international catalog - norco-inc.com · pdf file• spoolmate™200 seriesand...

INTERNATIONAL CATALOG

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2

MIGLight Industrial

Processes•MIG(GMAW)•FluxCored(FCAW)

Comes Complete With •3m(10ft)M-10MIGgunandcable

assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•1.8m(6ft)powercordwithplug•Dualgroovequick-changedriverolls

for0.6mm(.024in.)or0.8/0.9mm(.030/.035in.)wire

•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,set-up/operationCDandmaterialthicknessgauge #229895

Most Popular Accessories •Spoolmate100Series #300371•Runninggear/Cylinderrack

Small #300425Regular #770187

•Protectivecover #195149

Light Industrial


Comes Complete With •3m(10ft)M-10MIGgunandcable

assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•1.8m(6ft)powercordwithplug•Dualgroovequick-changedriverolls


•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,set-up/operationCDandmaterialthicknessgauge #229895

Most Popular Accessories •Spoolmate100Series #300371•Runninggear/Cylinderrack

Small #300425Regular #770187


Millermatic® 140 Auto-Set™


See Literature No. DC/12.42


EXCLUSIVE!Auto-Set™featuremakessetupquickandeasy.OntheMillermatic140,Auto-Setworkswith0.6and0.8mm(.024and.030in.)diametersolidsteelwire.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Smooth-Start™patent-pendingtechnologyprovidessmooth,spatter-freestarts—nopopgunstartsandnospattertocleanup.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.Heavy duty aluminum drive system.Uses 102 or 203 mm (4 or 8 in.) spools.

Welds thickest material in its class—upto7.9mm(5/16in.)inasinglepass!Auto-Set™theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Smooth-Start™patent-pendingtechnologyprovidesasmooth,spatter-freestart.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.Heavy duty aluminum drive system. Uses 102 or 203 mm (4 or 8 in.) spools.

Recommended aluminum solution: Spoolmate100Series(#300371).*Dimensions and net weight are for machine only.

Recommended aluminum solution: Spoolmate100Series(#300371).*For machine only. **For machine with running gear.

Stock Number Amperage Range

Rated Output at 20% Duty Cycle

Amps Input at Rated Output, 60 Hz 115 V KVA KW

Wire Feed Speed Wire Type and Diameter Dimensions*

Net Weight*

(#907 335)115V 30-140 90Aat18VDC 20 2.8 2.4 .04-9.9m/min(15-390IPM)

Solid Steel:0.6-0.8mm (.024-.030in.)Stainless: 0.6-0.8mm (.024-.030in.)Flux Cored: 0.8-0.9mm (.030-.035in.)

H: 400mm (153/4in.)W:270mm (105/8in.)D: 445mm (171/2in.)

27kg(60lb)

63Aat21VDC 15 2.1 1.8

Stock Number Amperage Range Rated Output

Amps Input at Rated Output, 60 Hz 115 V KVA KW


Net Weight

(#907 312)230V 30-180 135Aat22.5VDC,30%DutyCycle

21.7 5.0 4.1 1.0-11.7m/min(40-460IPM)

Solid Steel:0.6-0.9mm (.024-.035in.)Stainless: 0.6-0.9mm (.024-.035in.)Flux Cored: 0.8-1.2mm (.030-.045in.)

H: 400mm (153/4in.)W:270mm (105/8in.)D: 445mm (171/2in.)

37.2kg(82lb)*50.35kg(111lb)**

Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.

Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.

Welding Capability

Min.0.8mm(24ga) Min.1.2mm(18ga)

Max.4.8mm(3/16in.) Max.1.9mm(14ga)

Mild Steel Aluminum

Welding Capability


Max.7.9mm(5/16in.) Max.6.4mm(1/4in.)

Mild Steel Aluminum

3

MIGLight Industrial


Comes Complete With •1.8m(6ft)powercordandMVP™

adapterplugsfor115and230V•3m(10ft)M-10MIGgunandcable

assembly #195605•3m(10ft)workcablewithclamp•Factory-installedgassolenoidvalve•Smith®regulatorandgashose•Dualgroovequick-changedriveroll


•Extracontacttips,Hobart®spoolofsolidwire,information/settingschart,setupandoperationCD,andmaterialthicknessgauge #229895

Most Popular Accessories •Spoolmate100Series #300371•SmallRunninggear/Cylinderrack

#300425•Protectivecover #195149


with MVP™


Welds thickest material in its class—upto9.5mm(3/8in.)inasinglepass!Auto-Set™—theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Multi-Voltage Plug (MVP™)—Miller’sexclusiveMVPallowsconnectionto115or230Vreceptacleswithouttools.Smooth-Start™patent-pendingtechnologyprovidesasmooth,spatter-freestart.“Tip Saver”shutsdownoutputwhentipisshortedtothework.Extendscontacttiplifeandprotectsinternalcomponentsfromdamage.

Stock NumberPower Input

Amperage Range Rated Output

Amps Input at Rated Output 115 V 230 V KVA KW


Net Weight

(#907 422)115/230V 115VAC

30-140 90Aat20V,20%DutyCycle

20 – 2.9 2.5 1.5-11.7m/min(60-460IPM)

Solid Steel: 0.6-0.9mm (.024-.035in.)Stainless: 0.6-0.9mm (.024-.035in.)Flux Cored:0.8-1.1mm (.030-.045in.)

H: 444mm(171/2in.)W: 448mm(175/8in.)D: 400mm(153/4in.)

33.6kg(74lb)*

230VAC

30-210 150Aat23.5V,30%DutyCycle

– 24.3 5.5 4.8

Recommended aluminum solution: Spoolmate100Series(#300371).

Welding Capability


Max.9.5mm(3/8in.)Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire.

Max.9.5mm(3/8in.)

Mild Steel Aluminum

*Dimensions and net weight are for machine only.

4

MIGLight Industrial


Comes Complete With •4.5m(15ft),250ampM-25gun•3m(10ft)workcablewithclamp•Smith®argonmixregulator/flow

gaugewithhose•2.1m(7ft)powercordandplug•Factoryinstalledrunninggear/cylinder

rack•0.8/0.9mm(.030/.035in.)reversible

dualgroovedriverolls•Extracontacttips,set-upand

operationCDandmaterialthicknessgauge #229895

Most Popular Accessories•Millermatic®ReachWireFeeder

7.6m(25ft) #907438•Spoolmate™200SeriesSpoolGunfor

aluminumwelding #300497•DualEZ-Change™LowCylinderRack

#300337•Protectivecover #195142

Light Industrial


Comes Complete With •4.5m(15ft),250ampM-25MIGgun•3m(10ft)workcablewithclamp•Factory-installedgassolenoid•Smith-Argonmixregulator/

flowgaugewithhose•3m(10ft)industrialpowercordand

plug(plugon200/230Vmodelonly)•Factory-installedrunninggear/cylinder

rack•0.8mm/0.9mm(.030/.035in.)

reversibledualgroovedriverolls•Extracontacttips,Setup/operationCD

Most Popular Accessories•Millermatic®ReachWireFeeder

#907438•XR™-APush-PullGuns•Spoolmate™200Seriesand

Spoolmatic®15A/30ASpoolGunsforaluminumwelding

•DualEZ-Change™LowCylinderRack #300337



Millermatic® 252



Auto-Set™—theexclusiveAuto-Setfeaturemakessetupquickandeasy.Infinite voltage adjustmentwhenusedinmanualmodeprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumption.Compatible with Spoolmate™ 200 Series spool gunwithwirefeedspeedcontrolonthegun.Savestimebyreducingtripsbacktothemachine.AlsocompatiblewiththemoreindustrialSpoolmatic®15Aor30Aspoolgun.Gun-On-Demand™—simplypullthetriggerforeithergunandyou’rereadytoweld.Nowastedtimeinstallingmodulesandusinggasvalvekits.Heavy duty aluminum, two-drive-roll system.

Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflow,burnback,spotanddelay(Stitch)timers.IndependenttimersforMIGandspoolgun.Superior aluminum MIG welding with direct connectionofoptionalXRpush-pullguns,Spoolmatic15A/30AandSpoolmate200Seriesspoolguns.Noextramoduletobuyorinstall.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfaster,easierswitchingbetweenMIG,push-pullandspoolguns.Heavy duty aluminum, two-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumption.

Recommended aluminum solution: Spoolmate200Series(#300497).

Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Shipping Weight

(#907 405)200(208)/230V 160Aat24.5VDC,60%DutyCycle

30-210 1.3-17.8 m/min(50-700IPM)

Solid Steel:0.6-0.9mm(.023-.035in.)Stainless:0.6-0.9mm(.023-.035in.)Flux Cored:0.8-1.2mm(.030-.045in.)

110kg(242lb)

Recommended aluminum solution: Spoolmatic15A(#195156)or30A(#130831).

Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Shipping Weight

(#907 321)200(208)/230V(#907 322) 230/460/575V

200Aat28VDC,60%DutyCycle250Aat28VDC,40%DutyCycle

30-300 1.3-17.8m/min(50-700IPM)

Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-0.9mm(.023-.035in.)Flux Cored:0.8-1.2mm(.030-.045in.)

114kg(250lb)machineonly

Aluminum welding uses optional Spoolmate 200 Series spool gun.

Welding Capability


Max.9.5mm(3/8in.)

Mild Steel Aluminum

Max.9.5mm(3/8in.)

Welding Capability


Aluminum welding uses optional Spoolmatic 15A or 30A spool gun.

Max.9.5mm(3/8in.)

Mild Steel Aluminum

Max.13mm(1/2in.)

5

MIGIndustrial

Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)

Comes Complete With•4.5m(15ft)Bernard®Q300MIGgun

withCenterfire™consumables•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord

(withoutplug)for1-or3-phase•Factory-installedgassolenoid•Smith®argonmixregulator/flow

gaugewithhose•Factoryinstalled,lowmountedrunning

gear/cylinderrack•0.8/1.2mm(.035/.045in.)reversible

V-groovedriverolls(orderU-groovedriverollsforaluminumwelding)

•Extracontacttips,setup/operationCD

Most Popular Accessories•Spoolmatic®15A/30AGunsforAl.

welding•XR™-APush-PullGuns•DualCylinderRack #195299•ProtectiveCover #195142

Industrial

Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)

Comes Complete With•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord

(withoutplug)forsingle-orthree-phase

•Factoryinstalledgassolenoid•Smith®argonmixregulator/flow

gaugewithhose•Factoryinstalled,lowmountedrunning

gear/cylinderrack•0.9,1.0and1.2mm(.035,.040and

.047in.)U-groovedriverollsforaluminumwelding

•SetupandoperationCD

Push-Pull Gun System includes above plus•XR™air-cooledpush-pullgun(see

chartbelow)

Millermatic® 350P

Millermatic® 350P Aluminum



Built-in Pulsed MIG programs.Allprogrammedinformationisrestoredaftereachpowerup—aluminum/steel/stainlesssteel/metal-cored.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfasterswitchingbetweenMIG,push-pullandspoolguns.Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflowand spottimers.IndependenttimersforMIGandpush-pullguns.Heavy-duty aluminum, four-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingpowerconsumptionandkeepinginternalcomponentscleaner.

True torque feed motor push-pull designprovidescontinuouspushforcetothewirewhilethegunmotorcontrolsthespeedatthegun.Themotorsworktogethertoprovideaccurateandpositivewirefeedspeedwithoutwireshavingordeformation.Electronic wire spool brakeallowswirespooltofreespoolwhileweldingresultinginsmoothwiredelivery.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.Synergic MIG and Synergic Pulsed MIGprovidecommunicationbetweenpowersource,feederandgun.Aswirespeedincreases/decreases,thepulseorMIGparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.Trigger holdformakinglongweldmentswithouthandfatigue.Standard jog and purge.

Recommended aluminum solution: XR-Aluma-Propush-pullgun.

Model/Stock Number

Amperage Range Rated Output

Amps Input at Rated Output, 60 Hz200 V 230 V 460 V KVA KW Wire Feed Speed Wire Type and Diameter Dimensions

Net Weight

Millermatic 350P (#907 300)200/230/460V

25-400 Three-Phase300Aat32VDC,60%DutyCycle

34 30 15 11.6 11.5 MIG Gun1.3-17.8m/min(50-700IPM)Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)

Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-1.2mm(.035-.045in.)Aluminum:0.9-1.2mm(.035-.047in.)Metal Core:0.9-1.3mm(.035-.052in.)Flux Cored:0.8-1.3mm(.030-.052in.)

H:863mm(34in.)W:483mm(19in.)D:1041mm(41in.)

82kg(181lb)

Single-Phase300Aat32VDC,60%DutyCycle

69 61 30 13.1 11.2

Aluminum welding uses optional Aluma-Pro push-pull gun.

Aluminum welding uses optional Aluma-Pro push-pull gun. Not compatible withstandard MIG gun.

Miller recommendsMAXAL® aluminum wire.

Welding Capability


Max.13mm(1/2in.)

Mild Steel Aluminum

Max.13mm(1/2in.)

Welding Capability

Min.1.2mm(18ga)

Max.13mm(1/2in.)

Aluminum

Scan this tag to find out how the NEW! Millermatic 350P Aluminum makes welding aluminum faster and easier.

Model/Stock Number Amperage Range

Rated Output

Amps Input at Rated Output, 50/60Hz200 V 230 V 460 V KVA KW

Wire Feed Speed

Wire Type and Diameter Dimensions

Net Weight

Millermatic 350P Aluminum(gunNOTincluded)(#907 474)200/230/460V,standardunit

Aluminum Push-Pull Gun(#300 000)w/4.5m(15-ft)XR-Aluma-Pro™air-cooled(#300 001)w/7.6m(25-ft)XR-Aluma-Pro™air-cooled(#300 783)w/7.6m(25-ft)XR™-PistolProair-cooled(#300 948)w/7.6m(25-ft)XR-Aluma-Pro™Liteair-cooledgun

25-400 Three-Phase300Aat32VDC,60%DutyCycle

34 30 15 11.6 11.5 Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)

Aluminum:0.9-1.2mm(.035-.047in.)


82kg(181lb)

Single-Phase300Aat32VDC,60%DutyCycle

69 61 30 13.1 11.2

6

MIGHeavy Industrial

AlumaPower 450 is 3-phase only.

Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)

Comes Complete With•XR-AlumaFeedpush-pullfeeder•AlumaPower350MPaor

450MPapowersource•XR-Aluma-Pro™or XR™-PistolGrip

push-pullweldingguns(air-orwater-cooled)

•0.9and1.2mm(.035and3/64in.)contacttips,driverollandlinersforguns

•0.9and1.2mm(.035and3/64in.)driverollsforwirefeeder

Note: All AlumaFeed systems come set up out of the box to run 1.2 mm (3/64 in.) wire.

Most Popular Accessories•MIGRunnerCart #195445•IndustrialMIG4/0KitwithDinse

Connectors(350MPaonly) #300405IncludesSmith®regulator/flowmeterwith3m(10-ft.)gashose,3m(10-ft.)4/0feederweldcablewithDinseconnectorononeendandalugontheother,and4.6m(15-ft.)workcablewithDinseconnectorononeendand600-ampC-clamp.

•IndustrialMIG4/0Kit(450MPaonly) #300390IncludesthesameasthekitaboveexceptweldandworkcableshavelugsinsteadofDinseconnectors.

•ExtensionCables7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080

•1.6mm(1/16in.)LinerandWireKit #230708

•1.6mm(1/16in.)DriveRollKitforcontrolbox #195591

AlumaFeed™ Synergic Aluminum Welding System See Literature

No. DC/34

Hot Start™allowsoperatortobeginandendweldswitheaseandconfidence.Eliminatesincompletefusionatthebeginningofaweld,acommonissuewithaluminumwelding.Cratergraduallydecreasesweldcurrentattheendofaweldtoeliminatecraterdefects.Adjustablepre-andpost-flowratesensurethatthepuddlealwayshasadequategascoverage.Synchronized, true push-pull wire feed systemforprecisewirefeedingandarcperformance.Parameter and system locksenhancequalityassuranceandprotectweldconsistency.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.

AlumaPower350modelallowsforanyinputvoltagehookup(208–575V)withnomanual

linking.450modelis230/460Vmanuallink.

The XR-AlumaFeed™ and AlumaPower™ 350 MPa or 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG aluminum welding applications.

Weld Cross Section

HotStartOff

HotStartOn

AlumaFeedSynergicAluminumWeldingSystemwith7.6m(25ft)XR-Aluma-ProgunandAlumaPower450MPashown.AlsoavailablewithXR-PistolGripgun.

Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddimes”withoutgunmanipulation.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.Synergic “one-knob” controlmakesadjustmentseasy.Setthewirefeedspeedcontrolonthegunandthesystemhandlestherest.Synergic Pulsed MIGprovidescommunicationbetweenthepowersource,feederandgun.Aswirespeedincreases/decreases,thepulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.

AlumaFeedMIGRunner

Model Stock Number Input Power Input Welding Circuit Rating Wire Speed Wire Diameter Capacity

Max Spool Size Capacity Dimensions

Net Weight

XR-AlumaFeed Wire Feeder FeederonlyFeeder is 14-pin compliant, but only operates synergicly with an MPa power source.

(#300 509)CE 24VAC,5A,50/60Hz

400Aat100%DutyCycleSystemdutycycleislimitedtogunrating.

1.3-22.9m/min(50-900IPM)

0.9-1.6mm(.035-.062in.)RequiresWireKit#230708forgun,andDriveRollKit#195591forcontrolboxtorun1.6mm(1/16in.)wire.

305mm(12in.)

H: 406mm (16in.)W: 241mm (9-1/2in.)D: 540mm (21-1/4in.)

19.2kg(42.5lb)

Millerrecommends

aluminumwire.

Model Stock Number Input Power

Amperage/Voltage Ranges Rated Output

Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions

Net Weight

AlumaPower 350 MPa Machineonly

(#907 420)(#907 420-003) CE(#907 420-001)w/AuxiliaryPower

Three-Phase

CCMode:5-425ACVMode:10-38V

350Aat34VDC,60%DutyCycle

40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)

36.3kg(80lb)

Single-Phase



60.8 54.6 29.7 24.5 19.9 11.7 11.2

AlumaPower 450 MPa Machineonly

(#907 483)w/AuxiliaryPower

Three-Phase



– 51 – 27.6 – 22 18.9 H: 438mm (17.25in.)W: 368mm (14-1/2in.)D: 689mm(27.125in.)

55.3kg(122lb)

7

MIG

Migmatic® Series Must be purchased from ITW Italy

Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0, DCM/13.0, MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0

Industrial

Comes Complete With•Heavydutypowersource•Voltagestepadjustments•Heavydutywirefeedsystem•0.8/1.0mmdriverolls

(220/250models)•1.0/1.2mmdriverolls

(300/380models)•Groundcableandclamp•Runninggear/Bottlerack•Digitalmeters

(250DX,300,and380models)

DX modelfeatureseasy-to-useSynergic user interfacewithdigitaldisplaytosimplifysetupandofferprecisesettingsforweldingavarietyofmaterials.Manual Modeallowsforsimplemanualsettingofparametersforweldingonabroadrangeofapplications.Thermal overload protectionshutsdownthepowersourceoutputifthemaintransformerorrectifieroverheats.Industrial dual-gear-driven systemfeaturesno-tool,quick-changereversibledriverolls(0.8/1.0mm)andaneasy-to-settensionadjustmentknob.Professional wire drive motorwithstandseventhemostdemandingapplications!Superior arc control technologyprovidestheoperatorwithstate-of-the-artweldingperformanceonawidevarietyofmaterials.Traditional tapped design and laminated inductorprovideastable,smootharcforconsistentweldquality.Consumable compartmentprovidesconvenientstorageforcontacttips,driverollsandmore.Adjustable run-in controlallowstheoperatortooptimizearcstartingwithavarietyofdifferentwires.Spot weld timerprovidesconsistentspotweldseverytime.(Basemodelsonly.)Adjustable burnback controlreduceswirestubbing,arcflaringandpreventswireburnbacktoprotectcontacttips.Spool gun (Optional DX models)

Migmatic300DX/380DX

Migmatic220DX/250DX

Model Stock Number Rated OutputMax. Open- Circuit Voltage

Wire Feed Speed Wire Type and Diameter

Shipping Weight

175 (#029015550)230VAC,Single-Phase,50/60Hz,CE 150A,21VDC30%DutyCycle

34VDC 1.8-18MPM(70-708IPM)

Solid Steel: 0.6-0.8mmAluminum:0.8-1.0mmFlux Core: 0.6-0.8mm

45.4kg

220 220DX

(#029015520)220/240V,Single-Phase,50/60Hz,CE(#029015521)220/240V,Single-Phase,50/60Hz,CE

220A,28VDC25%DutyCycle

40VDC 1.0-28.2MPM(39-1110IPM)

Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core: 0.9-1.2mmStainless Steel:0.8-1.0mm

84kg

250 250DX

(#029015524) 230/380-400V,Three-Phase,CE(#029015525) 230/380-400V,Three-Phase,CE


43VDC

300 (#029015540) Base 400VAC,Three-Phase,50Hz,CE(#029015541) DX 400VAC,Three-Phase,50Hz,CE(#029015545) Base 230/400VAC,Three-Phase,50Hz,CE(#029015546) DX 230/400VAC,Three-Phase,50Hz,CE


40VDC Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core:0.9-1.4mmStainless Steel:0.8-1.0mm

100-103kg

380 (#029015542) Base 400VAC,Three-Phase,50Hz,CE(#029015543) DX 400VAC,Three-Phase,50Hz,CE(#029015547) Base 380-400VAC,Three-Phase,50Hz,CE(#029015548) DX 230/380-400VAC,Three-Phase,50Hz,CE


40VDC 111-114kg

Migmatic300/380

Migmatic220/250

Migmatic175

8

MIGIndustrial

Comes Complete With•Industrialpowercord•Workcableandclamp•Factory-installedrunninggear/twin

bottlerack

Industrial

Comes Complete With•Industrialpowercord•Workcableandclamp•Factory-installedrunninggear/bottle

rack

XPS Series

XMS 403

Traditional Tapped Transformer Power SourceSimpleandprecisewith30(XPS350)and40(XPS450)voltagesteps,providestheoperatorwithasuperiorrangeandarcperformanceforeventhemostdemandingapplications.Two inductance terminals and laminated inductor providesastable,smootharcoperatorsappreciate.Dual digital meters with hold function*displayclear,precisereadingsofarcvoltageandamperage.Fan-On-Demand™—Electroniccontroloffancoolingsavesbothenergyandmaintenancebyonlyrunningthefanwhenrequired.Alsoreducestheingressofdustparticlesintothepowersource.Standard 14 pin connection to Miller wire feed unitsconnectstoavarietyofMillerwirefeeders.Thermal overload protection shutsdownthepowersourceoutput,ifoverheatingofeitherthemaintransformerorrectifieroccurs.115 VAC Auxiliary Power Receptacles (XPS 450) Auxiliarypowerforwater-coolingunit(optional)Undercarriage and Bottle Carrier Singleordoublebottle/coolerracksavailable.

Inverter arc control technologyprovidesclass-leadingweldingperformanceonavarietyofmaterial,whileLineVoltageCompensation(LVC™)maintainsconstantpowerevenwhenprimarypowerinputvariesfrom+/-10percent.Multi-Process Power Source—MIG,SynergicMIG,SynergicPulsed&Double-PulsedMIG,L-TIG&Stickprocesses.Enhanced Double-Pulsed and Pulsed MIG capabilitiesreducespatteranddistortion,improvebeadshapeandprovidebetterout-of-positionweldpuddlecontrol.Integrated water-cooling systemprovidesefficientcoolingwithlow-flowshutdownforbothMIGandTIGapplications,andreducesexternalconnectionsandcablestosaveworkspace.Simple user interfacereducesthenumberofcontrolsetupcombinationsforallprocessesandprograms(includingDouble-PulsedandPulsedMIGcapabilities)withoutminimizingfeaturesorweldingperformance.Large, dual digital metersareeasilypresettothedesiredweldoutput,andprovideeasy-to-viewcurrentandvoltagemeasurementsduringweldingtoensureoptimalcontroloftheweldbead.32bit microprocessorcontrolsthearcandallowseasysetting,updatingandmemorizationofmorethan100customizedweldingprograms.

Must be purchased from ITW Italy


XPS350&XPS450Family

XMS403Multi-ProcessSystem

Model Stock Number Rated Output Max. Open-Circuit Voltage Shipping Weight

XPS 350 (#029 015 531) 400V,50/60Hz,CE(#029 015 528) w/DigitalMeter,400V,50/60Hz,CE(#029 015 537) 230/400V,50/60Hz,CE(#029 015 534) w/DigitalMeter,230/400V,50/60Hz,CE

350A,32VDC,45%DutyCycle

38VDC 140kg

XPS 450 (#029 015 532) 400V,50/60Hz,CE(#029 015 529) w/DigitalMeter,400V,50/60Hz,CE(#029 015 538) 230/400V,50/60Hz,CE(#029 015 535) w/DigitalMeter,230/400V,50/60Hz,CE


47VDC 155kg

Model Stock Number Rated OutputMax. Open-Circuit Voltage Wire Feed Speed

Shipping Weight

XMS 403 (#029 015 483) 400V,Three-Phase,50/60Hz,PowerSource,CE 300A,32VDC,60%DutyCycle

90VDC 86kg

XMS 44 (#029 007 424) WirefeederdesignedexclusivelyforXMS403SynergicSystem,CE 1-20MPM(40-788IPM) 21kg

Bernard® Push-Pull 400 A MIG Torch

(#PPW402-1,2-004MC45)4m(13ft),Watercooled(#PPW402-1,2-008MC45)8m(26-1/4ft),Watercooled

9

MIGIndustrial Heavy Industrial

Processes•MIG(GMAW)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(452:6.4mm[1/4in.]carbons)(652:9.5mm[3/8in.]carbons)

Most Popular Accessories•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•ExtensionCords•RemoteOn/OffControl #042869•AirFilterkit #042939•Bernard®Q-Gun™•IndustrialMIG4/0Kit #300390

Deltaweld® Series See Literature No. DC/16.2

Deltaweld models are available in 300, 450 and 650 amps. Line voltage compensationkeepsweldingparametersconstantevenwheninputvoltageschange±10%.Eliminatesneedtochangeweldingparametersthroughouttheday.Material specific output studsprovidetheflexibilitytoproducetheoptimalarccharacteristicsforaluminum,stainlesssteelandallothermaterials.UniqueFan-On-Demand™coolingsystemoperatesonlywhenneeded.Reducesexcessnoiseandcontaminantsdrawnintothemachine.Thermal overload protectionautomaticallyshutsdownthesystemtopreventhighrepaircosts.Remote control capabilityallowsoperatorsfinetuningcapabilityatanextendeddistance.15 amp 115 VAC duplex receptacleforoperatingauxiliarytools.Power efficientforexceptionalvalueandreturnonyourinvestment.Digital metersforpresettingormonitoringweldingvoltageoramperageformoreprecisecontrol.

Rock solid reliability, exceptional value and power efficient operation make this the “Better!” MIG solution for the most demanding industrial manufacturing applications. Combined with the 70 Series wire feeder, this system is the workhorse of the industrial market.

452/602

Model Stock Number Rated OutputVoltage Range

Recommended Welding Range Open-Circuit Voltage Dimensions* Net Weight*

Deltaweld 302/402

(#903 376)200-208/230/460V,Machineonly(#903 392) 230/460/575V,Machineonly(#907 357) 380/400/440V,50/60Hz,CE


10-32 15-32V 42VDC H: 762mm(30in.)W:585mm(23in.)D: 775mm(30-1/2in.)

165kg(363lb)

Deltaweld 452/602

(#903 377)200-208/230/460V,Machineonly(#903 394) 230/460/575V,Machineonly(#903 358) 380/400/440V,50/60Hz,CE


10-38 15-38V 48VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)

201kg(442lb)

Deltaweld 652/852

(#903 396) 230/460/575V,Machineonly(#907 359) 380/400/440V,50/60Hz,CE


10-44 15-44V 54VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)

240.4kg(530lb)

Deltaweld Stationary Stationarydisplaywithoutrunninggear/cylinderrack.

Deltaweld MIGRunner™

•Deltaweldpowersource•S-74Dwirefeederwithdriverolls•Bernard®Q-Gun™•IndustrialMIG4/0Kit(seelistingatrightforkitcontents)

Everything in the Stationary plus:•RunningGear/CylinderRack

*Dimensions and weight are for power source only – includes lift eye and strain relief.

10

MIG

Model(Machine Only)

Stock Number

Input Power

Amperage/ Voltage Ranges

Rated Output

Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW

Max. Open-Circuit Voltage Dimensions**

Net Weight**

Invision 352 MPa (#907 431)(#907 431 001)w/AuxiliaryPower(#907 431 002)w/AuxiliaryPower,CE

Three-Phase



40.4 36.1 20.6 17.8 14.1 14.2 13.6 75VDC H:432mm (17in.)W:318mm (12-1/2in.)D:610mm (24in.)

36.3kg(80lb)

Single-Phase


300Aat32VDC60%DutyCycle*

60.8 54.6 29.7 24.5 19.9 11.7 11.2

Invision 450 MPa (#907 485)w/AuxiliaryPower

Three-Phase


450Aat38VDC,100%DutyCycle*

– 51 – 27.6 – 22 18.9 90VDC H:438mm (17.25in.)W:368mm (14-1/2in.)D:689mm (27.125in.)

55.3kg(122lb)

Heavy Industrial

Invision 450 is 3-phase only.

Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)•AirCarbonArcCuttingandGouging

(CAC-A)(Invision352:6.4mm[1/4in.]carbons)

•(Invision450:7.9mm[5/16-in.]carbons)

Push-Pull Guns Designed for the 74 MPa Plus Wire FeedersDedicatedgunsworkwithMPaPlusfeedersusingtachometerfeedbacktocoordinatewirefeedspeedofthegunandfeeder.

XR-Aluma-Pro™ Plus4.6m(15ft)air-cooled #3000000017.6m(25ft)air-cooled #30000100110.7m(35ft)air-cooled #3002640014.6m(15ft)water-cooled #3000030017.6m(25ft)water-cooled #30000400110.7m(35ft)water-cooled #300265001

Most Popular Accessories•MIGRunner™Cart(Single

Feedersonly) #195445•RunningGearCylinderRack#300408•IndustrialMIG4/0Kitwith

DinseConnector #300405•ExtensionCables

7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080

Invision™ MPa Plus SystemFeatures Alumination™ to provide the versatility of extended reach push-pull aluminum and includes Pulsed MIG programs for other wires, providing the “Best!” solution for all your MIG welding needs.


