intercombi he32 intersystem he26 interopen...
TRANSCRIPT
InterCombi HE32 (GC 47 – 249 – 01)
InterSystem HE26 (GC 41 – 249 – 05)
InterOpen HE22 (GC 41 – 249 – 06)
Atmos Parts List Issue 28Aug08
2/26 AtmosInterPartsListIss28Aug08
AtmosInterPartsListIss28Aug08 3/26
Contents
Introduction 4
Product range 5
Cover plate set 6
Connection set 6
Housing 8
Heat exchanger flue-gas / water side HE26 and HE32 10
Heat exchanger flue-gas / water side HE22 12
Tap side / condensate drain 14
Gas supply system 1:1 16
Burner unit 18
Expansion vessel 20
Boiler controller BIC300 22
Wiring Diagram BIC 300 24
4/26 AtmosInterPartsListIss28Aug08
Introduction
We hereby present the components manual of the Atmos Intergas range of boilers. The included exploded views provide insight into the assembly of all Intergas HE models that are currently produced. The drawings are supplemented by parts lists giving the name and article number of the displayed components. State the article number and the description of the component in all your orders. Tips for use: Each component is numbered with the Drg Ref, referred to as the Position No in the table. The article number and description can be found in the table. Subject to changes
AtmosInterPartsListIss28Aug08 5/26
Product range
Atmos Intergas HE boilers and components Article No. Description Comment
049027 InterCombi HE32
049047 InterSystem HE26
049017 InterOpen HE22
092527 Cover plate set
075537 Conversion set G31 Atmos
065117 HW Tank sensor for InterSystem HE26 (for certain applications)
Parts for flue systems
UBBTPC Ubbink Flue Adaptor test point cap For 60/100mm concentric flue
CGTPC Cox Geelen Flue Adaptor test point cap For 60/100 or 80/125 concentric flue or 80mm pipe
UBBCPTPC PPS Flue Adaptor test point cap For 80mm PPS plastic pipe
6/26 AtmosInterPartsListIss28Aug08
Cover plate set
Article No. Description Comment
092527 Cover plate set
Connection set
Pos. No. Article No. Description Comment
092537 Connection set uni
1 390047 Plug U - 10. 4 pcs
2 145308 Suspension strip
3 324007 Washer M8 2 pcs
4 381017 Hexagon head wood screw M8x45 4 pcs
5 826147 Nut 15 compression coupling. 3 pcs
6 826157 Nut 22 compression coupling. 2 pcs
7 824017 Clamping ring 15. 3 pcs
8 824027 Clamping ring 22. 2 pcs
9 145188 Console plate
10 828197 Gas connection nipple
11 828207 Water hot and cold tap nipple 2 pcs
12 828217 Supply / return nipple 2 pcs
13 873377 Spring connecting nipple 22. 2 pcs
14 873387 Spring connecting nipple 15. 3 pcs
AtmosInterPartsListIss28Aug08 7/26
8/26 AtmosInterPartsListIss28Aug08
Housing
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 878367 Flue sealing ring 116-110 • • •
2 878387 Air supply sealing ring 90-80 2 per boiler • • •
3 878067 Air-release valve grommet • • •
4 876237 Seal L=21.5 8 per boiler
5 876927 Seal for top plate • • •
6 145568 Rear housing section with exp. vess. 22 •
146428 Rear housing section with exp. vess. 28 • •
7 877917 Rear section sealing ring L = 725 2 per boiler •
877917 Rear section sealing ring L = 785 2 per boiler • •
8 876197 Seal L=1250 • • •
9 844707 Base tray metallic • • •
