electrolyser
Security of supply lowest CO2 Non Renewable Fuel
Source
NATURAL GAS
GASNETWORK
Largest energy storage and distribution network
Solar
ORGANIC FERTILIZER
ONSITE GENERATION
BIOGAS
YANMAR ENERGY AUSTRALIA
6 OPPORTUNITY
BIOGAS
Consumers
Solar
Wind
Hydro