INTERNSHIP REPORT ON

DHRUV NARROW FABRICS

(DEC 2011-JAN 2012)

(IN SHORT A NUTSHELL OF THE COMPANY)

SUBMITTED BY, Banibrata Biswas & Nishkarsh Maurya mftech 2k11(Sem – II)

GANDHINAGAR

ABOUT DHRUV NARROW FABRICS

Dhruv Narrow Fabrics, has been functioning in the field of manufacture and export

of superior quality laces, tapes and elastics since 2004. The company is an ISO

9001:2008 certified organization and hence maintain its promise of delivering

superior quality products to its clients; it has grown to a position of repute and

respect in global markets. Presently, it export range to garment, textile and home

furnishing industries all over the world. 

Company has fully functional units in Delhi and Gurgaon, from where it offer to

its clients an exhaustive range of laces, tapes and elastics, which includes, bobbin

lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces,

braided laces, fancy braids laces, garments trims, cotton dories, twill tapes and

knitted laces.

It utilises premium grade raw material, such as, cotton, linen, wool, polyester, and

elastic to manufacture its entire range. Its ensure that all its raw material and

finished products are up to international standards of quality. It also offer

customization for its clients in respect to colors, designs, patterns and material

used. Our clients can also avail our offer of customer specific packaging.

We ensure that all our raw material and finished products are in compliance with

the international standards in terms of quality and packaging. We also offer

customization for our clients with respect to colors, designs, patterns, and the

material used. Our clients can also avail the option of customer specific packaging.

ACKNOWLEDGEMENT

I would like to thank Shri. Yogesh Aggarwal(Managing Director) and Mr. Rakesh Gupta(Buisness Assossiate) for allowing me to do internship in his organization. I am thoroughly thankfull to, both of them for devoting their precious time and making this internship a good learning experience for me.

I am sincerely thankful to the whole of the staff and workers of Dhruv Narrow Fabrics for supporting me during my stay here.

I am highly thankful to Mr. Pranav Vora(Course Coordinator) and Miss Ameesha Mehta(internship mentor) for giving me an opportunity to undergo internship and for immense support and guidance for completing it.

I would like to thank National Institute of Fashion Technology, Gandhinagar for giving me a platform to get all theoretical inputs and a chance of practical exposure to all practical inputs.

CHAPTER 1

ABOUT COMPANY

DHRUV NARROW FABRICS

Plot No. 181, Sector 6, IMT ManesarGurgaon - 122050., Haryana, IndiaMobile: +(91)-9810241481 & 9810750302 Email: dhruvelastics@yahoo.co.in kritiintl12@gmail.com

Company profile

Dhruv Narrow Fabrics has been actively involved in the field of manufacturing and exporting of superior quality laces, tapes and elastics. We export our range to garment, textile, and home furnishing industries to our vast clientele. We are an ISO 9001:2008 certified organization and provide efficient customized solutions to our fortunate clientele.

Dhruv Narrow Fabrics is a Haryana based company, dealing in a number of Garment Laces. It is a prominent Manufacturer and Exporter of superior quality Laces, Tapes, and Elastics. We are an ISO 9001:2008 certified organization and strive hard to maintain our promise of delivering superior quality products in the market. The products manufactured by us are Cotton Laces, Chemical Laces, Elastic Laces, etc. among others. We take special care to use skin friendly & fast color threads, which are durable for a longer period.

 

We ensure that all our raw material and finished products are in compliance with the international standards in terms of quality and packaging. We also offer customization for our clients with respect to colors, designs, patterns, and the material used. Our clients can also avail the option of customer specific packaging.

CHAPTER 2

WORK PROCESS

Product Profile

A comprehensive range of laces, tapes and elastics which are produced from high

quality raw material inclusive of cotton, linen, wool, polyester and elastic. Its range

includes bobbin lace, crochet lace, torchon lace, cotton lace, elastic lace, organic

cotton laces, braided laces, fancy braids laces, garments trims, cotton dories, twill

tapes, and knitted laces.

Its range of products has been appreciated and utilized in industries like, garment,

textile, apparel and home furnishing. These laces, tapes and elastics are employed

to enhance the charm and beauty of apparels like sarees, dupattas, dresses, and

home furnishings like cushions, placemats, curtains and other accessories like

handbags and pouches.

It offer customization of our complete range of products and can provide clients

with a variety of colours and color combinations, designs and patterns, widths,

lengths and thickness and also the material being used. Our customers can also

utilize our facility of packaging as per their requirement.