Built-in MIG and Pulsed MIG programsautomaticallysettheoptimalparametersforawidevarietyofwiresprovidingimmediateproductivity.Alumination™allowsuseofextendedreachpush-pullgunforconsistent,dependablealuminumwirefeeding.

Invision352modelallowsforanyinputvoltagehookup(208–575V)withnomanuallinking.450model

is230/460Vmanuallink.Synergic Pulsed MIG.Aswirespeedincreases/decreases,pulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.

Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Optimized arc control fromstarttofinishisachievedusingcommunicationbetweenInvisionMPapowersourceand74MPaPlusfeeder.Robust and stable arc,evenatshortlengths,providesimprovedcontrolwithreducedheatinputandtheabilitytoweldawiderrangeofmaterialthicknesses.Easy to set up.Selectwirediameter,wiretypeandgasbeingused,setyourwirespeedandstrikeanarc.

*Duty cycle rating below achieved with 6 gauge input power cord (8 gauge cord supplied with unit). **Dimensions and weight are for power source only.

Invision450MPashown.

Invision MPa Plus Stationary Stationarydisplaywithoutrunninggear/cylinderrack.

Invision MPa Plus MIGRunner™MIGRunnersystemwithrunninggear/cylinderrack.

Invision350MPaair-cooledpackageshownwithsinglefeeder.

Invision350MPawater-cooledpackageshownwithdualfeeder(wirenotincluded).

•Invision352MPaor450MPawithorwithoutauxiliarypower•Singleordual74MPaPluswirefeederwithdriverolls•7.6m(25ft)XR-Aluma-Pro™Pluspush-pullgunforaluminum•4.6m(15ft)Bernard®Q400Gun(twoincludedw/dualfeeders)•IndustrialMIG4/0KitwithDinseConnector•Coolmate™3forsinglefeedersor Coolmate™V3fordualfeeders

(water-cooledpackagesonly)

EverythingintheStationaryplus:•Runninggear/cylinderrack(MIGRunnerCartforsingle

feedersorRunningGearCylinderRackfordualfeeders)

Millerrecommends

aluminumwire.

ALSO AVAILABLE! Push-onlywithQ400gun.ProvidesthesamegreatInvisionarccharacteristicsandsynergicMIGcapabilitiesonavarietyofalloys.

Invision 352 MPa or 450 MPaMachineonly.

11

MIG

* Weights are for power source only.

Industrial – 300 Heavy Industrial – 450/675

ProcessesMulti-MIG•Accu-Pulse™MIG(GMAW-P)

-Accu-Curve™MIG(GMAW-P)-Accu-Speed™(optional)

•PulsedMIG(GMAW-P)•MIG(GMAW)•MetalCored•RMD®-RegulatedMetalDeposition

(GMAW-SCT)(optional)•CarbonArcGouging(CAC-A)canalso

beactivated

Most Popular Axcess-ories•Accu-Speed™

ForPalm #300719ForPC #300720

•RMD®(RegulatedMetalDeposition)ForPalm #195252ForPC #300721

•Axcess®FileManagementSoftwareforPC #300529

•WaveWriter™FileManagementSoftware (consultfactory)

•FeederCart #142382•RunningGearCylinderRack(Axcess

300and450only) #300408• Industrial MIG 4/0 Kit #300 390

IncludesSmith®regulator/flowmeterwith3m(10ft)gashose,3m(10ft)4/0feederweldcablewithlugsand4.6m(15ft)workcablewith600-ampC-clamp

•AluminumGunKits–forpushingaluminumwire0.035,3m(10ft) #3005410.047,3.7m(12ft) #3005421/16,3.7m(12ft) #300543

•Axcessfeeder #195182

Axcess® Systems See Literature No. DC/8.0

Allowsforanyinputvoltagehookup(190-630V)withnomanuallinking.Assuresrock-solid,consistentoutputon

fluctuatingprimarylines.RS-232 serial port providesaccesstodatatransferandoptionalprogramdownloadsfromWebatMillerWelds.com/advanced.Axcess four-drive-roll wire drive feederiscombinedwithoperatorinterfaceleavingnocontrolsbackatthepowersource.MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Note: Look for high-speed video clips of Accu-Pulse ®, Accu-Curve ™, Accu-Speed ™ and Front Panel Simulator at MillerWelds.com/advanced.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.

Optimize your industrial MIG welding system with digital control capability and exceptional MultiMIG® performance. A dedicated, menu-driven wire feeder provides a true synergic solution.

Axcess 300, 450 or 675 Machineonly.

Axcess StationaryStationarydisplaywithoutrunninggear/cylinderrack.• Axcesspowersource• Axcesswirefeederwithdriverolls• Bernard®Q-Gun™• IndustrialMIG4/0Kit(seelistingatright

forkitcontents)

Axcess MIG Runner™

Model Stock Number

Amperage/Voltage Ranges

Three-Phase Rated Output

Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW

Max. Open Circuit Voltage Net Weight*

Axcess 300 (#907 150)Machineonly(#907 348) CE

5-400A10-44V


33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb)

Axcess 450 (#907 152) Machineonly(#907 275) CE (#907 275-01-1) CE,withRMD

5-600A10-44V


– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb)

Axcess 675 (#907 154)Machineonly 5-900A10-44V


– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb)

EverythingintheStationaryplus:•RunningGear/CylinderRack

12

Automated Manufacturing Systems

ProcessesMulti-MIG®

•Accu-Pulse®MIG(GMAW-P)-Accu-Curve™MIG(GMAW-P)-Accu-Speed™MIG(GMAW-P)

•PulsedMIG(GMAW-P)•MetalCore•MIG(GMAW)•RMD™RegulatedMetalDeposition

(GMAW-SCT)(optional)

Required Wire Drive Motor Assembly/Motor Control Cable•AA-40GBWireDriveMotor(includes

15.2m[50ft]volt-senselead)Left-handDrive #195426Right-HandDrive #195515(OrderrequiredMotorControlCableseparately)

•MotorControlCable6.1m(20ft) #3000979m(30ft) #30009615.2(50ft) #300098

Most Popular Axcess-ories•RMD(RegulatedMetalDeposition)

#195252•PalmConveniencePackage

#195517•AxcessFileManagementSoftware

#195249•WaveWriterFileManagementSoftware

#195250•CoolantFlowSwitch #195461•Receptacle/AdapterKits(Onerequired

permachine)ABB #194793Fanuc #194791Motoman #194790Universal #195002Panasonic #300056

•SmartAdapter #300012allowsautomatictobeconfiguredtofunctionassemi-automatic

•Fanuc/MotormanMotorBracket #300013

Auto-Axcess® Systems See Literature No. AU/8.0

Features Auto-Cal. . . A patented automatic calibration feature that uses the Auto-Axcess internal digital technology to allow simple, automatic scaling and synchronization to analog robot controllers. This assures consistent and repeatable results with minimal downtime when installing Auto-Axcess power sources into existing robot cells. It also saves time and additional hardware costs while minimizing complexity in new cells on most robot systems.

For robotic automation — seamless integration of digital control technology combines inverter welding power source and robotic interface.

AA-40GB Wire Drive Motor Assembly with OCP (Over Current Protection)toprotectagainstcurrentsurges.Newdesignutilizesanimprovedsheetmetalenclosureincludingprintedcircuitboard.Itfeaturesathreadedgasconnectionandadirect-panel-mounted,quarter-turnmotorcontrolcableconnectionthateliminatesmotionstressonthemotor’spowerandtachometerfeedbackwires.72-pin Harting connectorforquick,easyconnectiontocommonanalogrobotcontrollers.

Miller’spatentedtechnologyallowsforanyinputvoltagehookup(190-630V)withno

manuallinking.Assuresrock-solid,consistentoutputonfluctuatingprimarylines.

MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™,Accu-Speed™,standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.Optional Axcess-able software:Accu-Pulse™tandem(factory-installedonly),Accu-Speed™forPalmorPC,RMD®(RegulatedMetalDeposition)forPalmorPC,Axcess®FileManagementforPC,andWaveWriter™FileManagementwithWaveShaping.

Model Stock Number


Three-Phase Rated Output

Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW

Max. OCV Net Weight

Auto-Axcess 300 (#907 151)BasePowerSource(#907 151-01-1) w/RMDProcessSoftware(#907 349) CE

5-400A10-44V


33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb)

Auto-Axcess 450 (#907 153) BasePowerSource(#907 153-01-1) w/RMDProcessSoftware(#907 274) CE (#907 274-01-1) CE,withRMD

5-600A10-44V


– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb)

Auto-Axcess 675 (#907 155)BasePowerSource 5-900A10-44V


– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb)

Process RMD® RegulatedMetal Deposition (Optional)

Standard Spray

Pulsed Spray

Accu-Pulse®

Accu-Curve™

Accu-Speed ™ (Optional)

StandardShortCircuit

Flat/Horizontal All Position Performance Thin Materials/Gap FillingWeld Puddle

Control

Axcess® Multi-MIG® Welding Process Capabilities

Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced.

13

Wire Feeders

Smaller 8VS sizeisErgonomicallysound,lightweightunitiswellbalancedforeaseofcarryingtoremoteweldingsites.Fitsthrougha25mm(14in.)manhole/manway.Polypropylene case with built-in slide railsandtheabilitytoopenthedoortochangewirewithfeederinverticalposition.Potted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.Improved contractorforhighamperage,highdutycycleapplications.

Digital meters with SunVision™technologycandisplayvoltageandwirespeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.Trigger hold, wire jog, and gas purgearelocatedonfrontpanel(8VS:triggerholdisoptional).Wider voltage rangeforsmallandlargewireswithnocontactorchatterorarcoutages.Double filtered gas valvekeepsdirtfromcloggingandaffectinggasflow.Excellent starts and superior arc performanceforalltypesandsizesofwireswhetherusingCVorCCpowersupply.

SuitCase™ X-TREME™ 8VS and 12VSTaking portable welding to the extreme — available in two sizes, these portable feeders have every feature you will ever need.

See Literature No. M/6.41

SuitCaseX-TREME8VS

SuitCaseX-TREME12VS

Model Stock Number Input PowerInput Welding Circuit Rating Wire Speed

Wire Type and Diameter Capacity

Maximum Spool Size Capacity

Shipping Weight

SuitCase X-TREME 8VS

(#300 656) w/ogun(#300 656-002) CE,Eurow/meters,triggerhold

Operatesonopen-circuitvoltageandarcvoltage14-48VDC/110Max.OCV

300Aat60%DutyCycle

1.3-19.8m/min(50-780IPM)ActualrangeinCCmodeisdependentonarcvoltageapplied

Solid Wire: 0.6-1.6mm(.023-1/16in.)Flux Cored: 0.8-1.6mm(.030-1/16in.)

203mm(8in.)6.4kg(14lb)

19.5kg(43lb)

SuitCase X-TREME 12VS

(#300 659) w/ogun(#300 659-001) CE,Eurow/ogun

425Aat60%DutyCycle


305mm(12in.)20kg(45lb)

24kg(53lb)

Industrial

Use with CC/CV, DC Power Sources.


Suggested Power Sources•DimensionSeries™•Dimension™NT•XMT®Series•Bobcat™•Trailblazer®•BigBlue®

Suggested Guns•Bernard®Q300(GMAW)

Q3015AE8HM•Bernard®Dura-Flux™(FCAW)

FLX3515OSM-1•Roughneck®(GMAW)•Ironmate™FC-1260(FCAW)

Most Popular Accessories•8VSMeterKit #300331•8VSTriggerHold #300332•FlowmeterKit #300343•DriveRoll #238687•ContactTips #1580015

14

Wire Feeders

The SuitCase 12RC door opens with feeder in upright position and has built-in side rails.Totally enclosed, impact-resistant, flame-retardant caseprovidesstrengthanddurability,andprotectscomponentsandweldingwirefrommoisture,dustandothercontaminants.Ergonomically sound, lightweight, modular designiswellbalanced,andallowsimprovedmobilityandeaseofcarryingtoremoteweldingsitesandforserviceability.Flexibility to run a variety of wires up to 1.6 mm (5/64 in.) diameter.Quick-change drive rolls—notoolsrequired.Drive roll accessibilitymakesiteasytoinstallwire,adjusttensionandchangedriverolls.Carrying handlefoldsupoutofoperatorsway,yetlargeenoughforaglovedhandtocarry.Remote voltage control – standard.Gas solenoid valve – standard.

SuitCase™ 8RC and 12RCThe SuitCase 8RC and 12RC offer remote voltage control, light weight and small size, with superior durability needed to stay in service and meet production schedules.

SuitCase8RC

SuitCase12RC


Model Stock Number Input PowerInput Welding Circuit Rating Wire Speed


Maximum Spool Size Capacity Net Weight

SuitCase 8RC (#300 660) w/ogun(#300 660-003) CE,Eurow/triggerhold

24VAC,7A,50/60Hz 500Aat100%DutyCycle

1.9-17.8m/min(75-700IPM)


203mm(8in.)6.4kg(14lb)

12kg(25lb)

SuitCase 12RC (#300 663) w/ogun(#300 663-005) CE,Eurow/triggerhold

24VAC,10A,50/60Hz 305mm(12in.)20kg(44lb)

12kg(26lb)

Industrial

Use with CV Power Sources.


ST 44® Series See Literature No. MN/51.2

Consumable compartment,providesstoragespaceforcontacttips,gasdiffusersandnozzles.*Remote voltage control,enablespreciseremoteoperationoftheweldingpowersourcearcvoltage.**Quick change, no-tools required dual groove, reversible drive rolls.Largediameterdesign(41mm)provides smooth, positive & accurate wire feedingwithlonguninterruptedservicelife.Industrial 4-roll gear-driven cast aluminium drive system&heavy-dutymotorprovideswirespeedsrangingfrom0-20m/min.AvailablewithEuro style or US Style torch connections.Standard 14 Pin connection to Miller power sourcesconnectstheST44SeriestoanyMillerCVpowersourcewitha14pinreceptacle.2T/4T Latching gun triggerallowstheoperatortoweldforextendedperiods,withouthavingtomaintainpressureontheguntrigger.Precisecontrolofgasflowwiththebuilt-in*Gas flow meterensuringthecorrectgasflowrateisachievedandmaintained.AdjustableRun-In & Burn-Back controlallowstheoperatortosettheoptimumarcstarts&stops,reducingwirestubbing,arcflaringorwireburning-backtothecontacttip.

Model Stock Number Input Power Electrode Wire Diameter Capacity Wire Speed Wire Type and Diameter Dimensions Net Weight

ST 44

ST 44 D

(#029 007 406) 4rolldriveenclosedwirefeedunit,CE(#029 007 404) AsabovebutwithdigitalMeters,RVC&waterconnections,CE

24VAC,3A,50/60Hz

0.6-2.0mm(.023-5/64in.)

0/20m/min(0-790IPM)

Solid Steel: 0.6-2.0mm(.023-5/64in.)Flux Cored: 0.8-2.0mm(.030-5/64in.)

H: 420mm(16.5in.)W: 220mm(8.65in.)D: 650mm(25.5in.)

18kg(40lb)Basic20kg(44lb)Digital

Industrial

Use with CV, DC Power Sources.


Suggested Power Sources•CP-302 •Deltaweld•Invision •XMTSeries•Trailblazer •PipePro304

Suggested Guns•Bernard®Q300(GMAW)

Q3015AE8HM•Bernard®Dura-Flux™(FCAW)

FLX3515OSM-1•DriveRoll #238687•ContactTips #1580015

Most Popular Accessories•RemoteExtensionCords(1required)

7.6,15,or23m(25,50,or75ft)•MeterKits•ShieldingGasFilter #195189Field•FlowmeterKit #300343•Volt/CurrentSensorKit(Forboth

models—requiredfordigitalmeteroperationwithpowersourcesnothavingpinsFandHin14-pinreceptacle.)


* Optional on certain models** Requires a Miller power source capable of remote voltage control

15

Wire FeedersIndustrial – Spoolmatic Heavy Industrial – XR-Pistol/ Pistol-Pro


Processes•MIG(GMAW)withaluminum and

othersoftalloywires(XRgunsrequireoptionalhardwirekitstorunhardwire)

•PulsedMIG(GMAW-P)withoptionalpulsingpowersource

Suggested Power SourcesFor Spoolmatic Guns Only•Millermatic®212Auto-Set™•Shopmate™300DX•Bobcat™(requiresWC-115Awith

contactor)For both Spoolmatic and XR guns •Millermatic®252•Millermatic®350P/350PAluminumFor both Spoolmatic and XR Guns (requires WC-24 for Spoolmatic gun; requires XR-AlumaFeed or XR-Control for XR guns)•AlumaPower™MPa•CP-302•Dimension™Series•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®•BigBlue®300Pro•BigBlue®350PipePro®

Most Popular AccessoriesWeld controls for Spoolmatic guns only•WC-24 #137549•WC-115A #137546•WC-115A(withcontactor)

#137546-01-1•WC-115ContactorKit #137548Feeders for XR guns only•XR-AlumaFeed™orXR™-Controls•HardwireLinerKit #198377

Pistol Grip Guns See Literature No. M/1.73 and M/1.74

Engineered for operator comfort,ourwell-balancedpistolgripgunsgiveyouportabilityandmultiplecableassemblylengthstoaccessthosehard-to-reachwelds.Quick-change, single-turn contact tipprovidesexcellentperformanceandeaseofreplacement.Head tubes are Roughneck® and Bernard™ Centerfire™ compatible.Easy access to drive assembly and removable head tubereducesservicetimebyallowingasimplemeansofchangingdriverollsandheadtubeorperformingroutinemaintenancewithoutdisassemblyofgun.Wire feed speed adjustment on the gun handle and reversible drive rollssavetimeandmoney.

Spoolmatic® Gun Additional FeaturesBuilt-in gas valve eliminatestheneedtopurgelonggaslines.2-stage trigger includesgaspreflow.Spool canister rotates 180°.

XR™ Guns Additional FeaturesBoth air- or water-cooled versions are available. Replaceable feed cable liner reducespartscostandservicetimebyallowingasimplemeansofremovingandreplacinglinerandnotthecompletefeedcable.Aluminum-series-specific tension setting(XR-Pistol-Proonly)ensuressmoothwirefeedingperformancewith4000or5000seriesaluminumwires.Easy-to-rotate, self-seating head tube(XR-Pistol-Proonly)allowsforbetteraccessintotightspots,preventingleaksandprovidingexcellentcurrenttransfer.HeadtubesarenowcommonwiththeAluma-Progooseneck-styleguns.Head tube options in several different lengths and bend configurations(XR-Pistol-Proonly)areavailableforusewhenastandardheadtubedoesn’tfittheapplication.Improved motor and drive design(XR-Pistol-Proonly)improvesfeedabilityandarcconsistencyoverlongerdistanceswhilehelpingreducedowntimeandmaintenancecostsassociatedwithcomplexdrivesystems.

Spoolmatic® spool guns and XR™ push-pull guns are the professional’s choice for exceptional aluminum welding results in industrial or commercial applications.

*Order drive rolls and drive roll kits separately from guns. ** Wire speed dependent on control box or Millermatic used.

Model Stock Number*Welding Current Rating Wire Speed** Wire Diameter Capacity


Gun Weight(Gun only)

Spoolmatic(Air-Cooled)

(#195 156) 4.5m(15ft)cable(#130 831) 9m(30ft)cable

200Aat100%DutyCycle

1.8-22.2m/min.(70-875IPM)

0.8-1.6mm(.030-1/16in.)aluminumwireandhardwireupto1.1mm(.045in.)

102mm(4in.) 1.3kg(2.9lb)

XR-Pistol (Air-Cooled)

(#198 127) CE 4.6m(15ft)cable(#198 128) CE 9m(30ft)cable

200Aat100%DutyCycle

1.8-22.2m/min.(70-875IPM)

0.8-1.6mm(.030-1/16in.)aluminumwire

– 1kg(2.2lb)

XR-Pistol(Water-Cooled)

(#198 129) CE 4.6m(15ft)cable(#198 130) CE 9m(30ft)cable

400Aat100%DutyCycle

1.1kg(2.4lb)

XR-Pistol-Pro(Air-Cooled)

(#300 782) 4.6m(15ft)cable(#300 783) 7.6m(25ft)cable(#300 784) 10.6m(35ft)cable

200Aat100%DutyCycle

1.8-23m/min.(70-900IPM)

0.8-1.6mm(.030-1/16in.)aluminumwire

Wirekit#230708requiredtorun1.6mm.(1/16-in)wire.

– 1kg(2.2lb)

XR-Pistol-Pro(Water-Cooled)

(#300 786) 4.6m(15ft)cable(#300 787) 7.6m(25ft)cable(#300 788) 10.6m(35ft)cable

400Aat100%DutyCycle

1.1kg(2.4lb)

Millerrecommends

aluminumwire.

Spoolmaticspoolgun

XR-Pistol-Propush-pullgun

XR-Pistolpush-pullgun

16

Wire Feeders

Heavy Industrial


Processes•MIG(GMAW)withaluminumand

othersoftalloywires•PulsedMIG(GMAW-P)withoptional

pulsingpowersource

Suggested Power Sources•AlumaPower™MPa•Deltaweld®Series•Invision™352MPa/456MP•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®

Suggested Guns•XR™-Pistol/Pistol-Pro(GMAW)•XR-Aluma-Pro™Lite/XR-Aluma-Pro

(GMAW)(seeabove)

Most Popular Accessories•Optima™MIGPulseControl#043389•ExtensionCables•PSA-2Control #141604•GasFlowmeterKitforXR-SModel

#246127

Gooseneck-Style Guns

XR-S and XR-D Controls

XR-Aluma-Pro™ guns work in conjunction with XR-Controls, XR-AlumaFeed or select Millermatic machines to provide an outstanding solution for push-pull applications.

The XR-S and XR-D Controls offer unsurpassed performance and reliability for feeding aluminum and other difficult-to-feed wire types. The perfect choice for use with basic CV MIG power sources.

XR-Aluma-Pro

XR-Aluma-ProLite

XR-D

Modelsincludeboth.035andfactory-installed3/64in.driverolls.Order1/16in.controlboxdriverollsseparately(#195591).


XR-Aluma-Pro Lite See Literature No. M/1.75Compact 175-amp, 60 percent duty cycle, push-pull gun with Bernard™ Centerfire™ consumables —idealforindustrialapplications.Lightweight gunreduceshandandwelderfatigue.Rear triggerallowsoperatorstoeasilyaccesshard-to-reachwelds.

XR-Aluma-Pro See Literature No. M/1.71Robust 300-amp, 100 percent duty cycle, push-pull gun with Miller® Fastip™ consumables —madeforheavyindustrialapplications.Rotatable, self-seating head tubeforvariousweldingpositions,reducingoperatorfatigue.

Digital wire feed speed readout.True torque feed motor push-pull designprovidescontinuouspushforcetothewirewhilethegunmotorcontrolsthespeedatthegun.Themotorsworktogethertoprovideaccurateandpositivewirefeedspeedwithoutwireshavingordeformation.Standard jog and purge as well as trigger holdformakinglongweldmentswithouthandfatigue.Adjustable wire run-in controlallowsarcstartingtobefinetuned,reducingwirestubbingorarcflaringwhichcanresultinaburnbacktothecontacttip.

XR-D Model Additional FeaturesDigital weld voltage readout.Remote voltage controlplusbasicprogrammableweldsequencingforpreflow, postflow, start, and craterprovidehigherqualitywelds.

™ ™

Gun Style Stock Number Welding Current Rating Wire Speed Wire Diameter Capacity Net Weight (gun only)

XR-Aluma-Pro Lite(air-cooled)

(#300 948)7.6m(25ft) 175Aat60%DutyCycle 1.8-23m/min(70-900IPM)

WirespeeddependentoncontrolboxorMillermaticused.

0.8-1.2mm(.030-.047in.)aluminumwire

0.9kg(2.0lb.)

XR-Aluma-Pro (air-cooled)

(#300 000)4.6m(15ft)(#300 301)7.6m(25ft)(#300 264)10.6m(35ft)

300Aat100%DutyCycle 0.8-1.6mm(.030-1/16in.)aluminumwire

Wirekit#230708requiredtorun1.6mm(1/16in.)wire

1.1kg(2.5lb.)

XR-Aluma-Pro (water-cooled)

(#300 003)4.6m(15ft)(#300 004)7.6m(25ft)(#300 265)10.6m(35ft)

400Aat100%DutyCycle 1.3kg(2.9lb.)

Stock Number Input Power Wire Feed Speed Wire Diameter Capacity Max Spool Size Capacity Dimensions Net Weight

(#300 601) CE XR-S(#300 687) CE XR-D

24VAC,50/60or100Hz

1.3-23m/min(50-900IPM)

0.8-1.6mm(.030-1/16in.)aluminumwireDriverollkit#195591requiredtorun1.6mm(1/16in.)wire.

305mm(12in.) H:406mm(16in.)W:235mm(9-1/4in.)D:540mm(21-1/4in.)

19.2kg(42.5lb)

XR-S

Millerrecommends

aluminumwire.

Millerrecommends

aluminumwire.

Industrial – XR-Aluma-Pro Lite Heavy Industrial – XR-Aluma-Pro

Processes•MIG(GMAW)withaluminumwire

(capableofotherwireswithoptionalhardwirekits)

•PulsedMIG(GMAW-P)withoptionalpulsingpowersource

Suggested Power SourcesFor both guns•Millermatic®252•Millermatic®350P/350PAluminumFor both guns (requires XR-AlumaFeed™ or XR-Control below)•AlumaPower™MPa•Deltaweld®Series•Invision™MPa•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®

Most Popular Accessories•HardwireLinerKit #198377

17

Wire Feeders

Stock Number Input Power Wire Speed Wire Diameter Capacity Maximum Spool Size CapacityShipping Weight

(#300 615) 22Awithoutgun 24VAC,7A,50/60Hz

1.9-19m/min(75-750IPM) 22A: 0.6-2.0mm (.023-5/64in.)

27kg(60lb)coil 23kg(50lb)

(#300 622)24Awithoutgun 24A: 0.6-2.4mm (.023-3/32in.)

26kg(56lb)

Industrial



Most Popular Accessories•DigitalDisplay #186498•Pre/PostFlowandSpotControl

#186496•VoltageControl #194211•Bernard®Gun Q3015AE8XM•DriveRoll035/045 #190300•ContactTips035/045 #1580012

22A and 24A See Literature No. M/11.0

Bothwirefeedersare ideal for most high duty cycle applicationsrequiringday-in/day-outtrouble-freeoperation.Trigger hold control forlongextendedwelds.Two gear-driven drive rollson22Aforsmooth,positivewirefeed.Four gear-driven drive rollson24Aforlargerwiresizes.On-board burnback and motor ramp control forexcellentstartingandstoppingperformance.Heavy-duty, 16 gauge metal enclosureforextradurability.Remote voltageisstandardon24A.Optional presettable voltage and wire feed speedonmostpowersourcesfor22A.

Simple to use, but built with the strength and flexibility to handle industrial manufacturing and fabricating, the 22A and 24A deliver proven reliability and economy.

Model Stock Number Input Power Wire SpeedWire Diameter Capacity

Maximum Spool Size Capacity Shipping Weight

I-24A (#186 493)FourDriveRoll,w/ogun, CE 24VAC,7A,50/60Hz

1.9-16.5m/min(75-650IPM)

0.6-2.0mm(.023-5/64in.)

27.2kg(60lb) 186 493 12kg(26lb)

Must be purchased from ITW Italy Model Stock Number Input Power Wire Speed Wire Diameter Capacity Dimensions Net Weight

ST-24 BaseST-24 RVCandWaterST-24 Digital,RVC,Water

(#029 007 395)CE(#029 007 396)CE(#029 007 397)CE

24VAC,7A,50/60Hz 0-20m/min(0-750IPM)

0.6-1.8mm(.023-.072in.)

H: 279mm(11in.)W: 273mm(10.75in.)D: 597mm(23.5in.)

16.6kg(36.5lb)

Industrial

Use with CV Power Sources.

Processes•MIG(GMAW)•FluxCored(FCAW)(gas-andself-

shielded)

I-20/ST-24 Series See Literature No. M/6.91x for I-20See Literature No. WFM/4.0 UK for ST-24

Thiswirefeederisideal for most high duty cycle applicationsrequiringday-in/day-outtrouble-freeoperation.Trigger hold control forlongextendedwelds.Geardrivendriverollsforsmooth,positiveandaccuratewirefeed.On-board burnback and motor ramp control forunmatchedstartingandstoppingperformance.Heavy-duty, 16 gauge metal enclosurefordurabilityinharshenvironments.Optional presettable voltage and wire feed speedoncertainpowersources.Euro-type gun adapter foraquickconnectiontoEuropeanstyleguns.

18

Wire Feeders

Stock Number Input Power Wire Speed Wire Diameter CapacityMax. Spool Size Capacity Shipping Weight

Single Wire ModelsS-74S (#300 616) S-74S (#300 616-001) withHigh-SpeedMotorS-74S (#300 616-002) CE,EuroS-74D (#300 617) S-74D (#300 617-001) withHigh-SpeedMotorS-74D (#300 617-003) CE,EuroS-74DX (#300 618) S-74DX (#300 618-002)withHigh-SpeedMotorS-74DX (#300 618-003) CE, Euro

24VAC,10A50/60Hz

1.3-19.8mm(50-780IPM)

OptionalHighSpeedMotor:2.3-36.6m/min(92-1435IPM)

Whenusing2.4-3.2mm(3/32-1/8in.)wires,consultfactoryforlowspeedoptions.

0.6-3.2mm(.023-1/8in.) 27kg(60lb)coil

25kg(55lb)

Dual Wire ModelsD-74S (#300 619) D-74S (#300 619-001) CE, Euro,nogunD-74D (#300 620) D-74D (#300 620-001) withHigh-SpeedMotor D-74D (#300 620-002) CE,EuroD-74DX (#300 621) D-74DX (#300 621-001)withHigh-SpeedMotorD-74DX (#300 621-002) CE, Euro

46.3kg(102lb)

195 061 50kg(109lb)

70 Series See Literature No. M/3.0

Raising the bar for industrial-class wire feeders with all the traditional features, plus enhanced flexibility provided by features such as trigger hold, automatic run-in, and tool-less rotatable drive.

