instructions for ordering - asi doors: high speed, high … · 2018-08-10 · ... 3/8-16 x 1.75,...
TRANSCRIPT
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 37
1-800-558-7068
REPLACEMENT PARTS
General Information
This parts manual is intended to assist in the correctidentification of the more commonly replaced parts; covering,generally, single slide models and styles offered within theEnviro line. For more specific parts information, please contactan authorized representative or consult the Factory’s CustomerService. ASI Technologies reserves the right to discontinue anypart and make design changes without notice.
Refer to the information tag on your door and record the:
1. Door model number
2. Job number
3. Door number
4. Manufacturing date
5. Electrical wiring diagram number
Use part numbers referenced in this manual.
If the item is not found in the manual, the product code on theback of the item is helpful.
If your door has no information label, the approximate purchasedate is helpful.
General Instructions for Ordering Door Parts
Accurate information is always necessary to serve youcorrectly and promptly. Several steps should be followedto determine exactly the parts that are needed.
Instructions for Ordering
Once you have gathered the information above, call:
1-800-558-7068
or
Order Parts Online at:
www.asidoors.comand follow the “Parts” link
Page 38 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
1-800-558-7068
REPLACEMENT PARTS
XP 2500 Manual & Power
Determining the Job Number, Model and Year ofManufacture of your door is necessary to provide quick andaccurate parts identification. Each door has a label showing jobnumber, model number and manufacturing date. The followingis a description of labels and their locations.
Door Identification
ID Tag Location
When ordering parts, have your ASI job number and door number available.
PRODUCTLABEL
PRODUCTLABEL
Product Label – Manual Doors Product Label – Powered Doors
ASI TECHNOLOGIES, INC.
MILWAUKEE
DOOR MODEL JOB NUMBER DOOR NUMBER
WISCONSIN MADE IN USA
MFG. DATE INSPECTED BY
ASI TECHNOLOGIES, INC.
MILWAUKEE
DOOR MODEL JOB NUMBER DOOR NUMBER
WISCONSIN MADE IN USA
MFG. DATE INSPECTED BY
OPERATOR TYPE MODEL # WIRING DIAGRAM
HORSEPOWER VOLTAGE/PHASE AMPERAGEHZ
ID Tag: XP 2500Manual
ID Tag: XP 2500Power
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 39
1-800-558-7068
REPLACEMENT PARTS
General Information
Header Assemblies
When ordering parts, speci-fy Job Number, Door
Number and ManufactureDate
Item # Part # Description1 80D008 Header Assy, Single-Slide, Alum, Right Hand, Manual2 80D009 Header Assy, Single-Slide, Alum, Left Hand, Manual3 80D012 Header Assy, Single-Slide, Alum, Right Hand, Power4 80D013 Header Assy, Single-Slide, Alum, Left Hand, Power
Page 40 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
1-800-558-7068
REPLACEMENT PARTS
XP 2500 Manual & Power
Part # 80D008
Header Assembly, Manual, RH
When ordering parts, specify JobNumber, Door Number and
Manufacture Date
