intellocut version update 1.9plan.intellocut.com/data/features/features_and_update_180.pdf ·...
TRANSCRIPT
intelloCut Version Update 1.9.0
Awards:
intelloCut 1.6.0
Version Update 1.9.0
As part of the intelloCut Update, Version 1.9.0 comes with 2 new features and
enhancements. Below are the features of intelloCut Version 1.9.0 are:
Addition of Fabric Category column: In Layslip Printing and completion
report, a new column of 'Fabric Category' has been added.
Maximum characters allowed: Now, Maximum allowed characters for order number is 80. This is accessible from the QuickPlan Screen.
intelloCut 1.6.0
intelloCut Version Update 1.8.0
Awards:
intelloCut 1.6.0
Version Update 1.8.0
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol Softwares is pleased to introduce intelloCut Version 1.8.0
This is an update of intelloCut Version 1.7.1, with proud integration of more than 10
new features and enhancements.
intelloCut Version 1.8.0 offers new Multiple Marker Addition feature which easily
allows the user to add more than one marker to an order.
Version 1.8.0 also allows you to generate the AFRR for running orders. We are
introducing a new reports Running Order AFRR.
In addition to this, with the new Change Lay Sequence feature, you can change the
lay sequence of all the lays which are not complete.
We have also added new features as per our client requirements. Our reports section
now introduces one brand new reports which suitably summarize our running order
status.
We look forward to your valuable suggestions to better ourselves with each version,
to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.6.0
CONTENTS
1 Order Cut Quantity Status .................................................................................................. 6
1.1 Addition of Achieved Consumption ......................................................................... 6
2 Marker Screen ...................................................................................................................... 6
2.1 Add Multiple Marker .................................................................................................... 7
3 Lay Plan Screen ................................................................................................................... 8
3.1 Change Lay Sequence Manually ............................................................................. 8
4 Mark Scrap Screen .............................................................................................................. 9
4.1 Search Order Number ................................................................................................. 9
5 Roll Allocation Screen ....................................................................................................... 10
5.1 Addition of Cut Number, Program Number and Inspection Elements in FRN... 10
6 Reports ................................................................................................................................ 11
6.1 Addition of Style number, Style Name and Season in Buying Summary Report
(Excel) ..................................................................................................................................... 11
6.2 AFRR for Running Order............................................................................................. 11
6.3 Addition of Laying Team Utilization ......................................................................... 12
6.4 Lay Plan Report in CSV Format ................................................................................ 12
7 Admin Screen .................................................................................................................... 13
7.1 Default Cut Settings ................................................................................................... 13
7.2 Addition of Ex-Factory date and Mark Complete Date ...................................... 13
intelloCut 1.6.0
1 Order Cut Quantity Status
1.1 Addition of Achieved Consumption
- This feature allows the user to see achieved consumption on order cut quantity
status screen. Now you can see the current achieved consumption depending
upon the quantity cut and the fabric used.
- This report can be exported in PDF / CSV / Excel. The downloaded report will also
have the added column of Achieved Consumption.
Access:
- Style & Order Module: Order Cut Quantity Status Screen
URL:
2 Marker Screen
intelloCut 1.6.0
2.1 Add Multiple Marker
- This feature enables you to add multiple markers at once from Marker Plan Screen.
- Size wise planned quantity and balance quantity can also be seen to ease the
process of marker addition.
Access:
- Planning Module: Marker Plan Screen
URL:
intelloCut 1.6.0
3 Lay Plan Screen
3.1 Change Lay Sequence Manually
- This feature allows you to change the lay sequence manually in a much easier way.
- Lay selection option will not be available for completed lays. All the other lays
will be open for editing.
Access:
- Planning Module: Lay Plan Screen
URL:
intelloCut 1.6.0
4 Mark Scrap Screen
4.1 Search Order Number
- This feature allows you to search fabric rolls by order.
- In cases where there is more than one fabric associated with multiple
orders, ‘Search by Order’ will make it very easy and will only display rolls of
the required order.
Access:
- Fabric Module: Mark Scrap Screen: Search Order Number
URL:
intelloCut 1.6.0
5 Roll Allocation Screen
5.1 Addition of Cut Number, Program Number and Inspection Elements in FRN
- To make FRN more informative and easy to use, three new fields have been
added to it. Cut no, Program no. and Inspection Comments can be seen in FRN.
Access:
- Roll Allocation Module: Roll Allocation Solution Screen: FRN
URL:
intelloCut 1.6.0
6 Reports
6.1 Addition of Style number, Style Name and Season in Buying Summary Report
(Excel)
- Three new fields have been added to Buying Summary Report (Excel). These
three new fields include style no., style name and season
Access:
- Reports Module: Buying Summary Report (Excel)
URL:
6.2 AFRR for Running Order
- AFRR can now be generated for running orders. All the filters will work the same
way. You also have the option to generate the AFRR for running and completed
orders together.
Access:
- Reports Module: Aggregated Reconciliation
URL:
intelloCut 1.6.0
6.3 Addition of Laying Team Utilization
- Laying Team utilization has been added to the Layslip Print/ Completion Report.
This report will now provide the data of available time and utilized time. This report
can be generated date-wise, team-wise or for any order.
Access:
- Reports Module: Layslip Print / Completion Report
URL:
6.4 Lay Plan Report in CSV Format
- Lay Plan Report can now be generated in CSV format. This report will show the
planned data for all the lays of any order.
Access:
- Reports Module: Layplan Report
URL:
intelloCut 1.6.0
7 Admin Screen
7.1 Default Cut Settings
- This is a feature with the help of which default cut settings can be set. For any
new order that is created, default cut settings will be auto populated
Access:
- Admin Module: Setting Screen
URL:
7.2 Addition of Ex-Factory date and Mark Complete Date
- Two new fields have been added to Admin’s Orders Screen. These fields include
Ex-factory date and Mark complete date.
Access:
- Admin Module: Orders Screen
URL:
intelloCut 1.6.0
intelloCut Version Update1.7.0
Awards:
intelloCut 1.6.0
Version Update 1.7.0
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol Softwares is pleased to introduce intelloCut Version 1.7.0
This is an update of intelloCut Version 1.6.1, with proud integration of more than 8
new features and enhancements.
intelloCut Version 1.7.0 offers new Size Addition feature which easily allows the user
to edit and/or add sizes to an order.
Version 1.7.0 also eliminates the tedious process of uploading rolls for orders one by
one in the system by introducing a Multiple Order/Fabric Roll Upload Format
In addition to this, with the new Layslip Print/Completion report, you can see all the
printed / completed layslips on a daily basis or for a selected date range.
We have also added new screens as per our client requirements. Our reports section
now introduces one brand new reports which suitably summarize our work status.
We look forward to your valuable suggestions to better ourselves with each version,
to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.6.0
CONTENTS
1 Import Marker Plan Excel (New Screen) ...................................................... 17
1.1 Multiple Marker Plan Upload Format .............................................................. 17
2 Fabric Screen................................................................................................... 17
2.1 Multiple Order / Fabric Roll Upload................................................................. 17
3 Style & Order Screen ...................................................................................... 17
3.1 Addition of Sizes ................................................................................................. 17
4 Run Roll Allocation Screen ............................................................................ 18
4.1 Fabric Group Information ................................................................................. 18
4.2 Remnant Roll Allocation Mode ....................................................................... 12
5 Reports .............................................................................................................. 18
5.1 Layslip Print/Completion Report ...................................................................... 18
6 Lay Grouping Screen ..................................................................................... 19
6.1 Addition of Factory Marker Name & Marker Name ..................................... 19
intelloCut 1.6.0
8 Import Marker Plan Excel (New Screen)
8.1 Multiple Marker Plan Upload Format
- This is a new screen added in Planning Module. Through this screen you can
download a format which is used to upload multiple markers for multiple orders/
parts/ colors.
Access:
- Planning Module: Import Marker Plan Excel
URL: https://www.youtube.com/watch?v=S5nXxAxFYNE&feature=youtu.be
9 Fabric Screen
9.1 Multiple Order / Fabric Roll Upload
- This feature enables you to upload rolls for multiple orders and/or fabrics through a
single excel sheet. We have added a new option ‘Upload rolls for multiple
order/fabric’ in Upload Rolls section. Multiple order/fabric upload feature eases the
upload of rolls for more than orders/fabrics.
- Fabric name is always mandatory in this upload format.
Access:
- Fabric Module: Upload Rolls
URL: https://www.youtube.com/watch?v=y1J7iA93oeA&feature=youtu.be
10 Style & Order Screen
10.1 Addition of Sizes
- This feature allows you to change the order quantity even if the order is created into the system.
- In case there was any entry mistake by you, let’s say you have entered wrong size name (L instead of XL), you can now edit it. You can also change the
Order Qty of the existing sizes. You also have an option to enter a new size into the order.
intelloCut 1.6.0
Access:
Style & Order Screen: Order Details: Change Order Quantity
URL: https://www.youtube.com/watch?v=jdlU6OQxEuI&feature=youtu.be
11 Run Roll Allocation Screen
11.1 Fabric Group Information
- This feature will allow you see the information of groups associated with the order.
You can see information such as Fabric Name & Color, Group name of the lay,
Factory Group Name (if any), Total Fabric Length of the Group, Available for
allocation, Used Length, Endbits and Damage.
- ‘Available For Allocation’ will show the available length after Roll Allocation. For
example: if 300 meter is present in a group and 200 meter is used in Roll allocation,
then available length will be 100 meter. Available length will exclude the used
length, endbit and damage in that group.
- A new button ‘Show/Hide Fabric Group’ is added to Run Roll Allocation Screen.
When you click on this button, a table with the group information will appear on the
screen. Clicking on the same button, will close the table.
Access:
- Roll Allocation Module: Run Roll Allocation Screen: Show/Hide Fabric Group’
URL: https://www.youtube.com/watch?v=mnKdRw2JFRE&feature=youtu.be
12 Reports
12.1 Layslip Print/Completion Report
- This is a new report which can be generated for Printed Lays and Completed Lays. It
is needed to find out daily or date-wise information for printed and completed lays.
- A new ‘Team-wise’ filter has been added in this report. Through this filter, you can see
the Printed / Completed layslip’s information according to the selected Team.
