Insulated Roof& Wall Panels Accessories

Ancillary Products Range

Introduction

Kingspan has become the market leader in the specialist

industry of providing ancillary components for completing all

aspects of any buildings. High capital investment on flexible

manufacturing equipment and systems enables rapid turnround

of high quality components from order to site delivery to be

achieved meeting clients and installers timeline requirements.

Architects can incorporate special features to give their designs

an individual and unique appearance, confident in the knowledge

that Kingspan can turn them into reality. Including corporate

styles or individual one-off designs, Kingspan can meet your

requirements – and always to the same high standards of quality.

Kingspan manufacture and supply an extensive range of

standard and bespoke ancillary components, which can be

used to enhance the architectural imagery of the building.

Kingspan’s Technical Services and ancillary manufacturing

operation provide designers and constructors with a total service

package, both at design and through the construction and

installation process.

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Contents:

General Flashings .................................................................4

Top Hats ..............................................................................5

Rainwater System, Highline Gutters .......................................6

Rainwater System, Insulated Gutters .....................................7

Corner Panels ......................................................................8

Wall-Lite TM ...........................................................................10

Rooflight Panels ....................................................................11

Aluminium Products ..............................................................12

Louvers ................................................................................13

Sealants & Fillers ..................................................................14

Fasteners .............................................................................15

O Production on Kingspan equipment (bending machine 8 m,

press brake 3 m) according to customers’ requirements

O Different profiles ( Z,U,L…+ atypical )

O Profiles with verges

O Very flexible delivery terms and production shapes

O Profiles are despatched on wooden palettes or steel boxes,

depending on the order size

O Profiles up to 8 m length available in steel thickness 1 mm

O Profiles less than 3 m length available in steel thickness 1.5;

2 and 3 mm

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Roof flashing components

O Ridge componentsExpansion joints

O Rooflight flashing

O Roof panel junctions to walls

O Roof panel junctions to panel wall

O Gable flashings

O Parapet flashings

O Gutter flashings

Wall flashing

O Corner and internal corner flashing

O Panel joint strips

O Panel junctions to adjoining buildings

O Cill flashings

Openings flashing

O Window, door and gate flashing

O Louvers flashings

Material specification

Source material

Galvanized metal sheet with coating 1250 mm wide

maximum (fully spread).

O metalsheet thickness: standard thickness of 0,6 mm is

available in standard colours, other thicknesses are possible

according to suppliers production technology (0,5 mm,

0,6 mm, 0,75 mm, galvanized metalsheet 1 mm)

O Internal surface coating:

•   Polyester coating

O Exterior surface coating:

•   PES / polyester 25

•   Pvf2 (PVDF)

•   PLASTISOL

•   Kingspan Spectrum™

GeneralFlashings

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Flashing components made to supplement the complete roof and wall systems Kingspan, are manufactured from coated galvanized metal

sheets 1250 mm wide maximum and up to 8000 mm long (the recommended length of flashing components is 6000 mm). We recommend

consulting flashing components from dark shades, if length exceeding 3000 mm is required.

Verge components

Corner flashings

Head and Cill

TopHats

Top hats

Vertical tophats are used for overlap of the cross joint at horizontally

laid panels

O Max.length: 7m

Materials

O zinc coated steel with final surface coating.

O steel thickness: for Kingspan standard colour shades is delivered

standard steel thickness 0,6 mm

Standard exterior surface coating:

O PES / polyester 25

O Kingspan Spectrum™

O Pvf2 (PVDF)

O FOODSAFE

O STANLESS STEEL

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RainwaterSystem

HighlineGutters

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External gutter system

The rainwater drainage off the roof into the sewer system is important

part of roof systems. Kingspan offers external gutter system (angular

or semi-circular) for gable and pitch roofs without a parapet.

Level angular external gutters O Gutter capacity (standard profile) = 11.8 l / s

O Outflow capacity (Ø 100 mm) = 4.7 l / s

O Outflow capacity (Ø 150 mm) = 9.1 l / s

O Maximum outflow span = 15.0 m

Level external gutters Kingspan are manufactured according to

supplier’s abilities from galvanized metalsheet 0,6 mm thick with

single-side coating (PES / polyester 25 μm or Plastisol 200 μm) 6000

mm long.

All accessories (gutter support, connections, heads, corner

components, downpipes, elbow pipes…) are components of the

system.