S-74DS-74DX

D-74D

Tool-less rotatable drive assemblyallowsoperatortorotatethedrivehousing,eliminatingseverebendsinthewirefeedpathwhichreducegunlinerlife.Thisfeaturealsoaidsinfeedingdifficultwires.Designed to be easily upgradeablebysimplychangingthefrontpanelandaddingthetachometerfeedbacksystem.Benchmodelsarealsoavailableinbothsingle(S-74)anddualmodels(D-74).Thebestjustgotbetter!Automatic run-in controlsignificantlyimprovesarcstarts.Run-incanbeindependentlysetontheDXmodel.Trigger hold allowstheoperatortomakelongweldswithouthavingtoholdthetriggercontinuously.Reducesoperatorfatigue.Standard 3 m (10 ft) 14-pin interconnecting cordisincluded.

DX Models Additional FeaturesDual schedule control allowstheoperatortoswitchbetweentwoweldingparameterswithoutreadjustingthemachine,savingtimeandenhancingquality.Sequence control givestheoperatorcompletecontroloftheweldingparameters:preflow,run-in,weldtime,crater,burnbackandpostflow.Welding process range controllocksparametersatasetpercentageofweldingparameterstoensureweldingproceduresandqualitystandardsaremaintained.Four weld programsallowtheoperatortostorefourindependentweldingparametersreducingweldsetuptime.

Heavy Industrial


Processes•MIG(GMAW)•FluxCored(FCAW)(gasandself-

shielded)

Models• 74-S – Standard• 74-D – Digitalmeters• 74-DX –Deluxe–DigitalFullFeature

Most Popular Accessories•Bernard®Guns Q4015AE8EM

Q3015AE8XM Q3015AE8HM Q3015CB8CM

•DriveRoll035/045 #235336•ContactTips035/045 #1580012

19

Wire Feeders

Model/Stock Number Input PowerWire Feed Speed Wire Diameter Capacity Max. Spool Size Capacity Dimensions Net Weight

Single-Wire ModelS-74 MPa Plus (#300 577) CE

24VAC,10A50/60Hz

1.3-19.8mm(50-780IPM)

Hard Wire0.6-2.0mm(.023-5/64in.)Aluminum0.9-1.6mm(.035-1/16in.)

Wirekit#230708requiredtorun1.6mm(1/16in.)aluminumwire.

27kg(60lb)coilwithoptionalWireReelAssembly#108008

H: 356mm(14in.)W:318mm(121⁄2in.)D: 711mm(28in.)

26kg(58lb)

Dual-Wire ModelD-74 MPa Plus (#300 578) CE

H: 356mm(14in.)W:533mm(21in.)D: 889mm(35in.)

39.5kg(87lb)

Heavy Industrial


Processes•MIG(GMAW)•FluxCored(FCAW)•PulsedMIG(GMAW-P)withoptional

MPapowersource

Suggested Power Sources•Deltaweld®Series•Invision™•Dimension™Series•XMT®Series(exceptVSmodel)•Dimension™NT450

Suggested Guns•Bernard®andTregaskiss™•XR-AlumaPro™Plus(seebelow)

Most Popular Accessories•XR-AlumaPro™Pluspush-pullguns

foraluminum4.6m(15ft)air-cooled #3000000017.6m(25ft)air-cooled #30000100110.7m(35ft)air-cooled #3002640014.6m(15ft)water-cooled #3000030017.6m(25ft)water-cooled #30000400110.7m(35ft)water-cooled #300265001DedicatedgunworkswithMPaPlusfeedersusingtachometerfeedbacktocoordinatewirefeedspeedofthegunandthefeeder.

•FeederCart #142382•AluminumGunKits

.035,3m(10ft) #300541

.047,3.7m(12ft) #3005421/16,3.7m(12ft) #300543Kitsinclude.035,.047or1/16in.driverollsand10or12ftBernard®Q-Gun™.

•ExtensionCables7.6m(25ft) #24783102515m(50ft) #24783105024.4m(80ft) #247831080

•SpoolAdapter #047141•TurntableAssembly #146236•WireStraightener•HangingBail #058435•WireReelAssembly #108008•SpoolCovers

ForS-74andleftsideofD-74models #057607ForrightsideofD-74models #090389

•1.6mm(1/16in.)LinerandWireKit #230708

•.023–5/64in.driverolls

70 Series MPa PlusThe same great features and reliability of the traditional 70 Series with the added capability of push-pull aluminum, and more when optimized with the Invision MPa power source.

S-74MPaPlus

D-74MPaPlus

Alumination™technologygivesyoutheabilitytousetheextendedreachofapush-pullsystemforconsistent,versatileanddependablealuminumwirefeeding.Aluminationgivesyoutheversatilitytohandlewhateveraluminumweldingjobyouwanttotackle.Trigger schedule selectallowstheoperatortoselectthealternativeschedulebyquicklytappingtheguntriggerwhennotwelding.WhenoptimizedwiththeInvision352MPatheoperatorcanalsoswitchfromMIGtoPulsedMIG.Accu-Mate™properlyseatsthepowerpinforbestfeedingperformanceandpreventsAccu-MategroovedMIGgunsfromslidinginthecasting.

Optional XR-AlumaPro™ Plus push-pull gun for aluminum.Comesin4.6-,7.6-and10.7-m(15-,25-and35-ft)lengthsforextendedreachwithtrouble-free,reliablefeeding.Gunisavailableineitherair-orwater-cooledversions.

Additional Features When Used With Invision 352 MPa and XMT 350 MPa Power SourcesSynergicPulsedMIGoperationwhenoptimizedwiththeInvisionMPapowersource.Providescommunicationbetweenthepowersource,feederandgun.Aswirespeedincreases/decreases,thepulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddime”weldbeadappearancewithoutback-stepping.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.


Includes Bernard ® Q4004.6-m (15-ft) MIG Welding Gun!

20

Wire Feeders

Model/Stock NumberInput Power Wire Speed

Wire Diameter Capacity


2.4 m (8 ft) Booms with Single-Wire Feeders SS-74S8 (#300 625) w/S-74SSS-74D8 (#300 626)w/S-74DSS-74DX8 (#300 629) w/S-74DX



24VAC,10A,50/60Hz

1.3-19.8m/min(50-780IPM)

OptionalHighSpeed:2.3-36.6m/min(92-1435IPM)

StandardSpeedMotor:0.6-3.2mm(.023-1/8in.)Whenusing2.4-3.2mm(3/32-1/8in.)wires,consultfactoryforlowspeedoptions.

27kg(60lb)coil

2.4 m (8 ft) Booms with Dual-Wire Feeders DS-74S8 (#300 632) w/D-74SDS-74D8 (#300 635) w/D-74DDS-74DX8 (#300 638) w/D-74DX

3.7 m (12 ft) Booms with Dual-Wire Feeders DS-74S12 (#300 633) w/D-74SDS-74D12 (#300 636)w/D-74DDS-74DX12 (#300 639) w/D-74DX

4.9 m (16 ft) Booms with Dual-Wire Feeders DS-74S16 (#300 634) w/D-74SDS-74D16 (#300 637)w/D-74DDS-74DX16 (#300 640) w/D-74DX

Heavy Industrial



(gas-andself-shielded)

Suggested Power Sources•CP302•Deltaweld®Series•Invision™•Dimension™Series•XMT®Series(exceptVSmodel)•Dimension™NT450

Suggested Guns•Bernard®(GMAW)

Most Popular Accessories•Remoteextensioncords

7.6m(25ft)15m(50ft)23m(75ft)

•WireReelAssembly #108008•0.6-3.17mm(.023-1/8in.)drive

rolls•Swingpak™Base #183997•1.2m(4ft)Pipepostwith

45mm(18in.)base #149838•1.8m(6ft)Pipepostwith

45mm(18in.)base #149839•1.2m(4ft)PipePostwithsingle/dual

spoolcarrier #300353•3.6m(6ft)PipePostwithsingle/dual

spoolcarrier #300352

70 Series Swingarc™


Swingarc boom-mounted wire feeders bring an extra dimension of flexibility and efficiency to weld stations dealing with large weldments, or wherever operator mobility is required.

Powersource(required,orderseparately)

Swingpak™Baseoptional

BernardQ-Gun™

SingleSwingarcshownwithpipepost,powersource,weldinggun,andoptionalSwingpak™base.

Pipepost(required,orderseparately)

Swingarc

Models in 2.4 m (8 ft), 3.6 m (12 ft) or 4.8 m (16 ft) lengthsmaximizeoutput.The unique counterbalanced designmakesiteasyandconvenienttopositiontheboomexactlywhereitisneeded.360-degree rotation and 60-degree lift anglemaximizesworkarea(4.8m[16ft],7.3m[24ft]or9.75m[32ft]diameterworkarea).Standard 3 m (10 ft) 14-pin interconnecting cordincluded.In-boom cable routingorganizeshosesandcables,protectsthemfromdamage.Quick-change drive rollsmeannotoolsarerequiredbytheoperatortochangedriverolls.

21

STICKLight Industrial

Process•Stick(SMAW)

Comes Complete With•4.5m(15ft)No.4electrodecablewith

heavy-dutyelectrodeholder•3m(10ft)workcablewithclamp•Powercordwithplug

Industrial

Processes•Stick(SMAW)•TIG(GTAW)

Most Popular Accessories•CST280Rack•RCC-14RemoteControl #151086•RFCS-14RemoteControl #043688•RFCS-14RemoteControl #043554•RFCS-14HDRemoteControl

#194744•RHC-14RemoteControl #129340

Thunderbolt® XL

CST™ 280

Economical Stick machines with precise, dependable control.• Patented Accu-Set™ amperage indicator• Unit allows higher duty cycle when amperage decreases• Infinite current control• Output selector switch on AC/DC units• 225 AC and 225/150 AC/DC certified by Canadian Standards

Association to both the Canadian and the U.S. Standards

Easy voltage changeover between voltages rangesthroughatwopositionmanualswitch.Convenientlylocatedontherearpanel,itsimplifiesvoltagechangeinracks.Simpletooperateprocess selector knob automatically sets the proper dig settingonE6010andE7018electrodesprovidingsuperiorstickperformance.Lift-Arc™startforTIGarcstartswithouttheuseofhighfrequency.Fan-On-Demand™coolingsystemoperatesonlywhenneededprovidingpowerefficiencyandnoisereduction.Stand-alone or rack-mounted.Optional4-packor8-packrack,usedinconstruction/shipyards,isavailableformulti-operatorapplications.Allcontrolsincludingthepowerswitcharelocatedonthefrontofthemachineforeasyaccess.Remote amperage controlprovidedthrough14-pinreceptacleonthefrontofthemachine.Thispermitstheuseofstandardamperagecontroldevices.Tweco- or Dinse-style connectors available.TheDinse-styleincludesonesetofmaleconnectors;theTweco-styledoesnot.

Durable yet lightweight Stick/TIG welding power source designed for the construction industry. 280 amps of output is ideal for stick electrodes up to 4.8 mm (3/16 in.) and TIG welding of pipe and plate.

225 AC, 225/150 AC/DCSee Literature No. AC/2.0 for AC model and AD/8.0 for AC/DC model

ThunderboltXL225ACshown

Note: Primary input current draw is limited to 50 A.

225AC

225/150AC/DC


Model Stock NumberRated Output at 20% Duty Cycle, 60 Hz


Amps Input at Rated Output 208 V 230V

Max. Open-Circuit Voltage Shipping Weight

Thunderbolt XL 225 AC (CSA)

(#903 641)230V,50/60Hz

AC 225Aat25VAC(15%DutyCycle,50Hz)

100A – 47.5 80 41kg(92lb)

Thunderbolt XL 225/150 AC/DC (CSA)

(#903 642)230V,50/60Hz

AC 225Aat25V(15%DutyCycle,50Hz)

100A – 47.5 50kg(110lb)

DC 150Aat25V(15%DutyCycle,50Hz)

65A

Stock Number Welding Mode Input Power Rated OutputWelding Amperage Range

Max. Open-Circuit Voltage

Shipping Weight

(#907 244)Dinse-style,220-230/460-575Volt(#907 244-01-1)Tweco®-style,220-230/460-575Volt

Stick/TIG(SMAW/GTAW)

Three-Phase 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle

5-280 77VDC 20kg(44lb)

Single-Phase 200Aat28V,50%DutyCycle150Aat26V,100%DutyCycle

5-200

(#907 251)Dinse-style,208-230/400-460Volt(#907 251-01-1)Tweco®-style,208-230/400-460Volt(#907 251-01-2)Dinse-style,208-230/400-460Voltw/VRD



5-280 67VDC 21kg(46lb)


5-200

(#907 563)w/DigitalMeters,Dinse-style,208-230/400-460Volt(#907 563 001)w/DigitalMeters,Dinse-style,208-230/400-460Voltw/VRD



5-280 67VDC 21kg(46lb)


5-200

22

STICKLight Industrial / Industrial

Processes•Stick(SMAW)•AirCarbonArcCuttingandGouging

(CAC-A)(4.8mm[3/16in.]carbons)

Heavy Industrial

Processes•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(402:6.4mm[1/4in.]carbons)(602:7.5mm[5/16in.]carbons)(852:9.5mm[3/8in.]carbons)

•FluxCored(FCAW)•MIGSprayTransfer(GMAWwith

voltage-sensingfeeder)

Dialarc® 250 AC/DC

Gold Star® Series

Superb performance and versatility in a flexible Stick machine.

• Single-dial infinite current control• High and low ranges• Forced-draft cooling fan• Superior 6010 and 7018 Stick welding• High output and duty cycle• Optional remote weld output control

• Hot Start™ and built-in arc control

• Enclosed circuit board• Automatic thermal overload

protection with indicator light• Fan-On-Demand™

• 15 amp 115 VAC duplex receptacle

• Power efficient• Remote control capability• Optional digital voltmeter and

ammeter

452/602Shown

See Literature No. AD/2.1


Stock Number Welding Amperage Range Rated OutputMax. Open- Circuit Voltage

Amps Input at Rated Output, 60 Hz 200V 208V 230V 460V 575V KVA KW

Shipping Weight

Without Power Factor Correction (#907 017) 220(208)/230/460V

AC Low:35-300 225Aat29VAC,30%DutyCycle

70 84 – 73 36 29 16.8 9.8 173kg(382lb)

DC Low:35-265 225Aat29VAC,30%DutyCycle

79 92 – 80 40 32 18.6 11.8 175.1kg(386lb)

With Power Factor Correction (#907 015)208/230/460/575V

AC Low:35-300 225Aat29VAC,30%DutyCycle

70 60 55 27 22 12.5 9.9 184kg(404lb)

DC Low:35-265 225Aat29VAC,30%DutyCycle

79 66 60 30 24 13.7 10.8

Model Stock Number Rated Output Amperage Range in CC Mode Max. Open-Circuit Voltage Shipping Weight

Gold Star 302/402

(#903 373) 200(208)/230/460V,60Hz(#907 362) 380/400/440V50/60Hz, CE


15-395 72VDC 180kg(396lb)

Gold Star 452/602

(#903 374) 200(208)/230/460V,60Hz(#907 363) 380/400/440V50/60Hz, CE


20-590 72VDC 215kg(474lb)

Gold Star 652/852

(#903 402) 230/460/575V,60Hz(#907 364) 380/400/440V50/60Hz, CE


50-850 72VDC 262kg(578lb)

Rugged, reliable performance and superior arc characteristics.

23

STICK

Maxstar® 150 S

Maxstar® 200 STR



Miller’sexclusivemulti-voltage plug (MVP™)allowsconnectionto115or230Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portableintheshoporatthejobsite—at6kg(13.2lb)theshoulderstrapallowstheoperatortoeasilymovefromlocationtolocation.Auto-Line™circuitryautomaticallyconnectsto115-230VAC,single-phasepowerwithoutremovingthecoverstorelinkthepowersource.Low OCV Stickreducesopen-circuitvoltageto12-16VDCwhenpowersourceisnotinuse.Adaptive Hot Start™ for Stick arc startspreventselectrodefromsticking.Single amperage rangeallowsoperatortoaccuratelysetamperageonboth115or230Vprimarypower.

Allowsforanyinputvoltagehook-upfrom120-460V,single-orthree-phasewithnomanuallinking,providingconvenienceinany

jobsetting.Idealsolutionfordirtyorunreliableinputpower.Low OCV Stickreducesopen-circuitvoltageto9–14VDCwhenpowersourceisnotinuse.Thisbuilt-incircuitdesigneliminatestheneedforadd-onvoltagereducers.Excellent for thin and medium wallpipe welding.Lift-Arc™startforTIGarcstartswithouttheuseofhighfrequency.Remote amperage controlprovidedthrough14-pinreceptacleonfrontofmachine.Adaptive Hot Start™ for Stick arc startsautomaticallyincreasesoutputamperageatstartofweldshouldthestartrequireit.Preventselectrodefromstickingandcreatinganinclusion.Portableat32lb—easilymovedfromlocationtolocation.

Light Industrial

#907 134 Comes Complete With•Powersourceandcord•4m(13ft)stickelectrodeholderwith

Dinseconnector•3m(10ft)workclampwith25mm

Dinseconnector•MVP™plugs•Shoulderstrap

#907 134-01-2 Includes Above Plus•ProtectiveX-CASE™

Most Popular Accessories•MVP™Plugs•ProtectiveX-CASE™ #300184

Industrial


Comes Complete With•Powersource•2.4m(8ft)primarycord•(2)50mmDinseconnectors•Adjustableshoulderstrap

Most Popular Accessories•Air-CooledTIGtorchadapter#195378•Protectivecover #195321•RCCS-14RemoteControl #043688•RFCS-14HDRemoteControl

#194744•WeldcraftWP17V12RMTIGTorch

Best in class — provides maximum portability and performance in the most compact Stick package in the industry. Packs dependability and performance all in one machine.

* Sense voltage for Stick

* Sense voltage for Stick and Lift-Arc ™ TIG

Stock Number Input Power Rated OutputWelding Amperage Range

Max. Open- Circuit Voltage

Amps Input at Rated Output, 50/60 Hz

KVA at Duty Cycle KW

Shipping Weight

(#907 134) 115-230VAC,50/60Hz(#907 351) CE,withoutcase

115VAC 70Aat22.8VDC,100%DutyCycle 20–100 90(12–16VDC*)

17.4 2.0 1.9 11kg(24lb)

100Aat24VDC,35%DutyCycle 26.4 3.0 3.0

(#907 134-01-2) 115-230VAC,50/60Hz,withcase

230VAC 100Aat24VDC,100%DutyCycle 20–150 90(12–16VDC*)

13.1 3.0 2.8 16.8kg(37lb)

150Aat26VDC,30%DutyCycle 21.6 4.9 4.7

Stock Number Welding Mode Input Power Rated Output Welding Amperage Range Max. Open-Circuit Voltage Shipping Weight

(#907 036)LowOCV(#907 036-00-1)NormalOCV(#907 355) CE

Stick Three-Phase 150Aat26V,60%DutyCycle 1–200 70VDC(9–14VDC*)

19.5kg(43lb)

Single-Phase 150Aat26V,60%DutyCycle125Aat25V,50%DutyCycle90Aat24V,100%DutyCycle

1–200(1–90on120VAC)

TIG Three-Phase 175Aat17V,60%DutyCycle 1–200

Single-Phase 175Aat17V,60%DutyCycle150Aat16V,70%DutyCycle110Aat15V,100%DutyCycle

1–200(1–150on120VAC)

24

TIG

Maxstar® 150Two models available –STL:DCTIG/StickwithLift-Arc™startingwithouttheuseofhighfrequency.STH:DCTIG/StickwithHFandLift-Arc™starting,plusbuilt-inpulsingallowingselectionoffourfixed-pulsefrequencies.Auto-Line™circuitryautomaticallyconnectsto115-230Vsingle-phasepowerwithoutremovingthecoverstorelinkthepowersource.Miller’sexclusivemulti-voltage plug (MVP™)allowsconnectionto115or230Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portableintheshoporatthejobsite—at6.2kg(13.7lb).Low OCV Stickreducesopencircuitvoltageto12-16VDCwhenpowersourceisnotinuse.Single amperage rangeallowsoperatortoaccuratelysetamperageonboth115or230Vprimarypower.Built-in gas solenoideliminatestheneedforbulkytorchwithagasvalve.

Light Industrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)withSTHmodel•Stick(SMAW)

Standard Package Comes With•Powersource,cordandMVP®plug•3m(10ft)workclampwith25mm

Dinseconnector•4m(13ft)Stickelectrodeholderwith

25mmDinseconnector•Shoulderstrap

Stick/TIG Includes Above Plus •Weldcraft®WP1712RD125TIGtorch

withadapter•Protectivecarryingcase•Smithregulatorwithgashose

* Sense voltage for Stick and Lift-Arc ™ TIG.** For machine only.

STL – Stick/TIG Lift-Arc, See Literature No. DC/27.1 STH – Stick/TIG HF Start, See Literature No. DC/27.2

Maxstar150STLTIG/StickPackagewithremoteandcase(#907 136-01-7) shown.

Model/Stock Number Welding Mode Input Power Rated InputWelding Amperage Range


Shipping Weight**

Maxstar 150 STL (#907 135)Stickpackage(#907 135-01-6) TIG/Stickpackage(#907 135-01-7) TIG/StickpackagewithRemoteFingertipControl (#195 184)

TIG 115VAC 100Aat14VDC,100%DutyCycle 5–150 90VDC12–16VDC*

11kg(24lb)


230VAC 100Aat14VDC,100%DutyCycle 5–150 90VDC12–16VDC*


Maxstar 150 STH (#907 136)Standardpackage(#907 136-01-7) TIG/StickpackagewithRemoteFingertipControl (#195 184)(#907 352) CE

Stick 115VAC 70Aat22.8VDC,100%DutyCycle 20–100 90VDC12–16VDC*


230VAC 100Aat24VDC,100%DutyCycle 20–150 90VDC12–16VDC*


MaxstarAdvanced DC TIG Technology for Carbon, Stainless and Other AlloysSuperior arc control•Focusedarcconeresultsinfastertravel

speedswithadvancedpulse•Reducedheatinputforlesswarping,better

partfit-up•Betterarccontrol,optimizesweldbead

profiletoreducepost-weldgrindingBlue Lightning™arc starter•Precisearcstarting,improvesweldquality

andconsistency•Morearcstartsbeforere-sharpeningthe

tungsten

DynastySame as the Maxstar, Plus Advanced AC TIG Technology for AluminumFaster travel speedsIncreased penetration on thicker sectionsBetter arc and puddle control•Improveweldquality•Optimizebeadprofile•Easiertotrainnewoperatorstoweld

Maxstar and DynastyLess to Install and OperateLower amperage draw than conventional welding power sources•Smallerwiringandcircuitbreakersrequired•Addcapacitywithexistingavailablepower•Eliminatecostlychangestoprimarypower•Potentialutilityrebates;checkwithyour

localpowercompanyfordetailsUnmatched primary power flexibility•Operatesonsingle-orthree-phasepower•Plugintovirtuallyanyvoltage•Extremelytolerantofvoltagefluctuationsto

maintainweldqualityandreducerework

Better for Mobile WeldingCompact designs allow for easy transportation•Takeyourweldingmachinetowhereyou

needtoweld•Noneedforlongleadextensions•Eliminatecableclutterandincreaseweld

performance•Adjustsettingsquicklywhereyouare

weldingAmazing power per pound performance•SuperiorTIG/Stickstartandweldpuddle

control•Theabilitytorunanyelectrode

TIG Technology Innovations Improve PerformanceMillersetthestandardforTIGtechnologymorethan35yearsagowiththeintroductionoftheSyncrowave®Serieswithsquarewavetechnology.

Today,Maxstar®andDynasty®welderscontinuethattraditionofinnovation,featuringadvancedTIGtechnology.Theysetnewstandardsforproductivityandweldqualityimprovementswhileloweringthecostofproductinstallationandoperation.

Comparedtoconventionaltechnology,MaxstarandDynastyweldersgiveyoumoretoolsforyourspecificapplication.Paybackoftenoccursin18monthsorless.Here’show:

Welding Capability

Min.0.5mm(0.020in.)

Max.4.8mm(3/16in.)

Steel

25

TIG

Maxstar® Series DC TIG and Stick

Maxstar200DX

Maxstar700

For carbon steel, stainless, and other exotic alloys

Allowsforanyinputvoltagehook-upwithnomanual

linking,providingconvenienceinanyjobsetting.Blue Lightning™high-frequencyarcstarterformoreconsistentnon-contactstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.

Hot Start™adaptivecontrolprovidespositiveStickarcstartswithoutsticking.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoise,energyuseandcontaminantspulledthroughthemachine.Auto-postflowcalculatesthelengthofpostflowtimebasedontheamperagesetting.Eliminatesneedtoindependentlysetpostflowtime.

Three models available.SDmodelprovidesbasicTIGandStickfunctions.DXandLXmodelsaddpulserandsequencerfunctionswhiletheLXmodelalsoaddsanautomationconnection.

Portable with adjustable shoulder strap.At16.8kg(37lb.)youcantakeitanywhere.

High-speed DC TIG pulse controlscapableof5000pulsespersecond.120 V auxiliary power dual receptacletopowercoolingsystemorsmalltools.

Program memoryfeaturesnineprogrammemoriesthatmaintain/saveyourparameters.

Maxstar 200 Additional Features See Literature No. DC/32.0

Maxstar 350/700 Additional Features See Literature No. DC/24.0

Compared to conventional technology, Maxstar welders give you:• Increasedproductivity• Improvedweldquality•Reducedenergycosts•Greaterportabilityand

spacesavings

Feature200

350 700SD DX LX

Auto-Line(115–460V)Auto-Line(208–575V)BlueLightningHFLift-ArcHotStartDIG(ArcForce)DigitalMetersTriggerOptionsPreflowAuto-postflowPulserSequencerMeterCalibrationCoolerAux.PowerProgramMemoryAutomationConnection

Standard Optional

Maxstar Features

Steel Welding Capability

Minimum 0.1mm(0.004in.)

0.3mm(0.012in.)

0.5mm(0.020in.)

Maximum6.4mm(1/4in.)

15.9mm(5/8in.)

25.4mm(1in.)

Maxstar 200 350 700

Maxstar350

26

TIGIndustrial – 200 Model Heavy Industrial – 350/700 Models

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)except200SD

model•AirCarbonArc(CAC-A)

Maxstar 200 and 350 Come With•2.4 m(8-ft.)primarycord(noplug)•Two50-mmDinseconnectors•Setupvideo(350modelonly)and

referenceguide

Maxstar 700 Comes With•Thread-locktorchadapter•Twothread-lockweldcableconnectors•Setupvideoandreferenceguide•PowercordNOTincluded,mustbe

orderedseparately

Most Popular Accessories•RemoteControls

WirelessFoot #300429RFCS-14HDFootControl #194744RCCS-14FingertipControl #043688

•Carts•Coolers•Coolant(4Gallons) #043810•ContractorKitwithRFCS-14

HDFootControl #195054•ContractorKitwithRCCS-14

HDFingertipControl #195055•Weldcraft®Water-CooledTorchKits

250ATorchKit #300185(200)300ATorchKit #300183(350)700ATorchKit #300186(700)

ModelWelding Process

Input Power

Welding Amp Range Rated Output

Amps Input at Rated Load Output, 50/60 Hz115V 208V 230V 400V 460V 575V KVA KW


Net Weight

Maxstar 200 TIG 3-Phase 1–200 175Aat17V,60%DutyCycle — — 11 6 5 — 4.2 4.0 80VDC(9–14VDC*)

Machine16.8kg(37lb.)Complete59kg(129lb.)

1-Phase 1–200 175Aat17V,60%DutyCycle — — 17 — — — 4.0 4.0

1–150(115V) 150Aat16V,70%DutyCycle 30 — 14 — — — 3.4 3.4

Stick 3-Phase 1–200 150Aat26V,60%DutyCycle — — 13 7 6 — 5.2 5.0

1-Phase 1–200 150Aat26V,60%DutyCycle — — 22 — — — 5.0 5.0

1–90(115V) 125Aat25V,50%DutyCycle 34 — — — — — 4.0 3.8

Maxstar 350 TIG/Stick

3-Phase 3–350 300Aat32V,60%DutyCycle — 33 30 17 15 12 12.0 11.5 75VDC(10–15VDC*)

Machine61kg(135lb.)Complete140kg(308lb.)

1-Phase 3–350 225Aat29V,60%DutyCycle — 41 37 — 19 15 8.6 8.2

Maxstar 700 TIG/Stick

3-Phase 5–700 600Aat44V,60%DutyCycle — 89 80 46 40 32 32 31 75VDC(10–15VDC*)

Machine90kg(198lb.)

1-Phase 5–700 450Aat38V,60%DutyCycle — 106 96 — 48 38 22 21

Model Machine Only

Water-Cooled (Machine/Cart/Cooler)TIGRunner

Maxstar 200 SD (#903 701) —

Maxstar 200 DX (#903 701-01-1)(#907 354)CE

(#903 701 02-2)

Maxstar 200 LX (#903 701-01-2) —

Maxstar 350 (#907 334)(#907 334-02-1)CE

(#907 334 00-1)

Maxstar 700 (#907 103)(#907 103-02-1)CE

—

Notes: Duty cycle for Maxstar 200 is limited on 115 V power. Refer to Owner’s Manual for 208 V ratings. Coolmate 1 used with the Maxstar 200 must be plugged into a 115 V source (wall). *Sense voltage for Low OCV Stick and Lift-Arc™ TIG.

One stock number = everything you need.

Models/Packages

For your convenience when ordering a full system, Miller® offers Maxstar® and Dynasty® water-cooled Complete Packages.Thesepackagesprovideeverythingoperatorsneedforhigh-precisionDCandAC/DCTIGwelding,includingpowersource,cooler,remote,torchkitandcartforportabilityandmaximumuseofspace.Astheworld’sleadingmanufacturerofTIGtorchesandaccessories,Weldcraft®high-qualityproductsareincludedinMiller®packagestooptimizeyourTIGweldingperformance. #907334-00-1

packageshown

27

TIG

Dynasty® Series AC/DC TIG and Stick

Dynasty700

For aluminum, carbon steel, stainless, and other exotic alloys

Allowsforanyinputvoltagehook-upwithnomanual

linking,providingconvenienceinanyjobsetting.Blue Lightning™high-frequencyarcstarterformoreconsistentnon-contactstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™startprovidesACorDCarcstartingwithouttheuseofhighfrequency.Hot Start™adaptivecontrolprovidespositivearcstartswithoutsticking.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoise,energyuseandcontaminantspulledthroughthemachine.