- The description of columns in this report are following:
intelloCut 1.6.0
i. Style No.: Style no. for the lays in the selected date range
ii. Order No.: Order no. for the lays in the selected date range
iii. Part: Part name of the lays in the selected date range
iv. Lay No.: Lay No. for the printed or completed lays in the selected date range
v. If ‘Printed’ is selected, then the list of latest lays which are printed before
generating the report
vi. Planned Lay Length: Marker Length+End Loss for the lays in the selected date
range. This will be the lay length at the time of printing planned lay slip
vii. Actual Lay Length: Lay length for the lays at the time of Enter Actuals in the
selected date range
viii. Planned Plies: The no. of plies planned at the time of printing the planned
layslip
ix. Actual Plies: The no. of plies cut at the time of enter-actual
x. Planned Quantity: The no. of pieces planned in the lay at the time of printing
layslip
xi. Actual Cut Quantity: Cut quantity of the lay after completion of the lay
xii. Assignee Team: The team on the tab app to which the lay is assigned at the
time of generating the report
xiii. Print Date: This will be the latest print date on the planned lay slip before
generating the report.
xiv. Assignee Date: The latest date on which the lay was assigned to the laying
team before generating the report.
xv. Lay Completion Date: The date on which the lay was completed.
URL: https://www.youtube.com/watch?v=lBfzHetso14&feature=youtu.be
13 Lay Grouping Screen
13.1 Addition of Factory Marker Name & Marker Name
- Factory marker name and marker name will now be visible against the markers in
Lay Grouping Screen. This will give you more clarity on the Lay grouping screen. Factory Marker Name is entered from Created Marker screen. This is to give an
identification to the markers as per factory standards.
intelloCut 1.6.0
- Factory marker name will appear on the screen when you hover on the marker name. If there is no factory marker name against a marker, no text will be displayed.
Access:
- Roll Allocation Module: Lay Grouping Screen
URL: https://www.youtube.com/watch?v=mnKdRw2JFRE&feature=youtu.be
Version Update 1.6.0
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol Softwares is pleased to introduce intelloCut - version 1.6.0.
This is an update of intelloCut - version 1.5.6, with proud integration of 20+ new
features and enhancements. This is available free of cost to all existing intelloCut
users.
intelloCut 1.6.0
intelloCut Version 1.6.0 offers new Lay Merge feature. This feature helps you to
perform Step Lay on the Cutting floor
Version 1.6.0 also assists you to Merge or Unmerge PO at any stage of order by
introducing PO Merge and Unmerge feature.
With new feature, Cutting Complete, intelloCut helps you to manage fabric more
efficiently.
Furthermore, with the new Extra % in Lay, you can issue more fabric to floor for
cutting, as the ticket lengths mentioned by the fabric suppliers on rolls are not
accurate to plan the lay.
In addition to these, new features have been added following the demands and
requests of our clients.
We look forward to your valuable suggestions to better ourselves with each version,
to
“Minimize wastages, maximize utilization and ensure fabric savings in roll form”
intelloCut 1.6.0
CONTENTS
1. Style and Order Screen 1
1.1 PO Merge / Unmerge ..................................................................................................1
1.2 Estimation order Nomenclature .................................................................................1
1.3 Change Target Quantity ............................................................................................1
2 Run Roll Allocation Screen 2
2.1 Step Lay .........................................................................................................................2
2.2 Allow Extra Fabric Allocation in Lay ..........................................................................2
2.3 Allow Binding Fabric Allocation in Lay ......................................................................2
3 Cutplan Screen 2
3.1 Run Cutplan Multiple Times ........................................................................................3
3.2 Same fabric in multiple colour and parts .................................................................3
4 View Layslip Screen 3
4.1 Increased No. of Endbits .............................................................................................3
5 Numbering and Bundling Screen 3
5.1 PO wise report ..............................................................................................................3
5.2 Addition of Shrinkage ..................................................................................................4
6 Order-wise Fabric Status Screen 4
6.1 Addition of Saved / Returned Column .....................................................................4
7 Reports 4
7.1 Customer Name and Factory (module) name .......................................................4
7.2 Module wise Filter .........................................................................................................5
8 Admin Settings 5
8.1 Cutting Complete ........................................................................................................5
intelloCut 1.5.6|1
1. Style and Order Screen
13.2 PO Merge / Unmerge
- The frequency of receiving small orders in factories is very high. Therefore, it is very
beneficial for such factories to merge two or more POs in order to get more
efficient plan.
- intelloCut now comes with a selective PO Merge/ Unmerge feature. Through this
feature, you can merge the POs from Style & Order screen at any stage as per floor
requirement. When the POs are merged, they act as a single order.
Feature Video:
- PO Merge: Click Here.
- PO Unmerge: Click Here
- PO filling based on PO Priority: Click Here
13.3 Estimation order Nomenclature
- intelloCut has a new feature to distinguish between Production Orders and
Estimation orders. Whenever you mark order as ‘Estimation’ a prefix ‘EST1’ will be
added to the order name automatically. It will help the user to upload the same
Order again with the same Order No. as required.
Feature Video: Click Here
13.4 Change Target Quantity
- intelloCut has a new feature to Change Target Quantity from Style & Order screen.
Through this feature, you can change the Target quantity of an order Partwise and
colour-wise. Target Quantity can also be changed by entering the Extra Percentage.
Please note that the order quantity entered cannot be edited.
Feature Video: Click Here
intelloCut 1.5.6|2
14 Run Roll Allocation Screen
14.1 Step Lay
- intelloCut now comes with a feature of ‘Step Lay’. Through this feature, you can
merge two or more lays and spread them together. Step Lay feature enhances
the effectivity, efficiency of spreading & cutting on your cutting floor and ensures
best table utilization. In case you have smaller lays, you can easily merge two or
more lays. This feature can be turned ON / OFF from Admin.
Feature Video: Click Here
14.2 Allow Extra Fabric Allocation in Lay
- intelloCut now gives you an option to add extra fabric to any lay from Run Roll
Allocation Screen. On floor, you usually encounter certain defects/ damages/
wastages / shortage in the fabric. This feature will help you to complete the lay on
the floor without any delay by giving you additional fabric in advance.
Feature Video: Click Here
14.3 Allow Binding Fabric Allocation in Lay
- intelloCut now gives you an option to add Binding fabric to any lay from Run Roll
Allocation Screen. Simply, by entering the Binding Consumption, you can allocate
rolls for binding fabric as well. This feature will help you to complete the lay on the
floor without any delay by giving you binding fabric in advance.
Feature Video: Click Here
15 Cutplan Screen
intelloCut 1.5.6|3
15.1 Run Cutplan Multiple Times
- intelloCut allows you to run cutplan multiple times from the Run Cutplan screen.
Through this feature, you can generate the cutplan for desired no. of pieces i.e.
you can edit the quantity for which you want to run the cutplan.
Feature Video: Click Here
15.2 Same fabric in multiple colour and parts
- intelloCut now has the feature where a fabric can be associated with multiple parts
and multiple colour. The feature will facilitate the process of fabric reservation with
multiple Orders having multiple parts of the same Style.
Feature Video: Click Here
16 View Layslip Screen
16.1 Increased No. of Endbits
- The endbits boxes on View Layslip Screen have been increased to 32. You can
select the no. of boxes you want to allow from Admin Screen. You have 7 option
in the dropdown viz. 8, 12, 16, 20, 24, 28, 32 to select the required no. of end-bit
boxes.
Feature Video: Click Here
17 Numbering and Bundling Screen
17.1 PO wise report
intelloCut 1.5.6|4
- Numbering & Bundling report can now be generated PO wise. You just need to select
the PO option under Bundle Break from the Settings Option. A new column has been
added to the report with heading ‘PO No.’. The POs associated with the lay will show
in this column.
Feature Video: Click Here
17.2 Addition of Shrinkage
- A new column of Shrinkage has been added to the Numbering and Bundling Report
- Shrinkage of the lays will be displayed against each lay in the report now.
Feature Video: Click Here
18 Order-wise Fabric Status Screen
18.1 Addition of Saved / Returned Column
- An extra field of ‘Saved / Returned’ column is added to Order-wise Fabric Status
Screen. For all the Marked Completed orders, you can see the Saved/Returned
fabric length in this screen. You can also Export this report in various formats such as
csv, excel or pdf.
Feature Video: Click Here
19 Reports
19.1 Customer Name and Factory (module) name
intelloCut 1.5.6|5
- Customer name and Factory (Module) name has been added in the header of
Fabric reconciliation report, Lay Plan Report, Cut plan report and Roll usage
report.
Feature Video: Click Here
19.2 Module wise Filter
- Marker Efficiency Report, Daily Cutting Detail Report and Daily Cutting Summary
can be generate Module wise. A new filter has been added for these reports in
Report Module.
- Along with the new filter, Customer Name is also added in the Header of these
reports. This will assist you to access the customer name easily rather than looking
up for the customer name in the software.
Feature Video: Click Here
20 Admin Settings
20.1 Cutting Complete
- You now have the option to mark an order as ‘Cutting Complete’ before ‘Mark
Complete’. This option can be activated from Admin Screen. After meeting the Target
Quantity, you can mark the order as ‘Cutting Complete’. Post this process, rolls can be
returned and unreserved in intelloCut.
- The data of reports will not change once the order is marked as ‘Cutting Complete’.
The value of reports will change when you issue rolls using General Issue screen.
Feature Video: Click Here
intelloCut 1.5.6|6
intelloCut 1.5.6|7
intelloCut Version Update 1.5.6
Awards:
Version Update 1.5.6
Acknowledging the growing demands of the industry, ThreadSol Softwares is
pleased to introduce intelloCut - version 1.5.6.
intelloCut 1.5.6|8
This is an update of intelloCut version 1.5.5, with proud integration of more
than 15 new features and enhancements. This is available free of cost to all
existing intelloCut users.
intelloCut offers new Part Change (cutting) option in General Issue Screen. It
will be reflected separately in all the reports.
With new Day-wise Pending layslip, intelloCut completely reduces the load
from the database therefore resulting in better performances and saving
time.
Version 1.5.6 also introduces the option to edit the Fabric Group Name.
Furthermore, with the new Roll Split Undo feature and Laywise Roll Split
feature, a single click allows you to issue the rolls effectively.
In addition to these, several new features have been added following the
demands and requests of our clients. Also, many screens and reports are
improvised.
