introducing msc cfd solutionsdocs.mscsoftware.ru/conf/forum2017/day1/04_sct_msc_russia.pdf · ©...
TRANSCRIPT
|1© Software Cradle
Introducing MSC CFD solutions
SC/Tetra (and scFLOW)
Yuya Ando
President
Cradle North America
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About Cradle
Products
SC/Tetra Overview
Overset Mesh
Examples by Industry
Coupled Solutions to Come
Contents
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Establishment: March 22, 1984
Offices:
Headquarters: Osaka, Japan
Branch Offices: Tokyo, Japan
Dayton, OH
Lyon, France
Affiliated: Bangalore, India
Taipei, Taiwan
Tokyo, Japan
HeadquartersOsaka, Japan
Cradle North America, Inc.Dayton, OH
Corporate Profile
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Products
Thermal, Fluid & Multiphase ThermalThermal & Fluid
GeneralBuilding
Architecture Electronics
>≈ >>
Electronics PCB
Unstructured Mesh Structured Mesh
Physics
Industry
Mesh
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SC/TETRA
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Concepts
– Easy
– Fast
– Accurate
History Behind SC/Tetra
AWARD:
2002: JSME Tech Award
2005: Awarded by METI (Ministry of Economy, Trade and Industry of Japan)
2006: AEI2006 Tech Awards (Automotive Engineering International)
2007: Certification of Visualization Award (APCOM)
2009: Best CFD Graphics Award (The Japan Society of Fluid Mechanics)
SC/Tetra V1 in 1997 on Windows
All-In-One Package
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All-in-one package CFD:
• Preprocessor
• Solver
• Pressure based FVM
• Density based FVM
• Adjoint Solver
• Linear Static FEM
• Postprocessor
• Optimization
History Behind SC/Tetra
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Mesh data
NASTRAN *.nas
UNIVERSAL *.unv
ABAQUS *.inp
CGNS *.cgns
Tecplot *
(.fmt, .p2dfmt,
p3dfmt, .dat)
Drag & Drop
Native CAD data
CATIA V4 * .model, .session, .exp
CATIA V5 * .catpart, .catproduct
PRO/E, Creo * .asm, .prt
Inventor * .ipt, .iam
SolidWorks * .sldprt, .sldasm
NX * .prt
SolidEdge * .par
Intermediate data
Parasolid XT *.x_t
STEP *.stp, .step
STL *.stl
DXF *.dxf
IGES * .iges, .igs
ACIS(SAT) * .sat
VDAFS * .vda
Data Import
Easy – Data Import
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2 million elements/1 GB RAM
With 64GB: 128 million elements
More complicated geometry
Better accuracy
2 M
1M
0.5M
# of meshComparison of the # of
elements per 1GB RAM
Efficient – Low Memory Comsuption
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Vehicle body
Comparison of Commercial CFD software held by SAE in Japan
CD CL
Experiment 0.245 -0.273
SC/Tetra 0.247 -0.275
Error <1% <1%
[Reference 1] Kumano, T. Et al., Wind Tunnel Testing of a 1/5 Scale Vehicle Model (in Japanese), JSAE symposium on Recent Activities in CFD toward Higher Quality, No. 08-06 (2006).
[Reference 2] Shimano, K. Et al., Wind Tunnel Testing of JSAE Standard Low- aerodynamic-drag Vehicle Body Using 1/5 Scale Model, Review of Automotive Engineering, Vol. 30, No.1, (2009).
Accurate
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CENTRIFUGAL PUMP BY TERAL INC.