10 362097 Housing fixing screw 2 per boiler • • •
11 878427 Grommet 15mm blue •
878027 Grommet blind • •
12 878417 Grommet 15mm red •
878027 Grommet blind • •
13 878467 Grommet 22mm blue • • •
14 878407 Grommet 15mm yellow • • •
15 878437 Grommet 22mm red • • •
16 490087 Air supply sealing cap 2 per boiler • • •
17 362107 Fixing screw 4.2x25 12 per boiler • • •
18 844717 Rear top plate metallic • • •
665287 Rear top plate, complete Pos. nos. 1, 2, 3, 4, 5 and 13 fitted • •
940827 Rear top plate InterOpen, complete Pos. nos. 1, 2, 3, 4, 5 and 13 fitted •
19 879167 Sealing band • • •
20 876627 Rear section insulation •
876577 Rear section insulation • •
21 878397 Spacing bus 4 per boiler • • •
22 844727 Front top plate metallic • • •
23 876637 Top plate insulation • • •
24 873487 Front panel insulation spring clip 3 per boiler •
25 876657 Front housing panel insulation
876677 Front housing panel insulation
26 390077 Speednut 4.2 2 per boiler • • •
27 145578 Housing front panel •
145928 Housing front panel • •
AtmosInterPartsListIss28Aug08 9/26
10/26 AtmosInterPartsListIss28Aug08
Heat exchanger flue-gas / water side HE26 and HE32
Pos. No. Article No. Description Comment
In
terS
yste
m H
E26
In
terC
ombi
HE
32
1 878177 Washer 80 mm • •
2 665247 Flue boiler •
2 665277 Flue boiler •
3 843017 Air-release valve 3/8 "G • •
4 855287 Supply pipe • •
5 145697 Fixing bracket • •
6 875517 Sealing ring bonded seal 3/4" • •
7 081097 Sight glass set • •
305087 Allen bolt M4x8 2 per sight glass • •
145637 Sight glass holder • •
146147 Spacer • •
876687 Sight glass seal • •
874097 Sight glass • •
8 305117 Allen bolt M8x12 2 per boiler • •
9 877817 Flue boiler seal • •
10 873337 Spring clip NTC 1 and NTC 2 2 per boiler • •
11 200117 NTC 1 - 2 2 per boiler • •
12 864037 Manometer • •
13 864047 Manometer water seal • •
14 875867 Isolator ignition pen • •
15 305097 Allen bolt M4x8 2 per ignition pin • •
16 209327 Ignition pin • •
17 875677 Ignition pin seal • •
18 878397 Spacing bus 4 per boiler • •
19 313047 Nut M8 self-locking 4 per boiler • •
20 145357 Heat exchanger Solo
146037 Heat exchanger For HE26 •
145907 Heat exchanger For HE32 •
21 319047 Insert nut M4 4 per boiler • •
22 231107 Earth terminal • •
23 875567 Sealing ring Pump 1" 2 per boiler • •
24 210177 Pump 1" • •
25 221417 Pump cable • •
26 854177 Return pipe • •
27 260367 Pump nut 1" • •
319047 Insert Nut M4 4 per boiler • •
A B L See wiring diagram, Page 25 • • •
AtmosInterPartsListIss28Aug08 11/26
12/26 AtmosInterPartsListIss28Aug08
Heat exchanger flue-gas / water side HE22
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
1 878177 Washer 80 mm •
2 665247 Flue boiler •
3 855447 Supply pipe •
4 145697 Fixing bracket •
5 875517 Sealing ring bonded seal 3/4" •
6 081097 Sight glass set •
305087 Allen bolt M4x8 2 per sight glass •
145637 Sight glass holder •
146147 Spacer •
876687 Sight glass seal •
874097 Sight glass •
7 854497 Return pipe •
8 305117 Allen bolt M8x12 2 per boiler •
9 877817 Flue boiler seal •
10 873337 Spring clip NTC 1 and NTC 2 2 per boiler •
11 200117 NTC 1 - 2 2 per boiler •
12 826027 Nut 22 compression coupling •