We look forward to your valuable suggestions to better ourselves with each
version, to
“Minimize wastages, maximize utilization and ensure savings in roll form”
CONTENTS
1 Issue Screen ....................................................................................................................... 9
1.1 Roll Split Lay-wise ................................................................................................................... 9
1.2 Undo Roll Split ...................................................................................................................... 10
2 Roll Allocation Solution Screen ......................................................................................... 10
intelloCut 1.5.6|9
2.1 Layslip – Roll Tracking............................................................................................................ 10
3 Fabric Grouping Screen ..................................................................................................... 11
3.1 Editable Fabric Group Name .................................................................................................. 11
3.2 Available Length in Fabric Grouping ....................................................................................... 12
4 CAD Screen ...................................................................................................................... 12
4.1 Zero Ply marker ..................................................................................................................... 12
5 Pending Layslip Screen ..................................................................................................... 14
5.1 Day-wise Pending Layslip ....................................................................................................... 14
5.2 Date-wise Pending Layslip ..................................................................................................... 14
6 View Layslip Screen .......................................................................................................... 15
6.1 Extra boxes to enter Damage ................................................................................................. 15
6.2 Extra Boxes for Overlap Wastage ........................................................................................... 15
7 Reserve & Unreserve Screen ............................................................................................. 15
7.1 FIFO in Roll Reservation ......................................................................................................... 16
7.2 Undo Split ............................................................................................................................. 16
8 General Issue Screen ........................................................................................................ 16
8.1 Part Change (Cutting) ............................................................................................................ 17
9 Reports Screen ................................................................................................................. 18
9.1 Cutplan Report ...................................................................................................................... 18
9.2 Layplan Report ...................................................................................................................... 18
10 Admin Settings ................................................................................................................ 19
10.1 Day limit for Pending Layslip ................................................................................................ 19
10.2 Roll Split with Allocation ...................................................................................................... 19
11 Style & Order Screen ....................................................................................................... 20
11.1 Cut Order Quantity .............................................................................................................. 20
12 Read only mode .............................................................................................................. 21
13 User ID for Report Viewing .............................................................................................. 21
21 Issue Screen
21.1 Roll Split Lay-wise
- You can split the rolls according to Lays in which they are allocated. When you will
click on Split, a pop-up will open. This pop-up window will suggest roll split
according to Roll Allocation.
intelloCut 1.5.6|10
- For example- A roll R1 of 100m is used in 3 different lays – L1, L2 and L3. 50m of this
roll is allocated to L-1, 20m to L-2 and 20m to L-3 and the remaining 10m remains
unallocated for now. When you click on Split for R-1, pop-up window will suggest
to split this roll in 4 parts. 3 split rolls will be 50m (R1-1S), 20m (R1-2S) and 20m (R13S)
for the respective lays and the parent roll R1 will be 10m.
- In above case, let’s say, the Layslip L-2 is at Layslip Printed status and two lays L1
and L3 are at Roll Allocated status. While Roll Split, the pop-up will suggest to split
for Lay 1 and Lay 3 - 50m (L1) and 20m (L-3). The parent roll will be 30m. The already
printed layslip roll does now allow roll split for any roll used in that lay.
- You will have the option to either select all the Split Rolls (as suggested in the
popup) or you can select whichever roll you want to select.
Access: Fabric Module: Issue Screen: Split
URL: https://www.youtube.com/watch?v=9EhjMHxHgso&feature=youtu.be
21.2 Undo Roll Split
- Now you have the option to Undo Roll Split until and unless the roll is not used in
the system. If the roll is used in any Lay or it has been General Issued, Undo feature
will be automatically disabled for this roll.
- For example: You have a roll R1 of 100m and you have split it in 40m and 60m. Due
to some unavoidable circumstances, the plan was refreshed. In the new plan, you
require 80m from R1. In this case, you can easily undo the roll split and issue it
accordingly.
Access: Fabric Module: Issue Screen: Undo Split
URL: https://www.youtube.com/watch?v=9EhjMHxHgso&feature=youtu.be
22 Roll Allocation Solution Screen
22.1 Layslip – Roll Tracking
- A new section has been added in the layslip which will show the previous and next
lay in which the roll is used. In case the roll is not used in any previous or next lay,
this section will be empty.
- This will assist you in planning the supply of rolls and managing the cutting floor
more efficiently.
intelloCut 1.5.6|11
- For example, a Roll R1 is used in 3 lays – L1, L2 and L3. If we open layslip for L-1, the
Previous section will be blank and Next will show L-2 against roll R1. Similarly in
Layslip of L-2, the Previous section will show L-1 and Next will show L-3 against roll
R1.
Access: Roll Allocation Module : Roll Allocation Solution Screen
23 Fabric Grouping Screen
23.1 Editable Fabric Group Name
- You can now change the Fabric Group name from fabric grouping Screen. The
changed Group Name will be reflected in every screen and report.
- Once you save the Grouping from Fabric Grouping Screen, an edit button will
appear. On clicking this Edit Button, a new Column – Factory Group Name will
appear on the Screen. You can fill in the group name here.
intelloCut 1.5.6|12
- For Example: The default Group Name is G1. You can add the suffix to G-1. Let’s
say you wish to rename this to Pattern1. In this case, the new group name is ‘G-
1Pattern1’.
Access: Roll Allocation Module: Fabric grouping screen: Factory Group Name
URL: https://www.youtube.com/watch?v=hSR5cPuJ45E&feature=youtu.be
23.2 Available Length in Fabric Grouping
- The value of ‘available length’ on fabric grouping screen does not include
Damage now. This will reduce the effort of manually calculating the actual available
length.
Access: Roll Allocation Module: Fabric grouping screen
24 CAD Screen
24.1 Zero Ply marker
- A new check box has been added to Created Marker Screen called ‘Show zero
ply marker’. On ticking this, those markers will be shown that do not have any plies
associated. By default, the checkbox will be ticked. In case you want to hide all
the markers with zero plies, simply untick this checkbox!
- This will help you to remove the unnecessary markers which will not be used in
production from CAD Screen and enhance the visibility.
Access: CAD Module: Created Marker
intelloCut 1.5.6|13
intelloCut 1.5.6|14
25 Pending Layslip Screen
25.1 Day-wise Pending Layslip
- Pending Layslip will now show all the pending layslips of the current date only. You
can export all the Layslips in csv or pdf format as well.
Access:
- Roll Allocation Module : Pending Layslip Screen
25.2 Date-wise Pending Layslip
- Pending Layslip screen will now have two search option – Order wise & Date
Range. You can view all the pending layslip of any order by searching the Order
no. in the search box. You also have the option to view all the pending layslips
in a certain date range by entering the Start Date and End Date.
- The maximum no. of days for which the layslip will be stored is pre-set in the
Admin Screen. You cannot view Pending Layslips beyond the mentioned range.
You can export all the Layslips in csv or pdf format as well.
Access:
- Roll Allocation Module : Pending Layslip Screen
URL: https://www.youtube.com/watch?v=-ezuZ2f9TA4&feature=youtu.be
intelloCut 1.5.6|15
26 View Layslip Screen
26.1 Extra boxes to enter Damage
- Now you can enter as many Damages as you wish to. A new Plus (+) button is
introduced beside the Damage boxes on View Layslip Screen. When you enter on
the Plus Button, a dialog box will open up for you to enter the damaged fabric
length/lengths.
- Initially, there will be 4 boxes in the dialog box. If you wish to fill more, you have this
option too. Just click on ‘Add more Damage’ link and 4 more boxes will appear.
On clicking Save Button, the cumulative sum of all the Damages entered will
reflect on the View layslip Screen. In case you wish to edit the damage, you have
to click on Plus Button again and make the desired alterations.
Access:
- Roll Allocation Module: View Layslip Screen: Damage (+)
URL: https://www.youtube.com/watch?v=Y0So0U9Yey8&feature=youtu.be
26.2 Extra Boxes for Overlap Wastage
- Now you can enter as many Overlap Wastages as you wish to. A new Plus (+)
button is introduced beside the Overlap Wastage on View Layslip Screen. When
you enter on the Plus Button, a dialog box will open up for you to enter the overlap
length/lengths.
- Initially, there will be 4 boxes in the dialog box. If you wish to fill more, you have this
option too. Just click on ‘Add more Overlap Wastage’ link and 4 more boxes will
appear. On clicking Save Button, the cumulative sum of all the Damages entered
will reflect on the View layslip Screen. In case you wish to edit the Overlap wastage,
you have to click on the Plus Button again and make the desired alterations.
Access:
- Roll Allocation Module: View Layslip Screen: Overlap Wastage (+)
URL: https://www.youtube.com/watch?v=Y0So0U9Yey8&feature=youtu.be
27 Reserve & Unreserve Screen
intelloCut 1.5.6|16
27.1 FIFO in Roll Reservation
- FIFO (First In First Out) feature allows you to reserve the rolls that have been entered
in the system on or before a particular day range. This day range is decided by
you on Fabric Reserve Screen.
- For example- You have entered the roll on 1st May in intelloCut and the next lot
was entered on 30th May. You are planning the order on 2nd June and you want
Lot-1 to be reserved first, just select FIFO and enter the no. of days before which
the desired fabric to be reserved (Lot-1 in this case) was present. So you enter the
number of days as 20 (in this case). System will give preference to the rolls that
were entered in the system 20 days prior to the planning date which is Lot-1 in this
case.
- FIFO will reserve the rolls out of the day range (after 20 days, in this case) only if the
rolls on or before 20 days do not fulfil the Requirement of the Order.
Access:
- Fabric Module: Reserve Screen: FIFO
27.2 Undo Split
- Now you have the option to Undo Roll Split until and unless the roll is not used in
the system. If the roll is used in any Lay or it has been General Issued, Undo feature
will be automatically disabled for this roll.
- There a new button that allows you to see the rolls that have been split. On clicking
‘View Splitted Rolls’ button, two new buttons will show – Undo Split and Back. By
selecting Undo Click, you can un-split the rolls.
Access:
- Fabric Module: Reserve Screen: Undo Split
- Fabric Module: Unreserve Screen: Undo Split
URL: https://www.youtube.com/watch?v=9EhjMHxHgso&feature=youtu.be
28 General Issue Screen
intelloCut 1.5.6|17
28.1 Part Change (Cutting)
- General Issue now has a new option – Part Change (Cutting). This option can be
selected when you issue from General Issue Screen.
