intelligent engineering to maximize productivity and reduce maintenance

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Page 1: Intelligent engineering to maximize productivity and reduce maintenance
Page 2: Intelligent engineering to maximize productivity and reduce maintenance

Company

Founded in 1990

Advanced technology and proven equipment

Extensive knowledge

Worldwide Exposure

Market: Europe, USA, Australia ,South Africa, Middle East, Asia.

Page 3: Intelligent engineering to maximize productivity and reduce maintenance

Since 23 years, x-tec Swiss Ag is an international and specialist full range supplier of:

Concrete plants

Heating systems

Cooling systems

Probe

x-tec offers decisive advantages to the customer:

Plants adjusted to requirement

Individual selection of components

Low construction and operation costs

Page 4: Intelligent engineering to maximize productivity and reduce maintenance

Highlighted Projects

Holcim Asia & Middle East

Leighton Contractors Australia

Unibeton Middle East

Abu Dhabi International Airport

Berlin Airport Germany

Jebel Ale New Container Terminal

Palm Island Dubai

Page 5: Intelligent engineering to maximize productivity and reduce maintenance

Concrete Plants

Advanced technology and proven equipment

Page 6: Intelligent engineering to maximize productivity and reduce maintenance

Concrete Plants

XTA – Stationary Tower

XRM – Mobile Plants

XRA – Stationary Horizontal Plants

XME – Economical Modular Plants

XMA – Modular Plants

Page 7: Intelligent engineering to maximize productivity and reduce maintenance

Concrete Plants

Designs / References

Page 8: Intelligent engineering to maximize productivity and reduce maintenance

Concrete Plants

Designs / References

Page 9: Intelligent engineering to maximize productivity and reduce maintenance

Stationary Tower Plants

Page 10: Intelligent engineering to maximize productivity and reduce maintenance

Small space required

Stationary Tower Plants

Production: 80 to 240m³/h

Advantages in licensing procedures

Low emissions values

Winter proof

Page 11: Intelligent engineering to maximize productivity and reduce maintenance

Stationary Horizontal Plants

Page 12: Intelligent engineering to maximize productivity and reduce maintenance

Stationary Horizontal Plants

Economical

Production : 60 to 240m³/h

Heavy loads are not stacked vertically

Low construction costs

Saves construction efforts

Page 13: Intelligent engineering to maximize productivity and reduce maintenance

Modular Plants

Page 14: Intelligent engineering to maximize productivity and reduce maintenance

Modular Plants

Maximum flexibility on site

Production: 90 to 240m³/h

High performance and easy relocation

Ideal for large amounts of concrete

Page 15: Intelligent engineering to maximize productivity and reduce maintenance

Mobile Plants

Page 16: Intelligent engineering to maximize productivity and reduce maintenance

Mobile Plants

Best solution for road construction

Production : 60 to 100 m³/h

Higher efficiency on site production

Relocation in only 1-2 days

Page 17: Intelligent engineering to maximize productivity and reduce maintenance

Plants for pre-casting

Page 18: Intelligent engineering to maximize productivity and reduce maintenance

Plants for pre casting

Planned according to individual

requirements, the concrete

production is perfectly integrated

into the production process and

can be efficiently linked with other

parts of the plant.

x-tec offers solutions for a precise

measuring of the moisture in the

mixer.

Page 19: Intelligent engineering to maximize productivity and reduce maintenance

Plants details and accessories

Single Aggregate Weighing System Centralized Silo Filling Aggregate Loading Conveyor System

Inclined Belt Conveyor Admixture Weighing System Individual pneumatic regulators

Page 20: Intelligent engineering to maximize productivity and reduce maintenance

Modernization and service

A precondition for the economical production of concrete is the productivity of the entire plant.

It is important that the parts and the technical standards are perfectly matched.

x-tec provides experts to proof existing plants, work out the possibilities to increase production

and check mechanical components for safe production.

x-tec supplies spare parts as well.

Page 21: Intelligent engineering to maximize productivity and reduce maintenance

Cooling System

x-tec ice system advantages:

Flexible

Low running costs

High modular system

Low service costs

Seize : 60 and 90 tons

Page 22: Intelligent engineering to maximize productivity and reduce maintenance

Cooling System

Ice storage and ice weighing

Based on the lower ice temperature

of -1 degree there is no additional

cooling of the storage necessary.