Drainage components characteristics O Colour corresponding to wall and roof

O Simple and fast assembly

O Attractive design

O Insulation quality comparable to panels of the same thickness

System components O Hanging gutter (gutter connections)

O Downpipe

O Gutter support

O Outlet

O Downpipe sleeve

O Sill and spout elbow-pipe accessories (rivets, fasteners, caps,

sealant, stub nail)

The gutter end with the overflow

Čelo žlabustandardní

5 850 mm

5 850 mm

max.

max.

150 mm

50 mm

Internal gutter sheet islonger by 150 mm

external gutter sheet islonger by 50 mm

see the detail ofgutter coupling

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Rainwater System

Insulated Gutters

Kingspan Insulated Gutter System – valley and boundary gutters

It is necessary to design a drainage system to internal drainage in

case of gable and pitch roofs without a parapet. Kingspan offers the

internal drainage system of level prefabricated insulated valley and

parapet gutters.

O Manufactured according to customer’s requirements

O From galvanized metalsheet 0,6 mm thick, PES / polyester 25 μm,

Plastisol 200 μm or Skinplate 0,75 mm, 500 μm in Kingspan

standard shades.

O Thermal insulation from IPN or mineral fibre. IPN insulation can be

40, 50, 60, 70, 80, 100 or 120 mm thick, mineral fibre insulation

can be 60, 80, 100, 120 or 150 mm thick.

O Standard gutters include standard heads / or with overflow.

When designing internal gutter, please keep in mind, that vertical

drainage system can not cross with horizontal support components

of roof construction (girders, clamps, purlins, etc.). As the gutters are

not self-supporting, it is necessary to adjust the steel construction for

their application or to use hooks. Kingspan recommends electrical

heating of gutters.

CornerPanels

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Horizontally laid panels

Vertically laid panels

Corner Panels

Preformed Corner Panels

To keep up with more and more challenging architectural designs Kingspan has come up with preformed wall corners made of wall panels AWP, TF, FR and FH. These panels offer architects the ideal solution for insulation continuity and an alternative appearance to corner flashings. Corners can be made to customer’s requirements in all shades, finishes and to match the profiles of all types of wall panels. Vertical and horizontal corner panels are available in the following options:

Radius corners

Single cranked corners

Double cranked corners

Chamfered corners

Column encasements

Advantages Complement to sandwich panel systems

Simply assembly

Innovative and attractive solution

Wide colour range

Flashing components reduction

Insulation continuity

Preformed Corner Panels

To keep up with more and more challenging architectural designs

Kingspan has come up with preformed wall corners made of wall

panels AWP, TF, FR and FH. These panels offer architects the ideal

solution for insulation continuity and an alternative appearance to

corner flashings. Corners can be made to customer’s requirements

in all shades, finishes and to match the profiles of all types of wall

panels.

Advantages O Complement to sandwich panel systems

O Simply assembly

O Innovative and attractive solution

O Wide colour range

O Flashing components reduction

O Insulation continuity

Vertical and horizontal corner panels are available in the following options:

O Radius corners

O Single cranked corners

O Double cranked corners

O Chamfered corners

O Column encasements

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CornerPanels

More profiles for AWP panels and TF, TL, FH, FR panels available in Kingspan

R11 - vertical installation• max. length 8000 mm• Amin, Bmin = 250 mm• A + B = module 1000 mm• α = 80 ˚–175 ˚ (to be consulted

at the asymmetric corners)

R15 – horizontal installation• Amin, Bmin = 250 mm• Amax = 1500 mm,• Bmax = 4500 mm• α = 90°–180°• module 1000 mm

R12 - vertical installation• max. length 8000 mm• Amin, Cmin = 100 mm• A + B + C = max. 1000 mm,

• Rmin = D

R19 - horizontal installation• max. length L = 3000 mm• R = outer radius• Dmax = 120 mm• Rmin = 3000 mm for D = 50,

60, 80, 100, 120 mm other sizes consult with the manufacturer

R17 - vertical installation• Dmax = 100 mm• α, β = 135° standard• α, β – to be consulted• A + B + C = max. 1000 mm

R1 - horizontal installation• Amin, Cmin = 250 mm,• Bmin = 500 mm• Amax, Cmax = 1,500 mm,• Bmax = 3,000 mm• α, β = 90°–180°

Profile – KS1000 AWP PANEL (all dimensions in millimeters) Notes

R11

R12

R17

R15

R19

R16

Insulated Roof& Wall Panels

CornerPanels

More types of corners for AWP panels and TF, TL, FH, FR panels available in Kingspan

Wall-LiteTM

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Wall light panel KS1000 WL is a product designed for any buildings where wall panels Kingspan KS1000 AWP are used. The panel is made from

polycarbonate and it helps to reach optimal thermal values of the insulated building. The panel is suitable for all types of buildings except those

with high air humidity caused by the influence of building users or production processes. They are also not suitable for buildings with low inside

temperature.