- This will be reflected separately in all the reports.
Access:
- Fabric Module: General Issue
URL: https://www.youtube.com/watch?v=iT9iVa-gFQ4&feature=youtu.be
intelloCut 1.5.6|18
29 Reports Screen
- Reports are now more informative with enhanced functionality.
29.1 Cutplan Report
- Cutplan Report is now available in Excel Format.
- You can see the Season and Destination information in this report now.
- Cutplan Report is now more informative. You can see the Size-wise extra
percentage along with the overall extra percentage. A header has been added
which will provide information of Order quantity as well as Target Quantity.
Access:
- Reports Module: Cutplan report
URL: https://www.youtube.com/watch?v=A-zbef6O2_4&feature=youtu.be
29.2 Layplan Report
- Layplan Report is now available in Excel Format.
- Layplan report is now more informative with additional information of Sizewise
Extra percentage along with overall extra percentage. A header has been
added which will provide information of Order quantity as well as Target
Quantity.
Access:
-Reports Module: Layplan report
URL: https://www.youtube.com/watch?v=A-zbef6O2_4&feature=youtu.be
intelloCut 1.5.6|19
30 Admin Settings
30.1 Day limit for Pending Layslip
- It allows you to set the Day Range for Pending Layslip Screen. The system will store
the pending Layslip of only the mentioned number of days. Layslips that were
printed before the set day range will be deleted automatically.
- For example: the date today is 16th November. No of days set from admin is 20
days. So all the layslips that were printed on or before 27th Nov will be cancelled
automatically. These layslips will not show on the Pending Layslip Screen. Also,
the status of lays associated to the pending layslips before the set day range will
change from ‘Layslip Printed’ to ‘Roll Allocated’ Status.
Access:
- Admin Module: Settings Screen: Day limit for Pending Layslip
30.2 Roll Split with Allocation
- You can select if you want to enable the option to Split the rolls according to Roll
Allocation on Issue Screen or not. This can be done simply by enabling or
disabling the check box on Admin Screen.
Access:
- Admin Module: Settings Screen: Roll Split with Allocation.
intelloCut 1.5.6|20
31 Style & Order Screen
31.1 Cut Order Quantity
- For a multipart order, if you change the order quantity of a part, the layplan/
marker plan for the other parts will change accordingly. This will only happen if
‘copy to all parts’ is ticked on COQ.
- In case the no. of plies exceed the ‘Maximum Lay height’, a new lay will be
created automatically. ‘Maximum Lay Height’ criteria w ill be strictly followed.
- Percentage in marker will be updated on using COQ.
- The updates order quantity/ target quantity will get updated on Expected
Remnant/Remnant screen.
Access:
- Style & Order Module: Cut Order Quantity
intelloCut 1.5.6|21
32 Read only mode
- IntelloCut Software is now available in read-only mode. By read-only mode we
understand that the selective software screens will be visible but the user will not
be allowed to make any changes. All the buttons, fields and clickable links will
be disabled.
- This will enable you to monitor the screens.
33 User ID for Report Viewing
- A separate user will be provided to view only the Reports Module of intelloCut
software. Only Reports Screen will be activated for this user.
intelloCut 1.5.6|22
Version Update 1.5.5
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol
Softwares is pleased to introduce intelloCut - version 1.5.5
This is an update of intelloCut Version 1.5.4, with proud integration of features and
enhancements. intelloCut Version 1.5.5 offers new Order-wise BOM which is the star
feature of this update.
We have also added new screens as per our client requirements. Our reports section
now introduces reports in excel format and a few other updates.
We look forward to your valuable suggestions to better ourselves with each version,
to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.5.6|23
CONTENTS
1 Style & Order Screen ...................................................................................................... 24
1.1 Order-wise BOM ................................................................................................................. 24
1.2 Part-wise Target Quantity Edit ............................................................................................. 24
2 Roll Allocation Solution Screen ...................................................................................... 25
2.1 Copy Tags ........................................................................................................................... 25
3 Reports ......................................................................................................................... 26
3.1 Supplier Fabric Summary Report ......................................................................................... 26
4 Admin Settings .............................................................................................................. 27
4.1 Supplier Mandatory ............................................................................................................ 27
4.2 Extra pieces to Cut over Target Quantity per Size ................................................................. 27
intelloCut 1.5.6|24
1 Style & Order Screen
1.1 Order-wise BOM
- This is an interesting feature where the user can enter different BOM in each order
of the same style. For example, if a style has three orders O1, O2 and O3 with
BOM 1, 1.1 and 1.2 respectively; the user can now feed these order in intelloCut
successfully. The above feature is available on Quick Plan and New Order &
Order Upload.
Access:
1. Quick Plan Screen: Modules
2. Style & Order Module: New Order: Modules
3. Upload Order Excel
URL: https://www.youtube.com/watch?v=m6jQmNQ7NjM&feature=youtu.be
1.2 Part-wise Target Quantity Edit
- Now the user can add part-wise Extra % from New Order Screen and change
the part-wise Target quantity from Change Order Quantity button. For
example, extra % for body can be 2% and extra % for sleeve can be 3%. The
target quantity for these two pieces will update accordingly.
Access:
- Style & Order Module: New Order Screen
- Style & Order Module: Change Order Quantity
URL: https://www.youtube.com/watch?v=wJ0_8jv-nhQ&feature=youtu.be
intelloCut 1.5.6|25
2 Roll Allocation Solution Screen
2.1 Copy Tags
- The user has the option to enter tags in one go for multiple lays through Add
Common Tags button. Through this feature, the user has the option to make
one or more than one tags universal which would be reflected in the
Cutplan report.
Access:
- Reports Module: Supplier Fabric Summary Report
intelloCut 1.5.6|26
3 Reports - Now, user will be able will be able to generate specific reports in Excel Format.
- Below are the reports available in Excel:
1. Aggregated Reconciliation Report (AFRR)
2. Buying Summary
3. Fabric Reconciliation Report
4. Fabric Roll List
- Please note that there is no change in data. We have also enhanced the look
and feel of the above mentioned reports.
3.1 Supplier Fabric Summary Report
- Supplier Fabric Summary Report can now be generated for all the suppliers in
one go and the user can view entire stock of mentioned suppliers.
Access:
- Reports Module: Supplier Fabric Summary Report
intelloCut 1.5.6|27
4 Admin Settings
4.1 Supplier Mandatory
- 'Supplier Mandatory' Option: Now you have the option to make Supplier Entry as
mandatory while uploading rolls from Upload Rolls and New Rolls screen. There is
a new check box in Admin for the same.
Access:
- Admin Module: Supplier Mandatory
4.2 Extra pieces to Cut over Target Quantity per Size
- 'Extra pieces to cut over Target Quantity per size' can be set from Admin now.
This will set the default value for the Cutplan on Quick Plan, Style &
Order and Expected Remnants Screen
Access:
- Admin Module: Extra pieces to cur over target quantity per size
intelloCut 1.5.6|28
Version Update 1.5.3
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol Softwares is pleased to introduce intelloCut - version 1.5.3
This is an update of intelloCut Version 1.5.2, with proud integration of more than 25
new features and enhancements.
intelloCut Version 1.5.3 offers new Module feature which easily segregates large
number of orders module / unit-wise.
Version 1.5.3 also eliminates the tedious process of entering multiple orders manually
in the system by introducing an upload excel format and import order excel button.
In addition to this, with the new FRN Slip feature on Roll Allocation Solution Screen, you
can issue rolls lay wise and get existing status of these issued rolls.
We have also added new screens as per our client requirements. Our reports section
now introduces three brand new reports which suitably summarize our processes.
We look forward to your valuable suggestions to better ourselves with each version,
to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.5.6|29
CONTENTS
1 Style & Order Screen ................................................................................................................................ 30
1.1Modules ............................................................................................................................................. 30
1.2Upload Order Format* ........................................................................................................................ 30
2 Import Order Excel (New Screen)* ............................................................................................................ 31
2.1 PO Clubbing* ..................................................................................................................................... 31
3 Order Cut Quantity Status (New Screen) ................................................................................................... 32
4 Cut Settings Screen .................................................................................................................................. 33
4.1 Marker in Multiple ............................................................................................................................. 33
5 Expected Remnants Screen ...................................................................................................................... 34
5.1 Multicolour Remnant Planning .......................................................................................................... 34
6 Reserve Screen ........................................................................................................................................ 35
6.1 Minimum Roll Length ......................................................................................................................... 35
7 Issue Screen ............................................................................................................................................ 36
7.1 Description ........................................................................................................................................ 36
8 Order wise Fabric Status (New Screen) ..................................................................................................... 37
9 Roll Allocation Solution Screen ................................................................................................................. 38
9.1 FRN Slip (Fabric Requisition Note) ...................................................................................................... 38
9.2 Filled Lay slip .................................................................................................................................... 38
10 Numbering and Bundling Screen ............................................................................................................. 39
10.1 Size wise Numbering ........................................................................................................................ 39
10.2 Copy Settings to Parts ...................................................................................................................... 39
10.3 Change Bundle Size for each Lay ....................................................................................................... 39
10.4 View Settings ................................................................................................................................... 39
11 Import from ERP Screen* ........................................................................................................................ 41
12 Import Roll from ERP* ............................................................................................................................ 42
13 Reports .................................................................................................................................................. 43
13.1 Aggregated Reconciliation Report..................................................................................................... 43
13.2 Buying Summary Report................................................................................................................... 43
13.3 Quantity Reconciliation Report......................................................................................................... 43
13.4 P.O. Cut Quantity Report .................................................................................................................. 43
13.5 Supplier Wise Summary Report ........................................................................................................ 44
14 Admin Settings ....................................................................................................................................... 45
14.1 Module ........................................................................................................................................... 45
intelloCut 1.5.6|30
5 Style & Order Screen
5.1 Modules
- This feature allows you to easily monitor large number of orders and reduces their
tracking effort. Your factory might have multiple cutting floors, product types or
fabric categories, orders sent to different geographic locations etc. You can use
this feature to track such orders separately.
