instruction for assembly and operation€¦ · torque unit setting procedure to set the tripping...

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Type numbers 52070.3xxx - 52074.3xxx Electric multi-turn rotary actuators for nuclear power stations inside active zones 3/16 INSTRUCTION FOR ASSEMBLY AND OPERATION

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Page 1: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

Type numbers 52070.3xxx - 52074.3xxx

Electric multi-turn rotary actuators for nuclear power stations

inside active zones

3/16

INSTRU

CTION

FOR A

SSEMB

LY AN

D OPER

ATION

Page 2: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing
Page 3: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

3

Operating instructions establish guidelines for the placement, connection, adjustment, operation, maintenance and repairs of electrical actuators. The fundamental assumption is that the installation, operation, maintenance and inspections are carried out by qualified personnel designated for operation and work on the electrical equipment and the professional supervision is carried out by a person qualified and demonstrably instructed.

1.   USEThe MODACT MOA OC rotary electrical actuators of the multi-revolution type are designed for remote control of

the special valves located in hermetic boxes or under a shell of nuclear power plants with the VVER or RBMK reactors. MODACT MOA OC are designed for safety circuits as well as for normal use.

2.   WORKING ENVIRONMENT PARAMETERS Normal operating mode:

temperature +5 °C to +70 °Cpressure 85 to 103.2 kParelative humidity up to 95 ±3 %radiation level up to 1 Gy / hr

Working mode of a small scale accident: VVER reactors RBMK reactorstemperature up to 90 °C up to 105 °Cpressure up to 170 kPa up to 150 kParelative humidity steam airradiation level up to 1 Gy / hrmode duration 5 hr 6 hr

Working mode of a large scale accident:temperature 150 °C pressure up to 500 kParelative humidity steam-air mixtureradiation level 1x103 Gy / hrmode duration 10 hr

Further information about the parameters of the work environment is listed in the Technical Conditions.

MOA OC actuators with position resistance transmitter are supplied with three cable glands M25x1.5 (for cable with a diameter Ø 9–16 mm). In the other version is the variant of cable entries must be specified in the order!

3.  TECHNICAL PARAMETERSMain technical characteristics are listed in the table.

Electric motor supply voltage 3 x 400 (380) V / 50 Hz (or as indicated on the label)Degree of protection IP 67

Other technical parameters are listed in the Technical Conditions.

Fig. 1 – Actuator assembly

3x KABELOVÁ VÝVODKA M25x1,5Ø kabelu 9 - 16 mm

3x cable gland M25x1.5 of cable ø 9–16 mm

Explanatory notes1 – Three-phase asynchronous

electric motor2 – Power cabinet3 – Clutch control lever 4 – Hand wheel5 – Control box6 – Terminal box7 – P 36 cable outlet 8 – Output shaft

7

1 2 8

6 5 4 3

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4.  WORK POSITIONOperating position MODACT MOA OC actuators is optional if the electric motor is not under the actuator, i.e.

the electric motor axis is not lower than 15 degrees below the horizontal level.

5.  DESCRIPTIONThe actuators are designed for direct mounting to the valve. The connection is made via a flange with B3 shape

according to ISO 5210 (Shape E according to DIN 3210), shape C according to DIN 3338. The arrangement of parts is shown in Fig 1. The three-phase asynchronous electric motor 1 drives a worm wheel via a countershaft gear, which is coupled to the output shaft of the actuator 8 through a switching clutch. Thereby the motor control transmits motion from the electric motor to the output shaft. The countershaft gear, worm, worm wheel, switching clutch and the output shaft are placed in the power cabinet 2. The switching clutch is provided with control lever 3 located outside on the side of the power cabinet, which also allows connecting the output shaft with the hand wheel 4 and thus manual control. In manual control it is necessary to push the control lever according to the instructions. Turning the hand wheel clockwise closes the valve. After the start-up of the electric motor the control lever and thus the clutch automatically return to the motor control position. To allow tripping of the electric motor upon reaching the desired torque on the output shaft, the worm is axially movable and axially sprung in both directions of movement. Its shifting distance then depends on the torque of the output shaft and the characteristics of the springs. The movement of the worm, which is then a measure of the torque at the output shaft, is transmitted to the control cabinet, where it is used for switching of the torque switches.