Auto-postflowcalculatesthelengthofpostflowtimebasedontheamperagesetting.Eliminatesneedtoindependentlysetpostflowtime.AC balance(30–99%)controlsamountofoxidecleaningenablinghigh-qualityTIGweldsonaluminum(280basemodelhas60–80%range).AC waveformsincludeadvancedsquarewave,softsquarewave,sinewaveandtriangularwave(280basemodelhassoftsquarewaveonly).AC frequencycontrolsthewidthandtheforceofthearcinTIGwelding(280basemodelhaslimitedrange)andaddsstability.

Two models available.SDmodelprovidesbasicTIGandStickfunctions.DXmodeladdspulserandsequencerfunctions.

Portable with adjustable shoulder strap.At20.4kg(45lb.)youcantakeitanywhere.

AC amperageallowsindependentamperagestopreciselycontrolheatinput.High-speed DC TIG pulse controlscapableof5000pulsespersecond.

120 V auxiliary power dual receptacletopowercoolingsystemorsmalltools.Program memoryfeaturesnineprogrammemoriesthatmaintain/saveyourparameters.

Dynasty 200 Additional Features See Literature No. AD/4.8

Dynasty 350/700 Additional Features See Literature No. AD/5.0

Compared to traditional technology, Dynasty welders give you:•AdvancedACTIG

technologyforaluminum•Increasedproductivity• Improvedweldquality•Reducedenergycosts•Greaterportabilityand

spacesavings

Feature200

350 700SD DX

Auto-Line(115–460V)Auto-Line(208–575V)BlueLightningHFLift-ArcHotStartDIG(ArcForce)DigitalMetersTriggerOptionsPreflowAuto-postflowACWaveformsACBalanceACFrequencyACAmplitudePulserSequencerMeterCalibrationCoolerAux.PowerProgramMemoryAutomationConnection

Standard Optional

Dynasty Features

Steel and Aluminum Welding Capability

Steel Minimum

Aluminum Minimum

Maximum

Dynasty

0.1mm(0.004in.)

0.5mm(0.020in.)

6.4mm(1/4in.)

200

0.3mm(0.012in.)

0.38mm(0.015in.)

15.9mm(5/8in.)

350

0.5mm(0.020in.)

0.5mm(0.020in.)

25.4mm(1in.)

700

Dynasty350

Dynasty200DX

28

TIGIndustrial – 200 Model Heavy Industrial – 350/700 Models

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)except200SD

model•AirCarbonArc(CAC-A)

Dynasty 200 and 350 Come With•2.4 m(8-ft.)primarycord(noplug)•Two50-mmDinseconnectors•Setupvideo(350modelonly)and

referenceguide

Dynasty 700 Comes With•Thread-locktorchadapter•Twothread-lockweldcableconnectors•Setupvideoandreferenceguide•PowercordNOTincluded,mustbe

orderedseparately


WirelessFoot #300429RFCS-14HDFootControl #194744RCCS-14FingertipControl #043688

•Carts•Coolers•Coolant(4Gallons) #043810•ContractorKitwithRFCS-14

HDFootControl #195054•ContractorKitwithRCCS-14

HDFingertipControl #195055•Weldcraft®Water-CooledTorchKits

250ATorchKit #300185(200)300ATorchKit #300183(350)700ATorchKit #300186(700)

ModelWelding Process

Input Power

Welding Amp Range Rated Output

Amps Input at Rated Load Output, 50/60 Hz115V 208V 230V 400V 460V 575V KVA KW


Net Weight

Dynasty 200 TIG 3-Phase 1–200 150Aat16V,60%DutyCycle — — 10 6 5 — 3.8 3.6 80VDC(5–10VDC*)

Machine20.5kg(45lb.)Complete62kg(137lb.)

1-Phase 1–200 150Aat16V,60%DutyCycle — — 16 — 8 — 3.6 3.6

1–150(115V) 140Aat16V,40%DutyCycle 31 — — — — — 3.6 3.5

Stick 3-Phase 1–200 130Aat25V,60%DutyCycle — — 13 8 6 — 4.8 4.6

1-Phase 1–200 130Aat25V,60%DutyCycle — — 20 — 10 — 4.7 4.7

1–90(115V) 100Aat24V,60%DutyCycle 31.3 — — — — — 3.6 3.6

Dynasty 350 TIG/Stick

3-Phase 3–350 300Aat32V,60%DutyCycle — 35 32 16 16 13 12.7 12.1 75VDC(10–15VDC*)


1-Phase 3–350 225Aat29V,60%DutyCycle — 47 43 — 21 17 9.8 9.1

Dynasty 700 TIG/Stick

3-Phase 5–700 600Aat44V,60%DutyCycle — 97 88 51 44 35 35 34 75VDC(10–15VDC*)


1-Phase 5–700 450Aat38V,60%DutyCycle — 115 104 — 52 42 24 22

Model Machine Only

Water-Cooled (Machine/Cart/Cooler)TIGRunner

Dynasty 200 SD (#907 099) —

Dynasty 200 DX (#907 099-01-1)(#907 356) CE

(#907 099-02-1)

Dynasty 350 (#907 204)(#907 204-01-2) CE

(#907 204-00-1)

Dynasty 700 (#907 101)(#907 101-01-2) CE

(#907 101-00-1)

Notes: Duty cycle for Dynasty 200 is limited on 115 V power. Refer to Owner’s Manual for 208 V ratings. Coolmate 1 used with the Dynasty 200 must be plugged into a 115 V source (wall). *Sense voltage for Low OCV Stick and Lift-Arc™ TIG.

Models/Packages #907099-02-1packageshown

Invert the equation –rethink your approach to TIG welding.

Dynasty® and Maxstar® welders continue the Miller® tradition of innovation through advanced TIG technology.

Conversionfromconventionaltechnologytoinvertertechnologyprovidesnumerousimprovements.Implementingsmaller,moreefficientweldingpowersourcesincreasesproductivityandqualitywhileofferingspaceandenergycostsavings,aswellasoperationalflexibilitynotpossiblewithtraditionalsystems.

Ifyou’restillusingtraditionalequipment,it’stimetoexperiencethebenefitsoftoday’sinnovations.

Scan this tag to see videos and learn more about the benefits of advanced TIG technology.

29

TIG

Model/Stock Number Input Power

Welding Amperage Range Rated Output

Amps Input at Rated Output KVA KW

Max. Open-Circuit Voltage Dimensions Net Weight

Diversion 165(#907 005)

230VAC 10-165 150Aat16V,20%DutyCycle 23(.20)* 5.3(.04)* 3.7(.02)* 80 H:433mm(17in.)W:251mm(9-7/8in.)D:608mm(23-7/8in.)

22.7kg(50lb.)165Aat16.6V,15%DutyCycle 25.5(.20)* 5.9(.04)* 4.2(.02)*

Diversion 180(#907 460)

115VAC 10-125 125Aat15V,35%DutyCycle 26.5(.88)* 3.1(.1)* 3.0(.03)*

230VAC 10-180 150Aat16V,20%DutyCycle 16(.44)* 3.7(.1)* 3.6(.03)*

180Aat17.2V,10%DutyCycle 20.5(.44)* 4.7(.1)* 4.6(.03)*

Diversion™ 165 and 180

Diversion180

* While idling

AC/DC TIGSee Literature No. AD/1.5

Light Industrial

Process•TIG(GTAW)

Comes With•Powersourcewithprimarycord(50A,

230Vplugon165model)or(MVP™plugson180model)

•RFCS-RJ45remotefootcontrol(180modelonly)

•3.8m(12-1/2ft.)Weldcraft®LS17TIGtorchwithbackcap,ceramicgascup,2.4mm(3/32in.)colletandcolletbody,and2%ceriatedtungsten

•3.7m(12ft.)workleadwithclamp•Smith®Argonregulator/flowgauge

withhose• TIG Welding for Dummiesbook•SetupandoperationDVD•Weldingprojectblueprintfora

machinecart/cylinderrack

Most Popular Accessories•PremiumRunningGear/CylinderRack

#770187•ProtectiveCover #300579•RFCS-RJ45RemoteFootControl

#300432•Flex9and17TorchBodyKitfor

Diversion #253592•TorchAccessoryKitw/Cerium #AK2C

Easy-to-understand operator interface.Powerup,selectmaterialtype,setmaterialthicknessrangeandstartwelding!Inverter-based, AC/DC power sourceprovidesamoreconsistentweldingarcwhileusinglesspower.HF start fornon-contactarcstartingthateliminatestungstenandmaterialcontamination.Fan-On-Demand™coolingsystemonlyoperateswhenneededtoreducenoiseandmaintenance.Portable.At22.7kg(50lb.)theycanbetakenanywhere.Auto-postflowprotectstheweldendzoneandelectrodebyoptimizingpostflowtimebasedonweldingamperage.Advanced squarewave AC providesafastfreezingweldpuddleanddeeperpenetration.Weldcraft® LS17 torchputsthecontrolatyourfingertipswithbuilt-inremotecontrols.Diversion 180 modelincludesanRFCS-RJ45 remote foot controlandamulti-voltage plug (MVP™).Plugallowsconnectionto115or230Vreceptacleswithouttools.Choosetheplugthatfitsthereceptacleandconnectittothepowercord.

Diversion165

Leave it to Miller to take a professional-grade arc and put it in a package designed specifically for personal users. Diversion AC/DC TIG welders contain all of the features you need and nothing more — simplicity combined with superior performance and honest value.

TIG Welding for Dummies book, setup and operation video, Smith Argon regulator/flow gauge with hose, and welding project blueprint (not shown) included with each Diversion model.

Scan this tag to see video on the Diversion advantage.

Welding Capability

Min.0.6mm(0.025in.) Min.0.75mm(0.030in.)

Max.4.8mm(3/16in.) Max.4.8mm(3/16in.)

Steel Aluminum

30

TIG

Syncrowave® Series

Syncrowave200Runner

Syncrowave250MachineOnly

Syncrowave350CompletePackage

*Add 63 kg (139 lbs.) with Complete Package.

AC/DC TIG and StickLight Industrial – 200 Model Heavy Industrial – 250/350 Models

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)(optionalon

250DX)•AirCarbonArc(CAC-A)

Syncrowave 200 Runner Comes With•No.39RunningGear•1.8m(6-ft.)primarycord(noplug)•3.8m(12.5-ft.)Weldcraft®WP17

TIGtorch•4.6m(15-ft.)leadw/electrodeholder•4.6m(15-ft.)workleadwithclamp•RFCS-14remotefootcontrol•Flowgaugeregulatorwithhose•Cableandremotefootpedalholders

Syncrowave 250 DX and 350 LX Come With•Two50-mmDinseconnectors•PowercordNOTincluded,mustbe

orderedseparately

Syncrowave 250 DX and 350 LX Complete Packages Come With•No.37RunningGear•Coolmate™3Xcooler•Coolant(fourgallons)•7.6m(25-ft.)water-cooledtorch

(Syncro250:Weldcraft®WP20(Syncro350:Weldcraft®CS310)

•4.6m(15-ft.)workleadwithclamp•RFCS-14remotefootcontrol•Two50-mmDinseconnectors•Regulator/flowmeterwithhose•Torchaccessorykitwithtungsten•Cablecover•PowercordNOTincluded,mustbe

orderedseparately

Most Popular Accessories•PulserModulefor

Syncrowave250DX #300548Forweldingthinmaterials.Providesaheatingandcoolingeffectoftheweldpuddletoreduceheatinputandcontroldistortionofthematerial.Provides0.25to10pulsespersecond.

•SequencerModule #300547Providesastartingcurrenthigherorlowerthantheweldingcurrent.Providesfinalslopeandfinalcurrentfortrailingtheweld.ProvidesaspottimerforTIGspotapplication.

Squarewave output with AC balance controlfeaturesadjustablepenetrationandcleaningactionwhileincreasingarcstabilityonvariousaluminumalloys,andhelpseliminatetungstenspittingandarcrectification.120 V auxiliary power receptacleforcoolingsystemorsmalltools.Syncro Start™ technologyforcustomizedarcstarts.Allowsmoreprecisearcstartsandfine-tuningbasedontungstendiameterandmaterialthickness.HF arc startingprovidesnon-contactarcstartingthateliminatestungstenormaterialcontamination.Dual digital metersallowforquickandeasyviewingofactualandpresetvaluesofamperageandvoltage.Postflowprotectstheweldendzoneandelectrode.(Syncrowave200hasauto-postflowwhichcalculatesthelengthofpostflowtimebasedontheamperagesetting.Syncrowave250/350hasadjustablepostflowwhichhastobesetindependently.)

Syncrowave 250/350 Additional FeaturesCoolmate™ 3X cooler (shown in Complete Package).Three-galloncoolingsystemfeaturesaflowindicatortovisuallyindicatesystemisworkingandanexternalfiltertostopobjectsfromenteringthewater-cooledtorchcable.Last procedure recallautomaticallyrecallsthelastprocedureset-upwhenswitchingpolarity.Line voltage compensationkeepspowersourceconstantregardlessoffluctuationsininputpower(±10percent).Lift-Arc™startprovidesDCarcstartingwithouttheuseofhighfrequency.Built-in consumable storage drawerlocatedonfrontpanelforeasyaccess.

Steel Welding Capability


0.3mm(0.012in.)

0.3mm(0.012in.)


12.7mm(1/2in.)

15.9mm(5/8in.)

Syncro 200 250 350

Aluminum Welding Capability


0.4mm(0.015in.)

0.4mm(0.015in.)


9.5mm(3/8in.)

12.7mm(1/2in.)

Syncro 200 250 350

The world’s first and most reliable conventional squarewave TIG power source.

Syncrowave 200 – See Literature No. AD/4.4 Syncrowave 250 and 350 – See Literature No. AD/4.2

Model Stock Number

Welding Amperage Range Rated Output

Amps Input at Rated Output(Syncro 200/250: 60 Hz; Syncro 350: 50/60 Hz)208V 230V 460V 575V KVA KW


Net Weight*

Syncrowave200

(#907 308-00-1)208-230V,60Hz,Runner 5–200 150Aat26VAC,40%DutyCycle

54 54 — — 12.5 6.0 80VDC 108kg(238lb.)

Syncrowave250 DX

(#907 195)230/460/575V,50/60Hz,Machineonly(#907 516)220/400/440/520V,50/60Hz,IEC

3–310 200Aat28VAC,60%DutyCycle

— 77 38 31 17.6 8.6 80VDC 172kg(378lb.)

250Aat30VAC,40%DutyCycle

— 96 48 38 21.98 11.76

Syncrowave350 LX

(#907 199)230/460/575V,50/60Hz,Machineonly(#907 517)220/400/440/520V,50/60Hz,IEC

3–400 300Aat32VAC,60%DutyCycle

— 110 55 42 25 10.6 225kg(496lb.)

350Aat34VAC,40%DutyCycle

— 128 65 50 29.5 13.7

31

TIG

STi 160

STi 203®

Portableintheshoporatthejobsite—at5.2kg(11.5lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.

Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.

Portableintheshoporatthejobsite—at13kgtheSTi203easilymovesfromlocationtolocation.Inverter-based,DCpowersourcehasasimple-to-use operator interfaceprovidingonlythenecessarycontrolsinacompactmachine.Remote amperage control providedthrough14-pinreceptacleonfrontofthemachine.Thispermitsuseofstandardremoteamperagecontroldevices.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.

Adaptive Hot Start™for Stick arc startsautomaticallyincreasestheoutputamperageatthestartofaweldshouldthestartrequireit.Preventstheelectrodefromstickingandcreatinganinclusion.DIG controlallowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.LowertheDIGsettingforsmoothrunningelectrodeslikeE7018andincreasetheDIGsettingforstiffer,morepenetratingelectrodeslikeE6010.Digial Meters –presetcurrentoractualwhilewelding.

Light Industrial


Most Popular Accessories•StickWeldingKit:3m(10ft)electrode

holderwithcableand3m(10ft)workclampwithcable #058066079

•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503

•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504

•RMS-6M8m(26ft)remoteon/offcontrol #195269

•Dinse-StyleFlowThruAdapter25mmforTIG #195234

•6-PinRemotePlug #217796

Industrial


RCC-14FingertipControl #151086RCCS-14FingertipControl #043688RFCS-14HDFootControl #194744RHC-14HandControl #129340

•International-StyleConnectorsNote: All STi power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male plugs for use with #1 or #2 AWG size cable.) Dinse50mm(1male) #042418Dinse50mm(1male,1female) #042419TwecoTerminalAdapter #042465Cam-LokTerminalAdapter #042466

See Literature No. DC/27.15 UK

See Literature No. DCM/29.6 UK



Model Stock NumberInput Power

Welding Amperage Range

Rated Welding Output at 40°C (104°F)



Max. Open-Circuit Voltage Dimensions Weight

STi 160 (#059 016 012)Machineonly,CE

230VACStick

4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in)W:145mm(5-3/4in)D:380mm(15in)

6.0kg(13.2lb)

150Aat26.0VDC,25%DutyCycle 30 7.0 4.8

230VACTIG

4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0 70(20V*)


Stock NumberWelding Mode Rated Output



Amps Input at Rated Output, 50/60 Hz 380 400 440 KVA KW Dimensions

Net Weight

(#059 016 015) 400VAC,50/60Hz,CE

TIG(GTAW) 200Aat28VDC,40%DutyCycle

5–200A 85VDC 13.5 12.8 11.5 8.86 6.51 L:460mmW:190mmH:345mm

17kg(37.5lb.)

Stick(SMAW) 200Aat18VDC,40%DutyCycle

8.7 8.3 7.5 5.73 4.2

Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

*VRD voltage.

32

TIG

STH 160

Best-in-class TIG and Stick arc characteristicsforthosedemandingjobs.Portableintheshoporatthejobsite—at6.0kg(13.2lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Built-in pulsing capabilitiesallowtheoperatortoselectfromfourfixedpulsefrequenciestosatisfytheapplication.HF startfornon-contactarcstartingthateliminatestungstenormaterialcontamination.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.Built-in gas solenoideliminatestheneedforabulkytorchwithgasvalve.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.Built-in upslope/downslope functionhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.

Light Industrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)

Most Popular Accessories•P-CASE #656161007•StickWeldingKit:3m(10ft)electrode

holderwithcableand3m(10ft)workclampwithcable #058066079

•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503

•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504

•RMS-6M8m(26ft)remoteon/offcontrol #195269

•Dinse-StyleFlowThruAdapter25mmadapterforTIGtorchconnection #195234

•6-PinRemotePlug #217796

See Literature No. DC/27.25 UK Must be purchased from ITW Italy

Model/ Stock Number

Input Power


Rated Welding Output at 40°C (104°F)



Max. Open-Circuit Voltage Dimensions Weight

STH 160(#059 016 013), CESTH 160 L(#059 016 021), CE

230VACStick

4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in.)W:145mm(5-3/4in.)D:380mm(15in.)

6.0kg(13.2lb.)


230VACTIG

4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0


Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

*VRD voltage.

33

Wireless RemotesIndustrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)

Comes Complete With •Wirelessfootcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•4Easy-GlideWearPads™

Suggested Power Sources•Maxstar®150STL/STH*•Maxstar®200SD/DX/LX•Maxstar®350/700•Dynasty®200SD/DX•Dynasty®350/700•Syncrowave®250DX•Syncrowave®350LX•PipeWorx™WeldingSystem(may

requireseparatekit*Requires Adapter Cord #300 507. Note: If your power source is not listed, visit MillerWelds.com/wireless to check compatibility.

Most Popular Accessories•ReplacementEasy-GlideWearPad™

#248274(soldindividually)•ReplacementBatteryBox #249297

Industrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)•MIG(GMAW)*•FluxCored(FCAW)**Only with voltage-sensing feeder.

Comes Complete With •Wirelesshandcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•Beltclip

Suggested Power Sources•GoldStar®Series•CST™280•Maxstar®(exceptSTR)•Dynasty®•Dimension™Series•XMT®Series(exceptVS)•Trailblazer®•BigBlue®300Pro•BigBlue®350XPipePro®•BigBlue®EcoProNote: If your power source is not listed,visit MillerWelds.com/wireless to check compatibility.

Most Popular Accessories•ReplacementBeltClip #249233•ReplacementBatteryBox #249297

Wireless Remote Foot Control

Wireless Remote Hand Control

See Literature No. AY/6.5

See Literature No. AY/6.6

Improves productivity and maneuverabilitybyeliminatingcordtangles.Reducescleanuptimeandworkareacordclutter.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Improves reliabilitybyeliminatingcontrolcordfailure.Multiple frequency sharingallowsupto20systemstooperateina27.4m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Auto Onfeatureextendsthebatterylifeupto250hoursofweldingwithoutturningthepedalonandoff.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.(Controlispreprogrammedwhenpurchasedwiththereceiver.)Easy-Glide Wear Pads™glideacrossconcrete,makingiteasytorepositionthepedalforcomfortandspeed.

Improves productivitybyallowingparameteradjustmentsupto90meters(300ft.)awayfromwelderwithoutreturningtothemachineorcallingforassistance.Improves weld quality.Operatorscaneasilyadjusttheirmachinestooptimizetheparametersfordifferentjointconfigurations,electrodes,andwiretypesandsizes.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Smart Touch™buttonsincreaseordecreasemachineparametersin1%or5%increments,forquickandaccurateadjustments.Multiple frequency sharingallowsupto20systemstooperateina27.4m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.Digital meter displayallowspresettingpercentageofmachineoutputbeforewelding,andviewingamperageandvoltagewhilewelding.High-visibility colormakeshandcontroleasytolocateonthejobsite.

Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight

Wireless Foot Control System (#300 429), CE

FootControl(Transmitter)

(3)AABatteries 250hrs 27.4m(90ft) -25°Cto+70°C(-13°Fto+158°F)

2.4Ghz(ISMBand) <3mW Internal 1.4kg(3lb)w/Batteries

14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb)

Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight

Wireless Hand Control System (#300 430), CE

HandControl(Transmitter)

(3)AABatteries 250hrs 91m(300ft) -25°Cto+70°C(-13°Fto+158°F)

2.4Ghz(ISMBand) <3mW Internal .27kg(0.6lb)w/Batteries

14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb)

The Wireless Remote Foot Control, designed specifically for TIG welding in manufacturing, fabrication and plant applications, allows the operator to adjust amperage at the point of use without being limited to the range of the remote cord.

The Wireless Remote Hand Control, designed for Stick, TIG, MIG and Flux Cored welding, allows the operator to adjust parameters for different joint configurations, electrodes and wire types/sizes at the point of use instead of walking back to the machine.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

34

Multiprocess

Dimension™ Series and NT 450

MPi 220P

See Literature No. DC/19.2 and DC/19.5

Allmodelsfeature:• DC multiprocessversatilitywithexcellentarcperformance.• Digital metersforpresettingormonitoringvoltageor

amperage(DimensionSeriesallowspresetvoltageonly).• Line voltage compensationforinputvoltagevariations.• Power efficiencyforexceptionalreturnonyourinvestment.• 15-amp, 115-VAC duplex receptacleforauxiliarytools.DimensionSeriesaddsthefollowingfeatures:• Hot Start™makesiteasiertostartdifficultstickelectrodes.• Arc control foraddedflexibilityintightsticklocations.DimensionNT450addsthefollowingfeatures:• Electronic arc and inductance controls with digital display

foraddedflexibilityandcontrolonalargevarietyofstickelectrodesandweldingwires.

• Lift-Arc™startforTIGarcstartingwithouthighfrequency.

Thermal overload protectionshutsdownunitandactivatesover temperature lightifairflowisblockedordutycycleisexceeded.Automaticallyresetswhenfaultiscorrectedandunitcools.Synergic welding modeoffersthesimplicityofsingleknobcontrol.Themachinewillselectthecorrectvoltageandamperagebasedonthewirefeedspeed(WFS)setbytheoperator.Completemateriallibrarytoselectfromforthetargetedmarketsegment.Adjustable Hot Start™for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrent

automaticallyincreasestheoutputamperageatthestartofaweld.Built-in upslope/downslope function for TIGhelpsprovidebetterarcstartsandreducescraters.Built-in run-in/crater/burnback function for MIGhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.

Heavy Industrial

Processes•MIG(GMAW)•Flux-Cored(FCAW)•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(Dimension302:1/4-in.carbons)(Dimension452:5/16-in.carbons)(DimensionNT450:5/16-in.carbons)(Dimension652:3/8-in.carbons)

Most Popular Accessories•SuitCase®X-TREME™WireFeeders•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•IndustrialMIG4/0Kit #300390

IncludesSmith®regulator/flowmeterwith3m(10-ft.)gashose,3m(10-ft.)4/0feederweldcablewithlugs,and4.6m(15-ft.)workcablewith600-ampC-clamp.

•ExtensionCables•Bernard®andTregaskiss™MIGGuns

Industrial

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)•Flux-Cored(FCAW)•Stick(SMAW)•TIG(GTAW)

Most Popular Accessories•TIGTorch

125AmpsDC,100AmpsAC,60%dutycycle WTC9AA4AG130AmpsDC,100AmpsAC,60%dutycycle CS130AGA4CG-I

•MIG/MAGTorch200AmpQ-Gunwith3m(10ft)cable Q2010AO8DE

100% duty cycle industrial power sources deliver time-tested, reliable performance in demanding multiprocess applications for a variety of industries.

DimensionStationary

DimensionNT450MIGRunner

Model Stock NumberWelding Mode

Amperage/ Voltage Range Rated Output


Net Weight(power source only)

Dimension 302

(#903 216) 230/460/575V,Machineonly CC 15-375A 300Aat32VDC,100%DutyCycle

60VDC 164kg(361lb.)

CV 10-32V 36VDC

Dimension 452/562

452 (#903 255) 230/460/575V,Machineonly562 (#907 360)380/400/440V,50/60Hz,CE

CC 20-565A 450Aat38VDC,100%DutyCycle

65VDC 192kg(424lb.)

CV 10-38V 43VDC

Dimension 652/812

652 (#903 379) 230/460/575V,Machineonly812 (#907 361) 380/400/440V,50/60Hz,CE812 (#903 482)380/520V


72VDC 247kg(545lb.)

CV 10-65V 67VDC

Dimension NT 450/500

NT 450 (#907 256) 230/460/575V,60Hz,MachineonlyNT 500 (#907 391) 380/400/440V,50Hz


80VDC 171kg(376lb.)CV 10-38V

Not available with NT 450 model.

See Literature No. DCM/9.5 UK Must be purchased from ITW Italy

Stock Number Input Power Welding ModeRated Output (Duty Cycle)100% 60% 35%


Amperage/Voltage Range DC IP Rating Dimensions Weight

#059 016 014 230VAC,50/60Hz,Single-Phase,CE

MIG 110A 140A 180A17.5V 21.0V 23.0V

35V 2–200A15–24V

IP22S L:548mm(21.6in.)W:237mm(9.3in.)H:365mm(14.4in.)

16kg(35lb.)

Stick 100A 130A 170A24.0V 25.2V 26.8V

65V 5–200A20.2–28V

TIG 100A 130A 180A14.0V 15.2V 17.2V

65V 5–200A10–18V

Includes Work Clamp.

35

Multiprocess

Model Stock Number Input Power Rated OutputAmperage Voltage Range


Net Weight

XMT 304 CC/CV w/Dinse

(#903 471) 208-230/460V(#903 471-01-1) 208-230/460V,withAux.Power(#907 370)400V,50Hz,withAux.Power,CE

Three-Phase 300Aat32VDC,60%DutyCycle CCMode:5-400ACVMode:10-35V

90VDC 36.1kg(79.5lb.)

Single-Phase 225Aat29VDC,60%DutyCycle

XMT 350 CC/CV w/Dinse

(#907 161) 208-575V(#907 161-01-1) 208-575V,withAux.Power(#907 161-01-2) 230-460V,withAux.Power, IEC


75VDC 36.3kg(80lb.)

Single-Phase 300Aat32VDC,60%DutyCycle*

XMT 350 VS w/Tweco®

(#907 224) 208-575V(CC/CVinverteridealforconstruction–noremotecontrol,ordermatingTwecoconnectorsseparately)


75VDC 36.3kg(80lb.)


XMT 450 CC/CV w/stud12.7mm(1/2in.)

(#907 481) 230/460V(#907 525)400V,withAux.Power,CE


90VDC 55.3kg(122lb.)

XMT® Series 304 CC/CV – see Literature No. DC/18.8 350 CC/CV, 350 VS and 450 CC/CV – see Literature No. DC/18.83

Not available with 350 VS model.

XMT304CC/CV

XMT350CC/CV

XMT350VSXMT450CC/CV

* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).

Heavy Industrial

XMT 450 is 3-phase only.

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(304:6.4mm[1/4in.]carbons)(350:7.5mm[5/16in.]carbons)(450:9.5mm[3/8in.]carbons)

* XMT CC/CV models with optional control. Not available on VS model.

Most Popular Accessories for non-VS Models•XR-AlumaFeed™Feeder

foraluminum #300509•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•Optima™MIGPulseControl#043389

Most Popular Accessories for VS Model•Spoolmatic®30A/WC-115A(with

contactor)

Most Popular Accessories for all Models•SuitCase®X-TREME™VSFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack

(XMT304/350only) #042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•ProtectiveCover

(XMT304/350only) #195478•Bernard®Q-Gun™

Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhigh-frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010Stickelectrodeperformance.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.Lightweight, aerospace-grade aluminum case offersprotectionwiththebenefitofreducedweight.Ultra-tough, polycarbonate-blended cover for control panelprotectsfrontcontrolsfromdamage.

XMT350modelallowsforanyinputvoltagehookup(208-575V)withnomanuallinking.304

modelusesAuto-Link®whichautomaticallylinksthepowersourcetoprimaryvoltagebeingapplied(230/460or460/575VAC,single-orthree-phase).450modelis230/460Vmanuallink.Reduced OCV operation.Aninternaldipswitchenablesreducedopen-circuitStickweldingcapability.OCVistypicallybelow15volts.350CC/CVand450CC/CVmodelsonly.Pulsed MIG with optional Optima™controlreducesspatteranddistortion,allowsbetterout-of-positionpuddlecontrol,andprovidespotentialreductionoffumeparticleemissions.PulsedMIGisnotavailableonVSmodel.Optional 115 VAC auxiliary powerprovides10ampsofcircuit-breaker-protectedpowerforwatercirculators,etc.Optional on 304 and 350 CC/CV models. Not available on 350 VS or 450 model.

The proven “Best!” performer in portable multiprocess inverter applications.