In addition to this, the feature-
1. You can see your module-wise performance report using our module-wise option
in Aggregated Fabric Reconciliation and Buying Summary Reports
2. Selects module preference on quick plan/ order screen through a drop down.
3. Calculates Module-wise process loss.
Access:
1. Quick Plan Screen: Modules
2. Style & Order Module: New Order: Modules
URL:
https://www.youtube.com/watch?v=7KK98f0hOgg&index=7&list=PLHawqKzqYH
2gChFIl9brlnwwats4YRora
1.2 Upload Order Format*
- This feature is an excel-based tool which allows you to directly download the
order upload excel format and enter multiple orders, whether multi-coloured or
multi-part, of same or different styles in just one upload.
- Below mentioned feature of Import Order Excel will help you upload this excel
format.
Access:
- Style & Order Module: Upload Order Format
intelloCut 1.5.6|31
6 Import Order Excel (New Screen)*
- This feature allows you to directly enter thousands of orders in the system thus
minimizing the manual effort of individually adding orders.
- The content of Upload Order Excel format can be edited from this screen.
Access:
- Style & Order Module: Import Order Excel
URL:
- Single color Single part:
https://www.youtube.com/watch?v=9P28JRngQDs&index=1&list=PLHawqKzqYH
2gChFIl9brlnwwats4YRora
- Multi Color Multi Part:
https://www.youtube.com/watch?v=AQuoIPLe0eg&list=PLHawqKzqYH2gChFIl9
brlnwwats4YRora&index=6
6.1 PO Clubbing*
- Import Order Excel screen has another feature named PO Clubbing. This feature
allows you to merge multiple POs of same style by selecting ‘Merge POs ‘.
Access:
- Style & Order Module: Import Order Excel Screen: Merge POs
URL:
https://www.youtube.com/watch?v=5GNGiQbWOyc&list=PLHawqKzqYH2gChFIl
9brlnwwats4YRora&index=2
intelloCut 1.5.6|32
7 Order Cut Quantity Status (New
Screen)
- intelloCut has introduced a new screen which can now conveniently summarize
information about the cut quantity of running orders thus reducing an extra effort
to individually view these details from different screens.
- Moreover, there are numerous ways on this screen to display the cut quantity
status.
o Part-wise
o Fabric-wise
o Colour-wise
o Size-wise
Access:
- Style & Order Module: Order Cut Quantity Status
URL:
https://www.youtube.com/watch?v=Yo2Pd9N5CvA&list=PLHawqKzqYH2gChFIl9
brlnwwats4YRora&index=4
intelloCut 1.5.6|33
8 Cut Settings Screen
8.1 Marker in Multiple
- This new feature creates marker ratios in multiples of the value entered.
- For example, if you enter Marker in Multiple as 3 in Cut Settings, the cutplan
solution will offer all markers in multiple of 3.
Access:
- Cutplan Module: Cut Settings Screen: Marker in Multiple
intelloCut 1.5.6|34
9 Expected Remnants Screen
9.1 Multicolour Remnant Planning
- This allows you to automatically plan multicolour remnants by a single click of ‘Get
Suggestions’ and thus completely eliminating any individual dependency in
planning and reducing overall planning time up to 70%.
- The logic in automated multicolour remnant plan works very much like intelloCut’s
original cutplan and thus, it always suggests the best possible solution based on
the current status of end-bits and unplanned pieces.
- Automated Multicolour Remnant Planning is equally competent in orders with
fabric groups.
Access:
- Planning Module: Expected Remnants Screen
intelloCut 1.5.6|35
10 Reserve Screen
6.1 Minimum Roll Length
- This feature will allow you to choose specific rolls after entering a minimum roll
length.
- Through this feature, when we reserve rolls, roll lengths equal to and above this
minimum length would get reserved.
Access:
- Fabric Module: Reserve Screen: Minimum Roll Length
URL:
https://www.youtube.com/watch?v=2vR-
7zViTCg&list=PLHawqKzqYH2gChFIl9brlnwwats4YRora&index=8
intelloCut 1.5.6|36
11 Issue Screen
11.1 Description
- This allows you to write description while issuing fabric to the cutting floor.
- For example- A 50 units roll has to be issued on the floor. The description field can
have the following content- ’50 units issued for L-1”
Access:
- Fabric Module: Issue Screen: Description
URL:
https://www.youtube.com/watch?v=IFTgiRuVGK4&index=10&list=PLHawqKzqYH
2gChFIl9brlnwwats4YRora
intelloCut 1.5.6|37
12 Order wise Fabric Status (New
Screen)
- This screen gives you complete information of the fabric for completed orders.
You can get information such as Fabric Name, Color, BOM, Achieved
Consumption, Weighted Marker Consumption, Reserved So Far, Used, Damaged,
Other Wastage and Shortage/ Excess.
Access:
-Fabric Module: Order wise fabric Status
URL:
https://www.youtube.com/watch?v=GVHZ-
h0DFH0&index=3&list=PLHawqKzqYH2gChFIl9brlnwwats4YRora
intelloCut 1.5.6|38
13 Roll Allocation Solution Screen
13.1 FRN Slip (Fabric Requisition Note)
- This feature allows fabric store to maintain the record of issued rolls laywise.
- With FRN Note, the floor requisition note will be eliminated completely, which will
increase the pace of work and simplify record handling.
Access:
- Roll Allocation Module: Roll Allocation Solution Screen: FRN Slip
URL:
https://www.youtube.com/watch?v=IFTgiRuVGK4&index=10&list=PLHawqKzqYH
2gChFIl9brlnwwats4YRora
13.2 Filled Lay slip
- This feature allows you to view and print layslip on Roll Allocation Solution screen,
after entering the floor data. It eliminates the extra effort of manually
documenting these records.
- This comes in handy while using the tab app as no lay slip is used in this case.
Access:
- Roll Allocation Module: Run Allocation Solution Screen: Print Lay Slip.
URL:
https://www.youtube.com/watch?v=1AX7UuKiU2E&index=9&list=PLHawqKzqYH2
gChFIl9brlnwwats4YRora
intelloCut 1.5.6|39
14 Numbering and Bundling Screen
14.1 Size wise Numbering
- This new feature provides flexibility to create a fresh number sequence-
- For each size
- For each lay
Size wise and Lay wise – Select this option if you want a fresh numbering sequence
for every size in the new lay.
Size wise and Continuous – Select this option if you want a continuous sequence
for every size in the new lay.
Access:
- Roll allocation Module: Numbering and Bundling Screen: Size wise and Lay wise
- Roll allocation Module: Numbering and Bundling Screen: Size wise and
Continuous
14.2 Copy Settings to Parts
- This button allows you to copy numbering and bundling settings of the main
body part to secondary part.
- It reduces the manual effort to enter the settings multiple times and therefore
reduces effort.
Access:
- Roll allocation Module: Numbering and Bundling Screen: Generate: Numbering
and Bundling Settings: Copy Body Settings
14.3 Change Bundle Size for each Lay
- This feature allows you to define Bundle Size for each lay. It reduces the effort of
entering the same details multiple times. Simultaneously, it gives the user the
flexibility to change the bundle size as per the floor requirement.
Access:
- Roll allocation Module: Numbering and Bundling Screen: Generate: Numbering
and Bundling Settings
14.4 View Settings
- This feature allows you to view the Numbering and Bundling settings laywise for
an order at any point of time.
intelloCut 1.5.6|40
Access:
- Roll allocation Module: Numbering and Bundling Screen: (View Settings)
URL:
https://www.youtube.com/watch?v=RwWJft8JbAM&list=PLHawqKzqYH2gChFIl9
brlnwwats4YRora&index=5
intelloCut 1.5.6|41
15 Import from ERP Screen*
- This new feature takes you one step ahead in automation. intelloCut now
integrates with ERP systems such as Microsoft AX and many others.
- With the help of this feature, you can simply import every field’s information till
Fabric Association Screen. Naming a few fields like Order name, Style Name,
BOM, Sloper, Product Type, Season, Fit, Fabric colour etc. can directly be
imported from ERP.
- It directly imports orders details from ERP in just a single click and eliminates the
tiresome task of entering orders manually.
Access:
- Style & Order: Import from ERP
intelloCut 1.5.6|42
16 Import Roll from ERP*
- This feature allows you to integrate with the ERP systems in factory. Through this
you can easily import rolls of an order from ERP in just a single click.
- It eliminates the tedious task of individually entering roll details.
Access:
- Fabric: Import Roll from ERP
intelloCut 1.5.6|43
17 Reports
- Multipart orders are now available with ‘ALL’ option. You can view report for all
the parts together by selecting ALL option from dropdown. This option is now
available in all reports that are generated part-wise.
17.1 Aggregated Reconciliation Report
- AFRR is now more descriptive.
- The report gives you the summary of an order in two ways-
- Part-wise
- Color-wise
- Customer-wise
Access:
- Reports Module: Aggregated Reconciliation Report
17.2 Buying Summary Report
- Buying Summary Report is also further more descriptive.
- This report also gives you the summary of an order in two ways-
- Part-wise
- Colour-wise
- Customer-wise
Access:
- Reports Module: Buying Summary Report
Three new reports that have been included are as follows-
17.3 Quantity Reconciliation Report
- This report ensures systematic tracking of fabric used in an order.
- It comes handy while analysing the progress of cut quantity of orders.
- The report summarizes total fabric used in all orders of a style, total wastage in
orders and the fabric saved from each of these orders.
Access:
- Reports Module: Quantity Reconciliation report
17.4 P.O. Cut Quantity Report
- The report keeps track of the cut quantity status of merged POs of an order.
intelloCut 1.5.6|44
- For example; Consider an order, Order1 having three POs. If we search
order wise, we can get the current PO wise data about the cut quantity for all
three POs.
Access:
- Reports Module: P.O. Cut quantity Report
17.5 Supplier Wise Summary Report
- This report tracks minute details such as shortage/excess and damage + recut, of
the fabric received from each supplier thus making it convenient for the factories
to analyse their fabric supplier’s performance individually.
- This enables you to do a better vendor selection.
- By entering “Start Date” and “End date”, one can view the supplier wise summary
for all the fabrics within that date range.
Access:
- Reports Module: Supplier wise summary report
intelloCut 1.5.6|45
18 Admin Settings
18.1 Module
- It allows you to create a new module, according to the functionality of the factory
and the number of specific working areas required.
Access:
- Admin Module: Modules Screen: New Module
intelloCut 1.5.6|46
Version Update 1.5.1
Acknowledging the fluctuating needs and growing demands of the industry, ThreadSol
Softwares is pleased to introduce intelloCut - version 1.5.1.
