int_bro_oilandgas_lres_0614.pdf - k-flex in-ic clad/leaflet/int... · has production facilities and...

Oil & Gase n g i n e e r e d s o l u t i o n s

J u n e 2 0 1 4

Therma l & Acous t i ca l i nsu la t ion

Mission:

L’ISOLANTE K-FLEX is an Italian manufacturing company specialising in the production of thermal and acoustic elastomeric insulation materials. The company has production facilities and subsidiary networks around the globe in order to supply their products to a worldwide customer base. Its diversified product range provides solutions for various market sectors, including building, transportation, petrochemical and renewable energy.

L’ISOLANTE K-FLEX is present in 43 countries, with 10 production facilities and more than 1,500 employees. In addition, the company has a strong commercial distribution network and branches, located all over the world, for the efficient and effective global distribution process of its products.

L’ISOLANTE K-FLEX is a worldwide market leader thanks to its focus on technological innovation and the quality of its products that play an essential role in energy consumption control and the reduction of greenhouse gas emission.

The Company is UNI EN ISO 9001:2008, registered and has over one thousand additional certifications for products that guarantee quality, reliability and performance standards for the whole insulation market.

IN THE WORLDL’ISOLANTE K-FLEX has 10 production facilities located in:

L’ISOLANTE K-FLEX also has commercial distributionbranches in Spain, Norway, Germany, France, United Kingdom, Russia, Ukraine, Singapore, Australia,Egypt, Czech Republic / Slovakia, Baltic States, Romania and Japan.

• Italy (Roncello - Headquarters) • USA• Russia • India• China (2 plants) • Malaysia• Turkey • Dubai• Poland

We K-FLEX understand the very unique and individual needs of our customers this is why we feel that our thermal and acoustic system should be engineered to meet each specific project requirements.

“K-FLEX is present from design to completion of your project to insure that you have the best possible solution for your project.”

Company Profile

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EngineeredS o l u t i o n> Bespoke design of thermal systems K-FLEX R&D centre leads the way in the development of bespoke design for your thermal and acoustic systems. With the use of our advanced thermal and acoustic design software we can model all aspect of your system to ensure we meet the stringent demands of your specification. > Acoustic Insulation systems K-Flex’s K-FONIK acoustic systems have been developed and tested at world leading acoustic testing facilities. Providing you with the most up to date acoustic data to ensure your project meets the stringent noise requirements placed upon it. > Combined thermal and acoustic insulation for all industrial requirements K-FLEX knows that no two projects are ever the same, different environmental and process conditions all place unique demands on the insulation. This is why we believe that your system should be designed for your project. > Designed and Manufactured by K-FLEX Unlike many other manufactures today, K-FLEX develops designs and manufactures all of our thermal, acoustic and jacketing materials. Allowing us to be fast on delivery and flexible on material specification. Our headquarter production plant have produce 150 million meters of piping insulation per year and 10 million square meters of sheet insulation. > Partners from design to completion of your project Our commitment to customer service and support is one of the core values at K-FLEX. Our engineers will work with you from the design concept through to the final commissioning of the plant. Our support encompasses everything from thermal and acoustic design, installation training, supervision thermo graphic investigation and inspection.

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QUALITY, HEALT, SAFETY & ENVIRONMENTQUALITYL’ISOLANTE K-FLEX’s quality system conforms to the UNI EN ISO-9001: 2008.

The UNI EN ISO-9001 : 2008 certification guaranties that we are maintaining a high standard of quality for our customers satisfaction. This is based on efficient working process throughout the entire organisation.

At L’ISOLANTE K-FLEX the quality system provides a structured approach to help employees to achieve the highest quality standards.

HEALTH, SAFETY & ENVIRONMENTL’ISOLANTE K-FLEX strongly supports a policy of sustainable development, that is a development through environmental protection, social responsibility and economic progress. We believe in helping to meet the needs of community today while understanding the need of future generations.