Application

Wall light panel KS1000 WL can be used for vertical and horizontal

cladding. Maximal span is determined by the static tables calculation.

Materials

Polycarbonate chamber board, thickness 38 mm. Colour: clear. It

is possible to offer other colour shades according to actual stock

situation.

Light transmission

Transmission range is 55 % for clear colour. In case of other colour

shade, please contact Accessories department Kingspan.

Construction O Modular width 1000 mm

O Weight: 4,7 kg / m2

O Panel joint shape corresponds to the joint of panel KS1000 AWP

O Thickness difference between panel KS1000 AWP and panel

KS1000 WL is solved by aluminium distance profiles

O Distance profiles are available for thicknesses of following panels:

KS1000 AWP 60, 80, 100, 120, 150

O Length: max. 6000 mm

O Exterior side is provided with UV filter

O Thermal characterictics – U value = 1,26 W / m2 K

O Sound depression (Rw) 24 dB

RooflightPanels

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RW / HTL FF / HTL

Rooflight is an optimal appliance to enable daylight to the interior of the building. This applies especially to longspan roofs, where skylights or rooflight

panels are the only way to effectively fulfill requirements of even daylight spread inside the building. Rooflight panels are laid at the roof surface level.

In case of rooflight panels there is no light loss compared to skylights (skylight support, transversal skylight walls).

Application

A KS1000 HTL/FF – Hybrid Rooflight is a product with GRP top

sheet and polycarbonate bottom sheet combination for buildings

with Kingspan KS1000 RW and KS1000 FF roof panel where thermo

insulation and designed surface are required.

The basic conditions of the installation:

O Slope of the roof minimum for RW = 5.7° (10 %);

for FF = 8° (14 %)

O Standard overlap is 250 mm

O Distance between supports must be determined from the

span tables calculation. Please, contact technical department

Kingspan.

Dimensions

The shape of the GRP top layer is same as the shape of KS1000 RW

and KS1000 FF roof panel.

Standard length: max. 6250 mm (total length)

Width: 1000 mm (polycarbonate)

Thickness: 16, 25, 32 mm (polycarbonate)

System Benefits O U-value is 1,34 W/m2K (with 32 mm polycarb sheet)

O UV resistant

O Available lengths from 1 m up to 6,25 m (total length with cutback)

O Modular width is 1000 mm (the same as roofpanel)

O Lightweight and durable

O Factory fitted PET spacers to facilitate faster installation and

reduce site wastage

O Manufactured sites are ISO 9001: 2008, ISO 14001

(Environmental)

Light transmission

Approximately 55 %

Aluminium Products

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Special insulated upstands – for RW, FF, TOP-DEK (komaxit coating)

Fire damper SO2 with termosenzor

example of the thermal performance:

order size U VALUE

100 × 100 2,7 (W / m2 K)

100 × 200 2,7 (W / m2 K)

120 × 120 2,7 (W / m2 K)

Point rooflight (possible with electromotor)

example of the thermal performance:

order size U VALUE

100 × 100 2,7 (W / m2 K)

100 × 200 2,7 (W / m2 K)

For delivery possibilities of Fire damper SO2 and Point rooflight please

contact Accessories department Kingspan.

Aluminium window frames O Custom manufacturing according to the project design

O High variability

Architectural parts and special constructions

Architectural parts aesthetically reinforce the overall design of

a building. There are no standards set, only unique parts are

produced based on the project of a building. These parts are original

in their appearance, offering the possibility of various architectonical

versions, colour combinations and workshop processing.

Arc attics:

Length max. = 3000 mm

Radius min. = 150 mm

Other parts can be produced upon agreement in relation to project

specification. Full offer and pricelists are available from Sales

representatives.

Louvers

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Kingspan offers ventilation louvres as accessories to insulated panel systems.

Standard louvres are manufactured from galvanized metal

sheets.

Standard louvres are available 1000 mm long and up to

3000 mm wide. Louvre construction is manufactured from

bended steel sheets riveted to cladding frame at both sides

(front and back). Protective net to prevent insect getting inside

can be supplied; it is not part of standard delivery. Other louvres

of different profiles, rib spacing, sizes and shapes can be

delivered according to customer’s requirements.