Industries Catered To

Our range of products which include laces, tapes and elastics such as bobbin

lace, crochet lace, torchon lace, cotton lace, elastic lace, organic cotton laces,

braided laces, fancy braids laces, garments trims, cotton dories, twill tapes,

and knitted laces, are utilized extensively in industries like:

Garment

Apparel

Textile

Home furnishing

  Laces, tapes, garment trims and elastics are used for a variety of apparels like

sarees, dupattas, salwar suits, pajamas, for home furnishings like cushions,

curtains, pillows, table mats, and accessories like hand bags and pouches.

Laces and trimmings add to the exclusivity of the apparel or accessory they are

attached to.

Its range of products is known for their high quality, durability, vibrant colour

schemes, intricate design patterns and excellent finishing. It is because of these

attributes that our products have gained popularity with national and international

clients.

Bobbin Lace

Our bobbin lace is of the highest quality and is manufactured by twisting and

braiding threads, which are managed by winding onto bobbins. We manufacture

our bobbin lace from superior quality linen, silk, synthetic fibers, wool and cotton

threads. We also offer customization as per the specifications given to us by our

clients and package consignments according their requirement. Our extensive and

intricately designed range of bobbin laces can be utilized to beautify dresses and

furnishings.

Torchon Lace

Torchon lace originated in Europe, but has gained favour all over the world. We

offer to our clients an extensive array of lace, woven from high quality natural and

synthetic fibers. We also offer our esteemed clients:

A choice of colours and patterns.

Strength and durability.

Choice of length.

Packaging as per client requirements.

Timely delivery.

Organic Cotton Laces

We are a company which is extremely conscious about our responsibility towards

the environment and hence, present our clients with a completely organic range of

cotton laces. As they are produced from high quality cotton, these can be dyed in

any colour and the lace does not bleed post-dyeing. We have employed highly

experienced craftsmen to execute the most complicated and intricate design

patterns. Some of the other salient features of our cotton laces are:

Natural and organic.

Free of toxins.

Cause no allergies or skin irritations.

Environment friendly.

Available in various designs and colours

Knitted Laces

We have carved a niche for ourselves by producing high quality knitted laces,

which are popular for their aesthetic value. Knitted laces tend to have complicated

designs, but we offer to our clients, the most intricate designs and patterns. The

other attributes of our variety of knitted laces are:

Available in various colours.

Can be availed in a myriad of designs and patterns.

Highly durable and long lasting.

Can be packaged as per client requirements.

Reasonable price

Fancy Braids Laces

We have on offer a vast array of fancy braided laces, which can be utilized to

beautify any type of dresses, saris, cushions and various kinds of home furnishings.

These fancy braided laces have the below mentioned attributes:

Available in various colours, designs and patterns.

Causes no allergies or skin irritations.

Can be packaged as per client specifications.

Durability.

Delivery on time.

Cotton Dories

We are a renowned manufacturer and exporter of premium quality cotton dories or

cords. We use high grade cotton to manufacture these extremely sturdy and highly

durable cords. As we offer client specific customization, we can manufacture these

cords in various colours, widths and lengths. We also provide packaging facilities

as required by customers. Our range of cotton cords are utilized in:

Dresses.

Pajamas.

Hand bags.

Hand pouches.

Cushions

Twill Tapes

It manufacture a comprehensive array of twill tapes, which we produce

utilizing cotton, wool, polyester and spun polyester. Our entire range has a smooth

surface and better adhesion quality. Utilized in garments and apparels, these twill

tapes can be manufactured as per client specifications, such as:

Width.

Thickness.

Material used.

Colour.

Our range of twill tapes are utilized widely in tailoring garments, as these are

known for stain resistance, fine quality and crisp appearances. These are widely

used to reinforce seams, binding edges and producing casings.

Crochet Lace

We manufacture extremely fine quality crochet lace, which can help beautify any

ordinary fabric, dress or home furnishing. The inherent beauty and numerous

possible designs of our crochet laces are highly appreciated. We utilize fine quality

fibers to design our intricate lace. The other attributes of our range of crochet lace

are:

Available in various designs and colours.

Customization as per client specifications.

Packaging as required by customers.

Timely delivery of consignments

Cotton Lace

Our range of premium quality cotton laces are manufactured utilizing high grade

cotton. As we use high quality cotton, these laces are skin friendly and cause no

allergy. These can be availed in alluring designs and vibrant colour combinations

and we can alter our patterns as per the specifications given to us by our clients.

We can also package consignments as required by our valued clients. Our range of

cotton laces is utilized to enhance the charm of:

Dresses.

Sarees.

Salwar suits.

Towels.

Home furnishings

Elastic Lace

We manufacture high grade elastic laces that have an excellent ability to stretch

and cause no discomfort or allergies to the skin. Our laces are utilized in skirts,

pajamas, curtains and other home furnishings. We can manufacture the elastic

laces as per the requirement of the clients and also offer:

Various colours, designs and widths.