This is an update of intelloCut - version 1.5.0, with integration of several features and
enhancements. This is available free of cost to all existing intelloCut users.
Also, many screens are improvised & new reports are added.
We look forward to your valuable suggestions to better ourselves with each version, to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.5.6|47
CONTENTS
1 Quick Plan Screen/ Order Screen ....................................................................................... 42
........ 1.1 Copy/ Paste Size & Quantity .............................................................................................42
2 Run Cutplan ........................................................................................................................... 43
................2.1 Copy Main Fabric/Part Cutplan Ratios to Other Fabric/Part Automatically ............. 43
3 Fabric Screen ............................................................................................................................. 51
3.1 Duplicate Roll Number Protection in Roll Upload Format Sheet ......................................................... 51
4 Run Roll Allocation Screen ......................................................................................................... 52
4.1 Roll Allocation in Alphabetically Shade Sequence .............................................................................. 52
5 Roll Allocation Solution Screen................................................................................................... 53
5.1 Auto Partial Roll Allocation Handling ................................................................................................ 53
5.2 Mode of allocation visible ................................................................................................................ 53
6 Lay Slip ...................................................................................................................................... 54
6.1 More Informative Lay Slips ............................................................................................................... 54
intelloCut 1.5.6|48
7 General Issue ..................................................................................................... 54
7.1 Yard-Inches Conversion .................................................................................................................... 54
8 Reports...................................................................................................................................... 55
8.1 Style-wise AFRR & Buying Summary ................................................................................................. 55
9 Language Support ...................................................................................................................... 55
9.1 intelloCut now in Bahasa ................................................................................................................... 55
1 Quick Plan Screen/ Order Screen
1.1 Copy/ Paste Size & Quantity
- This features allows the user to copy sizes & order quantity from any excel/csv file &
paste directly in intelloCut order entry screen.
- This would reduce manual size breakdown entry to a great extent & prevent errors
in entry.
Access:
1. Quick Plan Screen
2. Style & Order- New Order
intelloCut 1.5.6|49
2 Run Cutplan
2.1 Copy Main Fabric/Part Cutplan Ratios to Other Fabric/Part Automatically
Now you can automatically copy the cutplan marker ratios of the main fabric/part to
other fabric/parts.
If you have orders with multiple fabric/part, you can choose the main fabric/part and
use intelloCut cutplan to get the marker ratios.
Next, you can copy the same marker ratios into your other fabric/part automatically
with one click.
This way, you can send the sewing output in complete garment sets of both fabric/parts
together.
intelloCut 1.5.6|50
This has huge effort savings and ease of sewing and packing for the production system
and big time saving from trying to manually match different part/fabric ratios.
Access:
- Cutplan – Run Cutplan – Copy Cutplan
intelloCut 1.5.6|51
3 Fabric Screen
3.1 Duplicate Roll Number Protection in Roll Upload Format Sheet
If you make a duplicate roll number entry in the roll upload excel sheet, the system
will clearly highlight your error by showing the duplicate roll numbers in bright RED
colour in the excel sheet.
Use the updated roll upload excel sheet format from the intelloCut software.
Access: Fabric – Roll Upload Format
intelloCut 1.5.6|52
4 Run Roll Allocation Screen
4.1 Roll Allocation in Alphabetically Shade Sequence
If you have many rolls with shades like A,B,C,D....etc. and you want to use the
shades in a sequence because of your buyer preference / washing needs / quality
requirement / packing need etc. - intelloCut Roll Allocation comes in with
Alphabetical Shade Sequence use.
This will ensure intelloCut plans the roll allocation of the lays in such a way that
shades are used in alphabetical sequence A, B, C, D and so on.
Access:
- Roll Allocation- Run Roll Allocation – Follow Shade Sequence
intelloCut 1.5.6|53
5 Roll Allocation Solution Screen
5.1 Auto Partial Roll Allocation Handling
If you have fabric shortage for any reason and the roll allocation cannot complete
a full lay of say 100 plies with the available fabric and can allocate only 60 plies,
now with one click you can break the 100 ply lay into two parts.
The 1st part will be the 60 ply lay that will be automatically roll allocated with the
available fabric.
The 2nd part will be the 40 ply lay that you can allocate when rest of the fabric is
available.
One click to make your job super easy!
Access:
- Roll Allocation- Roll Allocation Solution screen
5.2 Mode of allocation visible
- Mode/s of roll allocation can now be seen by hovering the mouse on Roll
Allocation ID.
intelloCut 1.5.6|54
6 Lay Slip
6.1 More Informative Lay Slips
- Mode/s of roll allocation present on the header of the lay slip.
- BOM & no. of pieces in marker also present on the lay slip.
Access:
- Roll Allocation Solution screen- Lay Slips
7 General Issue
7.1 Yard-Inches Conversion
- User can now enter any issued length in general issue as yards-inches.
- This gives a convenience of directly entering the lengths without any manual
calculation.
Access:
- Fabric – General Issue screen
intelloCut 1.5.6|55
8 Reports
8.1 Style-wise AFRR & Buying Summary
AFRR: AFRR can now be generated style-wise. Information of POs of same styles
can now be seen together. This would give more ease in analysing wastages &
savings style-wise.
Buying Summary: Buying Summary can now be generated style-wise.
Information of POs of same styles can now be seen together. This would give
more clarity is understanding style-wise buying and taking informed decisions.
Lay Plan: Perimeter & Customer name now present on the lay plan report.
9 Language Support
9.1 intelloCut now in Bahasa - Already running in English, Turkish, Bengali, intelloCut is now available with Bahasa
(Indonesian) language.
intelloCut 1.5.6|56
Version Update 1.5.0
Acknowledging the fluctuating needs and growing demands of the industry,
ThreadSol Softwares is pleased to introduce intelloCut - version 1.5.0.
This is an update of intelloCut Orange- version 1.4.2, with proud integration of more
than 40 new features and enhancements. This is available free of cost to all existing
intelloCut users.
intelloCut offers new Stepdown Cutplan- industry’s first ever cutplan based on fuzzy
logic. This gives you a solution that has a perfect balance between planned plies and
pieces in the marker, thus reducing overall cutting cost and effort.
With new Automated Remnant Planning, intelloCut completely eliminates individual
dependency in planning and reduces overall planning time up to 70%.
Version 1.5.0 also streamlines the tedious process of Numbering & Bundling by
introducing an auto-generated, meticulously defined and customized Numbering
and Bundling sheet.
Furthermore, with the new Refresh Plan– a single click allows you to optimize the roll
allocation plan catering to each and every on-floor inconsistency or discrepancy.
In addition to these, several new features have been added following the demands
and requests of our clients.
Also, many screens are improvised & new reports are added.
We look forward to your valuable suggestions to better ourselves with each version, to
“Minimize wastages, maximize utilization and ensure savings in roll form”
intelloCut 1.5.6|57
CONTENTS
1 Quick Plan Screen ........................................................................................................... 58
1.1Stepdown Cutplan................................................................................................................ 58
1.2 Minimum Pcs. in Marker 59
1.3 Extra Pcs. to Cut Over Target Quantity per Size .................................................................... 59
1.4 Even Pcs. in Marker ............................................................................................................. 59
1.5 Character Limit for Order and Style name ............................................................................ 59
2 Lay Plan Screen .............................................................................................................. 61
2.1 Manual Lay Sequence .......................................................................................................... 61
3 Expected Remnants Screen............................................................................................. 62
3.1 Automated Remnant Planning ............................................................................................. 62
3.2 Minimum Pcs. in Marker ..................................................................................................... 62
3.3 Extra Pcs. to Cut Over Target Quantity per Size .................................................................... 62
3.4 Half Manual Half Automated ............................................................................................... 62
4 Reserve and Unreserve Screen ....................................................................................... 64
4.1 Split Roll ............................................................................................................................. 64
5 Issue Screen ................................................................................................................... 65
5.1 Fabric Issue ......................................................................................................................... 65
5.2 Issue Lay-wise ..................................................................................................................... 65
6 Issue Slip ................................................................................................................ 66
6.1 Description Column in Issue Slip .......................................................................................... 66
7 CAD Screen .................................................................................................................... 67
7.1 Add New Marker ................................................................................................................. 67
7.2 Splice Points can directly be added from Excel ..................................................................... 67
8 Fabric Grouping .............................................................................................................. 68
8.1 Screen Redesigned .............................................................................................................. 68
9 Lay Grouping .................................................................................................................. 68
9.1 Lay Grouping with Carton Size ............................................................................................. 68
10 Run Roll Allocation Screen ............................................................................................ 69
10.1 Follow Lay Sequence ......................................................................................................... 69
10.2 Marker Name Displayed .................................................................................................... 69
11 Roll Allocation Solution Screen ..................................................................................... 70
11.1 Refresh Plan ...................................................................................................................... 70
11.2 Marker Name Displayed .................................................................................................... 70
11.3 Lay slips………………………………………………………………………………... 70
12 View Layslip Screen ...................................................................................................... 72
12.1 Add New Marker (View Layslip) ......................................................................................... 72
12.2 If Lay Sequence is Not Followed Shows Error Message........................................................ 72
intelloCut 1.5.6|58
13 Numbering & Bundling Screen (New Screen) ................................................................. 73
13.1 Start and End Lay............................................................................................................... 73
13.2 Bundle Size........................................................................................................................ 73
13.3 Number Sequence ............................................................................................................. 74
13.4 Bundle Sequence ............................................................................................................... 74
13.5 Number Color wise ............................................................................................................ 74
13.6 Bundle Color wise .............................................................................................................. 74
13.7 Bundle Break ..................................................................................................................... 75
13.8 Bundle Split ....................................................................................................................... 75
13.9 Bundle Mode .................................................................................................................... 76
14 Admin Settings ............................................................................................................. 76
14.1 Units ................................................................................................................................. 76
15 Admin Order Screen ..................................................................................................... 77
16 Reports ........................................................................................................................ 78
16.1 Cutplan Report .................................................................................................................. 78
16.2 Estimated Consumption Report ......................................................................................... 78
16.3 Fabric Roll List Report ........................................................................................................ 78
16.4 Roll Usage Report .............................................................................................................. 78
1 Quick Plan Screen
1.1 Stepdown Cutplan
- Stepdown is a progressive cutplan that works on fuzzy-logic. This gives you an
advanced and customized cutplan solution best suited to a specific product and/ or
factory environment.