Characteristics O Colour shades corresponding with the wall / roof colour shade

O Standard module height 1000 mm

O Standard module width from 500 to 3000 mm

O Standard module depth 100 mm

O Special louvres can be delivered according to customers’

requirements

Material specifications O Frame and ribs are manufactured from galvanized steel

sheets

O Standard sheet width is 0,6 mm

O Coating:

O PES / polyester, coating 25 μm, anti-corrosive finish applied to

a galvanized steel sheet with the average lifetime

O Plastisol, coating 200 μm, excellent finish with extra long l

ifetime, colour fastness, resistant to corrosion, resistant to

damage during transport and installation

O Pvf2, coating 25 μm, fluorocarbon finish with colour fastness

also in temperatures over 120 oC and very good lifetime

O Kingspan Spectrum™, coating 60 μm Polyurethane coated

semi gloss finish with a slight granular effect.

It offers an outstanding durability and weather resistance

performance, its superior flexibility enables high resistance

against mechanical damages.

Internal facing is finished with protective coat (usually light grey

shade).

Material specification depends on production facilities of

company Kingspan (please consult with Kingspan Technical

Bureau).

Sealants & Fillers

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Fillers

In the places where the panel end is equipped with flashing, the panel

fits only in the highest parts of the profile, resulting in a gap between

the profile and flashing. It is necessary to insert a filling of the right

size, which will prevent the penetration of wind, water and insects.

Sealants

A building cladding is designed and laid so as to prevent

all weather effects to penetrate in the building. The building

cladding also regulates temperature and prevents from

airleakage. That is why it is important to properly choose, specify

and install the sealants, tapes, binders and fillings to ensure the

finished cladding works properly.

Sealant types O Butyl rubber sealant tape

O PE sealant tape

O PVC foam sealant tape

O Silicon binder

O PUR expansion tape

O Butyl sealant

O Other specific sealants

Fasteners

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The right choice of fasteners has a great influence on the quality of

final building. These components fasten panels to roof and wall frame

or accessories to the main or supporting construction.

The fasteners have to fulfill the following requirements:

O Roof and wall cladding fastened to main or supporting

construction

O Construction resistance to load

O Airtightness / watertightness of the building

O Lifetime equal to that of cladding system

O The appearance to correspond with the building

Main fasteners

The main fasteners fasten insulated panels to the building

construction. Fasteners fulfill the function of supporting member

and must be able to transmit the load of panels in the building

construction throughout the cladding lifetime.

Fasteners used for insulated panels are either self-tapping or self-

drilling. Other fasteners can be ordered according to customer’s

requirements.

Secondary fasteners and rivets

Secondary fasteners and rivets are applied to side overlaps and for

flashing attachments. Fasteners for thin materials are required for site

installation.

Number of fasteners applied is generally high due to thin and flexible

materials to be fastened. This usually means, that allowed load of

fastener is not the primary factor and the total load is distributed to

a large number of fasteners. When deciding about the right fasteners

applied, please consult with manufacturer or Kingspan Technical

Bureau.

Materials and lifetime

The maximum lifetime of fasteners depends on the corrosion speed,

which can be influenced by technical parameters, internal and

external environment and building construction. We recommend

applying stainless steel fasteners considering the building lifetime.

Carbon steel – coated carbon steel fasteners function reliably on

roofs and walls for a period of 20 years.

Stainless steel – the expected lifetime of stainless steel fasteners is

for over 50 years.

Product guarantee

It is strictly requested to apply stainless steel fasteners on all buildings

where Kingspan extends its guarantee.

Strength

Main fasteners attach panels to building construction and are strong

enough to stand the load. In practice, the wind suction is the most

important load for fasteners (wind suction can cause the panels to

break away from the construction).

Kingspan Sp. z o.o.ul. Przemysłowa 20, 27-300 Lipsko, Polskat: +48 48 378 31 00 · info@kingspan.pl · www.plyty-warstwowe.kingspan.pl

Chociaż firma Kingspan dokłada wszelkich starań, aby informacje zawarte w niniejszej publikacji były jak najbardziej dokładne, poprawne i kompletne,należy pamiętać, że jej treść nie powinna być podstawą postępowania w żadnym konkretym przypadku. Wszelkie porady, opinie, informacjelub inne treści publikowane są wyłącznie w oparciu o zasadę, że ani firma, jej pracownicy lub też przedstawiciele, ani też osoby, które przyczyniły siędo powstania niniejszej publikacji, nie ponoszą jakiejkolwiek odpowiedzialności za jej treść lub jakiekolwiek szkody powstałe w związku z tą treścią.