Saves energy costs in daily operation

It has a dosing system on the outlet to

avoid the ice coming out at once

The innovative system avoid frozen and

inhomogeneous areas as well

Page 23: Intelligent engineering to maximize productivity and reduce maintenance

Cooling System

Great Advantages:

Most flexible: Ice and Ice Water are produced with the same system

Lowest running costs: Energy consumption is 40% lower than other systems

High Modular system: Up 4 units can be used ( 24 tons of ice per hour)

Low service costs: Nearly maintenance free ( no moveable parts )

Page 24: Intelligent engineering to maximize productivity and reduce maintenance

Dam Projects

x-tec provides excellent equipment and innovation techniques for Dam construction

Page 25: Intelligent engineering to maximize productivity and reduce maintenance

IBB Rheological Probe

Taking concrete quality control to the highest level

Outer tube (SS)

can be replaced

in factory after

30,000 m³

Hub (SS)

Connector

Probe

• a workability probe (inside the drum: less calibration)

• a solar panel

• a receiver/display unit (that can go into the BOX, without the display function)

• a Manager System (as an option without additional hardware on the truck)

The IBB probe system has four main components

Page 26: Intelligent engineering to maximize productivity and reduce maintenance

Innovative Automatic Measurement System

IBB RHEOLOGICAL PROBE is designed to measure fresh concrete

properties with-in the ready-mix drum automatically without sampling.

It can continuously monitor concrete, Slump, Temperature, Viscosity,

Drum Speed and Concrete Volume.

IBB Rheological Probe is a very precise sensor.

This innovative system contains a probe , a solar panel and a LED

display receiver, which provides the required data in real time.

IBB Probe system saves labour, reduces concrete waste, and it is a

green technology that enhances market value and compatibility.

Page 27: Intelligent engineering to maximize productivity and reduce maintenance

IBB PROBE: Workability Measurement Results

IBB slump vs.

manual slump

measurement

IBB spread vs.

manual spread

measurement

Page 28: Intelligent engineering to maximize productivity and reduce maintenance

IBB Probe System Manager

IBB Probe System MANAGER has been designed to help Concrete Producers

to manage the probes installed on their trucks (Diagnostic ), to collect automatically

the data generated during all deliveries and to help them to analyse the concrete

and operation performance, including driver behaviour.

Page 29: Intelligent engineering to maximize productivity and reduce maintenance

Concrete Characteristics

and

Operation Monitoring systemThe system includes a comprehensive database

that can be accessed remotely and uses a two way

local (within the batching plant area) communication

between the probes, the receivers and the plant

computer and operator in order to:

Receiver to Batching plant (trough E-10)

Portable Computer to Probe or Receiver

List trucks available around the batching pant

Transfer data from previous deliveries to

database (automatically)

Send load information for next delivery

See the characteristics of the ‘’just loaded’’ batch

Store and analyse data for each delivery

Show trends for various parameter for QA/QC

and Operation

Page 30: Intelligent engineering to maximize productivity and reduce maintenance

The main advantages of these systems are:

Automatic (no human error)

Continuous (not only at plant and site but also during whole transport time)

Environmentally friendly (no sampling and waste)

Cost effective (save time and reduce rejection)

Driver are ‘’experienced‘’ faster (the visual slump feeling is no longer required but because

the see the concrete with a slump value all the time, they get the feel much faster)

Real time operation (with cellular communication system or internet connection)

Control driver’s behaviour (big brother is watching: water addition, cleaning, etc.

Over a two year period, the saving estimated is 13.800,00$.

Page 31: Intelligent engineering to maximize productivity and reduce maintenance

x-tec`s goals:

Constant Improvements

Create Innovations

Maintain excellent levels of safety

Increase economic benefits

Exceed all expectations of our costumers

Support our clients to their goals

Page 32: Intelligent engineering to maximize productivity and reduce maintenance

Credibility: x-tec carries out activities on 4 continents under the strict international standards for the construction sector with and extensive know-how.

Commitment to technological innovation: x-tec always convert the new ideas and innovations into modern and economical plant engineering.

Quality: Highly qualified professionals, punctuality in delivery and projects technologically accurate.

Financial advantages: Quality and long-term value with the low operating costs

Long-term business partner: x-tec focuses on the future and built a reputation in the construction market through years of consistently delivering quality services that costumers expect.

Reasons to work with us:

Page 33: Intelligent engineering to maximize productivity and reduce maintenance

Lets be partners

Trogenerstrasse 4

Altstaetten CH-9450

[email protected]

Tel: +41 71 757 7200

Fax:+41 71 757 7209