INSTRUCTION MANUAL

2019-08

252470MP-25-SUPP-JIG-V2

252470

SUMMARY

PresentationFunction and composition 2

InstallationDisassembly of original parts 3Mounting the bracket (Option) 4Mounting the support 5

PLK-G electrical connectionElectric box 6Additional solenoid valve 7

SettingSetting inputs and outputs 8Setting Jigs 13Adjusting the cylinder sensors 13Setting up the upper clamp 14

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Common PLK-G and PLK-J

Connection and setting PLK-G

PLK-J electrical connectionElectrical box 15Additional solenoid valve 15

SettingSetting inputs and outputs 16Setting Jigs 18Setting up the upper clamp 19

Connection and setting) pour PLK-J

PURPOSE

This jig-eject allows to clamp a jig weither keeping PLK-G2516 or PLK-G2516-YU original clamp frame.

Setting is much simplify (only “feed plate” must be take out)

Jig is maintained closed during all stitching cycle

PRESENTATION

COMPOSITION

This attachment is composed by:

1 arm to be fixed directly on Y race, forward arch clamp

1 square brace

1 connecting box

1 electro-valve bloc

screws

electric and pneumatic accessories

MP-JIGVERTICAL not included in MP-G25-SUPPJIG

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DISASSEMBLING

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1- Take out “feed plate” N°133 with2 screws and washerN°131 et 132

2-Take out 6 screws (3 on each side of Y race) N°102 but keep 2# small stopper N°103

3-Take out the base plate on each vertical jig-eject.

4- Fix the 2# jig-eject on each side of arm. It will not possible to insert fixing screws when arm will be fixed on machine.

SQUARE BRACKET INSTALLATION (OPTION)

• Square brace allows to use this jig-eject without original clamp frame.

Take out the 2# screws N°117.• For it, it is necessary to take out clamp frame and its arch clamp..

• Take out the 4# screws N°113.

• Take out arch, clamp supporter and frame.

• Put square brace in place and fix it with the 2# screws N°117 and 4# screws N°113.

• During this operation, take care of shaft lining up. While tighting screws, move X race fromleft to right and reverse to line up shft with X rail.

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5-Put arm in place, just forward arch clamp.

6-It is fixed by 3# Ø3 and 1# Ø5 screws, left and right side.

7-Take out 6 screws (3 on each side) N°111 and replaced them by countersunk head screws

REPLACEMENT

Add electro-valve on support, on machine left side, under the cover. If there are not free slot, install complete bloc on air pneumatic support under the table.

The 2# jig-eject cylinder are connected to work on the same time.

Pneumatic installation

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Set the screws just to be in contact(do not tighten)

Then tighten in first ,step by step screws Ø3

And after tighten screws Ø5

ELECTRIC CONNECTION PLK-G SERIE

• Put the sensors on the cylinders.

24V.

IC INPUT

0V.

ID INPUT

IE INPUT

IF INPUT

• Connect electric 6# poles cable as figure below:

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-CONNECTION OF ELECTRIC BOX FOR PLK-G SERIE

• pass the cable through fairlead nylon clip and attach it as shown on the photo it

This board is inside the sewing head

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RED IS CONNECTED ON PIN N°14 (24VOLT) OF CONNECTOR M

BLACK 7 IC PROXIMITY SENSORWHITE 9 ID PROXIMITY SENSORGREEN 10 CYLINDER SENSORBLUE 11 O VOLTYELLOW 12 CYLINDER SENSOR

IE

IF

-CONNECTION OF ADDED ELECTROVALVE

If you use system with original clamp frame , connect added electrovalve on connector OP1 on PLK-G2-SOL board.

INPUT/OUTPUT SETTING

I2 FSP

I2 IF1

FSP

I2

PASSWORD IS 1010

IC IC CK1

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ID

ID CK2

IE

CK1

IC

CK2

ID

CK1

IC

FSP

I2

FSP

I2

IE SRC

reverse

CK2

ID

CK1

IC

SRC

IE

FSP

I2

IF

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SRCIF

O4 OF1

O4 OF2

reverse

CK2

ID

CK1

IC

SRC

IE

SRC

IF

FSP

I2

PASSWORD IS 1010

OUTPUT SETTING

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O5

OF2

O4

OF1

O5

FULL WAVE 100% DUTY

OF2

O4

O5 OF2

OF1

FULL WAVE 100% DUTY

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X 8 TIME

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Repeat same setting for:- CHK- CSN- CSYTo get following display:

SETTING OF JIGS ( MP-JIG-VERTICAL)

Insert deeply the locating blocks inside the 2 Jigs block. Light of proximity become red and cylinders are activated. If not (go to section trouble).