L’ISOLANTE K-FLEX has a long history of ensuring the health and safety of its employees.L’ISOLANTE K-FLEX has invested in health and safety world-wide in a number of ways, including providing health and safety training, personal protective equipment, and through capital investment in health and safety throughout the company.

At L’ISOLANTE K-FLEX, we believe that every accident, and therefore every injury, is preventable. Safety is integrated into all work practices, combining training programmes with safety regulations at manufacturing plants.

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Thermal insulating closed cell products have many advantages over the traditional open cell and products made of wool or fibreglass: - They have a better thermal conductivity, because the air inside the closed cells

has a lower mobility than that produced in open cells therefore the convective component of heat exchange is considerably lower.

- Vapour diffusion into the insulation is much lower, thus the thermal conductivity will be guaranteed for longer, even without using protective coatings.

- The mechanical properties are better. - They promote a natural inhibition of bacterial growth, because bacteria cannot

spread within the structure.

Closed Cell Products

Our materials are resistant to water vapour diffusion. The higher the resistance to the penetration of water vapour, (denoted by Mu (μ)), the greater the consistency of performance over a period of time. This benefit is significant when insulating cold items, where insulation thicknesses are chosen so as to achieve a surface temperature above the ambient dewpoint. Ambient humidity will try to breach the insulation in order to achieve equilibrium conditions. Because the thermal conductivity of water is 0,58 W / (mK), and therefore about 16 times higher than our insulation, any absorption of water vapour could reduce the insulation efficiency. The formation of condensation on the surface of tubing and ducting is the main cause of corrosion beneath insulation which quickly leads to damage of pipes and ducts.

Resistant to water vapour diffusion (μ factor)

Many insulation materials are porous or fibrous. In these types of materials the presence of moisture and organic matter allow the growth of bacteria, mould and fungi. Our products are resistant to this and thus contribute to the quality of the air that we breathe. We do our best to ensure that our products do not emit VOCs (volatile organic compounds) to further protect air quality by changing the ingredients and production process and ensuring that the products are from certified suppliers. In the USA our products are certified GREENGUARD by the AQS (Air Quality Science) Laboratories. This prestigious qualification in the “GREENGUARD for Children & Schools” programme ensures that the product does not emit toxic substances. In Europe there is a similar certification from the German institute EPA which has approved our product as completely harmless with regard to the emission of air-borne substances. Elastomeric insulation is not made of fibrous material, and does not release harmful particles into the air. This,therefore, is regarded as an ideal product for use in public places such as schools and hospitals. It is also used in clean rooms: for the production of microchips where the minimum of dust and the absence of pollutants are a necessity for efficient production processes.

Non-toxic products

FLEXIBLE ELASTOMERIC FOAM F E A T U R E S

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All our products are certified and supervised at major international laboratories which guarantee that they are self-extinguishing in case of fire. Years of experience and international presence have allowed us to surpass even the strictest standards: IMO Resolutions, Bureau Veritas, DNV, ABS, FM Approvals and American ASTM and these are just some of over 1500 certifications that our materials have achieved.

Fire Behaviour

The ease of installation of our materials sets them apart from other products on the market. Due to its flexibility and elasticity, K-FLEX elastomeric insulation is ideal for a variety of applications, such as: air conditioning ducts, pipes, elbows, valves, flanges, reservoirs, etc. Professionals will also appreciate its extreme cleanliness because it does not leave traces and residues during installation. Even restoration and maintenance work can be carried out with ease and can achieve a saving in installation time that is unique compared to other materials.