13 824027 Clampring 22 •
14 828267 Nipple ¾”* 22 •
15 875877 ??? Sealing ring •
16 826197 Cap ¾” •
17 875867 Isolator ignition pen •
18 305097 Allen bolt M4x8 2 per ignition pin •
19 209327 Ignition pin •
20 875677 Ignition pin seal •
21 878397 Spacing bus 4 per boiler •
22 313047 Nut M8 self-locking 4 per boiler •
23 319047 Insert nuts M4 4 per boiler •
24 145357 Heat exchanger Solo •
25 231107 Earth terminal •
26 875567 Sealing ring Pump 1" 1 per boiler •
27 146567 Tee-connection 1”*22*22 (brazed) •
28 855467 Drainpipe Ø 22x130 •
A B L See wiring diagram, Page 25 • • •
AtmosInterPartsListIss28Aug08 13/26
14/26 AtmosInterPartsListIss28Aug08
Tap side / condensate drain
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
In
terS
yste
m H
E26
In
terC
ombi
HE
32
1 844527 Swivel nut condensate drain 3 per boiler • • •
2 875637 O-Ring 28, 25x2.62 3 per boiler • • •
3 844517 Coupling piece cond. Siphon • • •
4 873407 Spring clip condensate drain • • •
5 594127 Ribbed hose condensate drain • • •
6 200127 NTC 3 •
7 875607 O-ring 7.65x1.78 for NTC 3 •
8 844047 Syphon universal • • •
9 844507 Flue coupling piece • • •
10 875617 Sealing ring VITON black 3 per boiler •
11 856287 Hot water pipe •
12 844267 Flow switch Sika VKX •
13 829287 Metering disk ring •
845067 Metering disk 6 litre
14 856297 Cold water pipe •
15 826047 Swivel nut 1/2" •
C D See wiring diagram, Page 25 • • •
AtmosInterPartsListIss28Aug08 15/26
16/26 AtmosInterPartsListIss28Aug08
Gas supply system 1:1
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 305137 Allen bolt M4x10 3 per boiler • • •
2 829197 Venturi • • •
3 873027 Spring 2 per boiler • • •
4 875737 O-ring 15x2 nbr 70sh 2 per boiler • • •
5 854437 Gas pipe L=92 •
854417 Gas pipe L=152 • •
6 826067 Swivel nut ¾ ø19 • • •
7 875827 O-ring 19 x 2 • • •
8 829397 Gas metering ring 6.95 Ø6.95 mm (G20) • • •
829267 Gas metering ring 5,35 ø5.35 mm (propane) • • •
829407 Gas metering ring 7,80 Ø7.80 mm (G25) • • •
829437 Gas metering ring 10,0 Ø10.0 mm (G130) • • •
9 801427 Gas block SIT Sigma 848 Until September 2006 • • •
801437 Gas block Honeywell VK4145V After September 2006 • • •
801467 Gas block Siemens After September 2007 • • •
10 878507 Grommet 15mm black • • •
11 146397 Washer 20x37x0.9 • • •
12 854387 Gas supply pipe Until August 2005 • • •
854477 Gas supply pipe After August 2005 • • •
13 221357 Ignition cable • • •
14 877807 Sealing ring ventilator Replace during maintenance. • • •
15 312027 Flanged nut M5 with milled edge 2 per boiler • • •
16 074287 Ventilator (fan) • • •
17 801407 Ignition unit NAC for SIT gas block Until September 2006 • • •
801447 Ignition unit RAC for Honeywell gas block After September 2006 … • • •
801477 Ignition unit for Siemens gas block After September 2007 … • • •
I See wiring diagram, Page 25 • • •
AtmosInterPartsListIss28Aug08 17/26
18/26 AtmosInterPartsListIss28Aug08
Burner unit
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 800327 Burner braided stainless steel • • •
2 877847 Burner gasket • • •
3 909417 Isolation section 12 / 22 kw • •
909427 Isolation section 28 kw and 36/30 •