Must be purchased from ITW Italy XMT 350 CC/CV (#907 371) withAux.Power,CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425A

CVMode:10-38V75VDC 43kg

(94.8lb.)Single-Phase 300Aat32VDC,60%DutyCycle*

XMT 350 CC/CV (#907 556 002) CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V

75VDC 36.3kg(80lb.)


36

Multiprocess

Model Stock Number Input Power Rated OutputAmperage Voltage Range


Net Weight

XMT 350 MPa w/Dinseexceptwherenoted

(#907 366) 208–575V(#907 366-01-1)208–575VwithAux.Power(#907 366-01-4) 208–575VwithTweco(#907 366-002) withAux.Power,CE


75VDC 36.3kg(80lb.)


XMT 450 MPa w/stud12.7mm(1/2in.)

(#907 479)230/460V(#907 479 001) 230/460VwithAux.Power


90VDC 55.3kg(122lb.)

XMT 450 MPa (#907 468)400V,CE Three-Phase 450Aat38VDC,100%DutyCycle CCMode:15-600ACVMode:10-38V

90VDC 55.3kg(122lb.)

XMT® MPa Series

XMT350MPaXMT450MPa

* Duty cycle rating achieved with 6 gauge input power cord (8 gauge cord supplied with unit).

Heavy Industrial

XMT 450 is 3-phase only.

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(350:7.5mm[5/16in.]carbons)(450:9.5mm[3/8in.]carbons)

Most Popular Accessories•XR-AlumaFeed™Feeder

foraluminum #300509•SuitCase®X-TREME™VSFeeders•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•70SeriesMPaPlusFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack

(XMT304/350only) #042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•Optima™MIGPulseControl#043389•ProtectiveCover

(XMT350only) #195478•Bernard®Q-Gun™

XMT MPa Series takes the features of the XMT 350 and 450 CC/CV multiprocess inverters and adds built-in Pulsed MIG capabilities.• Easy-to-usePulsedMIG,includingprogramsfor

exoticalloys• Eliminatesneedforseparatepulsecontrolpendant

orotherpulsecontrols• PulsedMIGworkswithvoltagesensing,remote

controlandbenchtopwirefeedersMPa–MIG;Pulsed;advancedArcControl.Easy-to-useadvancedarccontrolenablesanimprovedPulsedMIGweldingarc.Built-in Pulsed MIG programscontainoptimalparametersforsteel,metal-cored,stainless,aluminum,nickel,siliconbronzeandcoppernickelwire.Justdialinwireandgastype.AseasytouseastraditionalMIG,theMPa’sintuitiveprogrammingvirtuallyeliminatesthePulsedMIGlearningcurveforexperiencedMIGoperators.SharpArc®controlsthearcinPulsedMIGmodeandgivestotalcontroloverthearcconeshape,puddlefluidityandbeadprofile.

Synergic Pulsed MIG–Addinga70SeriesMPaPlusfeederforsteeloraXR-AlumaFeed™feederforaluminumweldinggivesyouthebenefitofaSynergicPulsedMIGsystem.Asyouincrease/decreasethewirefeedspeed,thepulseparametersincrease/decrease,matchingtherightamountofpoweroutputtomatchthewirespeed.

XMT350modelallowsforanyinputvoltagehookup

(208–575V)withnomanuallinking.450modelis230/460Vmanuallink.Dinse- or Tweco®-style weld disconnectsprovidehigh-qualityweldcableconnections(twoconnectorssuppliedwitheachunit).450modelhasstuds.Optional 115 VAC auxiliary powerprovides10ampsofcircuit-breaker-protectedpowerforwatercirculators,etc.

The simple, powerful XMT MPa models can handle almost any portable welding application. Add a 70 Series MPa Plus or XR-AlumaFeed feeder for a synergic system that simplifies Pulsed MIG welding applications.


37

Multiprocess

Model Stock Number Input Power Rated Output at 60% Duty Cycle

Voltage Range in CV Mode

Voltage Range in CC Mode

Max. Open Circuit Voltage Weight

XMT 425 CC/CV (#907 386) (#907 386-01-1),w/AuxPower,IEC

Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 42.6kg(94lb)

XMT 425 VS (#907 387) Single-Phase 300Aat32VDC

XMT® 425 Series See Literature No. EX/18

Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhigh-frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Lightweight, aerospace-grade aluminum caseoffersprotectionwiththebenefitofreducedweight.Auto-Line™PowerManagementtechnologyallowsforanyinputvoltagehook-up(208-460V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010StickelectrodeperformanceandoutstandingMIGweldperformance.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Line voltage compensationkeepsweldingoutputconstantevenifpowerinputpowervariesby±10%.XMT425modelsfurtherexpandlinevoltagecompensationon460VACtoanamazing+37%and-59%.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.350 A of welding output at60%dutycyclewithsuperiorlow-endperformance.Power factor of .95enablessmallerfuses/breakersandprimarywiring.Primaryamperagedrawatratedoutputis25%lessthanthecompetition.

Ultra-tough, polycarbonate-blended cover for control panelprotectsfrontcontrolsfromdamage.Low OCV Stick—Abuilt-in,selectablefeature,thatreducestheStickmodeopen-Circuitvoltage(OCV)tonearly15voltswhentheweldingpowersourceisnotinuse.Eliminatestheneedforadd-onvoltagereducers.Dinse International-style weld disconnectsprovidehigh-qualityweldconnections.

Additional Features for XMT 425 CC/CVAuto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle.115 VAC auxiliary powerprovides10ampsofcircuitbreakerprotectedpowerforwatercirculates.AvailableonCEmodels.Pulsed MIG (GMAW-P) capabilitieswithoptionalOptimacontrolreducesspatteranddistortion,allowsbetterout-of-positionpuddlecontrol,andprovidespotentialreductionoffumeparticleemissions.Auto-Line™—Allowsforanyinputvoltagehook-up(208-575V)withnotmanuallinking,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Reduced OCV operation—aninternaldipswitchenablesreducedopen-circuitvoltageStickweldingcapability.OCVistypicallybelow15volts.Auto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle(CC/CVandMPamodelsonly).Optional gas solenoid kit (#195 286)forTIGwelding.WorkswithVSandnon-VSmodels.

XMT425CC/CV XMT425VS

Heavy Industrial

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)7.5mm(5/16in.)carbons

* XMT 425 CC/CV requires optional control: not available with XMT 425 VS model.

Most Popular Accessories for non-VS Models•XR-AlumaFeed™Feeder

foraluminum #300509•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•Optima™MIGPulseControl#043389

Most Popular Accessories for VS Model•Spoolmatic®30A/WC-115A(with

contactor)

Most Popular Accessories for all Models•SuitCase®X-TREME™VSFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack

#042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•ProtectiveCover #195478•Bernard®Q-Gun™

Must be purchased from ITW Italy XMT 425 CC/CV (#907 557) withAux.Power,CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 43kg(94.8lb)

XMT 425 CC/CV (#907 557 002) CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 36.3kg(80lb)

38

Multiprocess

PipePro® XC Welding System See Literature No. PWS/5.0

Power Source FeaturesAbletoperformsimpleStick(SMAW)weldingtoadvancedRMDwelding.Thearcperformanceandease-of-useisoptimizedtoprovidequalityandproductivity,whilesimplifyingweldingtraining.Specificallydesignedfortheruggedenvironmentsofpipelineconstruction,reducingdowntimeandservicerequirements.• Temperature—ratingisbasedon50°Cambient.• Moisture—meetsIP23standards.• Shockandvibration—designedwithshockmountsto

reducevibrationwhenmountedontractors.• Dust—WindTunnelTechnology™circulatesair

overcomponentsthatrequirecooling(notelectroniccircuitry).Fan-On-Demand™coolingsystemoperatesonlywhenneeded.Thisreducestheamountofairbornecontaminantsinthemachine.

Equippedwithamemorycardreadertoprovidenewcapabilitiesintothefuture.• Storesweldparametersforallweldingprocesses.• Enablestheuseofcustomprograms.• Providesrangelocks.• ProvidesAccu-Power(InstantaneousPowerDisplay).• Providesdiagnosticinformationandoperational

informationinatextfileformat.

Pipeline

Processes•Stick(SMAW)•MIG(GMAW)•RMD™(ModifiedShortCircuit)•Flux-Cored(FCAW

Most Popular Accessories•PipeProXCFeeder #300794•PipeProXCRMDFeeder #300844•Bernard®PipeWorx™

250-15Gun #195399•Bernard®PipeWorx™

300-15Gun #195400•Bernard®PipeProDura-Flux™Gun•FeederControlCable

(One required per system.)10m(32ft.) #30084520m(64ft.) #300846

•Work-SenseLead5m(16ft.) #3009477.6m(25ft.) #3004617.6m(25ft.) #300462

•WirelessRemoteHandControlw/14-PinReceiver #300430

•WirelessRemoteHandControl #300723

•Wireless14-PinReceiver #300722•RHC-14RemoteControl

6m(20ft.).Handcurrentcontrolandcontactor #24221102030.5m(100ft.).Handcurrentcontrolandcontactor #242211100

•PipeProMemoryCards(Free software upgrades and calibration software available on MillerWelds.com) Blankcard—Usedtostoreweldprograms #300538

•Calibration—UsedtocalibratethePipeProSystem.Forfreedownload,visitMillerWelds.com #300557

•RangeLocks—Providesabilitytosetnominalparametervaluesandrangesforwirefeederprocesses #300460

•Accu-Power—DisplaysinstantaneouspowerduringweldingtomeetthenewASMErequirementforcalculatingheatinputoncomplexwaveformprocesses(RMD) #300667

The PipePro® XC Welding System is designed specifically to meet the rugged demands of pipeline applications. The system is optimized to provide excellent arc performance using the Hobart® Fabshield® family of self-shielded FCAW filler metals.

PipeProXCFeeder

BernardPipeProDura-FluxGun

BernardPipeWorx300-15Gun(shown)

PipeProXCRMDFeeder

Feeder FeaturesPipePro XC Feeder isuniquelydesignedtooperatewiththePipeProXCpowersourcetoperformFCAWself-shieldedweldprocessforfillandcappassweldingonpipelines.ThiseconomicalsolutionoptimizestheweldprocessusingtheHobartFabshieldfamilyofself-shieldedwires.PipePro XC RMD FeederprovidesthemostversatileweldingsolutionwhenusedwiththePipeProXCpowersource.ItcanprovideMIGandMIGRMD(solidwireandmetal-coredwire),andFCAW(self-shieldedorgas-shieldedwires).Allweldingprocessesareoptimizedforpipewelding.

Gun FeaturesBernard PipePro Dura-Flux Gunisuniquelydesignedtoperformself-shieldedFCAWwiththePipeProSystemforonshorepipelineapplications.Thegunfeaturesadualscheduleswitchtoenabletwosetsofweldingparameters—wirefeedspeedandvoltage.Bernard PipeWorx 250-15 Gunisdesignedbywelderstoreducefatigueandimprovevisibilityofthepuddleontherootpass.Bernard PipeWorx 300-15 Gunprovidesaheavy-dutysolutiontoproducingroot,fillandcapweldsonpipe.

Model/Stock Number

Welding Process Rated Output

Voltage Range in CV Mode

Amperage Range in CC Mode


Amperes Input at Rated Output, 50/60 Hz380V 400V

KVA380V 400V

KW380V 400V Dimensions

Shipping Weight

PipePro® XC Power Source380 – 400 V, Three-Phase(#907 490)(Add a Wire Feeder, Gun and Cablesto create a system.)

Stick 350Aat34VDC,100%DutyCycle

— 40–350A 80VDC 23.5 22.7 15.7 15.9 13.2 13.2 H:375mm(14.75in.)W:464mm(18.25in.)D:686mm(27in.)

56.7kg(125lb.)

MIG/FCAW


10–39V — 80VDC 27.1 25.7 18.0 18.0 15.5 15.6

PipeProXCPowerSource

39

Multiprocess

Model/Stock Number

Welding Mode/Process

Amperage/ Voltage Range


Amps Input at Rated Output, 60 Hz, 3-Phase230V 460V 575V

KVA

KWMax. Open- Circuit Voltage Dimensions*

Net Weight*

PipeWorx Power Source only (#907 382) 230/460V(#907 475) 400V(#907 534) 380/400V,CE

CC:Stick 40–400A 350Aat34VDC 36.8 22.5 18.9 230 V14.8460 V18.0575 V19.0

230 V13.7460 V13.7575 V13.8

90VDC H: 711mm (28in.)W: 495mm (19-1/2in.)D: 806mm (31-3/4in.)

102kg(225lb)

CC/DC:TIG 10–400A 350Aat34VDC

CV:MIG/FluxCored

10–44V 400Aat44VDC 53.6 31.1 26 230 V21.5460 V24.7575 V25.9

230 V20.0460 V19.9575 V19.7

Model/Stock Number Input Power Wire SpeedWire Diameter Capacity

Input Welding Circuit Rating

Max. Spool Size Capacity Dimensions Net Weight

PipeWorx Feeder only (#300 365) Single-wiremodel(#300 366) Dual-wiremodel

24VAC,11A

1.3–19.8m/min(50–780IPM)

0.9–1.6mm(.035–.062in.)

100V,750Aat100%DutyCycle

27kg(60lb) H: 356mm(14in.)W: 483mm(19in.)D: 737mm(29in.)

Single:29.5kg(65lb)Dual:41kg(90lb)

RMD™ (Regulated Metal Deposition) —Preciselycontrolledshort-circuitmetaltransferprocessprovidesacalm,stablearcandweldpuddleforlesschanceofcoldlaporlackoffusion,lessspatterandahigherqualityrootpassonpipe.Thestabilityoftheweldprocesslessenstheneedforpuddlemanipulationandismoretoleranttohi-loconditions,reducingtrainingrequirements.Weldbeadprofilesarethickerthanconventionalrootpasseswhichcaneliminatetheneedforahotpass.Insomestainlesssteelapplications,itmaybepossibletoeliminatethebacking(purge)gastofurtherimproveproductivityandreduceweldingcosts.

Pulse—Pulseweldingmethodthatprovidesashorterarclength,narrowerarcconeandlessheatinputthantraditionalspraypulsetransfer.Processissynergic,virtuallyeliminatingarcwanderandvariationsintip-to-workdistances,providingeasierpuddlecontrolandreducingtrainingtime.Alsoimprovesfusionandfillatthetoeoftheweld,forhighertravelspeedsanddeposition.ThisprocesscoupledwithRMDforrootpassespermitsproceduresusingthesamewireandgas,eliminatingprocessswitch-overtime.

* Dimensions and weight are for power source only.

PipeWorx™ Welding System See Literature No. PWS/2.0

Simple Process Setup• Thefrontpanelwasdesignedbyweldersforwelders.• Requiresjustafewbasicstepstosetupanewweld

process,resultinginlesstrainingtimeandminimizingerrorsfromincorrectsetups.

• Memoryfeaturestores4programsforeachselection:Stick,DCTIG,andMIG(leftandrightsideoffeeder).Eliminatestheneedtorememberparameters.

Multiprocess Machine• Weldprocessesareoptimizedtodeliversuperiorarc

performanceandstabilityspecificallyforrootpass,fillandcappipewelding.

• RMD™andPulse.

Quick Process Changeover• Noneedtomanuallyswitchpolarityorcablesandhoses

betweenprocesses.Simplypushaprocessselectionbuttontochooseaweldingprocess.PipeWorx“Quick-Select”technologyautomaticallyselectstheweldingprocess,thecorrectpolarity,cableoutputsanduserprogrammedweldingparameters.

• Quickprocesschangeovereliminatesset-uptimeforswitchingcablesandgashoses.Also,reducestheriskofweldreworksduetoincorrectcableconnection.

Streamlined System• WindTunnelTechnology™andFan-On-Demand™provide

systemprotectioninthedustyshopenvironment.• Allsystemcomponentshavebeenselectedtomeetthe

needsofapipefabricationshop.

Optimized for pipe fabrication shops.

FREE! PipeWorx Welding System CDShowcases the features and benefits of PipeWorx Welding System and new pipe welding techniques. Visit PipeWorx page at MillerWelds.com/pipeworxcd to order your CD today.

Pipe Fabrication

Processes•Stick(SMAW)•MIG(GMAW)•DCTIG(GTAW)(HFandLift-Arc™)•FluxCored(FCAW)•RMD™(GMAWMSC)•Pulse(GMAW-P)

PipeWorx Welding System Comes Complete With•Powersourcewithcablehangers•Runninggearandhandles•Dualfeederwithdriverolls•Cablekitwith7.6m(25ft)work

senselead•4.6m(15ft)PipeWorx300guns

Most Popular Accessories•CableKit #300367

Forfeederusedonpowersource.Includesfeedercable,weldcableand7.6m(25ft)worksenselead.

•CompositeCableKit7.6m(25ft) #30045415.2m(50ft) #300456Forremotefeederapplications.Includescompositecablewhichencasesfeedercable,gashoseandweldcableinprotectivesheath,andeither7.6or15.2m(25or50ft)worksenselead.

•PipeWorxRunningGear #300368Includesgascylinderrackandhandles.

•FeederCart #300467Forremotefeederapplications.Includesconsumablesdrawer.

•PipeWorxCooler #028042102•PipeWorxRemoteFeederInterfacew/

guntriggersandcable #300597•SpoolCover #057607

Forsingleorleftsideofdualfeeder.•SpoolCover #090389

Forrightsideofdualfeeder.•DSS-9DualScheduleSwitch

#071833•RFCS-14HD #194744•RPBS-14On-OffSwitchRemote

#300666•Bernard®PipeWorx™Guns

4.6m(15ft)250-15 #1953994.6m(15ft)300-15 #1954004.6m(15ft)400-15 #300240

PipeWorxWeldingSystem(Includesdriverolls.Fillermetalsoldseparately.)

RMD™Carbon Steel

Pulse Stainless

40

Multiprocess

XMT® 350/SuitCase™ X-TREME™ 8 OFFSHORESee Literature No. DC/18

Industrial


Processes•Stick(SMAW)•TIG(GTAW)•MIG(GMAW)•Self-ShieldedFluxCored(SS-FCAW)

Most Popular Accessories•ShoulderStrap #246250•GasSolenoidKit #195286•ProtectiveCover #195478•InverterRacks•XMTCylinderCart #042537•UniversalCarryingCartand

CylinderRack #042934•BernardDura-Flux™(FCAW)Gun

#FLX3515OSM-1

The XMT 350 OS and SuitCase 8 OS are designed specifically for the construction of jackets and other structures used in offshore oil production. The small, lightweight feeder handles large-diameter flux- and metal-cored wires commonly used in these structures, ensuring smooth and reliable wire feeding.

SuitCaseX-TREME8OS

BoxofHobart®2mm(5/64in.)FABSHIELDOffshore71NiWire

XMT350OS

BernardDura-Flux™FluxCoredGun

Model/ Stock Number Input Power

Input Welding Circuit Rating

Electrode Wire Diameter Capacity Wire Speed

Max. Spool Size Capacity Dimensions

Net Weight

SuitCase X-TREME 8 OS(#300 594)

Operatesonopen-circuitvoltageandarcvoltage:14–48VDC/110MaxOCV

330Aat60%DutyCycle

Solid Wire:0.6-1.6mm(.023–.062in.)Flux Cored:0.8-2mm(.030–.078in.)

Low Range.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage

203mm(8in.)4.5kg(10lb)

H: 324mm(12-3/4in.)W:184mm(7-1/4in.)D: 457mm(18in.)

14kg(30lb)

Model/ Stock Number

Input Power




Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions

Net Weight

XMT 350 OS(#907 224-001)

Three-Phase

CCMode:5–425ACVMode:10–38V

350Aat34VDC 75VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)

36.3kg(80lb)

Single-Phase

CCMode:5–425ACVMode:10–38V

300Aat32VDC 75VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.2

SuitCase X-TREME 8 OS FeaturesTrigger hold, wire jog, and gas purgearealllocatedonfrontpanel.High-torque motorisspecificallydesignedforfeeding2mm(5/64in.)fluxcoredwire.Themotorandgeartrainwereoptimizedtopushlarge-diametercorewirewithoutsignificantincreasingtheweightofthefeeder.Digital meterswithSunVision™technologycandisplayvoltageandwirespeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.Wider voltage rangeforsmallandlargewireswithnocontactorchatterandreductionofarcoutages.Double-filtered gas valvehelpskeepdirtfromcloggingandaffectinggasflow.Excellent starts and improved superior arc performanceforalltypesandsizesofwireswhetherusingCVorCCpowersupply.Potted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.

XMT 350 OS FeaturesVersi-Shield™self-shieldedFluxCoredprocesscontroltechnologyofferssuperiormaterialtransferandoperatorappeal.Spatterisreducedandnarrowflatbeadsare

possibleoverawiderangeofwirefeedspeeds,andweldingpositions.Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandtheamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhighfrequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Auto-Line™powermanagementtechnologyallowsforanyinputvoltagehook-up(208–575V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010Stickelectrodeperformance,andoutstandingMIGweldperformance.Line voltage compensationkeepsweldingoutputconstantevenifinputpowervariesby+/-10%.Thismodelfurtherexpandslinevoltagecompensationon460VACtoanamazing+37%,-59%.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.

41

Multioperator

Model/Stock NumberRack Capacity Input Power to Rack Welding Power Source Shipping Weight

4-Rack Pack (#907 247) Tweco-Style (#907 245) Dinse®Style

4units,8unitswithoptionaldualrackkit

220-230/460-575V,60Hz,Three-Phase

CST280’slinkedfor460-575VwithTweco-orDinse-Styleconnectors.TheDinse-styleincludesonesetofmaleconnectors;theTweco-styledoesnot.

180kg(395lb)

8-Rack Pack (#907 365) Tweco-Style 8units 291kg(640lb)

Empty Rack (#195 051) 4units CancontainanyCST280models. 108.4kg(239lb)

Model/Stock Number Welding Power Source Input Power to Rack

XMT 304 Rack(#907 292) XMT304CC/CV(4units) 230/460VAC,60Hz,Three-Phase(20Afusesincluded)

XMT 304 Rack(#907 291) XMT304CC/CV(6units)

XMT 350 Rack (#907 227) XMT350VS(4units) 208-575VAC,50/60Hz,Three-Phase(20Afusesincluded)

XMT 350 Rack(#907 228) XMT350VS(6units)



Empty Rack (#195 466) XMT304or350,Invision350MPa(6units);XMT456CC/CV,Invision456MP(4units) (Order required fuse kit separately.)

CST™ 280 Racks

XMT® 304 and 350 Racks


See Literature No. DC/18.81, DC/18.8, and DC/18.83

Light weight and small footprintforeasytransportation.Thelowweightenablestheuseofelevatorstomovetherack.Top coverprotectsmachinesfromfallingdebris.Lifting eyesimplifiescraneoroverheadliftingdevicetransport.Lift truck fork pockets.One main disconnect box with branched fusingforeachmachine.Common output ground connection(forsamepolarityuseonly).Optional dual rack kitconnectstwo4-packCSTrackstoforman8-packrack,utilizingoneinputpowercableandonelift.Optional rack running gearavailablefortransportingtherack.

Both4-rackand6-rackmodelsareavailablewithtwo lifting eyesfortransportationandrugged skidsfordraggingorpushing.Custom build your own systembymixandmatchingMiller’sXMT®304CC/CV,350CC/CV,350MPa,350VS,and456CC/CV;andInvision™354MPa,456MPand456P.(XMT®456CC/CV,Invision™456MPand456P-maximumof4units.)One easy connectionallowsuptosixinverterstobeconnectedwithoneprimarypowerdrop.Isolated work terminal providesaconnectionpointforcommonworkpiececonstruction.XMT 304 Rack—fusesprovideprimarypowerlineprotectionforeachinverterpowersupply.XMT 350 Rack—operateswithprimaryvoltagefrom208to575VACandisequippedwith“fingersafe”fusestohelpcomplywithNECguidelines.

Rugged enclosure provides simple means for protecting and transporting multiple welding power sources for construction, maintenance/repair and shipbuilding applications.

XMT Rack conveniently houses multiple inverter power sources for multiple welders. This is an ideal system for on site applications including construction and shipbuilding.

Heavy Industrial


(CAC-A)(ParalleledCST-280’s:7.5mm[5/16in.]carbons)

Most Popular Accessories•DualRackKit #195267•4-PackRunningGear #195114•8-PackRunningGear #195436

Heavy Industrial

Processes•MIG(GMAW)•PulsedMIG*(GMAW-P)•Stick(SMAW)•TIGandLift-ArcTIG(GTAW)•PulsedTIG*(GTAW-P)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(XMT304:6.4mm[1/4in.]carbons)(XMT350:7.5mm[5/16in.]carbons)(XMT456:9.5mm[3/8in.]carbons)

* With optional controls only — not available with XMT 350 VS model.Note: TIG processes not available with Invision models.

CST2808-PackRackshown.

XMT3506-PackRackshown.

Except350VSrack.

42

Engine Driven

Blue Star® 145 DX and 185 DX

Wildcat® 200

See Literature No. ED/2.5


Compact and portable,itssmallfootprintuseslittletruckspace.OptionalrunninggearalsomakestheBlueStarone-manportable.Includes electric start, five-gallon fuel capacity, auto-idle and engine hour meter.Receptacle coversimprovereliabilitybyprotectingreceptaclesfromdebris.Accu-Rated™peak generator power isusableformaximumgeneratorloadssuchasplasmacutting,Millermatic®MIGweldersandmotorstarting.

Fully enclosed durable caseprovidesafullyprotectedenginetoensurelong-termenginereliability.Accu-Rated™6500 watts of usable peak powercranksoutenoughpowerformanyconstruction,maintenance/repair,andarm/ranchapplications.5500wattsofcontinuouspower.12 hours of run timeisprovidedbya25L(7-gallon)fueltankwhenusingatypical3.2mm(1/8in.)stickelectrode.Tested and rated at 40° C (104° F)toensureconsistentoperationofthewelderandgeneratorinallclimates.Heavy duty constructionensuresprotectionformroughhandlingorthattheelementstokeepyoumakingmoney,ratherthanspendingit.Compact designtakesuplesstruckspace,is508mm(20in.)widetofitonservicetrucktoolboxesandisonly635mm(25in.)tallallowingvisibilityoutoftherearwindowwhentruckmounted.Standard maintenance displays and front panel mounted engine controlsmaketheWildcateasytoserviceandoperate.

Light Industrial


Gasoline Engines145 DX – Yahama MZ300:9.1 HPat3600RPM

185 DX – Yahama MZ360:10.2HPat3600RPMOne-cylinder,four-cycle,OHV,air-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•Millermatic®140Auto-Set™

#907335•Millermatic®180Auto-Set™

#907312•LiftingEye #195353•No.38RunningGear #195352•ProtectiveCover #195193

(notforusewithrunninggear)•No.2StickCableSet

Light Industrial / Industrial


Gasoline EngineSubaru EX40: 14HPat3600RPM1cylinder,4cycle,overheadcam,industrial,air-cooled


Most Popular Accessories•Millermatic®140Auto-Set™

#907335•Millermatic®180Auto-Set™

#907312•Spectrum®375X-TREME™

PlasmaCutter #907339•AdapterCord,FullKVA #300517•Wildcat200RunningGear #300532•ProtectiveCover #300496

(notforusewithrunninggear)

Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and hobbyist.

Compact, lightweight, durable and cost effective machine is designed for the contractor and is great for maintenance/repair, farm and ranch applications.

BlueStar185DX

Model Stock NumberWeldingMode/Process

Amperage Range Rated Output at 40° C (104° F)

Single-Phase GeneratorPower at 40° C (104° F) Dimensions

Net Weight

Blue Star 145 DX (#907 590-001) Yamahawithstandardreceptacles(#907 590) YamahawithGFCI

CC/DC(Stick/TIG)

40-145 145Aat25V,20%DutyCycle100Aat25V,60%DutyCycle

Peak:4500wattsContinuous:4000watts

H:578mm(22.75in.)W:578mm(22.75in.)D:803mm(31.625in.)

140kg(309lb.)

Blue Star 185 DX (#907 591-001) Yamahawithstandardreceptacles(#907 591) YamahawithGFCI

CC/DC(Stick/TIG)



143kg(315lb.)

Stock NumberWeldingMode/Process Amperage Range Rated Output at 40° C (104° F)

Single-Phase GeneratorPower at 40° C (104° F) Dimensions Net Weight

(#907 546-001)Subaru(#907 546)SubaruwithGFCI

CC/DC(Stick/TIG)



H:629mm(24.75in.)W:508mm(20in.)D:902mm(35.5in.)

159kg(345lb.)

BlueStar145DX

43

Engine Driven

Bobcat™ Series

Quieter and better sound.Significantimprovementsinsoundlevelandqualityofferbetter

jobsitecommunication,whichprovidesasafer,moreefficientworkingenvironmentforyouandyourcrew.NewBobcatwelder/generatorshaverotatedtheenginetowardthefronttocreatemoreefficientairflow,resultinginsignificantlyquieteroperation.Nowyoucanstartyourjobearlierinthedayandenditlater,aswellasworkaroundhospitals,businesses,andresidentialareas.

Smaller and lighter design.Bobcatwelder/generatorstakeuplessspaceontrucksandtrailers—

leavingmoreroomforotherequipmentandtools.Plus,they’reeasiertomovearoundjobsites—evenwithweldcablesandrunninggearattached.

Easier maintenance.Easy-to-readfrontpanelmaintenancedisplaysshowwhenyourequipmentneedstobeserviced.Withtheintuitivedesign,thedailymaintenanceisfasterandeasier:• Oilchecksfromthetopbythefrontpanel• Toollesspanelsthatallowforquickaccess• Single-sidefuelfillandoildrain/filter

Smooth power.Betterpowermeansbetterperformance.OurBobcatwelder/generatorshavesmootherpower—notthespikedpowerfoundwithotherbrands—becauseof:• Revolutionaryten-degreeskewed-rotor

design• OptimizedgeneratorperformanceAccu-Rated™–not inflated generator power.OurAccu-Ratedpeakpowerisusableformaximumgeneratorloads,includingplasmacutters,wireweldersandmotorstarting.Italsobeatsthecompetition’sveryshort-durationpeakorsurgepower.Accu-Ratedpowerdelivers:• 11,000watts(12,000withEFIavailableon

theBobcat250)ofusablepeakpower• Peakpowerdeliveredforaminimumof

30secondsLarge 12-gallon fuel capacitymeansmanyhoursofruntimebeforerefueling.Versatile AC and DC weld outputprovidesqualityweldsonalltypesofmetals.DCissmoothandeasytorunwhileACStickisusedwhenarcblowoccurs.Maintenance displaysshowenginehoursandhoursleftbeforeanoilchangeisdue.