REFER TO PDF
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Mesh Comp. Time (8 parallel)
Total drag, N
Experiment 52.8 - 54.48
SC/Tetra (SST k-ω) 5.7 Million 6 hours 53.14
Drag Prediction of Ship Hull (Bulkcarrier, St. Michaelis)
Accurate
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Diameter: 250 mm
Rotation speed: 25 rps
Propeller rotate region
570 2000600
OutletInlet
60
0Ship Propeller Cavitation (Potsdam Propeller Test Case)
Accurate
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KT (Thrust coefficient) Exp: 0.3725 Cal: 0.3750 (+0.67%)
Accurate
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Vertex-centered control volumes (Polyhedral CV)
3D image
Efficient and Accurate
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OVERSET MESH
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Velocity Mesh movement
Overset Mesh
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Overset MeshPositive Displacement Pumps / Valves
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Overset MeshInduced Motion, 6 degrees of freedom, Freesurface
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Fluid Structure Interaction
Large deformation due to Overset mesh
Overset Mesh
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Fluid Structure Interaction
Contacts due to Overset Mesh
Overset Mesh
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EXAMPLES IN VARIOUS INDUSTRIES
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AUTOMOTIVE
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Automotive – External Flow
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Automotive - Component Level Examples
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IGBTBattery pack
Battery cooling module
Automotive - Hybrid/Electric Car Parts
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Automotive
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SC/Tetra + Optimization + Automation
Bobsleigh
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SC/Tetra + Optimization + Automation
Current Model
Initial ModelCATIA V5
SC/Tetra Automation Optimization
Final Shape
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14 Design Variables
Multi Objective Function: CD & CL
SC/Tetra + Optimization + Automation
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SC/Tetra + Optimization + Automation
Base Model
Optimized Shape
Base model Optimized Model
CD 0.308 0.278CL 0.076 -0.129
-11%
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SHIPBUILDING
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Cruising Vessel Posture Simulation - Using Free Surface Analysis (By Yamaha Motor Co., Ltd.)
“The stabilizing fin is confirmed to lower the heel angle. The simulation correlated well with measurements.”
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CRUISING VESSEL POSTURE SIMULATION USING FREE SURFACE ANALYSIS
BY YAMAHA MOTOR CO., LTD.
REFER TO THE PDF
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Estimate Ship Hull Pressure Fluctuation due to Cavitation from the Propellers
Ship body: SeiunmaruPropeller: HSP-II, CP-II Scale: 1/16.293 RPM: 163
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Estimate Ship Hull Pressure Fluctuation due to Cavitation from the Propellers
Pressure [Pa]
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TURBOMACHINERY
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Fish Past (Non-Newtonian Fluid)
Positive Displacement (Using Overset mesh)
Single Screw Extruder
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Positive Displacement Pump (Using Overset Mesh)
Cavitation
Gear Pump
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AEROSPACE
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Transonic Flow (Mach number:0.729, Re= 6.5×106)
RAE2822 airfoil at 2.31º angle of attack.
– Turbulent flow with SST k-ω model
– Simulation results: Pressure distribution
Validation
-1.5
-1.0
-0.5
0.0
0.5
1.0
1.5
0.0 0.2 0.4 0.6 0.8 1.0
-Cp
X/D
Experiment, lower surfaceExperiment, upper surfacePressure-based solverDensity-based solver
Reference[1] Cook, P. H. et al. Aerofoil RAE 2822 - Pressure Distributions, and Boundary Layer and Wake
Measurements. AGARD Report AR 138. 1979.
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Supersonic flow: shock wave propagation (Ma=5.09)
Validation
Reference[1] Bazhenova, T. V.; Gvozdeva, L. G.; Nettleton, M. A. Unsteady interactions of shock
waves. Prog. Aerospace Sci., 1984, 21(4), p. 249-331.
• SC/Tetra
• density gradient (animation)EXE. Schlieren photograph[1]
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Validation: NASA CRM
Analysis conditions (Challenge 1-1)
– Geometry: deformed shape measured in a wind tunnel experiment
– Conditions: M=0.847, Re=2.26×106, Tref=284 [K]
– Angle of attack (AoA): αc=-0.62, 2.47, 2.94, 3.55, 4.65, 5.72 [deg.]
M=0.847
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Validation: NASA CRM
Surface Cp distribution
– AoA α_c=2.94 [deg.] (no312)
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Validation: NASA CRM
Cross-sectional Cp distribution
– AoA α_c=-0.62 [deg.] (no302)
Section B
Section E Section I
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Validation: NASA CRM
Cross-sectional Cp distribution
– AoA α_c=2.94 [deg.] (no312)
Section B
Section E Section I
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V22-Osprey
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COUPLED SOLUTIONS TO COME
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Automotive - Aero Acoustic (SC/Tetra + Actran)
CFD Analysis by SC/Tetra Sound Propagation Analysis by Actran
Motorcycle Exhaust Systems
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SC/Tetra + Adams
SC/TetraADAMSCrosswind pushes the car away
ADAMSSC/Tetra
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SC/Tetra + Nastran/Marc
SC/Tetra was coupled with a 3rd party FEM software
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SC/Tetra + Nastran/Marc
Courtesy: Dr. George Huang, Professor and Chair of Mechanical Engineering, Wright State University.
SC/Tetra was coupled with a 3rd party FEM software
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Thank you for your attention