Flexibility and ease of use

L’ISOLANTE K-FLEX manufactures a flexible closed cell elastomeric insulation that provides several advantages which significantly reduce the Total Life Cost of the insulation system. Its excellent characteristics allow the use of the elastomeric insulation within a wide range of temperatures from -200°C to +150°C. Its thermal conductivity is low. Furthermore it diminishes in a linear manner with decreasing temperature. Therefore at low temperature its thermal conductivity is very low providing superior performance.Its high water vapour diffusion resistance factor provides fundamental advantages:> Thermal conductivity is low and constant throughout the life of the plant. There is no degradation due to diffusion of water vapour within the insulation system.> Under Insulation Corrosion is prevented because corrosion is associated with water vapour reacting with aggressive substances Le. NOx, SOx, Halogens, etc. present in the atmosphere.> No “pumping effect” that is transport of humidity through a change in the pressure of ambient air. The insulation system can be installed on site as it does not require the application of delicate and complex vapour barriers. It is dust and fibre free making it unnecessary to use special equipment and protective clothing. The high flame retardancy and low toxicity index allow the elastomeric insulation to easily comply with the standards and classifications applicable to the various industries (BS, DIN, IMO, etc.) as certified by agency authorities like Lloyd’s Register, det Norske Veritas, Bureau of Veritas, etc. All these elastomeric insulation features: excellent material properties, easy installation, constant performance during operation and low maintenance requirements make the Total Life Cost of this thermal insulation system a matchless one.

TLC (Total Life Cost)

FLEXIBLE ELASTOMERIC FOAM F E A T U R E S

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INDUSTRIAL PLANTS• Oil & Gas treatment plants• Refineries• Petrochemical complexes• Marine terminals

LNG• LNG marine terminals• Regasification terminals• LNG carriers• LNG storage

OFFSHORE• Offshore platforms• FPSOs• Semi-submersible vessels

K-FLEX Flexible Elastomeric Foam products are suitable and well recognised solution for the Oil & Gas projects:

• Excellent thermal performance

• Minimize risk of corrosion (CUI)

• Easier and faster installation

• Simple maintenance

• Effectively solving installation problems for complex applications

• Easily replacing products available world-wide

Kashagan - Norway SIAD - Italy

Cryostar - Italy Al Jabeera - Qatar

Lng Loading Facilities - France Kashagan - Italy

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Kashagan - Offshore Barges, Agip Kco, Kazakhstan

Kashagan Barges, Navalmare, Italy

Lng Loading Facilities, Montoire-de-Bretagne, Gas de France, France

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OIL & GAS PROJECT

Central Azeri Platform, BP, AzerbaijanFpso P43/P50 Barracuda Field, Petrobras, BrazilTpg 500, BP, AzerbaijanD-6 Platform, Lukoil, RussiaT-47 Drilling Rig, Agip Kco, KazakhstanYastreb Drilling Rig, Exxonmobil, RussiaVisotskij Rpk Oil Terminal, Lukoil, RussiaFpso P54, Petrobras, BrazilMoliqpak Platform, Shell, RussiaSangachal Gas Plant, BP, AzerbaijanKashagan Facilities, Agip Kco, KazakhstanFpso Sable, Exxonmobil, CanadaSakhalin II, Sakhalin Energy Investment Co., RussiaFpso Terra Nova, Transcanada, Canada Thebaud Platform, Exxonmobil, CanadaPrirazlomnaya Platform, RussiaMarevo-Vasilevskij (Oil Tankers), Novoship, RussiaScarabeo 5 - Drilling Semi-Sub Vessel, Statoil - Saipem, NorwayStatfjord A Platform, Statoil, NorwayQarn Alam, Saipem, OmanFpso Golfinho, Petrobrass, BrazilOgva 7500 Semi Rig, Sea Drill, NorwayKashagan - Offshore Barges, Agip Kco, Kazakhstan

