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    Internal Audit Process

    Internal Audit Process

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:1 of 10

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    Internal Audit Process

    Internal Audit Process

    1.0 Objective:

    To ensure that the internal audits are planned and implemented to certify whether the activities and therelated results comply with planned arrangements and to determine the effectiveness of the QMS.

    2.0 Scope:

    This process is applicable to the QMS

    3.0 Records:

    Record

    Number

    Record Title File Name Location of

    Record

    Responsibility Retention

    Period

    IA/F/01Internal AuditPlan

    Internal Audit MRs Office MR 3 years

    IA/F/02List of InternalAuditors

    Internal Audit MRs Office MR

    Not bedestroyed

    updatedperiodically

    IA/F/03Internal AuditSchedule

    Internal Audit MRs Office MR 1 year

    IA/F/04Internal AuditChecklist

    Internal Audit MRs Office MR

    Not bedestroyed

    updatedperiodically

    IA/F/05Internal AuditReport

    Internal Audit Report MRs Office MR 1 year

    IA/F/06Report ofSatisfactoryFindings

    Internal Audit Report MRs Office MR 1 year

    IA/F/07

    Summary of

    Internal Audit Internal Audit Report MRs Office MR 3 years

    4.0 References:

    QS/M/01 Quality System Manual

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:2 of 10

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    Internal Audit Process

    5.0 Process Metrics:

    Parameter OperationalDefinition

    Standard ofPerformance

    Method ofMeasurement

    Responsibility Frequency

    Nil

    6.0 Process Flow:

    On next page

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:3 of 10

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    Internal Audit Process

    Activity Responsibility

    Start

    Prepare Internal Audit Plan for the

    year to include at least one half-

    yearly audit of all functional areas

    part of QMS

    Identify internal auditors from List of

    Internal Auditors. Update list basedon training imparted to personnel

    Send Audit Schedule through email

    to all concerned at least 5 working

    days in advance of audit

    Update Internal Audit Plan with

    auditors identified

    MR

    MR

    MR

    MR

    End

    IA/F/01 - Internal

    Audit Plan

    IA/F/02 - List of

    Internal Auditors

    IQA/A2-List of Internal

    Auditors

    IA/F/01 - Internal

    Audit Plan

    IA/F/03 - Internal

    Audit Schedule

    * The Audit Plan is prepared based on the following:

    - Performance of various departments in earlier audits

    - Specific business requirements

    1. Internal Audit Planning

    Prepare Internal Audit Schedule

    IA/F/03 - Internal

    Audit Schedule

    Review schedule with auditees and

    auditors and finalise the schedule.

