Mantis-ULV Sprühgeräte GmbH - 2018

Instruction manual BioMant-Mini

Content

Warranty ………………………………………………………………… Terms of use………… …………...................................................... Standard equipment… …………………………………….........…….. Technical specifiactions………………………………………………… Overview of the machine……………………………………..………. Incorrect use…………..………………………………………………..

S. 2 S. 3 S. 3 S. 3 S. 4 S. 5

Commissioning …………………….................................................. Use of the machine………………………………………………..…...

S. 6 S. 7

Safety regulations……..................................................................... S. 9 Regular maintenance.................................................................... S. 10 Dismantling of the machine and ecological information……........... S. 10

Troubleshooting……….................................................................

S. 11

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Read the warnings in this document carefully. They contain important information relating to installation, operation and maintenance. Practice using the unit beforehand so that you are able to switch off the low/high-pressure cleaner quickly during operation, if required, in order to relieve the pressure. Also see the section “Prohibited use - safety regulations”.

This document relates to the product and is an important part of it. As stipulated in EEC Directive 89/392, it must be made available to the user to ensure training/instruction of the employees working with the machine. The manufacturer does not accept liability for injuries or damage resulting from incorrect operation of the unit or failure to observe the instructions. Keep the document safe and accessible to refer to if you have future queries. Check the model number of the high-pressure cleaner you bought. This information can be found on the type plate. At the time of delivery, the machine must be checked for transportation damage and to ensure that the required accessories are present. Any complaints shall only be accepted in writing within 8 days of the delivery date.

WARRANTY

For warranty see general sales conditions. These are available www.mantis-ulv.com in the legal notice as PDF file. On request we can send it by post or fax.

WARRENTY

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TERMS AND CONDITIONS OF USE The BioMant-Mini low/high-pressure unit was designed and manufactured for professional use. If the machine is used in enclosed spaces, good ventilation and a suitable exhaust system are required to avoid any risk of poisoning. If in doubt about the implementation of these instructions, contact our customer service department. The machine must not be used to clean machines with electric motors or other units where contact with water may cause a short circuit. Environment The electrical system is certified to IP 54. Use is permitted: - OUTDOORS on a flat surface; - in damp places. For safe and simple operation, always ensure that the floor of the rooms used is as flat as possible.

STANDARD EQUIPMENT The standard accessories include: - High-pressure hose, 10 metres - High-pressure gun with quick-action coupling - High-pressure lance with nozzle - Lance with spray head The BioMant-Mini can be equipped with additional accessories to suit your requirements: Contact our commercial employees to find out more.

TECHNICAL SPECIFICATIONS - Electric motor (2.2 kW) - Diesel burner - Maximum ambient temperature: 40 °C - Minimum ambient temperature: +2 °C - Maximum humidity: 80%

Model BioMant-Mini

Max. pressure (bar) 150

Capacity (litres/min.) 8

Motor capacity (kW) 2.2

Connection loads (V) 240V/50 Hz.

Max. steam temperature (°C)

200

Water tank (litres) 10

Burner (stainless steel)

High-pressure hose 10 metres with protective sheathing

Dimensions LxWxH (cm) 80x58x90

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DESCRIPTION OF THE MACHINE Hot water unit for low/high pressure, comprising a plastic housing with wheels, electric motor, burner unit for generating hot water, diesel oil tank, vent duct for exhaust gases, electrical system for the high-pressure pump, control panel, reels, lance (or another accessory).

1. Motor vent (hot!)

2. On/off switch

3. Cold water switch (to switch on the cold water function)

4. Wheels

5. Handle/push bar

6. Pivoting castor

7. High-pressure lance

8. Lance with spray head

9. Plastic housing with in-built diesel tank

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IMPROPER USE Careful observation of the instructions for our units is an important prerequisite for safe operation. We therefore assume no responsibility for IMPROPER or INCORRECT use of our units. Below, as a warning, are a number of examples of improper and/or risky behaviour. Misuse of our machines means: use for which they were not designed.