LNG Q-Max (Cryostar, ‘EcoRel’ Boil-off Gas Re-liquefaction)Exxonmobil, KoreaLNG Loading Facilities, Montoire-de-Bretagne, Gaz De France, FranceDSME LNGC 2273, KoreaMoho - Bilondo, Hyundai H.I., CongoYadana Gas Field, Hyundai H.I., MyanmarLNG Peak Shaving Plant, Saipem - Sofregaz, ChinaLNG Terminal Arzew, AlgeriaFPSO Akpo - Usan Field, Hyundai H.I., Nigeria2 LNG Carriers Hull No 2273 and 2277 147 000 m³, DSME, BruneiScarabeo 8 - Drilling Semisub Vessel, Saipem Fincantieri-Demont, NorwayKashagan - Offshore Barges, Weir Gabbionetta, KazakhstanLNG Terminal Arzew, Saipem - Cape, AlgeriaEcoRel Reliquefaction System. Process lines Nitrogen at -196°C, Tecnocryo, ItalyKashagan – Hook up, Aker Solutions - BIS, KazakhstanNitrogen-Oxygen Plant, SIAD, ItalyMenzel Ledjmet East Field, Saipem - JCCC, Algeria

SIAD, Italy

Al Jabeera, Qatar

Cryostar, Italy

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OIL & GAS PROJECT

K-FLEX LNG Tipycal Pipeline Thermal Insulation Layers Configuration

LNG Specification Design& DNV Certificates

The first flexible elastomeric foam approved by DNV

for LNG and cryogenic applications

K-FLEX ST insulation layer

K-FLEX ALU water vapour stop barrier




K-FLEX IN CLAD JACKETING

The constant research of our technicians led

to the development a design of specific layers

configurations, based on our elastomeric

materials and jacketing systems, that are able

to cover the requirements of thermal insulation

for LNG/LPG pipinig and equipment.

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INDUSTRIAL APPLICATIONfrom -200°C to +130°C

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K-FLEX STElastomeric insulation, NBR based, for all industrial applications. Designed for the insulation of large surfaces. K-FLEX ST is ideal for the insulation of large diameter ducts and pipes, with very high performance in term of fire reaction.

K-FLEX SOLAR HTElastomeric Insulation EPDM based, properly designed for medium-hot application, wich flexibility remains consistent even at low temperature (-40°C).

K-FLEX ECOThis green elastomeric insulation material is formulated and produced without using halogens. Thanks to its composition, any fumes given off during a fire are transparent and non-toxic to anyone in the vicinity. Approval and certification of product values are part of the company’s strategy aimed at optimizing and continuously improving basic requirements.

K-FLEX ECOOperational temperature: From -200°C* to +100°C

K-FLEX ST/SOLAR HTOperational temperature: From -200°C* to +85°C

(+130°C for K-FLEX SOLAR HT)

TEMPERATURER A N G E

* For temperatures of less than -40°C, please consult our technical office.11

K-FLEX IN CLAD JacketingK-FLEX ST or K-FLEX SOLAR HT

K-FLEX K-FONIK GK

K-FLEX K-FONIK OPEN CELL 240

K-FLEX K-FONIK OPEN CELL 240

K-FLEX ST or K-FLEX SOLAR HT

K-FLEX K-FONIK GKLine temperature: From -200°C* to +70°C

K-FLEX ST/HTOperational temperature: From -200°C* to +85°C (+130°C for HT)

K-FLEX IN CLAD JACKETING Environmental temperature: From -60°C to +55°C

K-FLEX K-FONIK OPEN CELL 240Line temperature: From -40°C to +85°C

SOUND INSULATION CONFIGURATION & TEMPERATURE RANGE

EXAMPLE OF K-FLEX ACOUSTICAL CONFIGURATION FOR ISO 15665 D2 CLASS

* For temperatures of less than -40°C, please consult our technical office.

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ACOUSTIC INSULATION SYSTEM

ISO 15665:2003 defines the acoustic performance of three classes (classes A, B and C) of pipe insulation.It is applicable to the acoustic insulation of cylindrical steel pipes and to their piping components. It is valid for pipes up to 1 m in diameter and a minimum wall thickness of 4,2 mm for diameters below 300 mm, and 6,3 mm for diameters from 300 mm and above. ISO 15665:2003 covers both design and installation aspects of acoustic insulation and provides guidance to assist noise control engineers in determining the required class and extent of insulation needed for a particular application. It gives typical examples of construction methods, but the examples are for information only and not meant to be prescriptive.