Super-tough protective armor with covershashigh-impactresistanceinalltemperaturesandischemical-resistant.Otherapplicationsinclude:automotivebumpers,tractorhoodsandpanels,lawnmowerdecks,largestructuralparts,etc.Output stud and receptacle coversasrequiredbyOSHAandCSAforjobsitesafety.Fully enclosed caseprovidesreducedsoundlevelsandfullyprotectstheengine.Welding and power ratings are at 40°C (104°F) —highestinitsclasstoensurereliableperformance.Heavy-duty construction.Allinternalcomponentsaredesignedtohandletheharshestenvironmentsandwillrunbetterandlastlonger.

Our Bobcat engine-driven welder/generators have been the top-selling in their class because they are engineered to be reliable, powerful and durable from the start.

The most popular welder/generator in the industry is getting better. Building on its exceptional value, the redesigned Bobcats are:•Quietertooperate•Smallerandlighter•Morefuelefficient

withEFI•Easiertomaintain

Bobcat250Bobcat3Phase

Bobcat225

Scan this tag to hear more about the redesigned Bobcat Series.

Additional featuresImprovements (comparedtopreviousmodel)

44

Engine Driven

*Additional models are available – visit MillerWelds.com or your distributor.

Cost-effective, multiprocess machine primarily used for Stick welding. Great for farm, ranch, maintenance/repair operations and as a stand-alone generator.

Designed for farm and ranch owners in need of single- and three-phase power to run 480 V three-phase pivot irrigation systems or to provide backup power for home, farm and ranch.

Rugged engine drive is great for Stick and Flux-Cored welding, adds ability to Carbon Arc gouge, and is designed for maintenance/repair operations, construction, farm/ranch, and generator use.

Front panel fuel gaugeprovidesconvenientfuellevelindication.Smoother weld output and better generator power while welding.More weld output than 225-amp welder generators for more versatility.72percentmorepowerforMIG/FCAW,67percentmoreforACwelding,and11percentmoreforDCStick.

Bobcat™ 225 (Gas) See Literature No. ED/4.4

Bobcat™ 3 Phase (Gas) See Literature No. ED/4.33

Bobcat™ 250 (Gas or LP) Additional Features

EFI gas engines optimize the air/fuel ratio for all engine speeds and engine

loads, resulting in lower operational costs, fewer emissions, longer runtimes and betterperformance when compared to carbureted models. The payback from fuel savings aloneis a matter of months. EFI will give you:

• 12,000 watts of generator power and more weld output

• Easy starts with no choke required

• Reliable operation, even with infrequent use —less prone to fuel deterioration

• Fuel efficiency — use up to 27 percent less fuel

• Fewer emissions — 27 percent less CO and 33 percent lower HC+NOx levels

Electronic Fuel Injection (EFI) —Recommended Option


Gaso

line/

LP

Model Stock Number*Welding Mode Process

Amp/Volt Ranges Rated Output at 40°C (104°F) Generator Power 40°C (104°F) Net Weight

Bobcat 225 (#907 498)KohlerwithGFCI(#907 498-001)Kohlerw/Std.Rcpt.(#907 499)Subaruw/Std.Rcpt.

CC/AC Stick/TIG 70–150A 150Aat25V,100%DutyCycle Single-PhasePeak:11,000wattsContinuous:9500watts

220kg(485lb.)

CC/DC Stick/TIG 50–225A 225Aat25V,100%DutyCycle

CV/DC MIG/FCAW 19–28V 200Aat20V,100%DutyCycle

Bobcat3 Phase

(#907 505)KohlerwithGFCI CC/AC Stick/TIG 50–200A 200Aat25V,100%DutyCycle Single-Phase/Three-PhasePeak:11,000wattsContinuous:9500watts/10,000watts

225kg(495lb.)



Bobcat 250 (#907 500)KohlerwithGFCI(#907 500-001)Kohlerw/Std.Rcpt.(#907 501)Subaruw/Std.Rcpt.(#907 502) EFIKohler(#907 504) LPKohlerwithGFCI(order #300 917 Hose and LP TankMounting Assembly separately)

CC/AC Stick/TIG 40–250A 250Aat25V,60%DutyCycle225Aat25V,100%DutyCycle

Single-PhasePeak:11,000wattsContinuous:9500wattsEFI ModelPeak: 12,000 wattsContinuous: 10,500 watts

227kg(501lb.)


CV/DC MIG/FCAW 17–28V 275Aat25V,60%DutyCycle250Aat28V,100%DutyCycle

Industrial – 225 & 3 Phase Models Heavy Industrial – 250 Model

Processes•AC/DCStick(SMAW)•MIG(GMAW)1

•Flux-Cored(FCAW)1

•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging•(CAC-A)3(rated4.8mm[3/16in.]

carbons,capable6.4mm[1/4in.]carbons)

1With voltage-sensing feeder only.2With Dynasty® 200 Series or HF-251 (non-critical).3Bobcat 250 model only.

Gasoline/LP EnginesGas – Kohler CH 730 or Subaru EH 65:23HPat3600RPMEFI Gas – Kohler ECH 730:25HPat3600RPMLP – Kohler CH 730:25HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•Single-PhaseFullKVAPlugKit

#119172•SuitCase®X-TREME™WireFeeders•Dynasty®200Series•Spectrum®PlasmaCutters

375X-TREME™ #907339625X-TREME™ #907404

•AdapterCord,FullKVA #300517•RemoteOilDrain/FilterKits•HoseandLPTankMountingAssembly

#300917•Multi-TerrainRunningGear

withInnerTubes #300913withNeverFlat™tires #300914

•Off-RoadRunningGearwithInnerTubes #300909withNeverFlat™tires #300910

•ProtectiveCagewithCableHolders #300921

•ProtectiveCover•HWY-1000Trailer #195013•EngineTuneUpKitsareavailablefrom

yourMillerpartsdistributor.

45

Engine Driven

Trailblazer® Series

Longer runtimes. StoplessforrefuelingandgetmoreworkdonewithanewTrailblazer;itcanrunupto50percentlongerwhenequippedEFIandExcelpower.

More fuel efficient.WhenequippedwithEFIandExcelpower,anewTrailblazercanuseupto35percentlessfuel,savingmoneyandimprovingyourbottomline.

Easier maintenance.Easy-to-readfrontpanelmaintenancedisplaysshowwhenyourequipmentneedstobeserviced.Withtheintuitivedesign,thedailymaintenanceisfasterandeasier:• Oilchecksfromthetopbythefrontpanel• Sunvision™technologythatprovideseasy-

to-readdigitalmeter• Toollesspanelsthatallowforquickaccess• Single-sidefuelfillandoildrain/filter

Quieter and better sound. Redesignedengine/generatorpackagingplusadvancedgeneratortechnologiesmeanlesssoundoutput—soyoucanworkearlier,later,andaroundnoise-sensitiveareas.

Smaller and lighter design.Size-reducing,weightreducingSmart-Cor™technologyandanewinternaldesignmeanalighterTrailblazerthattakesuplessspace.

Arc performance.• ThreeStickmodes—EXX18,EXX10,and

Gouge• TwoWiremodes—SolidandFlux-Core• ThreeLift-Arc™TIGmodes—Auto-Stop™,

Auto-Crater™,andPulse

Our Trailblazer welder/generators deliver unbeatable arc performance, the smoothest, most stable arc in the industry and an independent welder and generator power system.

Designed for the professional welder, our Trailblazer welder/ generators are getting even better. Building on their outstanding performance, the new Trailblazers are:•Morefuelefficientwith

EFIandExcel™power•Quietertooperate•Smallerandlighter•Easiertomaintain

Trailblazer325EFITrailblazer275EFI


Scan this tag to hear more about the new Trailblazer Series.

Significant cost savings

Fewer refueling trips

HOURS

SHORTER

LIGHTER

5"

108lb.

Easier mobility and uses lesstruck space and payload

Safer, more productive jobsite



HOURS

SHORTER

LIGHTER

5"

108lb.





HOURS

SHORTER

LIGHTER

5"

108lb.





HOURS

SHORTER

LIGHTER

5"

108lb.



Self-calibrating digital weld meters with maintenance displays• Presetandactualweldamperage/

voltage• Processsettings• Fuelgauge• Hourmeterfunctionandoilchange

interval• Enginespeed(RPM)Accu-Rated™–not inflated generator power.OurAccu-Ratedpeakpowerisusableformaximumgeneratorloads,includingplasmacutters,wireweldersandmotorstarting.Italsobeatsthecompetition’sveryshort-durationpeakorsurgepower.Accu-Ratedpowerdelivers:• 12,000wattsofusablepeakpower• Peakpowerdeliveredforaminimumof

30secondsLarge 12-gallon fuel capacitymeansmanyhoursofruntimebeforerefueling.Heavy-duty construction.Allinternalcomponentsaredesignedtohandletheharshestenvironmentsandwillrunbetterandlastlonger.

Additional featuresImprovements (comparedtopreviousmodel)

46

Engine DrivenExclusive, game-changing technology

Smart-Cor™ technology.Independentweldandgeneratorpowerinanimproved,morecompactdesign.Benefitsitprovides:• Nointeractionbetweenjobsite

toolsandtheweldingarc• Stronger,cleaner,moreefficient

generatorpower• Reducedsizeandweight• Improvedarcperformance

Auto-Speed™ technology.Automaticallyadjuststheenginespeedtorunatlowerspeedsdependingonthetotalpowerneeded.Benefitsitprovides:• Exceptionalfuelefficiency• Extendedruntimes• Quieteroperation• Reducedemissions

Innovative design. Engineisrotatedtothefronttocreatemoreefficientairflow.Benefitsitprovides:• Quieteroperation• Reducedsizeandweight• Easiermaintenance

Improve generator performance with Excel™ power.Excelpowerprovides120-volt,60hertzofpuresinewavegeneratorpoweratidlespeedandwhilewelding.WhenconnectedtotheExcelpowerreceptacle,yougetupto2400wattsofthecleanestgeneratorpoweravailable.Plusyoucanrunmostjobsitetools—likegrinders,chopsaws,drillsandlights—atidlespeed,whichprovides:• Exceptionalfuelefficiency• Extendedruntimes• Quieteroperation• Longerenginelife

Maximize performance with EFI.EFIoptimizestheair/fuelratioforallenginespeedsandloads.ChooseEFIfor:• Upto27%betterfueleconomy• Extendedruntimesupto27%• Fast,easystartsinallclimates• Reliableoperation,evenwith

infrequentuse• Feweremissions—27%less

COand33%lowerHC+NOxlevels

Reduce downtime with battery charge/jump start capability. Batterycharge/jumpstartisdesignedandrecommendedformechanicsoranyoneelseresponsibleforafleetoftrucksorequipment.ByusingyourTrailblazertochargedeadbatteriesorjumpastubbornengine,you’llkeepyourcrewworkingandthefleetupandrunning.

Gaso

line/

LP

Model Stock Number*Welding Mode Process Amp/Volt Ranges

Rated Output at 40°C (104°F)

Single-Phase Generator Power 40°C (104°F)

Net Weight

Trailblazer275

(#907 506-001) Kohler(#907 506) KohlerwithGFCI(#907 508) EFIKohlerwithExcelPower(#907 509) LPKohlerwithGFCI(#907 509-001) LPKohlerwithExcelPower(order Hose and LP Tank MountingAssembly #300 917 separately)


Peak:12,000watts/11,000watts(LP)Continuous:10,500watts/9500watts(LP)Excel Power (optional)2400 watts20Aat120V,60Hzpuregeneratorpoweratidlespeedandwhilewelding

208kg(459lb.)


Trailblazer325

(#907 510-001) Kohler(#907 510)KohlerwithGFCI(#907 510-002) Kohlerw/ElectricFuelPump(#907 510-003) KohlerwithExcelPower(#907 512) EFIKohler(#907 512-001) EFIKohlerwithExcelPower(#907 512-002**) EFIKohlerwithExcelPowerandBatteryCharge/JumpStart


209kg(460lb.)


*Additional models are available – visit MillerWelds.com or your distributor.**Battery charge/jump cables (#300 422) must be ordered separately.

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)1


•DCTIG/PulsedTIG(GTAW/GTAW-P)2

•AirCarbonArcCuttingandGouging(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)3

1With wire feeder.2Two-piece TIG torch recommended.3Trailblazer 325 model only.

EnginesGas – Kohler CH 730:25HPat3600RPMEFI Gas – Kohler ECH 730:25HPat3600RPMLP – Kohler CH 730:LiquidwithdrawalLPsystem25HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™12VSWire

Feeder•Spoolmatic®30AAluminumSpool

Gun/WC-24Control #130831/#137549

•Dynasty®Series•Spectrum®625X-TREME™

#907404•Multi-TerrainRunningGearwithNever

Flat™tires #300914•Off-RoadRunningGear•ProtectiveCagewithCableHolders

#300921•HoseandLPTankMountingAssembly

#300917•ProtectiveCover•AdapterCord,FullKVA #300517•HWY-1000Trailer #195013•7.6m(25-ft.)BatteryCharge/Jump

CableswithPlug #300422

The new Trailblazer includes innovative technologies designed with the professional welder in mind. These Miller® exclusives deliver superior runtimes, increased fuel efficiency, and improved welder and generator performance.

Base model

Option

All Trailblazer 275 and 325 models feature the following new exclusive technologies.

Add the Excel™ power, electronic fuel injection (EFI) and battery charge/jump start options to maximize your Trailblazer’s performance.

Option Option Option

47

Engine Driven

Trailblazer® 302 Air Pak™


Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for jobsite tools, and battery charge/jump start.

Air Compressor

Strongest combined generator/compressor power• Deliversanindustry-leading13,000wattsof

peakgeneratorpowerindependentofweldsettings—enoughtopoweraSpectrum®875plasmacutter,andprovideairforplasmacuttingatthesametime(rated15.9mm[5/8-inch]mildsteel).

Rotary screw air compressor• Deliversupto31CFMand160PSIofairwithno

storagetank• Runsmanytoolsatidlespeed• Gives100percentdeliverableair• CompressoriswarrantedbyMillerforthreeyears• Airoutputsratedatanindustryhigh40°C(104°F)• Frontpanelairpressureadjustment(80to160PSI)• Screwcompressorisdesignedformorethan

30,000hoursofoperation• Automaticoverpressureshutdownwithindication

Weld Power

Generator Power

Heavy Industrial



•AC2/DC3TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbonsusingintegratedaircompressor)

•BatteryCharger/JumpStart1With wire feeder.2With Dynasty® 200 Series or HF-251 (non-critical).3Two-piece TIG torch recommended.

Gasoline EngineKohler CH 750:30HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™12VSWire

Feeder•Spoolmatic®30AAluminumSpool

Gun/WC-24Control #130831/#137549

•Spectrum®625X-TREME™ #907531

•ProtectiveCover #300379•AdapterCord,FullKVA #300517•7.6m(25-ft.)BatteryCharge/Jump

CableswithPlug #300422

Four tools in one• Professionalweldingperformanceinall

processeswiththebestweldingarcinitsclass• 13,000-wattgenerator• 31CFMrotaryscrewaircompressor• 12-/24-voltbatterycharger/jumpstarterSuperior arc performance• Presetdigsettingsoptimizedforthemajorityof

Stickweldingapplications• BestinclassWirearcperformance• TwoLift-Arc™TIGmodesidealformostDC

TIGapplicationsBattery charge/jump start• Providesselectable12-or24-voltbattery

chargingcapability• Providesupto450ampsofbatteryjump-

startingcapability• Convenientfrontpanelbatterycharger/jump

starteraccess

Gaso

line

Stock Number*Welding Mode Process


Rated Weld Outputat 32 V 40°C (104°F)

Single-Phase Generator Power at 40°C (104°F) Dimensions

Net Weight

(#907 549-001**)Kohler(#907 549**)KohlerwithGFCIandElectricFuelPump(#907 549-002**)KohlerwithCooler/Separator

CC/DC Stick/TIG 10-300A 280Aat100%DutyCycle Peak:13,000wattsContinuous:11,000watts

H:711mm(28in.)H:876mm(34.5in.)totopofexhaustW:508mm(20in.)D:1514mm(59.625in.)

350kg(771lb.)

CV/DC MIG/FCAW 13-35V,350A 300Aat100%DutyCycle350Aat60%DutyCycle

CC/AC TIG/Stick 10-225A 200Aat60%DutyCycle

*Additional models are available – visit MillerWelds.com or your distributor.**Battery charge/jump cables (#300 422) must be ordered separately.

AirCompressor

Features

Free Air Deliveryat 3600 RPM

Free Air Deliveryat 3000 RPM

Free Air Deliveryat 2400 RPM (Idle)

Working PressureConstant

DutyCycle

OilCapacity

ByMiller Rotaryscrewwithelectricclutchforon/off.Oilchangeintervals500hours.Lifeexpectancy30,000hours.

0.88m3/min.(31CFM)

0.79m3/min.(28CFM)

0.62m3/min.(22CFM)

80–160PSIG 100% 1.7L(1.75qt.)

48

Engine Driven

Bobcat™ 250 Diesel

Trailblazer® 302 Diesel



Rugged engine drive is great for Stick and Flux-Cored welding and is designed for maintenance/repair operations, construction, farm/ranch, and generator use.

High output, unbeatable arc performance, and the independent weld and generator system make this engine drive perfect for construction, fabrication, and maintenance/repair operations.

Versatile AC and DC Stick/TIG plus Wire capabilitiesprovidequalityweldsonalltypesofmetals.DCissmoothandeasytorunwhileACStickisusedwhenarcblowoccurs.Note: AC TIG requires Dynasty 200 Series or HF-251 (non-critical).

Tri-Cor™technologyisaredesignedstabilizerwithaddedironcoreforsmootherweldoutput,improvedperformanceanddecreasedspatterwith7018electrodes.Allwithoutsacrificingtheexcellentperformancewith6010electrodes.Accu-Rated™11,000 watts of usable peak powerisdeliveredforaminimumof30seconds.Accu-Ratedmeanspeakpowerisusableformaximumgeneratorloadssuchasplasmacutting,Millermatic®MIGweldersandmotorstarting.Accu-Ratedpeakpowerbeatsthecompetition’sveryshort-durationpeakorsurgepower.Useyourpeakpower,it’smorethananumber.Idle lock switchallowsenginetobestartedatidletoextendenginelife.Smaller and lighter design.*Bobcatwelder/generatorstakeuplessspaceontrucksandtrailers—leavingmoreroomforotherequipmentandtools.Plus,they’reeasiertomovesafelyaroundjobsites—evenwithweldcablesandrunninggearattached.

Independent weld and generator.TrailblazerSerieshastheonlytrulyindependentweldandgeneratorsystem—meaningnointeractionbetweentoolsandtheweldingarc,andithasthestrongestgeneratorpowerwhilewelding.Superior arc performance• FourpresetDIGsettings(Stick)• AdaptiveHotStart™(Stick)• ExcellentMIG/FCAWarcperformance• Lift-Arc™TIGwithAuto-Crater™andAuto-Stop™Accu-Rated™11,000 watts of usable peak powercranksoutenoughpowerformostapplications:jobsite,farm/ranch,orhome.9500wattsofcontinuouspower.Automatic start at idleidlesengineimmediatelywhenstartedtoextendenginelifeandreducefueluseandnoise.

*Compared to previous model.**Additional models are available – visit MillerWelds.com or your distributor.


Industrial / Heavy Industrial



•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)

1With voltage-sensing feeder only.2With Dynasty® 200 Series or HF-251 (non-critical).

Diesel EngineEPA Tier 4 Compliant! Kubota D722: 19HPat3600RPMThree-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•1-PhaseFullKVA PlugKit #119172•Dynasty®200Series•Spectrum®PlasmaCutters

375X-TREME™ #907339625X-TREME™ #907404

•ProtectiveCage #300052•ProtectiveCover•HWY-1000Trailer #195013

Heavy Industrial



•AC2/DC3TIG(GTAW)•AirCarbonArcCuttingandGouging


1With wire feeder.2With Dynasty® 200 Series or HF-251.3Two-piece TIG torch recommended.

Diesel EngineEPA Tier 4 Compliant! Kubota D722: 19HPat3600RPMThree-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•1-PhaseFullKVA PlugKit #119172•Dynasty®200Series•Spectrum®PlasmaCutters

625X-TREME™ #907404875 #907390-01-1

•ProtectiveCage #300052•ProtectiveCover•HWY-1000Trailer #195013

Dies

el

Stock Number**Welding Mode Process Amp/Volt Ranges

Rated Outputat 40°C (104°F)


Net Weight

(#907 565)KubotawithGFCI(#907 565-001)Kubotaw/Std.Rcpt.

CC/ACCC/DC

Stick/TIG 40–100A,60–140A,80–200A,100–275A

250Aat25V,100%DutyCycle275Aat25V,60%DutyCycle

Peak:11,000wattsContinuous:9500watts

H:711mm(28in.)H:873mm(34.38in.)toexhausttopW:508mm(20in.)D:1153mm(45.38in.)

289kg(638lb.)

CV/DC MIG/FCAW

17–22V,20–28V 250Aat28V,100%DutyCycle275Aat25V,60%DutyCycle

Dies

el

Stock Number*Welding Mode Process Amp/Volt Ranges



Net Weight

(#907 548)KubotawithGFCI(#907 548-001)Kubotaw/Std.Rcpt.

CC/AC TIG/Stick 10–225A 200Aat25V,60%DutyCycle Peak:11,000wattsContinuous:9500watts

H:762mm(30in.)H:870mm(34.25in.)toexhausttopW:508mm(20in.)D:1321mm(52in.)

327kg(720lb.)


CV/DC MIG/FCAW 13–35V,10–325A 300Aat25V,100%DutyCycle

49

Engine Driven

Big Blue® 300 Pro See Literature No. ED/5.21

Reliable low speed diesel with outstanding arc performance. Ideal for construction, fabrication or process piping professionals.

Meter maintenance displays:• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperatureandlowoilpressureshutdown

indicators.• Lowfuelshutdown—engineshutsdownbeforesystemruns

outoffuel,makingrestartseasy.The Vault — ultimate control board reliability.Housedinasealedvault,sealedconnectionsaremadethroughwatertightplugsthatmaketheecomponentsimpenetrabletodustandmoisture.Tailored arc control (DIG) allowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.Smoothrunning7018orstiffer,morepenetrating6010.Improved arc starts and arc stabilityforexcellentperformanceinallapplications.Easy to use—simplecontrolsmakeiteasytoset-upandweld.Quiet.Only72.2dba(97Lwa)atmaximumoutput.Improvesworksitecommunicationandsafety.Compact designfitssidewaysinastandardpickup.Optional stainless steel package available.CSA, IEC and NEMA compliant.

Legendary Big Blue Reliability with Professional Quality Arc!

Dies

el

Stock Number*Welding Mode Amp/Volt Ranges


Single-Phase Generator Power at 40°C (104°F) Dimensions Net Weight

(#907 144)CAT(#907 144-01-1)CATwith120VBlockHeater(#907 144-02-1)CATwithStainlessSteel/120VBlockHeater(#907 472)Mitsubishi(#907 472-001)Mitsubishiwith120VBlockHeater

CC/DC 20–410A 300Aat32V,60%DutyCycle

Peak:12,000wattsContinuous:10,000watts

H:813mm(32in.)W:667mm(26.25in.)D:1422mm(56in.)

Caterpillar499kg(1100lb.)Kubota472kg(1040lb.)Mitsubishi491kg(1083lb.)

CV/DC 14–40V

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•FluxCored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging


Diesel EngineEPA Tier 4i Compliant Choices! CAT C1.5:21.7HPat1850RPMThree-cylinder,industrial,liquid-cooled

Kubota V1505:20.2HPat1850RPMFour-cylinder,industrial,liquid-cooled

Mitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooled


Most Popular Accessories•SuitCase®X-TREME™12VS•SuitCase®12RC•Dynasty®200Series•WirelessRemoteHandControl

#300430•WirelessAntennaKit #300749•Spectrum®875•AdapterCord,FullKVA #300517•Single-PhaseFullKVA

PlugKit #119172•ProtectiveCover #195301•HWY-224Trailer #043805•PRHC-14Remote #195511•EngineFilterKits

CAT #246987Mitsubishi #252782Kubota #253901


50

Engine Driven

Designed exclusively for transmission pipeline work, the system offers a complete welding solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet high-strength steel requirements — it is ideal for the most demanding pipeline jobs.

PipePro Dura-Flux™• Featuresalightweight,rotatableHi-Viz™neck

thatmatchestheSuitCaseX-TREMEHDDSperformance,resultinginoptimalarccharacteristics.

• Powercablewithinternaltriggerleadsprovidesbetterweld-jointaccess.

• Replaceablelinermakesmaintenancesimple.• Comfortablehandlewithdualscheduleswitch

optimizeswirefeedspeedandreducesuserfatigue.

Fabshield® 79T8/79T8Ni2• Self-shieldedflux-coredtubularwiresspecifically

designedfortransmissionpipelineapplications.• Fast-freezing,easy-to-removeslagdecreasestime

spentclearingweldbeads.• All-positionwelding,excellentvertical-down

performance,reducesfatigueandweldcycletime.• Four10-lbvacuum-packedspoolsperjobsite-

friendlybucket,490kg(1080lb)perpallet.• Idealformultipassweldingondeep-groovepipe

weldbuttjoints.• 79T8typicalapplicationsareonX70gradepipeand

below.• 79T8Ni2typicalapplicationsareonX80gradepipe.

PleaseseeMillerWelds.com/pipeproformorecompleteinformationandproductspecsheets.

Model/Stock NumberWelding Mode Process

Amp/Volt Ranges Rated Output at 40°C (104°F)


Big Blue 350X PipePro Engine Drive only(#907 530)CATTurbo(#907 527)Mitsubishi

CC/DC TIG 20-400A 400Aat26V,40%DutyCycle350Aat24V,100%DutyCycle

Peak:12,000wattsContinuous:10,000watts

H:813mm(32in.)W:667mm(26-1/4in.)D:1422mm(56in.)

Caterpillar470kg(1037lb.)Mitsubishi462kg(1018lb.)

Stick 20-400A 350Aat34V,60%DutyCycle325Aat33V,100%DutyCycle

CV/DC MIG 14-40V 350Aat31.5V,100%DutyCycle

Big Blue® 350X PipePro® System Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•FluxCored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated6.4mm[1/4in.]carbons)

Diesel EngineEPA Tier 4i Compliant! CAT C1.5T: 24.5HPat1850RPMTurbo-chargedthree-cylinder,industrial,liquid-cooledMitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Big Blue 350X PipePro System Consists Of (ordered separately)•BigBlue®350XPipePro®engine

drive•SuitCase®X-TREME™8HDDS

wirefeeder #300594-003•WirelessRemoteHandControland

14-pinreceiver #300430•WirelessAntennaKit #300749•Bernard®PipePro®Dura-Flux™gun

with3m(10ft)cablewith1.6mm(1/16in.)liner#301011

•HobartBrothersFabshield®1.6mm(1/16in.)79T8 #S228519-V321.6mm(1/16in.)79T8Ni2 #S228819-V322.0mm(5/64in.)79T8 #S228525-V322.0mm(5/64in.)79T8Ni2 #S228825-V32

Most Popular AccessoriesBig Blue 350X PipePro•1-PhaseFullKVAPlugKit #119172•EngineFilterKit #244711

(includesair,oilandfuelfilters)SuitCase X-TREME 8HD DS Feeder•V-KnurledDriveRolls

1.6mm(1/16in.) #0796092.0mm(5/64in.) #079610

PipePro Dura-Flux Gun•QuikTip™ContactTips

1.6mm(1/16in.) #T11162.0mm(5/64in.) #T1564

•Hi-Viz™QuikTip™Insulator #7010062

•Neck(70°xR2in) #7010068•NeckLiner

1.6mm(1/16in.) #QJL-1162.0mm(5/64in.) #QJL-564

•CableLiner1.6mm(1/16in.) #442152.0mm(5/64in.) #44315

Miller Big Blue 350X PipePro• Easyarcstartsandbetterarccontrolprovideimproved

arcperformancetoproducemoreconsistentwelds.• EnhancedMIG/FCAWarccontrolforbestinclass

performance.• Quieter—40%lessnoiseimprovesworksite

communicationandsafety.• TheVault—ultimatecontrolboardreliability.Asealed

aluminumcaseprotectsthecircuitboardfromdust,dirt,moistureandheat.

• 12,000wattsofpeaksingle-phaseauxiliarypowerrunsmultiplejobsitetools.

• Compactsizeandweightoptimizestruckspace.• 20%greaterfuelefficiency.• Tier4iCompliant—meetstoughEPAemission

requirements.• AutoRemoteSense™(ARS)—eliminatesconfusion

ofaremote/panelswitch.• LINE-X®coveristoughtoprovidesuperiorimpact,

corrosionandabrasionprotection.• Optionalstainlesssteelpackageavailable.• CSA,IECandNEMAcompliant.

Miller SuitCase® X-TREME™ 8HD DS• Voltage-sensing,heavy-dutywirefeederfeatures

numerousperformance-drivenbenefits.• High-torquemotorcanhandlelargeorsmalldiameter

flux-coredwireswithease.• Improvedmotorcontrolallowsforincredibleprecision

andarccontrol.• DualscheduleoperationwhenconnectedtoPipePro

Dura-Fluxgun,fixed12%reductioninwirefeedinScheduleB.

Miller Wireless Remote Hand Control• Completelycordlessdesignincreasesproject

productivity,savesmoneyandimprovesoperatorsafety.

• Extendsremoteweldingcontrolrangeto91.4m(300ft)forjobsitemobility.

• Eliminatescostlycordfailures.• Improvesweldqualitywithpreciseoperatorcontrol.• Beltclipkeepstheremotesecureandaccessible.

Model/Stock Number Input PowerInput Welding Circuit Rating Wire Feed Speed


Max. Spool Size Capacity Dimensions

Net Weight

SuitCase X-TREME 8HD DS Feeder only (#300 594-003)

Operatesonopen-circuitvoltageandarcvoltage:14-48VDC/110Max.OCV

330Aat60%DutyCycle

Low Range0.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage

Solid Wire 0.6-1.6mm (.023-.062in.)Flux Cored 0.8-2.0mm (.030-.078in.)