Inappropriate use includes.:

- USE IN ROOMS WHERE THERE IS A RISK OF EXPLOSION OR FIRE (e.g. in paint store, near to petrol pumps or material such as wood, straw, etc.) - USE IN AN ENCLOSED, INADEQUATELY VENTILATED SPACE - USE IN AN ENCLOSED SPACE WITHOUT AN EXTRACTOR SYSTEM - USE IN THE RAIN OR A STORM - USE FOR CLEANING ANIMALS - USE BY PERSONS UNDER THE AGE OF 18 - SPRAY-WASHING AN OBJECT WHICH IS UNDER VOLTAGE AND ELECTRICALLY

POWERED - SPRAY-WASHING (CAR) TYRES AT A DISTANCE OF <30 CM (tyres can be damaged and exploded by a high-pressure water jet). - USE NEAR TO OTHER PERSONS, WHO COULD BE HIT BY DIRT OR PARTS OF THE

OBJECT TO BE CLEANED

INCORRECT USE Incorrect use of our machines means use that does not comply with our instructions on use and maintenance. If these instructions are not observed, there is a risk of injury to the operator and damage to the machine. Below are some examples of incorrect use: - INCORRECT CONNECTION/USE OF THE STANDARD ACCESSORIES - FAILURE TO OBSERVE THE SEQUENCE OF THE COMMISSIONING STEPS - USE OF NON-ORIGINAL PARTS - USE OF TYPES OF FUEL OTHER THAN GAS OIL (DIESEL) - USE OF THE MACHINE WITH AN EMPTY GAS OIL TANK - REPAIRS BY UNAUTHORISED PERSONNEL - USE FOR WHICH THE MACHINE IS NOT INTENDED (see inappropriate use) - MAINTENANCE NOT CARRIED OUT IN GOOD TIME BY AUTHORISED PERSONNEL

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COMMISSIONING Commissioning must be carried out in a suitable place in terms of cleaning and lighting. Reference numbers can be found on page 4 (content information) of these instructions. 1 - After removing the packaging, check the unit for damage. If in doubt, do not use the unit and

call the supplier's technical service. The packaging (cardboard, wood, etc.) should be put in special containers out of the reach of children. It is a potential risk.

2 - Stand the BioMant-Mini on a flat surface.

The work area must have the following: - A water connection with clean water (max.

10°dH water hardness) and adequate water pressure, minimum pressure 0.3 MPa

- A connection to the sewage water system for disposal of waste water

- An appliance to extract the exhaust gases. Gas escaping into enclosed spaces is dangerous. It is important to ventilate the room well

Commissioning the machine: 1 - After unscrewing the cover (fig. 5, page 4), fill the tank with diesel. Always use clean fuel.

Filter it if required. 2 - If necessary, connect the high-pressure gun and the lance to the high-pressure hose and

uncoil the hose completely. 3 - Connect the water hose to the machine's water connection (Gardena or GEKA coupling). The

hose must be completely clean inside. Use an upstream filter if required. 4- Check the pump oil level. It must always be above the mark on the level gauge. 5 - Set the on/off switch to “cold” or “hot” 6- Aim the lance at the surface to be treated and squeeze the handle on the gun.

Correct implementation of these steps is a fundamental prerequisite for the proper

functioning of the machine.

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USE OF THE MACHINE

Before starting the machine: - Check the supply hose and the high-pressure hose to ensure that they are in OK condition. If

they are damaged, the machine must not be operated. Contact a BioMant dealer - Check the machine for any damage that is not immediately apparent. - Check whether there is fuel in the tank (avoid emptying the tank while the machine is in use to

prevent damage to the diesel pump)

SWITCH OFF: As soon as you have finished using the machine: A) Secure the gun. B) Set the machine to “cold” (fig. 3, page 4) C) Open the spray gun and allow the water to flow for 1 minute (until the temperature drops and

cold water comes out)

D) Turn the switch to “OFF” E) Shut off the tap. F) Open the spray gun for a few seconds to allow the water to drain out of the hoses. G) Store the machine in an enclosed room as soon as you have finished using it.

SAFETY REGULATIONS

High-pressure water jetting.

Always hold the gun with both hands. Never aim at people or animals.

CAUTION: Always hold the lance and the gun firmly with both hands.