MINIMUM INSERTION LOSS REQUIRED FOR EACH CLASS, ISO 15665:2003

CLASS

Nominal Pipe Diameter D mm

125 250 500 1000 2000 4000 8000

lower limit upper limit Minimum insertion loss, dB

A1 < 300 -4 -4 2 9 16 22 29A2 ≥ 300 < 650 -4 -4 2 9 16 22 29A3 ≥ 650 < 1000 -4 2 7 13 19 24 30B1 < 300 -9 -3 3 11 19 27 35B2 ≥ 300 < 650 -9 -3 6 15 24 33 42B3 ≥ 650 < 1000 -7 2 11 20 29 36 42C1 < 300 -5 -1 11 23 34 38 42C2 ≥ 300 < 650 -7 4 14 24 34 38 42C3 ≥ 650 < 1000 1 9 17 26 34 38 42

Sound insulation: K-FLEX K-FONIK Industrial solutions are developed for Marine, Offshore and Industrial applications. A complete system with different layers of K-FLEX insulation, K-FLEX IN CLAD coverings, K-FLEX K-FONIK 240 and K-FLEX K-FONIK GK or GV*, insulation provides significant noise reduction.

Main Features of the Industrial Sound Insulation:The right combination of thermal and acoustical characteristics;

Ensure continuos thermal efficiency provided by incorporated vapour- & water-proof system;

Condensation-proof unique closed cells technology system; No risk for galvanic corrosion;

Highly resistant to UV, chemicals, oil & water; Significant reduction in maintenance costs;

Complies with following standards: ISO 15665 Class A - B - C - D;

NORSOK STD R-004: Class 6/ 7/ 8; ASTM E1222; Shell DEP specification n°31.

INFO ISO 15665: WHAT YOU NEED TO KNOW

* K-FLEX K-FONIK GV designed for shipbuilding applications.

CLASS D2, SHELL DEP SPECIFICATION N° 31, INSERTION LOSS REQUIRED

CLASS

Nominal Pipe Diameter D mm

125 250 500 1000 2000 4000 8000

lower limit upper limit Minimum insertion loss, dB

D2 ≥ 300 < 650 -3 4 15 36 45 45 45

K-FLEX K-FONIK

240K-FLEX K-FONIK

GVK-FLEX K-FONIK

GK

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K-FLEX ACOUSTICAL CONFIGURATIONS FOR ISO 15665 CLASSES

Test Result Class B2nom. pipe-Ø: ≥ 300mm to < 650 mm

WeightOctave band centre frequency, Hz

125 250 500 1000 2000 4000 8000

1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX K-FONIK 240, 1 Layer K-FLEX IN CLAD 12 Kg/m2 4 2 14 22 34 44,5 50,5

K-FLEX K-FONIK INDUSTRIAL “B2”

K-FLEX K-FONIK INDUSTRIAL “C2”

❷

❶

❷

❶

❸

❷

❶

❸

❺

❹

K-FLEX K-FONIK INDUSTRIAL “A2”

Test Result Class A2nom. pipe-Ø: ≥ 300mm to < 650 mm

Weight:Octave band centre frequency, Hz

125 250 500 1000 2000 4000 8000

1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX IN CLAD 5 Kg/m2 4,5 1 7 12,5 20 31,5 40

2mm

25mm

25mm

25mm

2mm

25mm

2mm3mm

25mm

❷ K-FONIK 240❶ 1Layer of IN CLAD

❸ K-FLEX SOLAR HT

❷ K-FLEX SOLAR HT❶ 1Layer of IN CLAD

Test Result Class C2nom. pipe-Ø: ≥ 300mm to < 650 mm


125 250 500 1000 2000 4000 8000

1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX K-FONIK 240, 2 Layers K-FLEX K-FONIK GK, 1 Layer K-FLEX IN CLAD 25 Kg/m2 5 4,5 15,5 24 40 53,5 54,5