Packaging as per client specifications

Braided Laces

Our range of braided laces has captivated our customers, in India and all over the

world. As we offer customization, we can manufacture our braided laces in the

exact colours, designs, and patterns as the customers desire. We utilize premium

quality natural and synthetic fibers to manufacture our braided laces, and offer

them at extremely competitive prices.

Zari Laces

Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter of

the Zari Laces. These Zari Laces are manufactured from the finest grade of raw

material, by our skilled professionals. In addition, the Zari Laces are woven from

the good quality threads making them durable and long lasting.

Features

Long lasting fabric

Suitable for female garments

Economical

Availability In

Attractive colors

Different styles

Embroidery

Raschel Laces

Dhruv Narrow Fabrics manufactures, supplies, and exports Raschel Laces. We

manufacture the Raschel Laces from finest grade fabric and ensure complete

customer satisfaction. We keep in mind the latest trends and incorporate them in

our designs to cater to our vast clientele. The Raschel Laces can be availed at

reasonable prices.

Features:-

Good quality fabric

Suitable for ladies garment

Finally stitched

Availability :-

Different designs

Diverse patterns

Chemical Laces

Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of good

quality Chemical Laces. We are also an Exporter of these Chemical Laces,

sometimes referred to as Schiffli lace. This method of lace making is done by

embroidering a pattern on a fabric that has been chemically treated so as to

disintegrate after the pattern has been created.

Features:-

Perfect stitching

Intricate patterns

Fashionable design

Fine finish

Availability :-

Fashion clothing

Craftwork

Textile

Handmade Laces

 Handmade Laces, which are manufactured using high grade raw material. Our

team of skilled craftsmen is proficient enough to bring forth an innovative range of

handmade laces. Our handmade lace product line comes in a wide assortment of

colors and has been able to create a niche for itself amongst our customers around

the world.

These laces are known for :

Elegant patterns

Vivacious colors

Traditional and contemporary designs

Elegant patterns

Vivacious colors

Traditional and contemporary designs

FANCY TRIMMINGS

Dhruv Narrow Fabrics is a renowned Manufacturer and Supplier of Fancy

Trimmings. Our range of Fancy Trimmings is extensive and can enhance the

beauty of any garment to which it is attached. We use high quality glass beads,

acrylic beads, sea shells, natural stones and wooden beads to manufacture the

range of Fancy Trimmings.

Speciality:-

Alluring look

High quality material used

Customized

Customer- specific packaging

Avaibility:-

Ladies garments

Childrens wear

Tables

Cushion covers

Curtains

Home furnishing

ELASTIC

Dhruv Narrow Fabrics is a prominent Manufacturer, Supplier, and Exporter

of Elastic. These Elastics are commonly used by clothing brands to give clothes

better fits and superior designs. Our team of experienced designers, tailors, and

weavers ensure that all specifications and demands of the customers are duly met

and delivered.

Features:-

o Customized packaging

Fine quality raw material

Latest designs

Availability:-

Various styles

Diverse designs

Different width

TWILL TAPES:-

Dhruv Narrow Fabrics is a well-known Exporter and Supplier of Twill

Tapes. We are a leading Manufacturer of a comprehensive array of Twill Tapes,

which are made using cotton, wool, polyester and spun polyester. Our entire

range has a smooth surface and better adhesion quality. Our twill tapes are

widely used to reinforce seams, binding edges and producing casings.

Stain resistant

Fine quality

Crisp appearance

Customized width, thickness, material used and color

Made for:-

Tailoring garments , Apparels

Crosia Laces:-

We have carved a niche for ourselves by producing high quality Crosia Laces,

which are popular for their aesthetic value. Crosia laces tend to have complicated

designs but we offer to our clients the most intricate designs and patterns. Our

range of crosia laces are :-

CHAPTER 3

TECHNOLOGIES INVOLVED

MACHINERIES

PTH LACE BRAIDING MACHINE WITH JACQUARD

41 machines

Materials Used:- Viscose rayon :- 32Ne , 30Ne Mercerized cotton thread:- 3/1kg

Spindles:- 64Production:- 150mtr /day

About machine:- A fabric forming device including a stationary yarn supply and a rotating yarn

supply, each delivering yarn to a common point along a vertical axis where they

are interlaced. The stationary yarn supply includes a plurality of yarn carrying

cones which are arranged along a common horizontal plane about the vertical axis.