ITEM # PART # DESCRIPTION QTY1 24B232 Header Assy, Manual, Rh Single-Slide, XP Door 12 24B024 Roller Truck Assy, Manual, S/Sld XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 11A159 Shim, Keeper Bar, Hdpe, XP Doors 19 13A276 Shim, Keeper Bar, XP Door 210 13B215 Keeper Bar 111 41A182 Washer, Flat, 1/4, Standard, Zn 212 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 213 41A332 Nut, Hex, 5/16-18, Nylock, Zn 214 41A063 Washer, Flat, 3/8, Zn 215 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 216 41A109 3/8-16 X 1.000, Hhcs, Zn 417 41A216 Nut, 3/8-16. Wzlk, Zn 418 41A542 Screw, #8 X .75, Sldr, Hex 419 41A158 Screw, #10 X .625, Ph Trsms, SS 420 11A086 Grommet, .875 ID 121 22A003 Junction Box, Weatherproof, 2-Gang 122 22A004 Cover, Electrical, Blank, 2-Gang 123 22A221 Bushing, Snap 2
Note:
Items 20, 21, 22, & 23 are used on Freezer Option Only
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 41
1-800-558-7068
REPLACEMENT PARTS
General Information
Header Assembly, Manual, LHPart # 80D009ITEM # PART # DESCRIPTION QTY
1 24B262 Header Assy, Manual, LH Single-Slide, XP Door 12 24B024 Roller Truck Assy, Manual, S/Sld XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 11A159 Shim, Keeper Bar, Hdpe, XP Doors 19 13A276 Shim, Keeper Bar, XP Door 2
10 13B215 Keeper Bar 111 41A182 Washer, Flat, 1/4, Standard, Zn 212 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 213 41A332 Nut, Hex, 5/16-18, Nylock, Zn 214 41A063 Washer, Flat, 3/8, Zn 215 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 216 41A109 3/8-16 X 1.000, Hhcs, Zn 417 41A216 Nut, 3/8-16. Wzlk, Zn 418 41A542 Screw, #8 X .75, Sldr, Hex 419 41A158 Screw, #10 X .625, Ph Trsms, SS 420 11A086 Grommet, .875 ID 121 22A003 Junction Box, Weatherproof, 2-Gang 122 22A004 Cover, Electrical, Blank, 2-Gang 123 22A221 Bushing, Snap 2
When ordering parts, specify JobNumber, Door Number and
Manufacture Date
Note:
Items 20, 21, 22, & 23 are used on Freezer Option Only
Page 42 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
1-800-558-7068
REPLACEMENT PARTS
XP 2500 Manual & Power
Part # 80D012
Header Assembly, Power, RH
ITEM # PART # DESCRIPTION QTY18 41A364 Screw, 3/8-16 X 1.500 Slotted Fhms 219 41A216 Nut, 3/8-16. Wzlk, Zn 620 41A182 Washer, Flat, 1/4, Standard, Zn 221 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 222 41A332 Nut, Hex, 5/16-18, Nylock, Zn 223 41A109 3/8-16 X 1.000, HHCS, Zn 424 41A158 Screw, #10 X .625, PH TRSMS, SS 425 41A063 Washer, Flat, 3/8, Zn 226 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 227 41A542 Screw, #8 X .75, SLDR, Hex 428 41A119 Washer, Lock, 1/2, Reg Split 429 41A120 Nut, 1/2-13, Hex, Zn 230 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 231 22A003 Junction Box, Weatherproof, 2-Gang 132 22A004 Cover, Electrical, Blank, 2-Gang 133 11A086 Grommet, .875 ID 134 22A221 Bushing, Snap 2
ITEM # PART # DESCRIPTION QTY1 24B139 Header Assy, Machined, Power, RH, Mkt Door 12 24B023 Roller Truck Assy, Power, RH, XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 13A245 Riser Block, Idler Wheel, XP Door 19 24B075 Roller Wheel Idler Assy, XP Door 110 13B279 Bracket, Motor Mtg, RH, XP Door 111 23B044 Nord Sk172.1F-80L/4 Motor 112 50A129 Bushing, Drive 113 50A122 Sprocket, Drive 114 50A135 Belt, Single-Slide, XP Door 115 11A159 Shim, Keeper Bar, HDPE, XP Doors 116 13A276 Shim, Keeper Bar, XP Door 217 13B215 Keeper Bar 1
When ordering parts, specifyJob Number, Door Number and
Manufacture Date
Note:
Item 34 used on Freezer Option Only
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 43
1-800-558-7068
REPLACEMENT PARTS
General Information
Part # 80D013
Header Assembly, Power, LH