❶ 1Layer of IN CLAD❷ ❸ 2 Layers of K-FONIK GK

❹ K-FONIK 240

❺ K-FLEX SOLAR HT

2mm

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K-FLEX ACOUSTICAL CONFIGURATIONS FOR ISO 15665 CLASSES

K-FLEX K-FONIK INDUSTRIAL “C2”

K-FLEX K-FONIK INDUSTRIAL “D2”

❷

❶

❸

❺❹

❻

❷

❶

❸

❺

❹

❻

25mm

1-2mm

25mm

5mm

25mm

25mm

25mm

2mm

25mm

3mm2mm

25mm

❸❹ 2 Layers of K-FONIK GK

❺ K-FONIK 240

❷ K-FLEX SOLAR HT❶ 1Layer of IN CLAD

❻ K-FLEX SOLAR HT

❹ K-FONIK 240

❸ 1 Layer of K-FONIK GK

❷ K-FLEX SOLAR HT/ST❶ 1Layer of IN CLAD

❻ K-FLEX SOLAR HT

❺ K-FONIK 240

Test Result Class C2nom. pipe-Ø: ≥ 300mm to < 650 mm


125 250 500 1000 2000 4000 8000

1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX K-FONIK 240, 2 Layers K-FLEX K-FONIK GK, 1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX IN CLAD 27 Kg/m2 4,5 4,5 17 30 46,5 52,5 54,5

Test Result Class D2 - SHELLnom. pipe-Ø: ≥ 300mm to < 650 mm


125 250 500 1000 2000 4000 8000

1 Layer K-FLEX SOLAR HT, 2 Layers K-FLEX K-FONIK 240, 1 Layer K-FLEX K-FONIK GK, 1 Layer K-FLEX ST, 1 Layer K-FLEX IN CLAD (2mm) 29 Kg/m2 0 8,5 24,5 38,5 52 55 49

1 Layer K-FLEX SOLAR HT, 2 Layers K-FLEX K-FONIK 240, 1 Layer K-FLEX K-FONIK GK, 1 Layer K-FLEX ST, 1 Layer K-FLEX IN CLAD (1mm) 28 Kg/m2 -1 6,5 20,5 37 52 55,5 49

1 Layer K-FLEX SOLAR HT, 2 Layers K-FLEX K-FONIK 240, 1 Layer K-FLEX K-FONIK GK, 1 Layer K-FLEX SOLAR HT, 1 Layer K-FLEX IN CLAD (2mm) 30 Kg/m2 -1 8,5 20 36 51 56 50,5

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K-FLEX ECO ELASTOMERIC INSULATIONService temperature (Min & Max) EN 14706 EN 14707

-40 °C to +120 °C **

Fire

Class 1 (I) B2 DIN 4102 (D) BS 476 Part 7 (UK)IMO Res. A 653 (16)IMO Res. MSC 61 (67)

Thermal conductivityEN 12667 (DIN 52612)

λ = 0,036 W/(m.K) at -20 °Cλ = 0,038 W/(m.K) at 0 °C

EN ISO 8497 (DIN 52613) λ = 0,040 W/(m.K) at +20 °CEN 12086 (DIN 52615) µ >3000Closed cells >95%Corrosion DIN 1988/7* pH neutralResistance to oils and fats GoodResistance to fungus and parasites GoodOdours NeutralColour Green

Ecological dataHalogen FreePVC Free- CFC, HCFC Free

Certifications

R.I.N.A. - LR - DNVBureau Veritas CE Marine Mark ApprovedUS NavyGermanischer LloydABSLloyds RegisterDetNorske VeritasRussian Maritime Register of Shipping

Fume classificationIMO Res. MSC 61 (67)IMO Res. A 653 (16)

Fume density (ISO 5659 Part 2) <Dm 400* Supervised by an independent Institute ** For temperatures of less than –40 °C, please consult our technical office.