203mm(8in.),6.4kg(14lb)

H:324mm(12-3/4in.)W:184mm(7-1/4in.)D:457mm(18in.)

14kg(30lb)

51

Engine Driven

Stock Number Weld Mode

Weld Output Range Weld Output Rated at 40°C (104°F)

Max. Open Circuit Voltage Generator Power Output Rated at 40°C (104°F) Shipping Weight

(#907 143) CE(#907 143-001) CE withmeters

CV/DC(FluxCored)

14-40V 400A,23VDC,30%DutyCycle300A,32VDC,60%DutyCycle

73OCV(41VRD) Peak:12,000wattsContinuous:10,000wattsSingle-phase,110/220VAC,91/46A,60Hz

506.2kg(1116lb)

CC/DC 20-40V

Big Blue® 400 X See Literature No. EDX/10.1

The Big Blue 400 X is ideal for pipeline contractors, rental or fleet managerswhovaluereliability,easeofservice,andlonglifeataneconomicalprice.Simple to set controlsrequirenoelaborateprocedure—justselectprocessandweld!Tailored Arc Control (DIG)allowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.Smoothrunning7018orstiffer,morepenetrating6010electrodes.Auto Remote Sense (ARS)detectsifaremotecontrolispluggedintothe14-pinreceptacleandeliminatesconfusionoftheremote/panelswitch.Lift-Arc startsprovideDCTIGarcstartingwithouttheuseofhighfrequency.Low OCVisasimpledesignthatreducestheopen-circuitvoltageto41Vwhentheweldingmachineisnotinuse.Doesnotaffectarcstarts.The Vault—ultimatecontrolboardreliability.Hardenedsolidstatecontroltechnology,housedinasealedvault.Thevault’ssealedconnectionsaremadethroughwatertightplugsthatmakethesecomponentsimpenetrabletodustandmoisture.

Features:Stick,Lift-ArcTIG,andconstantvoltageforFluxCoredwire.OtherfeaturesincludeArcControl/DIG,automaticengineshutdowns,sparkarrestormuffler,remoteoildrain,fuelgauge,andhourmeter.CATERPILLAR diesel enginedesignedtooperateover10,000hoursbeforethefirstbasicoverhaul.Backedbyworldwidesupportandservice.Low speed industrial diesel engine(1800RPM)offerslongserviceintervals,longenginelifeandlowoperatingexpenses.Quiet at only 96 Lwa (71 db at 4 m) at maximum output.Improvesworksitecommunicationandsafety.Marine grade ignition switchissealedandprotectedfromwateranddust.oneswitchcontrolsengineoperation.Thermal overload protectionpreventsmachinedamageifthedutycycleisexceededorairflowisblocked.High efficiency:Three-phase,rotatingfieldweldinggeneratorrequireslessfuelandhorsepowertooperateIEC and NEMA compliant for welders. DegreeofprotectionbyenclosureIP23.

Industrial

Processes•Stick(SMAW)•FluxCored(FCAW)•Lift-ArcDCTIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)through6.4mm(1/4in.)carbons

Diesel EngineCaterpillar C1-53-cylinder,industrial,liquid-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•DigitalWeldMeterkit #195289•RHC-14 #129340•Protectivecover #195301•SuitCaseX-TREME12VS #195500•WirelessRemoteHandControl

#300430•WirelessAntennaKit #300749•EngineFilterKit #246987

52

Engine Driven

Engine Brand Features HP Type Engine SpeedsFuel Capacity

Oil Capacity

Coolant Capacity

Automatic Engine Shutdown

MitsubishiS4L2 EPATier4iEPAcertified,indirect-injectedliquid-cooledengine.Rightsideserviceaccesswithserviceintervalsof500hrsforoilandfilters.

35 4-cylinder,industrialliquid-cooled,diesel

Idle:1500RPMWeld:1800RPMGouge:3000RPM

43.5L(11.5gal)

6L(6.3qt)

9.5L(10qt)

LowOilPressure,HighCoolantTemp,LowFuelLevel

Stock Number Weld ModeWeld Output Range Weld Output Rated at 40°C (104°F)


Generator Power Output Rated at 40°C (104°F)

Sound Levels at Rated Output, 7 m (23 ft)

Net Weight (without fuel)*

(#907 427) (#907 427 001) w/metersandsparkarrestor

CC/DC(Stick/TIG)

20-450A 300A,32VDC,100%DutyCycle450A,30VDC,40%DutyCycle

72 5500WattsPeak4000WattsContinuousSingle-phase,110/220VAC,36/18A50/60Hz

71.5dB(96Lwa)EconomyMode

Net:494kg(1090lb)Ship:517kg(1140lb)CV/DC

(FCAW)14-40V 300A,28VDC,100%DutyCycle


CC/DC(CAC-A)

40-500A 400A,36VDC,100%DutyCycle500A,30VDC,40%DutyCycle

72 81.5dB(106Lwa)PowerMode

Big Blue® 500X Eco Pro See Literature No. EDX/5.3Superior arc performance• Factory-presetDIGsettings(Stick)• HotStart™(Stick)• Lift-Arc™TIGwithAuto-Stop™andCrater-outAn Eco-nomical and Eco-friendly alternative.Designedtobeupto23%morefuel-efficientduringtypicalweldingoperationsthanothermodels.Outputoftheenginematchesthepowerrequired,savingoperatingcostandtheenvironment.Thefuelsavingsreallyaddupwhenrunningday-after-day,whileproducingfewercarbonemissions.MeetstoughEPATier4icompliancestandards.Compact package.TheBigBlue500XEcoProisupto78%smallerand72%lighterthanothermodels—takinglessroomandreducingtransportationcosts.

Meets NEMA and IEC output ratings.*Additional 43 kg (95 lb) when fuel tank is full.

Heavy Industrial

Most Popular Accessories•SuitCase™X-TREME•RHC-14RemoteHandControl•Canvascover #195301•HWY-224Trailer #043805•OFR-224Trailer #034802•WeldMeters #195289•EngineFilterKit #252782

Big Blue® 500 X and 600 X CC or CC/CVSee Literature No. ED/10.11

Meter maintenance displays:• HourmeterfunctionandOilchangeinterval• Highcoolanttemperatureandlowoilpressureshutdowns• Lowfuelshutdown—engineshutsdownbeforesystemrunsout

offuel,makingrestartseasyDesigned and built with reliable, heavy duty industrial componentstoallowoperationinremotelocations,withoutdowntime.Enclosed robust case designprotectsinternalcomponentsfromimpact,allowsairflowtocoolandprolongthelifeoftheengine,andreducessoundlevels.Hot Start™makesiteasytostartalltypesofstickelectrodes.Arc-DriveenhancesStickwelding,especiallyonpipe,byfocusingthearcandpreventingtheelectrodefromgoingout.5500-watt peak AC powerindependentofweldsettingsmeansnointeractionbetweentoolsandweldingarc.Quick and easy maintenancewithsingle-sideaccesstooillevelcheck,oilfill,oilfilter,fuelfilterandaircleaner.

Heavy Industrial

Diesel Engine500 X – Deutz D 2011 L03i3-cylinder,industrial,air/oil-cooled

500 X – Perkins 404D-224-cylinder,industrial,liquid-cooled

600 X – Deutz F3L9123-cylinder,industrial,air-cooled

600 X – Deutz F4L20114-cylinder,industrial,air/oil-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•EngineFilterKits

Deutz2011 #246988Deutz912 #246989Perkins404 #246985

•ColdWeatherStartingAidsavailableforallunits

Model Stock Number Description* ProcessAmp/Volt Ranges Rated Output at 40°C (104°F)

Generator Output Rated at 40°C (104°F) Shipping Weight

Big Blue 500 X CC

(#907 185) DeutzF3L2011 DC,Stick/TIG 55-500A 400Aat36V(14.4kW),100%DutyCycle450Aat38V(17.1kW),60%DutyCycle500Aat30V(15kW),40%DutyCycle

Peak:5500wattsContinuous:4000watts,34/17A,120/240VAC,50/60Hzwhilewelding

907 185: 728kg(1604lb)907 187: 732kg(1614lb)

(#907 187) Perkins404.22,CE

Big Blue 500 X CC/CV

(#907 184) DeutzF3L2011 DC,Stick/TIG/MIG/FCAW

20-550A14-40V

907 184: 751kg(1655lb)907 186: 726kg(1600lb)

(#907 186) Perkins404.22

Big Blue 600 X CC

(#907 193) DeutzF4L2011 DC,Stick/TIG 65-600A 500Aat40V(20kW),100%DutyCycle550Aat34V(18.7kW),60%DutyCycle600Aat30V(18kW),40%DutyCycle

Deutz: 769 kg (1695lb)Perkins:762kg(1680lb)Deutz F4L: 826kg(1820lb)(#907 189) DeutzF3L912

Big Blue 600 X CC/CV

(#907 192) DeutzF4L2011 DC,Stick/TIG/MIG/FCAW

20-550A14-40V

907 192:769kg(1696lb)907 188:1862kg(1862lb)

(#907 188) DeutzF3L912

* With engine gauges and dry battery

53

Engine Driven

Big Blue® 450X Duo CST™

Big Blue® 700X Duo Pro



Two superior arcsinonecompactpackage.Save fuel, reduce maintenance costs and increase productivity.Simple-to-operateprocessselector knob automatically sets proper DIG settingonE6010andE7018electrodesprovidingsuperiorStickperformance.Lift-Arc™startforTIGstartswithouttheuseofhighfrequency.Remote amperage controlpermitstheuseofstandardandwirelessamperagecontroldevices.Quiet operation.Atjust72.2dBat7m(23ft.)it’squieterthanmostsingle-operatormodels,improvingjobsitecommunicationandsafety.Low-speedMitsubishidieselengine.

Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance maximizing productivity and efficiency. Two separate outputs powered by one low-speed diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation makes it ideal for any jobsite.

A complete multiprocess and multioperator welder/generator in one rugged package. Up to 400 amps of output per operator can be paralleled with a single switch to provide up to 800 amps of power.

Dies

el Stock NumberWelding Mode/ Process Output Mode

Amperage Range Rated Output at 50° C (122° F)

Single-Phase Generator Power at 50° C (122° F) Dimensions

Net Weight

(#907 473)Mitsubishi

CC/DC(Stick/TIG)

Separate(DualOutputs) 5–280A 200Aat28VDC,100%DutyCycle Peak:12,000watts,Continuous:10,000watts120/240VAC,60Hz

H:813mm(32in.)W:667mm(26.25in.)D:1422mm(56in.)

483kg(1064lb.)

Combined:(Paralleled) 10–450A 400Aat28VDC,100%DutyCycle

Two independent pipe quality arcsinonecompactpackage.Two independent generatorsprovideupto32,000wattsofpower.Multiprocess CC/CV capabilityprovidesindependentoperatorcontrolsandthebestStick,MIG,Flux-CoredandTIGperformanceavailablewithnointeraction.Easy arc starts and better arc controlforbestinclassperformance.Independent remote control connectionsallowtheuseofstandardandwirelessvolt/amperagecontroldevicesforeachoperator.Quiet operation.Atjust68dBatidleor76dBat7m(23ft.)atfullload,it’squieterthanmanysingle-operatormodels,improvingjobsitecommunicationandsafety.Big Blue®350X PipePro®System compatible.Smaller, lighter, quieter, and smoother runningthancompetitivemodelswithcomparableoutput.Standard featuresincludeoilpanheater,intakemanifoldheater,outputparallelingswitchandautomaticidle.

Heavy Industrial



Diesel EngineEPA Tier 4i Compliant! Mitsubishi S4L2:24.4HPat1850RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•WirelessRemoteHandControl/

WirelessAntennaKit #300430/#300749

•Spectrum®875•AdapterCord,FullKVA #300517•Single-PhaseFullKVAPlugKit

#119172•ProtectiveCover #195301•HWY-224Trailer #043805•EngineFilterKit #252782

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•Flux-Cored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated9.5mm[3/8in.]carbons)

Diesel EngineEPA Tier 4i Compliant! Deutz D2011L04i:48.6HPat1800RPMFour-cylinder,industrial,air/oil-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™8VS/12VS•WirelessRemoteHandControl/

WirelessAntennaKit #300430/#300749

•Spectrum®875•AdapterCord,FullKVA #300517•FullKVAPlugKit:1-Phase #119172

3-Phase #254140•ProtectiveCover #194683•HWY-224Trailer #043805•EngineFilterKit #246988

Dies

el

Stock Number Welding Mode/Process Output Mode Amp Range Rated Output at 40°C (104°F) Generator Power at 40°C (104°F) Dimensions Net Weight

(#907 520)Deutz(#907 520-001)Deutzwith3-PhasePowerandParallelSwitch

CC/DC(Stick/TIG)

Separate(DualOutputs)

20–400A 300Aat32VDC,100%DutyCycle400Aat36VDC,40%DutyCycle

Single-Phase:5500wattspeak/4000wattscontinuousAdditional Generator PowerThree-Phase:27,000wattspeak/20,000wattscontinuousorSingle-Phase:19,000wattspeak/12,000wattscontinuous

H:1092mm(43in.)W:724mm(28.5in.)D:1654mm(65.125in.)

784kg(1729lb.)

Combined:(Paralleled)

40–800A 500Aat40VDC,100%DutyCycle700Aat28VDC,60%DutyCycle

CV/DC(MIG/FCAW)

Separate(DualOutputs)

14–40V 300Aat29VDC,100%DutyCycle400Aat34VDC,40%DutyCycle

Combined:(Paralleled)

14–40V 500Aat39VDC,100%DutyCycle700Aat28VDC,60%DutyCycle

54

Engine Driven

Air Compressor FeaturesFree Air Delivery at 1850 RPM

Free Air Delivery at 1235 RPM (idle)

Working Pressure Constant

Duty Cycle

Oil Capacity

Automatic Compressor Shutdowns

Ingersoll-RandCE55G1

Rotaryscrewwithelectricclutchforon/off.Oilchangeintervalsof500hours(sameasengine).Lifeexpectancyof30,000hours.

1.70m3/min(60cfm)

1.13m3/min(40cfm)

100psig7bar 100% 4.7L(5qt)

Oiltemperature

See Literature No. ED/10.5Big Blue® Air Pak™

Meter maintenance displays• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperature,

lowoilpressureandlowfuelshutdowns

Ingersoll-Rand ultra-reliable industrial rotary screw air compressor.Belt-drivenwithautomaticbelttensioner.Independent compressor controlsincludeanon/offswitchforapplicationsnotrequiringcompressedair.

Turbocharged engineprovidessuperiorperformanceinhighaltitudes.Quiet.Only70dB(95Lwa)atidleand79dB(104Lwa)atmaximumoutput.Hot Start™makesiteasytostartalltypesofStickelectrodes.Arc-Drive™enhancesStickwelding,especiallyonpipe,byfocusingarcandpreventingelectrodefromgoingout.Optional battery charge/jump startfor12and24voltbatteries.Note: Option includes AC weld.

CSA, IEC and NEMA compliant.

Designed for heavy construction or maintenance and repair contractors, this all-in-one multiprocess welder/generator/compressor and optional AC weld/battery charge/jump-start package sets the standard for power and performance.

DeluxemodelshownwithouttheVandalismLockoutKit.

Big Blue® Turbo See Literature No. ED/10.3

Similar to the Big Blue Air Pak, but without the air compressor.

Dies

el

Stock Number Welding ModeAmp/Volt Ranges

Weld Output Rated at 40°C (104°F) NEMA Amperage and Voltage


(#907 062)*Deutz(#907 062-04-1)**Deutz,ColdWeatherModel(#907 062-07-1)***Deutz,DeluxeModel

CC/DC 20–750A 600Aat44V(26.4kW),40%DutyCycle550Aat42V(23.1kW),60%DutyCycle500Aat40V(20kW),100%DutyCycle

Peak:5500wattsContinuous:4000wattsAdditional GeneratorPower for Deluxe Model(While NOT Welding)Three-Phase:20,000wattsorSingle-Phase:12,000watts


Base andCold WeatherModels876kg(1931lb.)Deluxe Model887kg(1956lb.)

CV/DC 14–40V 500Aat40V(20kW),100%DutyCycle

CC/AC(DeluxeModelOnly) 20–575A 400Aat36V(14.4kW),100%DutyCycle

BatteryCharge/JumpStart(DeluxeModelOnly)

12/24V 750A,12V,Jump-Start750A,24V,Jump-Start

* Comes complete with Engine Gauges, Auto Idle and 12 Volt Intake Manifold Heater.** Cold Weather Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake Manifold Heater and 120 Volt Oil Pan Heater.*** Deluxe Model – Comes complete with Engine Gauges, Auto Idle, Weld Meters, Battery Lockout/Tagout Disconnect Switch, 12 Volt Intake Manifold Heater, 120 Volt Oil Pan Heater, Vandalism Lockout Kit, AC/DC/Battery Charge/Jump-Start Switch and Optional Generator Power.

Dies

el

Stock Number Weld Mode Process Amp/Volt Ranges Rated Output at 40°C (104°F) 1-Phase Generator Power at 40°C (104°F) Dimensions Net Weight

(#907 157) Deutz

CC/DC Stick/TIG 20-750A 600Aat44V,(26.4kW),100%DutyCycle



796kg(1755lb.)

CV/DC MIG/FCAW 14-40V

Meter maintenance displays• Fuelgauge• Hourmeterfunction• Oilchangeinterval• Highcoolanttemperature,lowoil

pressureandlowfuelshutdownsTurbocharged engineprovidessuperiorperformanceinhighaltitudes.Highest output rating availableonanengine-drivenwelder:20to750amprange,600ampsat100%dutycycle!

Quiet.Only70dB(95Lwa)atidleand79dB(104Lwa)atmaximumoutput.Hot Start™makesiteasytostartalltypesofStickelectrodes.Arc-Drive™enhancesStickwelding,especiallyonpipe,byfocusingarcandpreventingelectrodefromgoingout.5500-watt peak AC powerindependentofweldsettingsmeansnointeractionbetweentoolsandtheweldingarc.CSA, IEC and NEMA compliant.

Heavy Industrial

Processes•AC1/DCStick(SMAW)•MIG(GMAW)•Flux-Cored(FCAW)•AC2/DCTIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated12.7mm[1/2-in.]carbons)

•Stud•BatteryCharger/JumpStart1

1Deluxe model only.2Deluxe model with HF-251, or all models with Dynasty ® 200 Series.

Diesel EngineEPA Tier 4i Compliant! Deutz TD2011L04:

63.4HPat1850RPMTurbo-charged,4-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•DesiccantAirDrySystem #195117

Eliminatesmoistureintheairstreamandpreventsairlinefreeze-upsincoldclimates.

•EngineFilterKit #246988•CompressorFilterKit #246991

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•TIG(GTAW)•FluxCored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated12mm[1/2in.],capable16mm[5/8in.]carbons)

•Stud

Diesel EngineEPA Tier 4i Compliant! Deutz TD2011L04:63.4HPat1850RPMTurbo-charged,4-cylinder,industrial,liquid-cooled•EngineFilterKit #246988Note: Engine is warranted separately by engine manufacturer.

55

Sub Arc

Model Stock NumberAmperage Range

Voltage Range Rated Output

Amps Input at Rated Output, 60 Hz 230 V 460 V 575 V KVA KW


Net Weight

Sub Arc DC 650Sub Arc DC 800

(#907 388) 230/460/575V(#907 344) 380/400/440V,CE

50-815AinCCmode

10-65VinCVmode


126 63 50.4 50 34.8 72VDC 247kg(545lb.)

Sub Arc DC 1000Sub Arc DC 1250

(#907 342) 230/460/575V(#907 343)380/400/440V,CE

100-1250AinCCmode

10-60VinCVmode


180 90 72 73 53 66VDCinCCmode38VDCinCVmode

292kg(644lb.)

Sub Arc AC/DC 1000Sub Arc AC/DC 1250

(#907 454) 460V(#907 456) 400V,CE

350-1250AinCCmode

25-44VinCVmode


– 122 – 98 53 71VDC 540kg(1225lb.)

Subarc DC Series power sourcesareknownforstable,consistentarcoutputwithavarietyofelectrodesizes,electrodetypes,andfluxesinsingle-arcsystemconfigurations.NEW! Subarc AC/DC 1000 power sourcesworkinsingle-arcormulti-arcconfigurations:AC+DCorAC+ACcombinedweldingoutput.Theyfeature:• Practical, easy-to-use operator interfaceallows

polarity/balancetobesetatthefrontcontrolpanel.• Enhanced arc stability frombuilt-indigitalarccontrol

increasesthroughput.• More precise parallel operationformulti-arc

configurationswithoptionalParallelControl(#194711).• Interchangeable accessories(HDCcontrols,RADwire

drives,tractors,etc.)arefullycompatiblewithDCorAC/DCsystems.

HDC 1500 DX #300 438 WithDigitalMeters,CEHDC 1500 A #300 439 WithAnalogMeters,CE

ReliableandflexibleMillerweldcontrolsworkwithACorDCCC/CVpowersourcesthathaveremotecontactorandoutputcontrolcapabilities.Internalpowerstripsallowinterfacingwithnon-Millerpowersupplies.Run-incontrolensuressmootherarcstartingandburnbackcontrolhelpspreventwirestickingonweldtermination.Cratertime,speed,andoutputratescanalsobecontrolledwithHDCs.SeeLiteratureNo.DC/19.8orAD/7.2formoredetails.

RAD-400 #195 265 Standard-speed,0.5–10MPM(20–400IPM),for3.2mm(1/8in.)orlargerwireRAD-780 #195 266 High-speed,0.5–19.8MPM(20–780IPM),for3.2mm(1/8in.)orlargerwireSAW4 #300 481 Standard-speed,0.5–10MPM(20–400IPM),forsmallerthan3.2mm(1/8in.)wire

Millerwiredriveassembliesoperateusing115-voltpowerandareavailableforawiderangeofwirediameters.Rightanglewiredrives(RAD)aredesignedforlargerdiameterwireswhiletheSAW4isoptimizedforsmallerdiameters.

OBT 600 #043 923 600-amp,100%dutycycletorch,for1.6–5.6mm(1/16–7/32in.)wireOBT 1200 #043 900 1200-amp,100%dutycycletorch,for1.6–5.6mm(1/16–7/32in.)wire

MilleroffersachoiceoftorchesforSubmergedArcwelding:OBT600(600ampmaximumoutput)andOBT1200(1200ampmaximumoutput).Bothfeatureaconcentricfluxflownozzleandhaveoptionalbodyextensionsavailable.OBT1200alsohasareplaceablebreakawayadapterendtopreventcostlydamageshouldthetorchrunintoanobstruction.

DC Series – See Literature No. DC/19.8 AC/DC Series – See Literature No. AD/7.2Sub Arc Series Heavy Industrial

Subarc DC Series is DC only.

Processes•SubmergedArc(SAW)•AirCarbonArcCuttingandGouging

(CAC-A)(12.7mm[1/2in.]carbons)•Flux-Cored(FCAW)*•Stick(SMAW)**Subarc DC Series only.

Most Popular Accessories•FluxHopperwithValve #194775•Self-PropelledTractorPkgs

SubarcDC650

HDC1500DXHDC1500A

RADwiredriveassembliesincludeanadapterplateformountingto2.5-inch,4.25-inch,and4.625-inchbolt-holepatterns.

RAD-400shown.

Automatic Weld Control

Wire Drive Assemblies

Sub Arc TorchesOBT600

OBT1200

SubarcAC/DC1000

56

Sub ArcDrive Rolls“V” knurled drive rolls for use with hard-shelled cored wires1.6mm(1/16in) #132 9552.0mm(5/64in) #132 9602.4mm(3.32in) #132 9612.8mm(7/64in) #132 9623.2mm(1/8in) #132 9634.0mm(5/32in) #193 7004.8mm(3/16in) #193 7015.6mm(7/32in) #193 702

Parallel Control

Parallel Control #194 711Mustbeusedwhenparallelingtwounits.

Welding CarriagesMostSubmergedArcweldingsystemstraversethearc,wireandfluxalongthejointtobefusedinoneoftwoways:aself-propelledtractorpackageforweldlengthsgreaterthan2.4m(8feet)or amotorizedsidebeamforweldlengthslessthan2.4m(8feet).

Self-Propelled Tractor PackagesSelf-propelledtractorpackagesinclude:• Weldcontrol• Travelsystemcompletewithamainmounting

mastandhandleassembly• Mountingarmforonewirereel,verticaland

horizontal4x4inchcrossslides,acontrolsupportarmandanadjustableguiderollarm

SeeLit.No.DC/19.9formoreinformation.

Motorized Side Beam SystemsWerecommendsidebeamsystemsfromJetlineEngineering(949-951-1515).TheyhaveextensiveexperienceassemblingcustommechanizedweldingsystemslikeSubArc.

Flux Handling EquipmentFlux Hopper with Valve #194 775Fluxhopperwithautomaticfluxvalvewillcarry11.3kg(25lb)offlux.Theopeningissizedtoallowhook-upofanyflux-hopper-mountedrecoverysystem.Aslagscreenisalsoprovided.

Torch Accessories and TipsOBT 600 Torch Body Extensions25mm(1inch) #043 96751mm(2inch) #043 969102mm(4inch) #043 973152mm(6inch) #043 975

OBT 1200 Torch Body Extension #043 981Overalllengthwithextensionis229mm(9in.)Actuallengthofextensionis216mm(8.5in.)

Torch Contact TipsWire Size OBT 600 OBT 12001.6mm(1/16in) #192 700 #192 1412.0mm(5/64in) #192 701 #199 0262.4mm(3.32in) #192 702 #192 1422.8mm(7/64in) #192 703 #200 7713.2mm(1/8in) #192 704 #192 1434.0mm(5/32in) #192 705 #192 1444.8mm(3/16in) #192 706 #192 1365.6mm(7/32in) #192 707 #200 756

AccessoriesWire Straightener #199 733ForRAD-400(standard-speed)andRAD-780(high-speed)wiredriveassembly.Forwires1.6–5.6mm(1/16–7/32in.)

Light-Duty Cross Slide #195 411Allows.15m(6in.)oftraveladjustment.Twounitscanbestackedtoprovideverticalandhorizontalmovement.NOTrecommendedfortandem.

Heavy-Duty Cross Slide #300 482Allowsfor.15m(6in.)oftraveladjustmentandhasaloadcapacityof90.7kg(200pounds).Recommendedfortandem.

Wire Reel #108 008For27kg(60lb)coilofwire.RequiresSpoolSupportAssembly#119 438.

Spool Support Assembly #119 438For27kg(60lb)wirereel.

Cable Kit for HDC 1500 Controllers #195 308Includes9m(30ft)14-pininterconnectcableand3m(10ft)motorcable.

Motor Extension Cable #195 3427.6m(25ft)extensionforthemotorcablesuppliedinkit#195 308.

Extension Cables 7.6m(25ft) #242 205 02515m(50ft) #242 205 05024.4m(80ft) #242 205 08014-pinweldingpowersourcecontrolcableextendsdistancebetweenpowersourceandcontroller.

Power Source Interface for HDC 1500 A Controller #300 537Forpowersourceswithoutcurrentandvoltagefeedbackthrough14-pinconnection.

57

Plasma Cutters

Stock Number Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz 120 V KVA KW Dimensions Net Weight with Torch

(#907 149)120V,60Hz 12Aat110VDC35%DutyCycle

20 2.4 2.0 H:343mm(13.5in.)W:216mm(8.5in.)D:406mm(16in.)

14kg(31lb.)

Stock Number Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz 115 V 230V KVA KW Compressor Requirement Dimensions

Net Weight with Torch

(#907 532) 115/230V,60Hz

15-27Aat90VDC35%DutyCycle

28* 14 3.3 3.2 128L/min(4.5CFM)at621kPa(90PSI)

H:343mm(13.5in.)W:216mm(8.5in.)D:406mm(16in.)

25kg(55lb.)

Light Industrial

Process•AirPlasmaCutting

Comes Complete With•ICE-12Chand-heldtorchwith6.1m

(20ft)cable•Workclampwith6.1m(20ft)cable•3m(10ft)powercord•Extraconsumables

(2electrodes,2tips)

Most Popular Accessories•Protectivecover #195144•CircleCuttingGuide #253055•StandoffRollerGuide #253054•No.30BEconomyCartwith

CordWrap #300511

Light Industrial


Comes Complete With•XT30Chand-heldtorch with

6.1m(20-ft.)cable•Heavy-dutyworkclampwith6.1m

(20-ft.)cable•3m(10-ft.)powercordwith115VAC,

20Aplug•Extraconsumables(threeelectrodes,

threetipsandoneairfitting)•Built-ingas/airfilterandregulator

Most Popular Accessories•Protectivecover #195144•CircleCuttingGuide #253055•StandoffRollerGuide #253054•No.30BEconomyCartwith

CordWrap #300511•In-LineAirFilterKit #228926

Spectrum® 125C

Spectrum® 375

Built-in, heavy-duty industrial piston-driven compressor provideslonglifeandsuperiorairflow.Constant-currentdesignoffersconsistent 12 amp cutting arcforcontinuousqualitycuttingupto4.2mm(3/16in.)steel.Auto-Refire™technologyprovidesultimatecustomerconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.35% duty cycleistestedat40°C(104°F)togiveyouthecuttingpowerwheneveryouneedit.

Dual input voltageallowseither115or230VACinputpowerandprovidespatentedprotectionincaseofincorrectswitchposition.Theunitcomeswitha115V,20Aplug.Electronic pilot arc controllerautomaticallycontrolsthepilotcircuittoprovideexpandedmetalcuttingcapabilitywithouthavingtore-triggerthetorch,increasingproductivityandextendingtiplife.Pressure gauge and pressure knobformanualadjustmentofpressuretothetorch.

See Literature No. PC/13.0


*Recommended 30 A branch circuit for maximum performance.

Mild Steel Cutting Capability

2.7mm(12ga)at35IPM

3.2mm(1/8in.)at10IPMRated


6.4mm(1/4in.)at27IPM

9.5mm(3/8in.)at14IPMMaximumsevercutof

15.9mm(5/8in.)

Rated

Includes Industrial-GradeTechnologies/Features (see above)

Includes Industrial-GradeTechnologies/Features (see above)

Miller Industrial-GradeTechnologies/Features

Spectrum®

Series

Each Spectrum model features these technologies (except as noted).

Thesetechnologiesprovidereliabilityandperformanceotherscan’tmatch...