- Stepdown initially makes the longest markers and reduces number of pieces in the
marker subsequently to optimize the entire cutplan. It gives you a solution which has a
perfect balance between the planned plies and pieces in the marker. The logic works
in such a way that as the number of plies goes below permissible number of pieces in
that marker, the solution steps down and reduces the number of pieces.
- The objective of step down cutplan is to find the optimum cost effective cutplan. It not
only looks at fabric cost but also at labour cost in cutting, spreading, bundling etc. and
gives you an advanced solution for cost and speed optimization.
intelloCut 1.5.6|59
- Stepdown Cutplan is available for all types of styles and orders, including multi-part
styles and multi-colour orders.
Access:
1. Quick Plan Module – Quick Plan Screen
2. Cutplan Module – Run Cutplan Screen
Features:
1.2 Minimum Pcs. in Marker:
- This provides an option to select the minimum number of pieces in a marker for a
particular order.
- For example, if you have a lingerie order with 30 sizes and you do not want to put any
Lay less than a 5 way marker, you may select 5 as the min pc. The cutplan solution will
offer all markers more than or equal to 5ways, till the unplanned pcs are above 5.
1.3 Extra Pcs. to Cut Over Target Quantity per Size:
- This gives cutplan the elasticity to plan a few pcs more than the target quantity, if only
that helps in improving the overall solution.
- For example, if you are allowed to cut 1 pc more in each size for a particular buyer,
you may select extra pcs to cut as 1. The cutplan solution will consider this only to
improve the solution (i.e. reduced markers and/ or plies) and can plan 1 pc extra in
some (or all) sizes.
1.4 Even Pcs. in Marker:
- This gives you the flexibility to plan pair markers, particularly useful in face-to face
laying.
- For example, if you have trousers order and you want only pair markers, you may select
this option. The cutplan solution will offer all markers with even number (i.e. 2, 4, 6, 8,
10, 12…) of pcs in them.
URL:
https://www.youtube.com/watch?v=I6B_T0HrBCw&list=PLHawqKzqYH2hTl9pbbqbQS5
vl11tZpeVa&index=1
1.5 Character Limit for Order and Style name
intelloCut 1.5.6|60
- The character limit in Style name and Order name is up to 40 now. You can also use
special symbols such as _ $ @ # / - +. () {} ,
Access:
- Quick Plan Module – Quick Plan Screen- Style name/ Order name
- Style and Order Module – New Style Screen- Style name
- Style and Order Module – New Order Screen- Order name
intelloCut 1.5.6|61
2 Lay Plan Screen
2.1 Manual Lay Sequence
- This allows you to change the sequence of planned lays so as to adapt any fluctuations
in your laying and cutting plan.
- It gives you a customized, user-defined lay sequence that depends on the availability
of markers and no. of plies in a lay to cater to on-floor process flow, thereby reducing
the overall effort and time.
- For example, if you have 3 lays (L1, L2, L3) associated with 3 different markers (M1, M2,
M3) and M1 is not ready while M2 and M3 are ready. To eliminate the waiting time on
floor, you can change the lay sequence and make L2 as Lay1, L3 as Lay 2 and L1 as
Lay 3.
- It is available for all types of styles and orders including multi-colour and multi-part
order.
Access:
- Planning Module: Lay Plan Screen: Manual Lay sequence
URL:
https://www.youtube.com/watch?v=0vilVtNV-
aQ&index=2&list=PLHawqKzqYH2hTl9pbbqbQS5vl11tZpeVa
intelloCut 1.5.6|62
3 Expected Remnants Screen
3.1 Automated Remnant Planning
- This allows you to automatically plan remnants by a single click of ‘Get Suggestions’
and thus completely eliminating any individual dependency in planning and reducing
overall planning time up to 70%.
- The logic in automated remnant plan works very much like intelloCut’s original cutplan
and thus, it always suggests the best possible solution based on the current status of
end-bits and unplanned pieces.
- Automated Remnant Planning is equally competent in orders with fabric groups.
Access:
- Planning Module : Expected Remnant Screen
Features:
3.2 Minimum Pcs. in Marker:
- This gives you the flexibility to select the minimum number of pieces in a marker for a
particular order.
- For example, if you have a lingerie order with 30 sizes and you do not want to put any
Lay less than a 5-way marker, you may select 5 as the min pc. The cutplan solution will
offer all markers more than or equal to 5 ways, till the unplanned pcs are above 5.
3.3 Extra Pcs. to Cut Over Target Quantity per Size:
- This gives cutplan the elasticity to plan a few pcs more than the target quantity, if only
that helps in improving the overall solution.
- For example, if you are allowed to cut 1 pc more in each size for a particular buyer,
you may select extra pcs to cut as 1. The cutplan solution will consider this only to
improve the solution (i.e. reduced markers and/ or plies) and can plan 1 pc extra in
some (or all) sizes.
3.4 Half Manual Half Automated:
- This allows you to plan remnants with a combination of system suggested and manually
planned markers, if required.
intelloCut 1.5.6|63
- For example, in your remnant plan, you can have first marker as system generated by
clicking ‘Get Suggestion ‘and then manually plan for the remaining quantity. Manual
planning is allowed at any stage of remnants.
URL:
https://www.youtube.com/watch?v=eFSxUdqEnLU&index=3&list=PLHawqKzqYH2hTl9
pbbqbQS5vl11tZpeVa
intelloCut 1.5.6|64
4 Reserve and Unreserve Screen
4.1 Split Roll
- This allows you to split or break your main roll into smaller sub-rolls so that you are able
to reserve and issue the exact amount fabric required, thereby keeping the accurate
track of fabric reserved and issued at all stage.
- For example- if you have a roll of 100m and you need only 40m for a particular order,
the system will allow you to split the roll into two - of 40m and 60m, and then issue only
40m for that order.
-This empowers fabric store to optimize fabric flow by eliminating unnecessary fabric
roll return.
Access:
- Fabric Module: Reserve Screen: Split
- Fabric Module: Unreserve Screen: Split
URL:
https://www.youtube.com/watch?v=Y-
H5zr8Cyso&list=PLHawqKzqYH2hTl9pbbqbQS5vl11tZpeVa&index=4
intelloCut 1.5.6|65
5 Issue Screen
5.1 Fabric Issue
- This improves and simplifies roll to roll tracking, by assigning a status to each roll like
Reserved and Allocated/ Reserved and Unallocated/ or Issued.
- This also provides details of association of individual rolls to different lays.
Access:
- Fabric Module: Issue Screen
5.2 Issue Lay-wise
- This option allows you to issue rolls as per the requirement of each lay.This is available
by a dropdown where you can select the lays for which you want to issue the rolls.
- For example, if you have three lays- L1, L2, L3&five rolls- R1, R2, R3, R4, R5where L1 has
R1,R2, R3; L2 has R4 and L3 has R5. The fabric store can clearly see this association and
thus for Lay 1, it will issue only R1, R2 and R3.
Access:
- Fabric Module: Issue Screen
URL:
https://www.youtube.com/watch?v=NTmP3auxRf0&list=PLHawqKzqYH2hTl9pbbqbQS
5vl11tZpeVa&index=5
intelloCut 1.5.6|66
6 Issue Slip
6.1 Description Column in Issue Slip
- This allows you to view description while issuing fabric for part change, general issue or
sampling. It helps in easy recalling of the reason for the issue.
- For example- you issued 20m from a particular roll for testing, so now you can mention
which lab you send that roll, in the description so that you have complete knowledge
of the roll.
Access:
- Fabric Module: Issue Slip Screen
URL:
https://www.youtube.com/watch?v=58ipMSeDo4Q&list=PLHawqKzqYH2hTl9pbbqbQ
S5vl11tZpeVa&index=6
intelloCut 1.5.6|67
7 CAD Screen
7.1 Add New Marker
- This allows you to create a new marker and re-create an existing marker, which has
same the construction but different parameters like marker width, length, shrinkage
etc.
- For example, if you want to re-create a marker with different width, you can click- add
new marker. This will allow you to create a new marker or recreate an existing marker
and you can enter marker details accordingly.
Access:
- CAD Module : Created Marker Screen: Add new marker
URL:
https://www.youtube.com/watch?v=VLbu9OxPGeE&list=PLHawqKzqYH2hTl9pbbqbQS
5vl11tZpeVa&index=7
7.2 Splice Points can directly be added from Excel
- This allows you to add splice points in a marker directly from an excel sheet, thus
minimizing the manual effort of adding individual splice points one by one.
- For example, you can copy the splice point column and overlap column from excel,
and directly paste it in the respective software screen.
Access:
- CAD Module: Created Marker Screen: + (Click on + to add new splice points)
- Roll Allocation Module: View Lay slips Screen: Splice Points
intelloCut 1.5.6|68
8 Fabric Grouping
8.1 Screen Redesigned
- Changed layout of fabric grouping screen, for the ease of access of end users. Now
the system retrieves base width, base warp shrinkage and base weft shrinkage directly
from the rolls entered by you.
Access:
- Roll Allocation Module: Fabric grouping screen
9 Lay Grouping
9.1 Lay Grouping with Carton Size
- This facilitates system’s automated lay grouping to follow the selected carton size as
well. With this all orders with fabric groups completely cater to carton size packing
starting from cutplan to roll allocation solution.
- For example, if you have selected the carton size as 25, the system will allocate all lays
in multiples of 25 only, unless unplanned pieces go below 25.
Access:
- Roll Allocation Module: Lay grouping Screen: Carton size (enter your carton size in the
blank space)
URL:
https://www.youtube.com/watch?v=JdC4IK9qZnI&index=8&list=PLHawqKzqYH2hTl9p
bbqbQS5vl11tZpeVa
intelloCut 1.5.6|69
10 Run Roll Allocation Screen
10.1 Follow Lay Sequence
- It is a checkbox which gives the option to follow user defined lay sequence in roll
allocation. If you have changed the lay sequence manually from Lay Plan, then it’s
mandatory to tick Follow Lay Sequence. This will make the system adhere to the
manually defined lay sequence. You also get a warning message in case you deviate
from the existing lay sequence.
- It also notifies you if any changes are made while following existing lay sequence.