L’ISOLANTE K-FLEX reserves the right to change data and technical requirements without notice.

K-FLEX ST ELASTOMERIC INSULATIONService temperature (Min & Max) EN 14706 EN 14707

-40°C** a +110°C*

Fire

Euroclass B, s3, d0 EN 13501-1Class 1 (I) B1 DIN 4102 (D) DIN 4102 Teil 11 (Wall and ceiling penetration)NF - FEU 487 (F) M1 (E)BS 476 Part 6, 7 (UK)IMO Res. A 653 (16)IMO Res. MSC 61 (67)

Thermal conductivityEN 12667 (DIN 52612)EN ISO 8497 (DIN 52613)

Thickness ≤ 25mm -20 °C = 0,031 0 °C = 0,033 +20 °C = 0,035+40 °C = 0,037

Thickness > 25mm -20 °C = 0,034 0 °C = 0,036+20 °C = 0,038+40 °C = 0,040

EN 12086 (DIN 52615) µ >10000 µ >7000Permeability to vapour (23 °C) EN 12572 (BS 4370) EN ISO 12572

d = 1 . 10-10 kg/(m.Pa.hr)

Closed cells >95%Corrosion DIN 1988/7 EN 13468; pH neutral (7±1)Resistance to oils and fats GoodResistance to fungus and parasites Good Odours NeutralEcological data No HCFC - CFC

Certifications

Bureau Veritas CE Marine Mark ApprovedGermanischer LloydLloyds RegisterDet Norske VeritasFactory MutualABS

* Only for tubes** For industrial applications, product can be applied down to -198°C; for applications below -40°c please contact our technical department.


K-FLEX SOLAR HT ELASTOMERIC INSULATION

Temperature range +150°C

Thermal conductivity λ W/(m•K)EN ISO 8497 (DIN 52613)EN 12667 (DIN 52612)

0 °C = 0.040

Corrosion Risk EN 13468, pH neutral

Fire E


K-FLEX ST

K-FLEX ECO

K-FLEX SOLAR HT

K-FLEX K-FONIK GK & GV

K-FLEX K-FONIK OPEN CELL

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IN CLAD SYSTEM with K-FLEX STPROPERTIES VALUES NOTESMaterial Flexible polymeric barrierColor Grey RAL 7001 and Black RAL 9011Thickness 1.2±0.2 mmMAX Surface Temperature 80°C (176°F)

MAX application temperature, IN CLAD System105°C (221°F) IN CLAD with K-FLEX ST120°C (248°F) IN CLAD with K-FLEX ECO (Short time)

MIN application temperature for IN CLAD System -200°C (-328°F) IN CLAD System with K-FLEX ST tested at -163°C (-260°F) and approved with a statement of feasibility by DNV

Water Vapour Permeability Moisture Resistance Factor (covering) µ > 90.000 EN12086

Specific weight 1,8± 0.1 g/cm3

Tensile Strength >=6,9 Mpa ISO 37 (Typical value 7.5 Mpa)Elongation to break >100% ISO 37 (Typical values: elongation at 70%, elongation to break 300%)Elastic Modulus >=60 MPa ISO 37 (Typical value 70 Mpa)Modulus 10% >1.5 MPa ISO 37Peel adhesion >50 Kpa ISO 2411Shear strength >20 N/25mm ISO 34-1Hardness >=80 ShA ISO 7619, ASTM D2240UV Resistance Extremely good 2 years of exposure in New River, Arizona (USA) as per ASTm G 7-97, no pitting, no cracking, no blisteringSalt Spray resistance Extremely good ISO 3768 / ASTM B 117-73, 480 hours. No color shade, no scaling, no blisteringOzone resistance Extremely good ASTM D1171 72h 50ppmh 20%, no oxidationResistance to aging Extremely good ISO 4982, after 360h, 72MJ, elongation to break and modulus conform to specificationResistance to oil Extremely good ISO 1817; after 72h immersion in oil IRM 903, elongation to break and modulus conform to specificationImpact resistance Extremely good EN12691; 1 Kg, 20mm, 600mmHealth aspects Dust and fiber freeSpread of flame Pass BS 476 pt 7Spread of flame Pass NF 92501Fire propagation Pass BS 476 pt 6Fire requirements for shipbuilding Pass IMO 61/67 part 2&5