When ordering parts, specify JobNumber, Door Number and
Manufacture Date
ITEM # PART # DESCRIPTION QTY1 24B260 Header Assy, Machined, Power, LH, Mkt Door 12 24B261 Roller Truck Assy, Power, LH, XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 13A245 Riser Block, Idler Wheel, XP Door 19 24B075 Roller Wheel Idler Assy, XP Door 110 13B1173 Bracket, Motor Mtg, Lh, XP Door 111 23B044 Nord Sk172.1F-80L/4 Motor 112 50A129 Bushing, Drive 113 50A122 Sprocket, Drive 114 50A135 Belt, Single-Slide, XP Door 115 11A159 Shim, Keeper Bar, HDPE, XP Doors 116 13A276 Shim, Keeper Bar, XP Door 217 13B215 Keeper Bar 1
ITEM # PART # DESCRIPTION QTY18 41A364 Screw, 3/8-16 X 1.500 Slotted FHMS 219 41A216 Nut, 3/8-16. Wzlk, Zn 620 41A182 Washer, Flat, 1/4, Standard, Zn 221 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 222 41A332 Nut, Hex, 5/16-18, Nylock, Zn 223 41A109 3/8-16 X 1.000, HHCS, Zn 424 41A158 Screw, #10 X .625, PH TRSMS, SS 425 41A063 Washer, Flat, 3/8, Zn 226 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 227 41A542 Screw, #8 X .75, SLDR, Hex 428 41A119 Washer, Lock, 1/2, Reg Split 429 41A120 Nut, 1/2-13, Hex, Zn 230 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 231 11A086 Grommet, .875 ID 132 22A003 Junction Box, Weatherproof, 2-Gang 133 22A004 Cover, Electrical, Blank, 2-Gang 134 22A221 Bushing, Snap 2
Note:
Item 34 used on Freezer Option Only
Page 44 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
1-800-558-7068
REPLACEMENT PARTS
XP 2500 Manual & Power
Roller Truck Assemblies24B024, Manual RH/LH24B023, Power RH, 24B261, Power LH
When ordering parts, specify JobNumber, Door Number and
Manufacture Date
ITEM # PART # DESCRIPTION QTY1 13B1148 BRACE, TROLLEY, SINGLE-SLIDE XP DOOR 12 55B824 TROLLEY OPTION, XP-IXP DOOR 23 13B1149 BELT BRACKET, RH & LH SLIDES 14 14A191 CLAMP PLATE, 8MM HTD BELT 15 41A061 SCREW, 5/16-18 x 1.00, HHCS, ZN 166 41A126 WASHER, FLAT, STD, 5/16, ZN 127 41A093 WASHER, LOCK, 5/16, ZN 168 41A092 HEX NUT, 5/16-18, ZN 129 16A115 HOLE PLUG, 302 S/S, 1-3/8" DIA. 6
ITEM # PART # DESCRIPTION QTY.1 24B022 TROLLEY ASSEMBLY, XP-IXP DOOR 12 24B298 TROLLEY ASSEMBLY, HEAVY DUTY, XP-IXP DOOR 1
Trolley Option, # 55B824Note:24B023 (Power RH) Shown.
For 24B024 Manual Roller Trucks, item#3, Belt Bracket, item #4, Clamp Plate,and related fasteners omitted.For 24B261 (Power LH), items # 3, #4and related fasteners are installed onother end of assembly.
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 45
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REPLACEMENT PARTS
General Information
Door Panel Assemblies86D011F1, XP Door Assembly, <=96” HIC, Single-Slide, 2 Panel
86D012F1, XP Door Assembly, >96”<144” HIC, Single-Slide, 3 Panel
86D013F1, XP Door Assembly, >144” HIC, Single-Slide, 4 Panel
86D013F1 4-Panel>144” HIC
86D012F1 3-Panel>96”<144” HIC
86D011F1 2-Panel<=96” HIC
Page 46 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
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REPLACEMENT PARTS
XP 2500 Manual & Power
Door Panel Assemblies – Exploded View
9
87
20
10
18
19
17
21
6
14 22
13
15
4
23
5b
124
3b
11
2
1
1916
13
11
12
17a
5
3a3
24
When ordering parts, specifyJob Number, Door Number
and Manufacture Date
Note:3-Panel RH Door Assembly (86D012F1)
Shown. Refer to BOM for partdifferences between door assemblies.