    Update schedule as required

    IA/F/03 - Internal

    Audit Schedule

    MR

    MR

    B

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:4 of 10

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    Internal Audit Process

    Activity Responsibility

    Internal Auditor

    Start

    Study previous audit reports,

    Manual, processes and instructions

    prior to audit. Update Audit Checklist

    Conduct audit as per Internal AuditSchedule so as to cover all relevant

    clauses of ISO 9001 Standard in all

    areas in scope. Use checklist for

    audit

    Collect evidence through interviews,

    examination of documents,

    observation of activities and

    conditions in the audit areas

    2. Preparation and Execution of Audit

    Internal Auditor

    Internal Auditor

    End

    Documents

    IA/F/03 - InternalAudit Schedule

    IA/F/04 - Internal

    Audit ChecklistIA/F/04 - Internal

    Audit Checklist

    IA/F/04 - Internal

    Audit Checklist

    Come to m utual agreement of

    finding with auditeeInternal Auditor

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:5 of 10

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    Internal Audit Process

    Activity Responsibility

    3. Reporting of Audit Findings

    Internal Auditor

    Internal Auditor

    Internal Auditor

    MR

    Internal Auditor

    Internal Auditor

    Start

    Document audit findings in Internal

    Audit Report

    Obtain signature of auditee on

    Internal Audit Report to indicateacceptance of finding

    Complete Internal Audit Reports for

    non-conformances and observations

    Update Internal Audit Plan for actual

    audit date

    End

    IA/F/01 - Internal

    Audit Plan

    IA/F/05 - Internal

    Audit Report

    IA/F/05 - Internal

    Audit Report

    IA/F/05 - Internal

    Audit Report

    Prepare Report on

    satisfactory Findings to

    confirm audit conducted

    and areas covered

    IA/F/06 - Report of

    Satisfactory Findings

    Number Internal Audit Report as

    XX / Process / Y / Z

    Where:

    XX: Year of the audit

    Process: Process Code

    Y: Serial no of audit for that year

    Z: Running serial number of report

    Findings?

    No

    Yes

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:6 of 10

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    Internal Audit Process

    Activity Responsibility

    4. Closure of Findings

    Start

    Identify / record disposition action for

    each finding in Internal Report .

    Update Internal Report with

    personnel responsible for action and

    the target completion date

    Identify cause of finding

    Record corrective action to be taken

    on Internal Audit Report along withpersonnel responsible for action and

    target completion date

    Analyse cause for deciding corrective

    action

    Sign off Internal Audit Report to

    confirm acceptance of proposed

    action plan and send copy of report

    to MR

    X1

    Handover Internal Audit Report toconcerned personnel for action .

    Prepare Summary of Internal Audit to

    obtain overview of system

    Process Owner

    Internal

    Quality Auditor

    MR

    IA/F/05 - Internal

    Audit Report

    IA/F/05 - InternalAudit Report

    IA/F/05 - Internal

    Audit Report

    IA/F/05 - InternalAudit Report

    IA/F/07 - Summary of

    Internal Audit

    Process Owner

    MR

    Process Owner

    Process Owner

    Process Owner

    Cause analysis ok /

    not ok?

    Give feedback to

    process owner on cause

    analysis

    Not ok

    Ok

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:7 of 10

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    Internal Audit Process

    Activity Responsibility

    X1

    Corrective action

    complete within

    stipulated time?

    No

    Yes

    End

    Personnel

    responsible fortaking actions

    Obtain extension

    from MR

    A

    Identify/Take appropriate

    actions as per Corrective

    Action Process / Preventive

    Action Process

    Review Summary of Internal Audit

    and corrective actions proposed to

    identify any trend. Use Data AnalysisProcess

    Any trend?

    Take agreed corrective action to

    close finding observed during internalaudit

    Yes

    No

    Process Owner

    & MR

    Personnel

    responsible for

    taking actions

    Corrective Action

    Preventive

    Action

    IA/F/07 - Summary of

    Internal Audit

    Process Owner

    & MR

    Data Analysis

    A

    Any areas that

    need re-audit?B

    Yes

    No

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:8 of 10

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    Internal Audit Process

    Activity Responsibility

    Follow up with personnel responsible

    for implementation of actions

    planned

    Start

    5. Follow-up

    Where any changes are required, the

    same is done as per DocumentControl Process

    End

    Review Internal Audit Report for

    completion of action planned and

    verification of effective

    implementation

    Signoff on Internal Audit Report to

    indicate satisfactory closure

    Effectivelyclosed

    No

    Yes

    Internal Auditor/

    MR

    Internal Auditor/

    MR

    Process Owner

    MR

    Agree onappropriate action

    Obtain approval

    of MR for action

    IQA/A5-Internal

    Audit Report

    IQA/A5-Internal

    Audit Report

    Document

    Control

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:9 of 10

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    Internal Audit Process

    Activity Responsibility

    Present results of audit including the

    findings and actions taken to close

    findings to management at

    Management Review meeting

    Start

    6. Management Review

    End

    MRManagement

    Review

    IA/F/07 - Summary

    of Internal Audit

    SYS-IAP-P-01 Version No: 0.0 Date: 01January2012 Page:10 of 10