The output shaft is connected by means of the transmission gear with the units of positional and signalling switches, thereby enabling the electric motor to trip after reaching the desired position of the output shaft and remote indication of its position. All operating units, i.e. the torque control unit, position switching unit and signalling unit are located in the control cabinet 5. The contacts of theirs micro switches are completely interconnected with the actuator terminal board, which is located in the terminal box 6. This terminal board is also connected to the terminals from the electric motor (electric motor does not have its own terminal board).

The terminal box has one cable gland P 36 (7), which allows the sealing of the connection cable for connecting control and signalling circuits, and electric motor power supply.

The individual control units consist of mechanical drives and dedicated micro switches. They are positioned on a common control board (Fig. 2).

68

66

662

66

P2

P4

P1

3

Z

P3

66

P5

65

67

1

65

4

1O Z

OO

1O

3

2

1

O Z

Explanatory notes:01 – Torque tripping unit02 – Positioning unit03 – Signalling unit04 – Base plate05 – Resistance position transmitter06 – Driving gear65 – Contact plates66 – Unit fixing bolts67 – Driving wheel K168 – Switching wheel

Numbers in circles correspond to terminal numbers on the terminal board.

P1SQT2 (SZ)

SQC2 (SO)

3

29

26

25

22 23

24

27

28

3

2

2

1

1

1

1

P2SQFT1 (MZ)

SQFC1 (MO)

13

11

7

12

9

8

321

321

P3

SQT1 (PZ)

18

2120

191 2

1 3

P4

SQC1 (PO)

16

1514

171

2 1

3

Fig. 2 – Control board

66 65

P565

4

67

1

66

66

2

68

66

P2

P3

P4

P1

3

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5

According to function they are the following:– Torque tripping unit 1– Limit tripping unit 2– Signalling unit 3

These units are universal for all sizes of the actuators are mounted on a common base plate 4.

Description and function of control unitsa)  Torque tripping unit (Fig. 3) as an independent assembly unit, it consists of base plate 19, which carried micro switches 20 and at the same time creates bearings for torque control shaft 22 and locking shaft 29. Torque control shaft transfers motion of the floating worm from power gear, using segments 23 or 24 and handles 45 or 46, to micro switches. Tripping torque value is adjusted by rotating the segments against the tripping handles. For possible tripping torque set-up outside the manufacturing plant, segments 23 and 24 are provided with a scale providing individually for each actuator indications of points for setting up the maximum and minimum torque. The set up torque is indicated by recesses in segments 27 and 28. Figures on the scale do not give direct indication of the tripping torque. Increments on the scale only serve to provide a more accurate division between the maximum and minimum torque levels, and thus to enable a more precise set-up of the tripping torque outside the manufacturing plant if no loading bench is available. Segment 23 is intended for “closing” direction, segment 24 for “opening” direction. The torque tripping unit is also fitted with a locking mechanism. The locking mechanism locks the torque switch once tripped and thus prevents it from re-triggering and thus also the actuator from pulsing. Apart from that the locking mechanism prevents the torque switch, after actuator rotation reversing, from tripping, and thus enables the electric motor’s breakaway torque to be fully utilized. The locking mechanism operates in both directions of motion of the actuator’s output shaft, both in limit positions and in the interim position, over 1 to 2 revolutions of the output shaft, after reversing of its motion. When the actuator’s output shaft is loaded by a restoring torque, the torque control shaft 22 rotates slightly, thus making segments 23 and 24 rotate two, which transfer the motion to tripping handle 45 or 46. As soon as the torque on the actuator’s output shaft achieves a value, to which the torque tripping unit has been set up to, the tripping handle will push the button of the relevant micro switch, which will disconnect the electric motor from power supply, and the actuator will stop.