Approvals and Supervisions

CE Marine Mark Approved (MED, module B)Type approval by American Bureau of ShippingType approved by Det Norske VeritasType approved by Lloyd’s Register

OTHER PROPERTIES:The product is compliant to the requirements of Norsok standard R-004 ed 3 (par. 5.9 non metallic jacketing)Application: Product is flexible down to -20°CFixing: neoprenic glue (K-FLEX K414, K-FLEX K420) or by specific solvent (THF)Sealing: SMP sealant (Bostik Findley / Simson ISR 70-03 or ISR 70-05)

K-FLEX IN CLAD

K-FLEX K-FONIK GK OR GVMaterial type high density elastomeric material

Fire classificationEN 13501 - Bs3d0 1), IMO A653 (CE MARINE) 2), FMVSS 302

Temperature -40 °C +70 °C

Size1000 x 2000 and 1000 x 1200 mm Rolls 25 or 50 m

Surface smoothWeight from 4 Kg/m2 to 8 Kg/m2

Base colour blackK-FONIK GK 4Kg Rw (C;Ctr) 26 (-1;-3) dBK-FONIK GV 4Kg Rw (C;Ctr) 27 (-1;-4) dB1) only for K-FONIK GK on request2) only for K-FONIK GV


K-FLEX K-FONIK OPEN CELLSMaterial type flexible elastomeric foamDensity 160-240 Kg/m3

Thermal conductivity K-FONIK OPEN CELL 240: 0,056 W/(m•k)K-FONIK OPEN CELL 160: 0,048 W/(m•k)

Fire classification FMVSS 302, EN 13501 CS3d0Temperature -40 °C +85 °CDimensions see price listThickness from 10 to 350 mmBase colour blackModulus (mpa) 22 ± 3.7 (160) - 57.7 ± 8.0 (240)Elongation to break (%) 114 ± 33 (160) - 140 ± 47 (240)K-FONIK OPEN CELL 240, 25 mm αW 0,55INSERTION LOSS:K-FONIK 160 15mm Rw=5 dBK-FONIK 160 25mm Rw=6 dBK-FONIK 240 10mm Rw=8 dBK-FONIK 240 15mm Rw=10 dBK-FONIK 240 25mm Rw=14 dB


K-FLEX K-FONIK GK & GV

K-FLEX K-FONIK OPEN CELL

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PERSONAL PROTECTION DEVICE AND MATERIAL STORAGE

GENERAL RECOMMENDATIONS> Always use Personal Protection Equipment> Follow manufacturer’s recommended guidelines> Please observe all the installation site safety recomandations

GLOVES HELMETGOGGLES

All technical documentation in electronic format can be found at the L’ISOLANTE K-FLEX website in our online data-base* at:www.kflex.com, by clicking on the voice “Download area” in the menu.

*It is necessary to register on the “Download area” page to receive your password. This will allow you to enter into our on-line database

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APPLICATION Guide

Installation ManualK-FLEX IN CLAD SYSTEM

INSTALLATION MANUAL IN CLAD SYSTEMTechnical guide for the applications of IN CLAD SYSTEM: flexible elastomeric foam and cladding.

LNG Application Manual

M a y 2 0 1 2

LNG APPLICATION MANUALDetailed guide for LNG field applications.

APPLICATION MANUALFondamentals forthe applicationsFEF insulating materials.

VISIT our Website for more informations...

Via Leonardo da Vinci, 36 - 20877 Roncello (MB) - Italytel. +39 039.6824.1 - fax: +39 039.6824560

[email protected]

Oil & Gas

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