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Intelligent Machine Condition Monitoring Solution in Smart Factory

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Page 1: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Intelligent Machine Condition Monitoring Solution in Smart Factory

Page 2: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

ADLINK Overview

Page 3: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Global Reach, Local Touch

Page 4: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition
Page 5: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

DEX-100 Intelligent Machine Condition Monitoring Solution

Page 6: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition
Page 7: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Machine Data Extraction Methods

Page 8: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Case 1: SMT system Webserver UI automation integration

Page 9: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Case2: LCD manufacturing Chlorine concentration monitoring

Page 10: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Solution: The VGA port on PC Controller

Page 11: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Solution: DEX-100 Target Machine

Page 12: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

DEX-100 Architecture

Page 13: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Key Benefits Non-intrusive:

Guarantee machine stability

Common Interface: VGA/DVI output port is available for all legacy machines

Real-time: Build in KVM function, which can drive KB/mouse to get the real-time screen shot

Easy to learn: Engineer can hands on within one day

Page 14: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

MCM-100 Intelligent Machine Condition Monitoring Solution

Page 15: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Industry 2.0 becomes Industry 4.0+

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Progress of Machine Maintenance:From Reactive to Predictive

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Solution Diagram

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Case 1: CNC Machine User

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Case 2: Air Compressor Maker

Page 20: Intelligent Machine Condition Monitoring Solution in Smart ...msd2018.metrodata.co.id/microsite-2015/images/key... · the condition of assets) (based on monitoring to assess condition

Integrated function in a compact package

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ADLINK SMT Factory MCM Problem: To address noise generation, air compressors are installed in

soundproofed structures, inhibiting conventional preventative inspection.

Solution: Automatic online monitoring provides continuous 24/7 condition monitoring

Result: Successful early detection of compressor part damage twice in 2017, based on ISO10816, with no compressor vendor involvement required

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Effective Asset Protection

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