See why at MillerWelds.com/reliableLVC™line voltage compensationprovidespeakperformancepowerundervariableinputvoltageconditionsforclean,steadycuts.Wind Tunnel Technology™(not available on 125C model)preventsabrasivedustandparticlesfromdamaginginternalcomponents.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingtheamountofairbornedust/dirtpulledthroughtheunit.

Power Factor Correction (PFC) (notavailableon125Cmodel). Useslessenergybyutilizinginputpowermoreefficientlyandincreasesproductivitybyreducingnuisancecircuitbreakertrips.Miller engine drive generator compatibility.Industrial, heavy-duty work clamp(notavailableon125Cmodel).LED indicators for easy troubleshooting.Non-high-frequency arc startingdoesnotinterferewithordamagecontrolsorcomputers.Postflow cooling circuitryextendslifeoftheconsumableandtorchbycoolingthemwithpostflowairaftertriggerisreleased.Built-in gas/air filter and regulator (notavailableon125Cmodel).Providesairfiltrationofairborneparticlesfivemicronsandlarger.Additionalfiltrationandwaterseparationrecommended.

Includes XT30C Torch with ergonomic design

and Flexible Cable!

58

Plasma Cutters

Stock Number Input Power Rated Output at 40°C (104°F)Amps Input at Rated Output, 50/60 Hz KVA KW

Compressor Requirement Dimensions


(#907 529)120–240VAC,50/60Hz

120V(15A) 20Aat88VDC,35%DutyCycle 18.1 2.2 2.1 142L/min.(5.0CFM)at621kPa(90PSI)


8.6kg(19lb.)

120V(20A) 27Aat92VDC,20%DutyCycle 25.6 3.1 3.0

240V 30Aat92VDC,35%DutyCycle 13.6 3.3 3.1

Stock Number Input Power Rated Output at 40°C (104°F)Amps Input at Rated Output, 60 Hz KVA KW

Compressor Requirement Dimensions


(#907 531)120–240VAC,60Hz,with3.7m(12-ft.)Torch(#907 531-00-1)120–240VAC,60Hz,with6.1m(20-ft.)Torch

120V(15A) 20Aat88VDC,35%DutyCycle 18 2.2 2.1 170L/min.(6.0CFM)at621kPa(90PSI)


3.7m(12-ft.)Torch9.5kg(21lb.)6.1m(20-ft.)Torch10.5kg(23lb.)

120V(20A) 27Aat91VDC,20%DutyCycle 26 3.0 2.9

240V 40Aat140VDC,50%DutyCycle 27 6.4 6.3

Spectrum® 375 X-TREME™


Light Industrial


Comes Complete With•XT30hand-heldtorchwith

3.7m(12-ft.)cable•Heavy-dutyworkclampwith3.7m

(12-ft.)cable•3m(10-ft.)MVP™powercordwith

MVP™plugs5-15P(120VAC,15A)and6-50P(240V,50A)

•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,

twotips,deflectorandairfitting•Built-ingas/airfilterandregulator

Most Popular Accessories•CircleCuttingGuide #253055•In-LineAirFilterKit #228926•StandoffRollerGuide #253054•PlasmaTorchConsumableKits

ForXT30 #253520•MIGGloves•X-CASE™ #300184•MVP™Plugs

Light Industrial

Processes•AirPlasmaCuttingandGouging

Comes Complete With•XT40hand-heldtorchwith

3.7m(12-ft.)or6.1m(20-ft.)cable•Heavy-dutyworkclampwith3.7m

(12-ft.)or6.1m(20-ft.)cable•3.7m(12-ft.)powercordwith240V,

L6-30Ptwistlockplug• NEW!MVP™Adapterswith240V,

50A(6-50P)plugand120V,15A(5-15P)plug

•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,

two40Atipsandone30Atip,30Adragshield,deflectorandairfitting

•Built-ingas/airfilterandregulator

Most Popular Accessories•CircleCuttingGuide #253055•In-LineAirFilterKit #228926•StandoffRollerGuide #253054•PlasmaTorchConsumableKits

ForXT40 #253521•X-CASE™ #300184•MVP™Adapters

Spectrum® 625 X-TREME™


Allowsforanyinputvoltagehook-up(120–240VAC,single-phase,50/60Hz)withnomanual

linking,providingconvenienceinanyjobsetting.Multi-voltage plug (MVP™)allowsconnectionto120or240Vreceptacleswithouttools—choosetheplugthatfitsthereceptacleandconnectittothepowercord.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.X-CASE™providestheultimateprotectionduringtransportandstorage.AdditionalspaceisidealforMVPplugs,consumablesbox,gloves,etc.

Allowsforanyinputvoltagehook-up(120–240VAC,single-phase,60Hz)withnomanual

linking,providingconvenienceinanyjobsetting.MVP™Adaptersallowconnectionto120or240Vreceptacleswithouttools—choosetheadaptercordwiththerightplugthatfitsthereceptacleandconnectittothepowercordwiththeL6-30Rtwistlock.Automatic consumable detectiondetectsconsumabletypeinstalledandadjustsgaspressuretooptimizecuttingperformance,eliminatingtheneedforamanualregulator.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.X-CASE™providestheultimateprotectionduringtransportandstorage.AdditionalspaceisidealforMVPplugs,consumablesbox,gloves,etc.

Includes Industrial-GradeTechnologies/Features (see Spectrum® Series Intro)


Includes XT30 Torch with ergonomic design and

Flexible Cable!

Includes XT40 Torch with ergonomic design and

Flexible Cable!



MaximumSevercutof15.9mm(5/8in.)cuttingat30amps(120V,30Aservicewith5-20PMVPor240V6-50PMVP).

Rated9.5mm(3/8in.)at18IPM



MaximumSevercutof22.2mm(7/8in.)cuttingat40amps(240Vservice).Rated


59

Plasma Cutters

Model Stock Number Input Rated Output at 40°C (104°F)Amps Input at Rated Output, 50/60 Hz

Compressor Requirements Dimensions


Spectrum 875 (#907 390-01-1) 208/230VACwith6.1m(20ft)Torch(#907 390-01-2)208/230VACwith15.2m(50ft)Torch

1-Phase 60Aat140VDCDutyCycle:208V:40%230V:50%

208 V 47 KVA 9.9230 V 42 KW 9.8

191L/min(6.75CFM)at621kPa(90PSI)

H: 343mm (13-1/2in.)W: 222mm (8-3/4in.)D: 470mm (18-1/2in.)

20 ft23kg(51lb)50 ft28kg(62lb)

Spectrum 875 Auto-Line

(#907 396)208-575VACwith6.1m(20ft)Torch(#907 396-00-1)208-575VACwith15.2m(50ft)Torch(#907 396-00-2)208-575VACwith7.6m(25ft)MachineTorch(#907 396-00-3)208-575VACwith15.2m(50ft)MachineTorch

3-Phase 60Aat140VDCDutyCycle:208V:40%230-380V:50%380-575V:60%380-575V:100%at50A

208 V 28 KVA 9.9230 V 25 KW 9.4380 V 15460 V 12575 V 10

20 ft25kg(56lb)25 ft27kg(59lb)50 ft30kg(67lb)*

1-Phase 60Aat140VDCDutyCycle:208V:40%230V:50%230V:100%at50A

208 V47 KVA 9.9230 V42 KW 9.7

Industrial

Spectrum 875 is 1-phase only.

Processes•AirPlasmaCuttingandGouging

Comes Complete With•ICE-60Thand-heldtorchwith

6m(20ft)or15.2m(50ft)cable;or ICE-60TMmachine-heldtorch(875Auto-Linemodelonly)with7.6m(25ft)or15.2m(50ft)cable

•Heavy-dutyworkclampwith6m(20ft)or15.2m(50ft)cable

•3m(10ft)powercord•Builtingas/airfilterregulator•Extraconsumables

Most Popular Accessories•ProtectiveCover #300388•No.30BEconomyCartwith

CordWrap #300511•RTIFilterandBracket #300491•AdapterCord #300517•CableCovers

6m(20ft) #2396427.6m(25ft) #23186715.2m(50ft) #231868

•CircleCuttingGuide #253055•MIGGloves

Spectrum® 875 and 875 Auto-Line™

Spectrum 875 Auto-Line model allowsforanyinput

voltagehook-up(208–575V,single-orthree-phase)withnomanuallinking,providingconvenienceinanyjobsetting.StandardSpectrum875modeloperateson208/230V,single-phaseinputvoltageonly.Auto Postflowcalculatesthelengthofpostflowtimebasedontheamountofcuttingtimetooptimizeconsumablelifeandeliminateexcessiveairusage.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.Automatic air regulationautomaticallycompensatesforinputpressurevariationtoprovideconstantrecommendedtorchpressureforoptimumcuttingperformance.Ultra-Quick Connect™torch and work cableoffersthefastestplasmatorchandworkcableconnectionandremovalintheindustry.


*Add 0.5 kg (1 lb) for 875 Auto-Line with 50 ft machine-held torch.

Spectrum875modelshown.

Auto-Line model offers hand-held torch packages, and machine-held torch packages for CNC/robotic applications.



Maximumsevercutof32mm(1-1/4in.)

Rated22.2mm(7/8in.)at11IPM


60

Fume Extraction

MWXMobile

Fabrication shops, manufacturing,and training centers

1

MWX-D: DisposableMWX-S: Self-cleaning

SWXWall or column mounted

Fabrication shops, manufacturing,and training centers where weldareas are near filtration system

Up to 2 per unit

SWX-D: DisposableSWX-S: Self-cleaning

2000—12000These models are part of an engineeredsystem and offer the best filter andcleaning technologies to effectivelymanage weld fume particulate

Manufacturing, hand-held andautomation, fabrication shops, andtraining facilities

Up to 16 per unit

Self-cleaning (automatic/programmable)

130Portable, high-vacuum

Contractors, maintenance andrepair operations, light fabricationwork and light manufacturing

1

Manual cleaning

400High-vacuum system ideally suitedfor use with Bernard™ FILTAIR fumeextraction MIG guns to extract atthe source

Fabrication, manufacturing, andmaintenance and repair operations

Up to 6 per unit

Self-cleaning (automatic)

FILTAIR Weld FumeExtractor Type

Ideal For

Welding Arcs

Filter Type

80

MillerWelds.com/filtair

A FLE13 Cat P 80 Fume Intro_Fume Intro 11/12/12 1:25 PM Page 1

Model/Stock Number Accu-Rated™ Airflow Sound Level Motor Input Power Dimensions Net Weight

FILTAIR 130 (#300 595) 62L/sec(132CFM) 68.5dBAat1.5m(5ft) 1HP 115VAC,1-Phase,60Hzat11A


21kg(46lb.)

FILTAIR 400 (#300 894) 189L/sec(400CFM) 74dBAat1.5m(5ft) 8.85HP 460VAC,3-Phase,60Hz H:1372mm(54in.)W:660mm(26in.)D:1219mm(48in.)

250kg(551lb.)

FILTAIR® 130 and 400

FILTAIR 130 FeaturesUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.

Less noise. Upto70percentquieterthansomeotherextractors.Only68.5decibelsat1.5m(5ft.).

Portable and compact. Atonly21kg(46lbs.)thevertical-shapedmachineiseasytomovearound.

FILTAIR 400 FeaturesExtraction flexibility. Capableofutilizingmorethan18.3m(60ft.)ofcollectionhosetoextendaccessoriesforfumeextraction.Rigidductingcanbeusedtoextendoverallreach.

User Flexibility.Withfour-portaccess,theunitcanremaincentrallylocatedwhileprovidingmobilityofaccessories.

Extract at the source.Designedforalmostanysolidwireweldingapplication.Availablein300-and400-ampmodels.

See Literature No. AY/3.1 and AY/3.3

Portable (130 model) and stationary (400 model) high-vacuum weld fume extractors designed for use with accessories like nozzles and fume guns to collect weld fume particles at the source.

Miller offers a complete line of solutions for extracting weld fumes for all types of jobs and workspaces. Our family of air filtration systems is developed exclusively for welding applications to help you stay in compliance with environmental regulations.

Processes•Stick(SMAW)•FluxCored(FCAW)•MIG(GMAW)•TIG(GTAW)

Comes With•FilTek™XLFilter•2.4-m(8-ft.)collectionhose

(130modelonly)•6.1-m(20-ft.)powercord

(130modelonly)

Most Popular Accessories•ReplacementFilters

Cleanable(130model) #300671Cleanable(400model) #300925

•CollectionHose5.2m(17ft) #30067210.4m(34ft) #300673

•MagneticNozzles300mm(11.8in.)width #300669600mm(23.6in.)width(400modelonly) #300670

•FlexibleFunnelMagneticNozzle #300668

• Bernard® FILTAIR Extraction GunIdeallysuitedforalmostanysolid-wireweldingapplication.Availablein300and400Amodels.ContactBernardat1-800-946-2281toordergunandrequiredgunadaptor.

• NEW!Four-InchDuctAdapter(400modelonly) #300974Easy-to-installpaneladaptsfourhoseinletstosinglefour-inchductinlet.

• NEW!DualHoseInlettoDuctAdapter(400modelonly) #301070Y-shapedadapterconnectsducttooneortwohoseattachments.

FILTAIR400(collectionhosesnotincluded,orderseparately)

FILTAIR130(includes2.4-m(8-ft.)collectionhose)

Choose the right fume extractor.

Quieter for a safer,more productive work area

Lightweight andportable

FilTek™ XL cleanablefilters last longer

Standard high-efficiency filterdesigned to capture weld fume

CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

UP TO

70%LESSSOUND

ONLY 46lb.UP TO LESS FLOOR SPACE

95%

50%





CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

UP TO

70%LESSSOUND


95%

50%





CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

UP TO

70%LESSSOUND


95%

50%





CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

UP TO

70%LESSSOUND


95%

50%


CAPTUREUP TOOF WELD

FUME95%

Extract at the source!

6UP TOBERNARD®

FILTAIRGUNS

Portable for extractionflexibility

MORE THAN

60 ft.OF REACH


CAPTUREUP TOOF WELD

FUME95%

Extract at the source!

6UP TOBERNARD®

FILTAIRGUNS

Portable for extractionflexibility

MORE THAN

60 ft.OF REACH

61

Fume Extraction

Model/Stock Number/LengthofextractionarmFilter Media

Accu-Rated™Airflow

Extraction Arm Diameter

Sound Level Motor

Input Power Dimensions Net Weight

MWX-S (Self-Cleaning) (#951 510)2.1m(7ft)(#951 511)3m(10ft)(#951 512)3.7m(12ft)

MWX-D (Disposable Filter)(#951 507)2.1m(7ft)(#951 508)3m(10ft)(#951 509)13.7m(12ft)

45.52m2(490ft2)

413L/sec(875CFM)

203mm(8in.)

Approx.70dBAat1.5m(5ft)

1HP,3450RPM

115VAC,1-Phase,60Hzatapprox.11.9A

H:883mm(34-3/4in.)W:806mm(31-3/4in.)D:1219mm(48in.)

MWX-S136kg(300lb)MWX-D108kg(238lb)

SWX-S (Self Cleaning) (#951 516)2.1m(7ft)(#951 517)3m(10ft)(#951 518)3.7m(12ft)

SWX-D (Disposable Filter)(#951 513)2.1m(7ft)(#951 514)3m(10ft)(#951 515)3.7m(12ft)

Approx.74dBAat1.5m(5ft)

SWX-SH:838mm(33in.)SWX-DH:737mm(29in.)W:692mm(27-1/4in.)D:838mm(33in.)

SWX-S88kg(195lb)SWX-D59kg(130lb)

FILTAIR™ MWX and SWX Series

FILTAIR™ Industrial Series

Features Common to All ModelsMERV 15ratingofFilTekXLfiltersisthehighestintheindustry.Upto95%ofweldfumesaresubmicronandFilTekXLfilterscapture85–95%oftheseparticles.

Class-leading suction powerisAccu-Ratedatthehoodtobettercaptureweldfumesandprovideacleanerenvironment.

Superior filters.OurFilTekXLfiltersarespecificallydesignedforweldingwithaMERV15ratingtooutlast,out-filter,andoutperformalltherest.

Durable aluminum pre-assembled extraction armwithexternaladjustmentsforbetterairflowandlongerlife.

Self-Cleaning Models Additional FeaturesUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.

One-minute cleaning cycleoperateswithapushofabuttononthecontrolpanel.Note: Compressed air required to operate cleaning mechanism.

Disposal drawerprovideseasyandconvenientaccesstoemptyoutcollectedparticles.Handlereleasesdrawerallowingittoslideout.Upgrade to self-cleaning modelsforhigharc-ontime,extractingfromheavyfumeprocesses,orwhenweldingaluminumorgalvanizedmaterials.

Experience extended filter life, increased efficiency and cleaner air with our advanced FilTek™ XL filter technology. Both the MWX (mobile) and SWX (stationary) source capture systems include an S model (self-cleaning) and D model (disposable filter).

Processes•Stick(SMAW)•FluxCored(FCAW)•MIG(GMAW)•TIG(GTAW)

Comes With•FilTek™XLFilter•Pre-assembledarm

Most Popular Accessories• Replacement Filters

Self-CleaningFilter #300540DisposableFilter #300539FilTekXLfiltersaredesignedtoefficientlycapturethesmallestweldfumeparticlesandoffersuperiorfilterlife.

• Hood Light with Arc SensorForMWXSeries #300689ForSWXSeries #300763Illuminatestheweldingzoneandenablesthefumeextractortostartautomaticallywhenweldingbegins.

• SWX Dual Arm Add-On PackagesSA-W807(2.1-m[7-ft]arm)#951519SA-W810(3-m[10-ft]arm) #951520SA-W812(3.7-m[12-ft]arm) #951521Includesarm,blowerandbackdraftdamperstoturnasingle-armweldfumeextractorintoadual-armextractor.

•SA-WArmDuctingKit #300771Includesasupportingbracket,collarandhardwareforconnectinganarmtoexistingductwork.

MWX mobile fume extraction systems designed specifically for welding.

MWX-S(self-cleaning)modelwith3-m(10-ft)extractionarmshown.

SWX wall- or column-mounted fume extraction systems designed specifically for welding.

SWX-D(disposablefilter)modelwith

2.1-m(7-ft)extractionarmshown.

See Literature No. AY/3.0 and AY/3.2

See Literature No. AY/3.4Centralized SystemsPackaged filter efficiency.OneFilTekXLfilterreplacesuptothreecartridge-stylefiltersincreasingefficiency,reducingextractorsize,andloweringoperationalcosts.Easy-clean filterwithsurface-loadedfiltertechnology.Stand-alone space saver.Ourdesignprovidesuptoa65percentsmallerfootprintversusthetraditionalcartridgefiltercollector.Thisfullyassembledweldfumefilterboxprovidesallthenecessaryextractiontools,whileofferingcustomizableoptions.

Call toll-free 855-FILTAIR (345-8247) for information on custom engineered solutions to fit your needs.

FILTAIR4000modelshown.Othermodelsareavailable(2000,6000,8000,and12000).

Better suction for acleaner work space



CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

95%

ACCU-RATED™

875CFM




CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

95%

ACCU-RATED™

875CFM




CAPTUREUP TOOF WELD

FUME

UP TO

8xFILTERLIFE

95%

ACCU-RATED™

875CFM

62

Workstations

Arc Station Models 30FX (#300 837) 30S (#951 167) 30SX (#951 168) 60S (#951 169)60SX (#951 170)60SX FullyLoaded(#951 413)

Steel Top (1)29x29x3/16-inX-Pattern (1)29x29x3/16-inSolid (1)29x29x3/8-inX-Pattern (2)29x29x3/16-inSolid (1)29x29x3/8-inSolid(1)29x29x3/8-inX-Pattern

Load Capacity 227kg(500lb) 454kg(1000lb) 454kg(1000lb) 454kg(1000lb) 454kg(1000lb)

Dimensions 889x737x889mm(35x29x35in)

889x737x737mm(35x29x29in)

889x737x737mm(35x29x29in)

889x1473x737mm(35x58x29in)

889x1473x737mm(35x58x29in)

Weight 34kg(74lb) 56kg(123lb) 80kg(177lb) 104kg(230lb) 144kg(318lb)

S-Series ArcStation™ Most Popular AccessoriesMiller’sArcStationaccessoriesallowyoutogetthemostoutofyourArcStation.• X-clamps

6-inch(S-Seriesonly) #3006135-inch(S-orF-Series) #300850

• SideShelf #300680• ToolChestwithBall-BearingSlides

#300610• InteriorShelf #300679• Quick-RemoveVise

5-inchVise/Mount #300611Mountonly #300612

• WeldCurtain30Series #30068560Series #300686

• Casters #300849

ConvenienceKit #300614includesthefollowing:• GunHolder• ToolHolder• ClampBar

F-Series ArcStation™

Four S-Series models available, depending on your needs.• 30S(30x30in.withsolidtabletop)• 30SX(30x30in.withX-patterntabletop)• 60S(30x60in.withsolidtabletop)• 60SX(30x60in.withX-patternandsolid

tabletopcombo)SX model includes X-pattern tabletopfortrouble-freeclamping!Durable 1/8-inch steel frame with crossbar and heavy-duty tabletopsprovideasturdyareaforweldingormetalworking.Lower shelfprovidesaconvenientplacetostoreequipment,toolsandrawmaterials.Adjustable leveling feetkeepbenchrock-steady.Customize with a wide range of handy accessoriestomakethistheultimateworkbench(seeatright).

Wheels, handle, and fold-up designmakeuniteasytotaketothejobsiteormovearoundtheshop.Compact sizemakesstoringunitabreeze.Unitfoldsdownto152x737x1219mm(6x29x48in.).30 x 30 inch size tabletopprovidesplentyofworksurface.3/16-inch X-pattern steel tabletopallowstrouble-freeclamping.1.5-inch diameter steel tube frameprovidesstrengthanddurability.Includes removable gun holder.Add the optional 5-inch X-clamps (#300 850)tomakethistheultimateportableworkbench.

Shownwithoptional5-inchX-clamps.

The S-Series is perfect for the welder who needs a tough workbench for the fab shop or the home garage.

When portability or space-savings is a concern, the F-Series ArcStation is your solution.

Fullyloaded60SXmodel(#951 413)shown.Seebelowforothermodels.

1

2

3

4

5

6

7

8

9

10

8

1

2 3

4

5

6

9

7

8

10

63

Coolant SystemsCoolant

Soldinmultiplesoffour1-gallonrecycleableplasticbottles.Miller®coolantscontainabaseofethyleneglycolanddeionizedwatertoprotectagainstfreezingto-38°C(37°F)orboilingto108°C(227°F).

Low Conductivity Coolant (Clear, Pre-mixed) #043 810ForTIGapplications.NOTforuseinpush-pullsystemsorsystemswherealuminumisincoolantpath/circuit.

Aluminum-Protecting Coolant(Green, Pre-Mixed) #043 809Primarilyusedinpush-pullsystemswherealuminumisincoolantpath/circuitandhighfrequencyisNOTused.

Coolant Systems See Literature No. AY/7.2

Model Motor Input Voltage Maximum Current DrawMaximum Cooling Capacity IEC Cooling Capacity

Tank Capacity Dimensions

Net Shipping Weight

Coolmate 1 115VAC,60Hz 2.1A(60Hz) 2850W(9700BTU/hr)1.7L/min(1.8qt/min)

1210W(4120BTU/hr)1L/min(1.1qt/min)

3.8L(1gal)

H: 203mm(8in.)W: 191mm(7.5in.)D: 603mm(23.75in.)

13kg(29lb)

Coolmate 3 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 3820W(13,000BTU/hr)4L/min(4.2qt/min)


11.4L(3gal)


20kg(43lb)

230VAC,50/60Hz 2.5A(50Hz),3.0A(60Hz)

Coolmate 3.5 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 4140W(14,000BTU/hr)4.7L/min(5qt/min)


13.2L(3.5gal)

H: 298mm(11.75in.)W: 400mm(15.75in.)D: 660mm(26in.)

32kg(70lb)

Coolmate 4 115VAC,50/60Hz 5.9A(50Hz),4.7A(60Hz) 5500W(18,000BTU/hr)5.6L/min(5.9qt/min)


15L(4gal)


18kg(40lb)

Coolmate™ 1#300 360115VAC,CEFor Maxstar/Dynasty 200 Series, and Syncrowave 200.Lightindustrial,one-galloncoolerdesignedforwater-cooledtorchesonpowersourcesratedupto200A*.

Coolmate™ 3#043 007115VAC,CE#043 008230VAC,CEEconomical,three-galloncoolerdesignedforwater-cooledtorchesratedupto500A*.

Coolmate™ 3.5#300 245115VAC,CEFor Maxstar/Dynasty 350and 700.Industrial,three-and-a-half-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.

Coolmate™ 4#042 288115VACThebestperformerinitsclass—industrial,four-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.

Coolmate1Coolmate3

Coolmate3.5Coolmate4

*May vary with torch design and cable length. Miller coolant systems are backed by the best warranty in the industry — one full year.

AlumaFeed Welding System ........ 6Auto-Axcess Systems ................ 12Axcess Systems ....................... 11

Big Blue 300 Pro ...................... 49Big Blue 350X PipePro System ..... 50Big Blue 400 X ......................... 51Big Blue 450X Duo CST .............. 53Big Blue 500 X and 600 X ............ 52Big Blue 500X Eco Pro ............... 52Big Blue 700X Duo Pro ............... 53Big Blue Air Pak ....................... 54Big Blue Turbo ......................... 54Blue Star 145 DX and 185 DX ....... 42Bobcat 250 Diesel .................... 48Bobcat Series .......................... 43

Coolant Systems ...................... 63CST 280 ................................ 21CST 280 Racks ........................ 41

Deltaweld Series ...................... 9Dialarc 250 AC/DC .................... 22Dimension Series and NT 450 ...... 34Diversion 165 and 180 ............... 29Dynasty Series ........................ 27

FILTAIR 130 and 400 ................. 60FILTAIR Industrial Series ............ 61FILTAIR MWX and SWX Series ...... 61F-Series ArcStation ................... 62

Gold Star Series....................... 22Gooseneck-Style Guns ............... 16

I-20 ...................................... 17Invision MPa Plus System ........... 10

Maxstar 150 ........................... 24Maxstar 150 S ......................... 23Maxstar 200 STR ...................... 23Maxstar Series ........................ 25Migmatic Series ...................... 7Millermatic 140 Auto-Set ............ 2Millermatic 180 Auto-Set ............ 2Millermatic 211 Auto-Set w/MVP ... 3Millermatic 212 Auto-Set ............ 4Millermatic 252 ....................... 4Millermatic 350P ..................... 5Millermatic 350P Aluminum ........ 5MPi 220P ............................... 34

PipePro XC Welding System ........ 38PipeWorx Welding System .......... 39Pistol Grip Guns ....................... 15

70 Series ............................... 1870 Series MPa Plus ................... 1970 Series Swingarc ................... 20Spectrum 125C ........................ 57Spectrum 375 .......................... 57Spectrum 375 X-TREME.............. 58Spectrum 625 X-TREME.............. 58

Spectrum 875 and 875 Auto-Line .. 59S-Series ArcStation ................... 62ST-24 Series ........................... 17ST 44 Series ........................... 14STH 160 ................................ 32STi 160 ................................. 31STi 203 ................................. 31Sub Arc Series......................... 55SuitCase 8RC and 12RC ............. 14SuitCase X-TREME 8VS and 12VS .. 13Syncrowave Series ................... 30

22A and 24A ........................... 17Thunderbolt XL ........................ 21Trailblazer 302 Air Pak ............... 47Trailblazer 302 Diesel ................ 48Trailblazer Series ..................... 45

Wildcat 200 ............................ 42Wireless Remote Foot Control ...... 33Wireless Remote Hand Control ..... 33

XMS 403 ................................ 8XMT 304 and 350 Racks ............. 41XMT 350/SuitCase X-TREME 8 OFFSHORE ........................... 40XMT 425 Series ....................... 37XMT MPa Series ...................... 36XMT Series ............................ 35XPS Series ............................. 8XR-S and XR-D Controls ............. 16

Index New! or Improved!productsappearinbluetype.

Manufactured in Europe.

AnIllinoisToolWorksCompany®MillerElectricMfg.Co.

PrintedinUSA

ContentsMIG (GMAW) Power Sources 2

Automated Mfg. Systems 12

Wire Feeders 13

Stick (SMAW) Power Sources 21

TIG (GTAW) Power Sources 24

Wireless Remotes 33

Multiprocess Power Sources 34

Multioperator Power Sources 41

Engine-Driven Welder/Generators 42

Submerged Arc 55

Plasma Cutters 57

Fume Extraction 60

Welding Workstations 62

Coolant Systems 63

International HeadquartersMillerElectricMfg.Co.1635WestSpencerStreetAppleton,Wisconsin54914,U.S.A.InternationalDept.FAX:920-735-4125E-mail:[email protected]

ITW Welding Products Group (FZE)-UAEPhone:+971-4-299-6621E-mail:[email protected]:www.weldingproductsgroup.com

ITW Welding Products – Singapore Pte. Ltd.Phone:+65-6552-1223E-mail:[email protected]

Beijing Miller Electric Mfg. Co.Phone:+86-10-8739-7080E-mail:[email protected]:www.millerchina.com

Welding Products Group – Latin AmericaPhone:920-735-4411E-mail:[email protected]

ITW Welding BrasilPhone:+55-11-3047-3400E-mail:[email protected]:www.itwwelding.com.br

ITW Welding SAS – FrancePhone:+33-1-6004-1166E-mail:[email protected]:www.Miller-France.com

ITW Welding Products – ItalyPhone:+39-02-9829-01E-mail:[email protected]

ITW Welding Products – NetherlandsPhone:+31186641444E-mail:[email protected]:www.itw-welding.com

ITW Welding Products – MexicoPhone:+52-55-5366-7370E-mail:[email protected]:www.itwwelding.com.mx

Welding Industries of AustraliaPhone:+61-387-958241E-mail:[email protected]:www.welding.com.au

Weldwell New ZealandPhone:+64-6-834-1600E-mail:[email protected]:www.weldwell.co.nz

ITW India Ltd.Phone:+91-79-3315-4009E-mail:[email protected]

ITW Welding Products – EspañaPhone:+34-96-393-5398E-mail:[email protected]:www.itw-welding.es

ITW Welding Products – NordicPhone:+46-31-726-4600E-mail:[email protected]

ITW Welding Products – RussiaPhone:+78-1296-154-81E-mail:[email protected]

international catalog - norco-inc.com · pdf file• spoolmate™200 seriesand...

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