When opening the gun, there is a slight kickback. Therefore ensure that it is held securely. When using the unit, avoid traversing unstable ground. All adjustments using buttons and switches on the machine must be carried out with the gun closed.

CAUTION: Ensure that the water is cold before switching off the machine.

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- Ensure that the high-pressure hose is not obstructed/blocked, as this could cause a hose explosion and injure the operator.

- The protective housing/caps must not be removed during use

- The machine produces heat in its operating state. Do not touch the areas marked with warning

labels until they have cooled down. Do not touch the extractors until they have cooled down completely.

- Never move the machine by the power cable or connecting cables. - Do not use the machine on sloping surfaces. - Do not use the machine barefoot. - Always wear rubber boots and safety goggles/a face mask + splash suit when operating the

machine.

- Protective clothing should be worn for your own protection.

- In the event of extended periods of activity in the machine's proximity (or always at a distance of less than 7 metres), you must wear hearing protection (noise-reducing headset or another type of hearing protection).

- Never drink water that comes out of the machine. It is not suitable as drinking water.

- The machine must be used in rooms where and at times when there is sufficient light.

- Never leave the machine unattended during operation. During extended breaks, the machine must be switched off.

- When using the machine in hazardous environments (e.g. fuel pumps or high-voltage cables), you must observe the relevant safety regulations.

- You can opt to equip the machine with a “thermal bypass valve”. If the machine is idle for longer than 6 minutes, it cools down automatically thanks to the safety device to avoid damaging the seals. If your machine is not equipped with a “thermal bypass valve”, you need to switch it off manually if it is idle for longer than 4 to 5 minutes.

- While the machine is in use, it must never be covered or placed somewhere with inadequate ventilation.

- While the machine is in use, no repairs on it may be carried out. - Never aim the water jet at the machine or at another live component (cable, plug, etc.).

This can cause electrical damage and pose a risk to the operator.

- Avoid using the pump in the rain or in a storm or in situations where water or other liquids could come into contact with the pump.

- Never place heavy objects on the BioMant-Mini

- Do not leave the pump to run without water (dry), as this can result in considerable damage to the internal pump components.

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PRECAUTIONS WHEN USING THE HIGH-PRESSURE HOSE

The high-pressure hose supplied has undergone stringent safety checks. Observe the following precautions to avoid damaging the hose: - Uncoil the hose completely before starting work - Do not pull at any kinks that occur - Do not damage the hose in any way - Do not move the machine by pulling on the hose

Avoid using the hose if the outside is swollen or damaged. Never attempt to repair the hose. If problems arise, replace the hose with a new one. WARNING RELATING TO THE USE OF ACCESSORIES When using accessories that are not part of the standard equipment, read the usage instructions through carefully. Always check whether the accessory used is compatible with the features of the WEED-SOLUTION Mini. It should only be used if this is the case. The manufacturer shall not accept any responsibility for the use of parts that are not original parts and that may damage the unit or injure the user.

Caution: In the event of a fault and/or malfunctioning of the machine or

an oil or water leak, switch off the machine immediately and contact your dealer. Notify the dealer of the problems. You should not attempt any repairs yourself. Contact qualified personnel immediately. Repairs

should only be carried out by the manufacturer or by an authorised BioMant service centre. Before carrying out maintenance on the machine: A - Switch off the unit B - Shut off the water supply C - Release the remaining pressure (squeeze the handle of the gun).

WARNING: The BioMant-Mini should not be opened without the

permission of the After Sales Service or the BioMant dealer (this may invalidate the warranty).

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REGULAR MAINTENANCE

1) Check the oil level of the high-pressure pump regularly. It must always be above the mark on

the level gauge. The first oil change must be carried out after 50 operating hours, and then after every 500 hours. Use the oil type recommended by your BioMant dealer.

2) The pump must not be exposed to extremely low temperatures. Avoid frost and do not use

the machine at temperatures below 0°C, as this may result in damage to or defects in the pump and lines. In the event of frost, add antifreeze. On the other side, high temperatures when operating the machine may cause the motor to overheat. THE WARRANTY DOES NOT EXTEND TO DAMAGE CAUSED BY FROST.