- For example, there are 3 lays L-1, L-2 and L-3 in an order and you follow lay sequence
in run roll allocation screen. So, if you try to fill L-3 before L-1, then the system shows a
message ‘please fill lay in sequence’.
Access:
- Roll Allocation Module: Run roll Allocation Screen
10.2 Marker Name Displayed
- Run roll allocation and roll allocation solution screens are now more informative. It
displays marker name in it along with lays.
Access:
- Roll Allocation Module: Run Roll Allocation
intelloCut 1.5.6|70
11 Roll Allocation Solution Screen
11.1 Refresh Plan
- This empowers you to handle all on-floor variations and inconsistencies with a single
click. Refresh Plan works very much like a GPS – as you update the system with the
fluctuations occurring on the floor, it re-adjusts the entire plan and instantly gives you
the best possible solution, thereby catering issues like- incorrect roll length (shortage or
excess)/ fabric damage/ roll cut etc.
- Refresh plan also works on Expected Remnant/ Remnant lays and is a ground-breaking
tool that maximizes fabric utilization, minimizes wastages and allows you to save in
complete roll form.
- For example, inLay1, if you encountered some fabric damage in Roll 1 and you were
forced to use Roll 2 that was allocated to Lay 2. As you update the system, Refresh
Plan instantly re-plans all remaining lays based on the current status of rolls & end-bits
and suggests you the optimum solution for your case.
Access:
- Roll Allocation Module : Roll Allocation Solution Screen
URL:
https://www.youtube.com/watch?v=JdC4IK9qZnI&index=8&list=PLHawqKzqYH2hTl9p
bbqbQS5vl11tZpeVa
11.2 Marker Name Displayed
- Run roll allocation and roll allocation solution screens are now more informative. It
displays marker name in it along with lays.
Access:
- Roll Allocation Module: Roll Allocation Solution Screen
11.3 Lay slips
intelloCut 1.5.6|71
- Lay slips are more informative now- you can view customer name and perimeter
(entered in CAD Screen) too.
Access:
- Roll Allocation Module: Roll Allocation Solution Screen: Print Layslip
URL:
https://www.youtube.com/watch?v=Ut8XkwUMoB4&index=10&list=PLHawqKzqYH2hTl
9pbbqbQS5vl11tZpeVa
intelloCut 1.5.6|72
12 View Layslip Screen
12.1 Add New Marker (View Layslip)
- This allows you to handle certain on-floor inconsistencies which forced you to use a
plan outside of the system’s plan. With this, you can create a new marker from View
Layslip screen. This simultaneously creates a lay for that marker and you can continue
with enter actual procedure for that particular lay.
- This allows you to re-create an existing marker or create a completely new marker.
Access:
- Roll Allocation Module: View Layslip Screen: Add marker
URL:
https://www.youtube.com/watch?v=JGCZ7R4hXts&list=PLHawqKzqYH2hTl9pbbqbQS
5vl11tZpeVa&index=11
12.2 If Lay Sequence is Not Followed Shows Error Message
- This full-proofs your processes and if you are not following the lay sequence, sends you
an alert showing an error message.
Access:
Roll Allocation Module: View lay slip Screen
intelloCut 1.5.6|73
13 Numbering & Bundling Screen (New Screen)
- This sub-module simplifies the tedious process of Numbering & Bundling by offering an
auto-generated, meticulously defined and customized Numbering and Bundling
sheet, best suited to the nature of product and/ or factory environment.
- The objective is to standardize the entire process of Numbering and Bundling by
utilizing intelloCut’s full-proof tracking system and completely eliminating any careless
mistakes/ human errors that may occur on the factory floor.
- Number & Bundling is available for all types of styles and orders, including multi-part
styles and multi-colour orders.
Access:
- Roll Allocation Module: Numbering & Bundling Screen
Features:
13.1 Start and End Lay:
- This gives you the flexibility to select more than one lay for generating the Numbering&
Bundling sheet.
- For example, if you need Numbering & Bundling sheet for first 3 lays, select start lay as
Lay 1 and end lay as Lay 3. If you want this for only one lay, select both start and end
lay as Lay 1.
- Note: You are allowed to generate this sheet only for those lays that are completed in
intelloCut with Enter Actuals. Also, generating Numbering & Bundling sheet always
works in lay sequence, i.e. you will be allowed to generate Numbering & Bundling sheet
for Lay 2 only when Lay 1 was generated.
13.2 Bundle Size:
- This allows you to select the bundle size for that particular order based on your factory
processes.
- For example, if you want all bundles with 10 pcs, select the bundle size as 10. The system
will then generate all bundles with 10 pcs, unless the unplanned quantity goes below
10.
intelloCut 1.5.6|74
13.3 Number Sequence:
- This gives you the flexibility to create a continuous number sequence for all pieces in
the entire order or create it lay-wise.
- Continuous – Select this option if you want a continuous sequence for all pieces in the
order irrespective of number of lays. For example, if your order quantity is 100 pcs and
you want numbering in a sequence of 1 to 100, select this option.
- Lay-wise – Select this option if you want a numbering sequence as per the Lays i.e. for
every new lay the number sequence should begin with 1. For example, if you have 50
pcs in Lay 1 and 60 pcs in Lay 2, with this option- number sequence for both lays will
begin with 1 and end with 50 and 60 respectively.
13.4 Bundle Sequence:
- This gives you the flexibility to create a continuous sequence for all bundles in the entire
order or create it lay-wise.
- Continuous – Select this option if you want a continuous sequence for all bundles in
the order irrespective of number of lays. For example, if your order has total 20 bundles
within several lays and you want bundling in a sequence of 1 to 20, select this option.
- Lay-wise – Select this option if you want a bundle sequence as per the Lays i.e. for
every new lay the bundle sequence should begin with 1. For example, if you have 10
bundles in Lay 1 and 15 bundles in Lays 2, with this option- bundle sequence for both
lays will begin with 1 and end with 10 and 15 respectively.
13.5 Number Color wise:
- This allows you to create a separate number sequence for different colours in the order.
- For example, if you have 100 pcs in Color1 and 150 pcs in Color2, with this option-
number sequence of both colours will begin with 1 and end with 100 and 150
respectively. If you do not want number sequence as per the different colours in the
order, keep this option un-checked.
13.6 Bundle Color wise:
intelloCut 1.5.6|75
- This allows you to create a separate bundle sequence for different colours in the order.
- For example, if you have 10 bundles in Color1 and 15 bundles in Color2, with this option-
bundle sequence of both colours will begin with 1 and end with 10 and 15 respectively.
If you do not want bundle sequence as per the different colours in the order, keep this
option un-checked.
13.7 Bundle Break:
- This gives you the flexibility to break the bundles in a lay as different ways or combine
all same-size bundles.
- Continuous – Select this option if you want to combine the bundles that are in the same
size irrespective of the marker construction. For example, if you have a Lay of 2-M with
15 plies and you want to follow a continuous bundling, select this option. In this case,
if the bundle size is 10, you will have 3 bundles - 10 pcs + 10 pcs + 10 pcs (i.e. 2-M
combined)
- Lay-wise – Select this option if you want to break the bundles as per the marker
construction. For example, if you have a Lay of 2-M with 15 plies and you want to break
bundles way-wise, select this option. In this case, if the bundle size is 10, you will have 4
bundles of 10 pcs + 5 pcs (for 1-M) and 10 pcs + 5 pcs (1-M).
13.8 Bundle Split:
- This gives you the flexibility to select splitting of bundles based on the process flow of
the factory floor. This will be followed only when the numbers of pieces are not in the
multiple of bundle size.
- Maximum – Select this option if you want the system to split bundles according to the
maximum allowed pcs, whenever required. For example, if you have a Lay of 1-M with
15 plies and the bundle size is 10, you will have 2 bundles- first with 10 pcs and second
with 5 pcs.
- Average – Select this option if you want the system to split bundles according to the
average of bundle size, whenever required. For example, if you have a Lay of 1-M with
15 plies and the bundle size is 10, you will have 2 bundles- first with 8 pcs and second
with 7 pcs.
intelloCut 1.5.6|76
13.9 Bundle Mode:
- This gives you the flexibility to select the mode of bundle generation following different
criteria.
- Size-wise – This is the default mode of bundle generation in the system. Under this mode
bundles will be segregated size wise.
- Shade-wise – Primarily all the bundles will be segregated size wise, but when user
chooses this option, the size wise bundles will be further broken down according to the
shade of rolls.
- Roll-wise – Primarily all the bundles will be segregated size wise, but when user chooses
this option, the size wise bundles will be further broken down according to the rolls.
URL:
https://www.youtube.com/watch?v=0LiCpFIh8sM&index=12&list=PLHawqKzqYH2hTl9
pbbqbQS5vl11tZpeVa
14 Admin Settings
14.1 Units
- It allows you to choose a global setting for units followed in your factory.
intelloCut 1.5.6|77
Access:
- Admin Module: Settings Screen: Measurement Unit
URL:
- https://www.youtube.com/watch?v=vrEFdXob2xg&list=PLHawqKzqYH2hTl9pbbqbQS
5vl11tZpeVa&index=13
15 Admin Order Screen
- Now you can see order quantity as well as cut quantity in order screen in admin settings
so that you know whether the order is complete or not.
Access:
- Admin Module: Orders Screen
URL:
- https://www.youtube.com/watch?v=JM4KqiaV-
Fk&list=PLHawqKzqYH2hTl9pbbqbQS5vl11tZpeVa&index=14
intelloCut 1.5.6|78
16 Reports
- Reports are now more informative and planned to make them easily understandable.
16.1 Cutplan Report
- In Cutplan Report, you now have an option to see Marker Length, Marker Name,
Group name, Group Width and its Shrinkage.
Access:
- Reports Module: Cutplan report
16.2 Estimated Consumption Report
- Estimated consumption report is now more informative with additional information
of marker width, warp shrinkage, weft shrinkage, group name as well as marker
name.
16.3 Fabric Roll List Report
- Fabric Roll list report now comes with a much enhanced feature. It now shows a
table which gives detailed information of unreserved fabric.
- If you had reserved some fabric and later unreserved it for any reason, Fabric Roll
list will show you the unreserved fabric quantity in a separate table.
16.4 Roll Usage Report
- Roll Usage Report is more informative too. It has 3 new columns - Present Length,
General issue and Trims Use.