Torque unit setting procedureTo set the tripping torque to another value, differing from the default value set at the manufacturing plant, proceed

as follows: release locking nut 44 (Fig. 3), and the relevant locking screw 25 (for “closing” direction) or 26 (for opening direction). Subsequently, put a screwdriver into the recess in the top segment 23 or 24 and rotate the segment until the recess in segment 27 or 28 points at the relevant point on the scale. This point is identified by dividing the difference between the maximum and minimum adjustable torque in Nm by the number of increments between the maximum and minimum torque signs. This approach shows us how many Nm of tripping torque falls on one increment on the scale. By interpolation, identify the point on the scale, to which the recess in segment 27 or 28 should point. The coloured line on the scale that is closer to number 10 indicates the setting point of maximum tripping torque, the other line identifies the setting point of minimum torque. The torque control unit must never be set up in a way that the recess in the bottom segment lies outside the area between the two coloured lines on the scale.

Once the tripping torque has been set up, tighten locking screw 25 or 26 and locking nut 44.

Tripping torque must be set at a higher value than those that correspond to the individual type designation in Table no. 1!

b)  Signalling unit (Fig. 4) secures transmission of electric signal of the actuator input shaft’s position. The unit is driven by gear 38 from the output shaft through the gearbox to cams 30, 31, controlling micro switches 36 and 37 37. The switching

P2SQFT1 (MZ)

SQFC1 (MO)

13

11

7

12

9

8

321

321

19 20 21 46 23 25 27

P2

28262445442229

00

10

10

Z

Explanatory notes:19 – Base plate20 – SQFT1 (MZ) tripping switches,

SQFC1 (MO)21 – Adjuster22 – Torque control shaft23 – Top “closing“ segment24 – Bottom “opening” segment25 – Locking “closing” screw26 – Locking “opening” screw27 – Bottom “closing” indicator28 – Bottom “opening” indicator29 – Locking shaft44 – Locking nut45 – Tripping “opening” handle46 – Tripping “closing” handle

Fig. 3 – Torque unit

Numbers in circles correspond to terminal numbers on the terminal board.

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moment of signal switches can be selected in any point of the actuator's working stroke, except the narrow area around end positions (signal switch must switch before the position switch while the output shaft is still moving). Top cam 30 operates in the “closing” direction and the bottom cam 31 operates in the "opening" direction.

Signalling unit is designed as a separate installation assembly. It is installed on bracket 39, below which gears are fitted, organized according to the kinematic diagram (Fig. 5). The transmission is set up so that adjusting gear K3 can be moved to various levels (I, II, III, IV, V) once locking screw 47 is released. By adjusting wheel K3, the setting range of signalling switches and transmitter will change depending on the working stroke. Next to figure 6 is a table specifying setting ranges corresponding to the various positions of adjusting gear K3.

Signalling unit setting

If the set up range of signalling switches needs to be changed, you have to change the position of adjusting wheel K3. To re-adjust wheel K3, you must partially slide the signalling unit out of the control box (the length of wires connected to micro switches allows it). This can be done after removing four screws 66 (Fig. 2), which hold the unit on the base plate. After resetting the signalling unit to the required range the securing screw 47 of the adjusting wheel K3 (Fig. 5) is secured with the wire lock and the unit is mounted back to its place. Before re-tightening screws 66, the check wheels K1 and K2 (Fig. 5) for correct meshing. Cams and micro switches of signalling unit are aligned as shown on Fig. 4. Cam toes 30 or 31 displace arms 34 and 35, which further operate micro switches 36, 37. When setting up signalling and position switches it is always necessary to re-align the actuator output shaft to a position, in which the micro switches are supposed to switch.

Explanatory notes:38 – Driving wheel K247 – Locking screw of adjusting gear K348 – Cam shaft49 – Pinion with friction clutch67 – Driving wheel K1K3 – Shifting wheel

NotePosition of adjusting gear for actuators ser. No. 52 070 for

the various gears is specified on left-hand side figure (the wheel is mounted upside down compared to other type numbers).