3) The machine has a magnetic descaler unit at the water connection. This must be replaced after every 500 operating hours. 4) From time to time, check the wear on the burner electrodes. The correct spacing between the electrodes is 3 mm. 5) Replace the high-pressure hose regularly. The new hose clearly shows the permissible total

pressure and the manufacturer name or brand. Before use, check whether the pressure values of the new hose correspond to those of the machine.

ONLY USE MANTIS HIGH-PRESSURE HOSES 6) The WEEDSOLUTION Mini does not have a water filter. Always use clean tap water or

properly filtered water. Always use Meclean filter systems for open or outside water.

7) A lance spray nozzle blocked by limescale, scaling, etc. can cause an excessive build-up of pump pressure and result in damage.

The nozzle of the high-pressure lance must be replaced regularly. 8) Check the diesel filter regularly and replace it in the event of contamination or damage

DISMANTLING THE MACHINE AND ECOLOGICAL INFORMATION It is necessary to observe locally applicable regulations for connection to the water supply. In accordance with legislation on environmental pollution, the unit must not be connected directly to the public drinking water system to prevent chemicals from getting into the drinking water. The machine packaging, any replaced components, the machine itself and the various fluids must be disposed of in an environmentally responsible way, without contaminating the soil, air or water, and in accordance with the relevant current legislation. HANDLING WASTE: - Materials containing iron, aluminium, copper: recyclable materials must be delivered to a

recognised collection point. - Plastic materials: materials must be delivered to a waste disposal site, incineration plant or a

specialised recycling company. - Used oils: deliver to a recognised collection point

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FAULTS In the event of operating faults, refer to the table below. If the problems continue, contact Mantis (or an authorised BioMant service centre)

PROBLEMS CAUSES SOLUTIONS * The pump is running but not

generating any pressure The pump is sucking in air Allow the pump to run with the lance/gun

open

Worn or contaminated pump valves Check and/or replace Inverted or worn spray nozzle Check and/or replace Worn seals Check and/or replace Blocked intake filter Check and/or replace Worn piston

Check and/or replace

Irregular pressure fluctuations Insufficient water supply Check water supply/replace water filter

Worn seals Check and/or replace Worn spray nozzle Replace spray nozzle Pressure dropping Pump contaminated Check and/or replace Wear on pressure regulator Check and/or replace Wear on seals Check and/or replace Ingress of air Check intake pipes Noise level too high Motor rpm too high Check, clean and/or replace Worn bearings Check and/or replace

Worn water/oil-collecting rings Check and/or replace

Water in the oil Worn seals Replace

Water escaping from head Worn O-rings Replace

Worn oil-collecting rings Replace

Oil escaping Insufficient diesel oil Fill tank

Motor will not start No power Check power supply

Motor will not start

No water Connect to water supply

No fuel Fill diesel tank

The motor keeps stopping Blocked diesel filter Check and replace

Insufficient diesel Check the gas oil level and the float gauge

Burner will not start Wear on the electrodes Replace

Faulty electrodes Replace

Gas oil filter not working properly Replace

Gas oil nozzle not working properly Clean burner nozzle

Motor burner fuse and damaged transformer Replace

Reduced speed Accelerate the motor

Correct voltage in no-load state, but low in loaded state

Charge too high Check

Diodes light up after short circuit Check and/or replace

Charging at high speed Delay motor

Correct voltage in no-load state, but too high in loaded state

Loose contacts Check the connections

WARNING:

Before carrying out any kind of maintenance, disconnect the machine from the power supply.

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EG-Declaration of conformity

Council Directive 2006/42/EG Mantis ULV-Sprühgeräte GmbH, Vierlander Straße 11 a, 21502 Geesthacht declares under our sole responsibility that the following products are in conformity with the provisions of the following Council Directive: 2006/42/EG

Typ BioMant-Compact

Hiske Weissmann Managing Director Geesthacht July 2017 _______________________ _________________________________ (Place and date of signature) (Name, title and signature)

Manufacturer:

Mantis ULV-Sprühgeräte GmbH

Vierlander Strasse 11a

D-21502 Geesthacht

Tel: +49 (0)4152 / 8459-0

www.mantis-ulv.com

mantis@mantis-ulv.com