The rotating yarn supply includes a plurality of yarn spools mounted with a

rotating plate about the vertical axis. A plurality of vertically moveable guide

members which are adapted to engage with the yarns of the rotating yarn supply

Product Specification

Technical Specification Tourchon Lace Branding Machines:

Specification PTH - 64              PTH - 96

Spindles 64                        96

Speed rpm             180~210 r/min

Spindle pitch 45mm

Max. Width 150 - 250mm

Motor power 1.1 kw                  1.5kw 

M/C Dimension 2340 x 1090 x 1710

Weight 1050 kg

Materials jute, cotton, wool, silk

Type mechanical / computerized

Production (arrpox.) 250yds / 22 hrs.

act to selectively alter the horizontal path along which the yarns travel. The guide

members act to control the yarns of the rotating yarn supply to be selectively

positioned to pass above or below the cones carrying the stationary yarns so that

the yarns interlace in a desired manner.

KNITTING CROCHET MACHINE

Materials used:- Heat Resistant Latex Rubber Thread

Production:- 150-200 mtr/day

Speed:- 50 mtr/hr

Quantity:- 2 machines

Count:- 38Ne , 40Ne , 44Ne , 42Ne

About machine:-

JC-980 Elastic Crochet Machine

ITEM Elastic Crochet MachineModel No. JC-980Operation Width 30inch(762mm)Gauge Needles per Inch 15,18Weft Bar 2-6 sets(accordint to needs)Stitch Density 13-50s/inchNo. of Yarn Bobbin 260/520 pieces(accordint to needs)

Usesused to make elastic and non-spandex belts like lace and flat belts,etc

Max Width of Fabric 5cm in normal

Capacity

60-72m/hour/head for non-spandex belts

18-24m/hour/head for spandex belts

can make 10-40 pieces belts at one time according to the

width and the density of fabricTotal Power 1.56KWMain Shaft Speed Max.1500r/minInput Voltage 380VMachine(without creel) Size(m)(L*W*H)

1.95*0.8*1.6

Machine(without creel) Weight 550KG

 Elastic crochet machine can manufacture laces, elastic and non-elastic bands,

Rubber band, medical bandages and fancy lace. The product range can be used in

clothes, shoe lace, and medicine. 

Gauges come into 15, 18 and 20 or according to customer's request. Automatic

lubrication for link chain system allows the machine to run quietly and smoothly at

high speed.

Diligent Team

We employ a vastly experienced and passionate team in our organization to

ensure that we can satisfy our clients to the fullest.

Our organization has various sophisticated machines, which are operated by

well trained and professionally qualified technicians and engineers. These

technocrats ensure that the entire factory floor is kept functioning smoothly. 

Since we offer customization on colours, designs and patterns, we employ

numerous talented designers, who can visualize and work out the exact

requirements given to us by our clients.

A number of craftsmen are employed by our organization to ensure that even

the most intricate designs are executed flawlessly. This enables us to meet

with client requirements of every magnitude.

Quality analysts remain attentive to all processes in the company and inspect

all the raw material. They remain vigilant during manufacture, packaging,

storage and transit.

Our sales team has persevered to establish a wide network and client base.

They maintain regular contact with national and international clients and

gather integral feedback.

Quality Assurance

We are an ISO 9001:2000 certified company and this ensures that we adhere to

stringent quality control measures. As exporters, we maintain international

standards of quality to retain our international clients. We also strive to upgrade,

on a regular basis, our quality analysis procedures to keep them in tandem with

changing times.

We procure our raw material like cotton, linen, wool, polyester, and elastic from

the best suppliers. Our quality analysts inspect every batch of raw material to

ensure that it is of the highest grade. Once on the factory floor, our analysts

continue to remain vigilant regarding manufacturing processes, and ascertain that

the production is unblemished. Quality testing is done on various parameters like:

Thread thickness.

Finishing.

Dye quality.

Color fastness.

Finesse of the designs.

The vigil continues during the packaging of the finished consignments, storage of

ready consignments and the eventual shipment

Client Satisfaction

We keep client satisfaction on the highest pedestal, since our clients are most

valuable to us. It is essential for us to satisfy and meet the requirements of our

national and global patrons. We believe that premium quality raw material, utilized

with the right knowledge and expertise, will yield a range of products par

excellence. We offer our domestic and international clients:

A premium quality range of products.

A unit operated by qualified, well trained and innovative personnel.

Sophisticated and constantly upgraded production unit.

A worldwide distribution network, constantly improved upon by our diligent

and enthusiastic sales team.

Prompt and efficient delivery of consignments, without any compromise on

quality.

Extremely reasonable pricing.

Transparent and streamlined business transactions.

Easy and hassle free modes of payment.

Customization in terms of colour, design, pattern, width, thickness, length.

Packaging as per the specifications given by cherished customers.

Awards

Winner of Best Brand Excellence Award for Best Textile Accessories Manufacturer in Delhi NCR 2010.

REFERENCES

www.dhruvnarrowfabrics.com

Award journals 2011

Exportersindia.com