4 876607 Front plate sealing ring / isolation section • • •
5 877927 Front plate sealing ring Replace during maintenance. • •
876597 Front plate sealing ring Replace during maintenance. •
6 859787 Front plate 28/18 •
859767 Front plate 36/30 • •
7 323037 Washer burner fixing bolt 4 per boiler * • • •
8 305127 Allen bolt M4x20 stainless steel 4 per boiler • • •
9 146377 Stem strip stainless steel 36/30 5 per boiler • •
146477 Stem strip stainless steel 28/18 4 per boiler •
10 390087 Starlock snelborg 4mm stainless steel 2 per boiler • • •
11 334007 Tooth lock washer M8 10 per boiler • • •
12 305027 Imbusbout M8x40 with dri-loc 10 per boiler • • •
AtmosInterPartsListIss28Aug08 19/26
20/26 AtmosInterPartsListIss28Aug08
Expansion vessel
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 146407 Expansion vessel support sheet • •
2 390147 Swing stopper • •
3 146417 Expansion vessel bracket • •
4 878007 Expansion vessel support stopper • •
5 859617 Hose expansion vessel DN10 l=500 • •
6 864067 Expansion vessel 6 L 3/8” • •
7 875847 Sealing ring 14 x 9,5 x 1,0 2 per appliance • •
AtmosInterPartsListIss28Aug08 21/26
7
6
5
4
3
2
1
22/26 AtmosInterPartsListIss28Aug08
Boiler controller BIC300
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 145538 Storage tray cover plate • • •
2 362117 Cover plate fixing screw 10 per boiler • • •
3 240337 Connector attachment 2 per boiler • • •
4 146438 Locking plate cable duct exp. vess. • • •
5 876227 Cable duct locking plate cover Base tray • • •
6 876217 Cable duct cover profile • • •
7 878467 Grommet blind • • •
8 230687 Interconnector yellow • • •
9 260427 Connector 9-pole 5mm 24V • • •
10 887967 Sticker (wiring) • • •
11 320057 Plastic ring M2.5 2 per boiler • • •
12 878467 Tulle blind 2 per boiler • • •
13 260017 Nut PG7 • • •
14 872097 Hinge pin L=237 • • •
15 321007 Washer M4 2 per boiler • • •
16 146358 Fastening plate BIC300 + display • • •
17 260027 Swivel PG7 • • •
18 876207 Drainage plug felt ring • • •
19 866147 Drainage plug • • •
20 878347 Grommet blind 15mm. 2 per boiler • • •
21 260037 Nut PG9 • • •
22 260047 Swivel PG9 • • •
23 844707 Base tray metallic • • •
24 145557 Manometer fastening plate • •
25 864037 Manometer • •
26 312027 Flanged nut M5 with milled edge • • •
27 074357 Burner control Unit • • •
28 888337 Sticker display Atmos • • •
29 872117 Display cover magnet • • •
30 844587 Display cover • • •
31 220977 Mains lead with plug • • •
32 146207 Protective strip, L=70mm Kompakt • • •
K M X2 X3 X7
See wiring diagram, Page 25 • • •
AtmosInterPartsListIss28Aug08 23/26
24/26 AtmosInterPartsListIss28Aug08
Wiring Diagram BIC 300
Pos. No. Article No. Description Comment
Inte
rOpe
n H
E22
Inte
rSys
tem
HE
26
Inte
rCom
bi H
E32
1 221417 Pump cable • • •
2 221387 Ventilator cable • • •
3 221437 Earth wire • • •
4 221397 NTC cable •
221427 NTC cable Without D and C connection • •
AtmosInterPartsListIss28Aug08 25/26
26/26 AtmosInterPartsListIss28Aug08
HEATING SYSTEMS
Atmos Heating Systems. West March, Daventry, Northants NN11 4SA Tel: 01327 871990 Fax:01327 871905 Email: [email protected] Website: www.atmos.uk.com