Adjust position of cylinder sensor. When the cylinder is activated, sensor is OFF (no light). When Cylinder is inactivated, sensor is ON, light is red.

Security adjustment: Insert locating block in reverse side and adjust sensor to be ON. Deactivate cylinders and then remove the locating block and insert in right side. Check sensor is OFF when cylinders are activated.

LED IS OFF LED IS OFF LED IS ON

LED IS OFF LED IS ON

LEFT LEFT LEFT

LED IS OFF LED IS OFF

LED IS OFF LED IS ON

LEFT LEFT

Right side

Wrong side

L

L

Repeat this operation with right cylinder.

ADJUSTMENT OF JIGS ( MP-JIG-VERTICAL) FOR PLK-G

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There is 2# possibilities to use jig-eject + clamp frame:

- N°1: Jig is inserted inside jig-eject: jig is automatically locked and clamp frame automatically getdown, after short delay.At the end, clamp is going up and jig is ejected after a short delay.

Then turn pages inside clamp menu and set the following parameters:

• WHY = ON• FSR = ON• 2A = 300 (delay, in msec., between jig and clamp down) • 1B = 300 (delay, in msec., between clamp up and jig ejection) •FN = 2• CF = ON

- N°2: Jig is inserted inside jig-eject: jig is automatically locked, it is necessary to press black pedal(I2) to lower clamp frame.At the end, clamp is going up and jig is ejected after a short delay.

Please change below parameters:

• WHY = ON• FSR = ON• 2A = 0 •1B = 300 (delay, in msec., between clamp up and jig ejection) •FN = 2• CF = OFF

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UPPER CLAMP SETTING FOR PLK-G

This paragraph only concerns the use of the upper clamp. If you do not use the upper clamp, do not set.

24V.

0V.

II INPUT

IJ INPUT

Remove the cover of the little black box and connect

ELECTRIC CONNECTION – PLK-J

FOR PLK-J

•Pass the cable as shown in the picture.

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Remove the cover of the machine and connect

SETTING INPUT / OUTPUT – SERIE PLK-J

FSP

FSP

PressPress MENU PROGRAM

Password is 1010 then ENTERPress IN

Press I2 With the arrow, select FSP

ENTERPress Press X

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FSP

In the same way, set the input II = CK1 and the input IJ = CK2 then press on the cross X when it is done

With the arrows, select OF2 then valid

OF2

Press OUT

Press OG

Press X Press TOP17/20

Password is 1010 then ENTER

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PressPress

Press

Press Press

MENU PROGRAM

CLAMP

CHK ON then Enter

Turn pafes until the last (6/6)

Press Press TOPX

If you use the upper clamp, set as shown in the following paragraph, always in the clamp menu

SETTING OF JIGS (MP-JIG-VERTICAL) FOR PLK-J

Paramétrage de la pince supérieure PLK-J

Possibility N°1 : Jig is inserted inside jig-eject: jig is automatically locked and clamp frame automatically get down, after short delay.At the end, clamp is going up and jig is ejected after a short delay.• WHY = ON• FSR = ON• 2A = 300 (delay, in msec., between jig and clamp down) • 1B = 300 (delay, in msec., between clamp up and jig • FN = 2• CF = ON

Ce paragraphe ne concerne que l’utilisation de la pince supérieure. Si vous n’utilisez pas la pince supérieure ne pas paramétrer.

- Possibilty N°2 : Jig is inserted inside jig-eject: jig is automatically locked, it is necessary to press black pedal (I2) to lower clamp frame.At the end, clamp is going up and jig is ejected after a short delay.WHY = ON• FSR = ON• 2A = 0 •1B = 300 (delay, in msec., between clamp up and jig ejection) • FN = 2• CF = OFF

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