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 47
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REPLACEMENT PARTS
General Information
Door Panel Assembies - Bill of Material86D011F1, 2-Panel, RH - 86D011F2, 2-Panel, LH86D012F1, 3-Panel, RH - 86D012F2, 3-Panel, LH86D013F1, 4-Panel, RH - 86D013F2, 4-Panel, LH
When ordering parts, specifyJob Number, Door Number and
Manufacture Date
ITEM PART # DESCRIPTION86D011F1 QTY
86D011F2 QTY
86D012F1 QTY
86D012F2 QTY
86D013F1 QTY
86D013F2 QTY
- 86D011F1 DOOR ASSY, <=96 HIC, S\SLD, RH, XP DOOR X - - - - -- 86D011F2 DOOR ASSY, <=96 HIC, S\SLD, LH, XP DOOR - X - - - -- 86D012F1 DOOR ASSY, >96 <=144 HIC, S\SLD, RH, XP DOOR - - X - - -- 86D012F2 DOOR ASSY, >96 <=144 HIC, S\SLD, LH, XP DOOR - - - X - -- 86D013F1 DOOR ASSY, >144 HIC, S\SLD, RH, XP DOOR - - - - X -- 86D013F2 DOOR ASSY, >144 HIC, S\SLD, LH, XP DOOR - - - - - X
1 14B094 PANEL CLIP, TOP, XP DOOR 1 1 1 1 1 12 13A274 BACKING PLATE, UPPER, XP DOOR 1 1 1 1 1 13 32B022 PANEL, TOP, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - -3a 32B023 DOOR PANEL, TOP, <=96 HIC, S\SLD, XP DOOR 1 1 - - - -3b 32B024 PANEL, TOP, >144 HIC, S\SLD, XP DOOR - - - - 1 14 14B089 PANEL CLIP, HORIZONTAL, SINGLE-SLIDE, XP-IXP DOOR 1 1 2 2 3 35 32B021 PANEL, CENTER, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - -5b 32B025 PANEL, CENTER, >144 HIC, S\SLD, XP DOOR - - - - 2 26 32B020 DOOR PANEL, BOTTOM, S\SLD, XP DOOR 1 1 1 1 1 17 14B095 PANEL CLIP, BOTTOM, XP-IXP DOOR 1 1 1 1 1 18 15A026 GASKET, BOTTOM, 9", SINGLE-SLIDE, XP DOOR 1 1 1 1 1 19 14B046 EXTRUSION, DOOR BTM, SINGLE-SLIDE XP DOOR 1 1 1 1 1 110 13B1269 DOOR MOUNT, SPRING BRACKET 1 1 1 1 1 111 14B088 EXTRUSION, TENSION ROD, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 212 24B271 ROD ASSY, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 213 14B091 PANEL CLIP, SIDE, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 214 16B756 OUTER PULL HANDLE, CHROME 1 1 1 1 1 115 16A760 HANDLE, TEAR DROP, PLASTIC 1 1 1 1 1 116 16B038 ROD END, PANEL, XP-IXP DOOR 2 2 2 2 2 217 11A160 WEDGE, RH, ROLLER WHEEL, XP DOOR 1 - 1 - 1 -17a 11A158 WEDGE, LH, ROLLER WHEEL, XP DOOR - 1 - 1 - 118 22A277 Bushing, Snap, Heyco # 2017, SB 375-281 2 2 2 2 2 219 41A119 WASHER, LOCK, 1/2, REG SPLIT 4 4 4 4 4 420 41A200 NUT, 1/2-20, HEX, ZN 2 2 2 2 2 221 41A489 SCREW, 1/4-20 x .750, SL PHMS, ZN 2 2 2 2 2 222 41A015 SCREW, 1/4-20 X 1.00 PH OHMS SS 4 4 4 4 4 423 41A158 SCREW, #10 x .625, PH TRSMS, SS 9 9 9 9 9 924 22A260 HEAT TAPE (Freezers Only) CONSULT FACTORY
Page 48 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
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Face Frame Assembly & Gasket76B001F1, Face-Frame, XP Door, <=96” HIC
76B001F2, Face-Frame, XP Door, >96”<=120” HIC
76B001F3, Face-Frame, XP Door, >120”<=144” HIC
76B001F4, Face-Frame, XP Door, >144” HIC
TO LOCK:
LIFT ARM UP
AND SWIN
G OUT
WHEN N
OT IN
USE: SWIN
G ARM
BACK AND DOW
N
INTO NOTCH
6
1
5
9
4
3
2
10
8
7
Padlock Hasp Assembly24C042F1, Manual, RH24C042F2, Manual, LH24C042F3, Power, RH w/ Electric Cutout Assembly24C042F4, Power, LH w/ Electric Cutout Assembly
1 24C041F1 Assembly, padlock hasp & swing arm, RH
– 24C041F2 Assembly, padlock hasp & swing arm, LH
2 13B110 Shroud
3 41A518 Screw, #8–32 × 2", SL, PHMS
4 17A005 Label, padlock hasp body
5 13A076 Mounting block, limit switch
6 41A519 Screw, #8–32 × 1/2", SL, FHM
7 23A018 Cutout switch
8 22A038 Cord grip
9 41A517 Screw, #8–32 × 1", SL, RHMS
10 22A037 Grommet, #Z–3190
Item Part No. Description
When ordering parts, specifyJob Number, Door Number
and Manufacture Date
REPLACEMENT PARTS
XP 2500 Manual & Power
ITEM # PART # DESCRIPTION QTY.- 76B001 ASSY, FACE FRAME, XP DOOR -
1 14B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR 12 14B187 EXTRUSION,FACE FRAME, CUT, XP DOOR 13 15B016 BULB / BLADE SEAL, FACE FRAME 14 41A080 WASHER, FLAT STD, #10, ZN AS REQ.5 41A232 SCREW, #10 X .75, PH TRSMS,SS AS REQ.6 22A260 HEAT TAPE (Freezer Only) AS REQ.
The following are on power operated models only
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 49
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2
3
1
34
4
Floor Hardware
When ordering parts, speci-fy Job Number, Door
Number and ManufactureDate
ITEM # PART # DESCRIPTION QTY1 24B274 ASSY, ROLLER GUIDE, LEAD EDGE, XP DOOR 12 24B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR 13 41A503 BOLT, 1/2-13 x 1.50, CARRIAGE, ZN 44 41A043 WASHER, FLAT, 1/2, STANDARD, ZN 8
1
12
Pull Station (Optional)
Push Buttons (Optional)
1 24B102F1 Ceiling pull switch, unheated
– 24B102F2 Ceiling pull switch, heated
Item Part No. Description
1 24B029F1 Push button station, unheated
2 24B029F2 Push button station, heated
Item Part No. Description
Radio Control System (Optional)
– 23A183 Receiver, radio control
– 23A184 Transmitter, radio control
Item Part No. DescriptionWhen ordering parts, specify Job
Number, Door Number andManufacture Date
REPLACEMENT PARTS
General Information
Page 50 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707
1-800-558-7068
REPLACEMENT PARTS
XP 2500 Manual & Power
Motion Detector (Optional)
– 23A158 Auto microwave detector
– 13B335 Bracket
– 17C177 Installation guide
Item Part No. Description
Loop Detector (Optional)
– 23A019 Loop detector, 24 VAC 416A–7
– 22A085 Wire, 14 gage, black, 7 strand–#XHHW
– 23A160 Embedding sealer
– 17C174 Installation guide, loop detector
Item Part No. Description Item Part No. Description
When ordering parts, specifyJob Number, Door Number and
Manufacture Date
Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 51
1-800-558-7068
When ordering parts, specifyJob Number, Door Number
and Manufacture Date
Control Panel Assembly18D271-208/230V18D272-460V
2
5
6
4
7
1
REPLACEMENT PARTS
General Information
1 23b102 Drive, Variable Frequency, 230V
1 23B103 Drive, Variable Frequency, 460V
2 23B104 Brake Resistor, 230V
2 23B105 Brake Resistor, 230V
3 23B101 Controller, w/Display (Not Shown)
4 23B107 Transformer, 100VA
5 23B108 Contactor, 3-Phase
6 23B109 Power Supply, 24VDC
7 23B110 Overload, Thermal
8 23B279 Cable, Mod-Bus (Not Shown)
Item Part No. Description