48

49

K2

PŘEVODOVÁSKŘÍŇKA

67K1

38

VAČKY

II II

K3

47

VIVIII

VIVIIIII

Fig. 5 – Cinematic diagram of gears

I 1 - 2.5 2 - 10 2 - 10.5

II 2.0 - 9.5 10 - 35 10 - 36

III 9 - 28 35 - 110 36 - 120

IV 28 - 95 110 -250 120 - 250

V 90 - 250

Type number

52 07052 07152 072

52 074

Gear

P1

37, 36 39

38 3334, 35 30

32

33

31

32

Explanatory notes:30 – Cams for “closing“

direction31 – Cams for “opening“

direction32 – Securing screws

for “closing“ direction33 – Securing screws

for “opening“ direction34 – Handle for “openin“

direction35 – Handle for “closing“

direction36 – Micro switch for “opening“

direction37 – Micro switch for “closing“

direction38 – Gear (driving gear)39 – Unit support

P1SQT2 (SZ)

SQC2 (SO)

3

29

26

25

22 23

24

27

28

3

2

2

1

1

1

1

Fig. 4 – Signalling unit

Numbers in circles correspond to terminal numbers on the terminal board.

Transmission

box

Cams

67 K1 K238

48

49

47K3

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7

When adjusting the signalling switches, first release the screws 32 (for SQT2) or 33 (for SQC2) – Fig. 4. Than the cam 30 or 31 are turned in the direction of the arrow, until the micro switch triggers. In this position, hold the cams and re-tighten the locking screws.

At the lower end of the cam shaft 48 there is a pinion 49 which is connected to the shaft 48 via and adjustable friction clutch. The movement and propulsion of the resistance transmitter is sensed from this pinion.

NoticeAfter each handling with locking screws in the control part of the actuator, these screws must be secured from releasing by

vibrations, by dropping quick-drying varnish on them. If these screws had previously been secured using the varnish, the old varnish layer rests must be removed while adjusting, and the surface must be duly degreased and the screws must be painted.

c)  Position unit (Fig. 6)This unit secures switches SQT1 (PZ) or SQC1 (PO) to trip when the preset output shaft speed has been achieved.

The unit’s rotary motion is derived from the output shaft motion, by means drive wheel.This wheel turns stepwise the aligned gears, which control cam 57 (60). Cam turning to the roller of the switch SQT1

(PZ) or SQC1 (PO) will cause the switches to change over.

Handling and adjustmentThe unit is adjustable in the range from 2 to 250 revolutions. Adjustment procedure is as follows:

a) Once the actuator has been fixed to the valve, set valve to “closed“ position using the actuator.

b) In this position, push tripping rod 58 in vertical direction and then turn it by 90 degrees in any direction.

b) Turn the adjusting shaft 56 in “Z” arrow direction until the cam 57 pushes the spring of micro switch SQT1 (PZ) 63.

d) Turn the tripping rod 58 by 90°. Tripping rod will slip out again. If tripping rod fails to slip out, just very slightly turn shaft 56 or 59.

e) Use the actuator to move the valve by the required number of revolutions to "open" position.

f) Again push tripping rod 58 in vertical direction and then turn it by 90 degrees in any direction.

g) Turn the adjusting shaft 59 in “O” arrow direction until cam 60 pushes the spring of micro switch SQC1 61.

h) Turn tripping rod 58 by 90°. Tripping rod will slip out again. If tripping rod fails to slip out, just very slightly turn shaft 59 or 56.

Remark:Stop turning the adjusting shaft 56, 59 at the moment of switching!If, prior to adjustment, the cams are rotated by 270° compared to position in Fig. 6 or if cam has already pushed

the micro switch button, it is advisable to proceed adjustment as follows:

After pushing and turning tripping rod 58, turn the adjusting shaft 56 or 59 against arrows direction until the cam's tip leaves the micro switch lever (towards the closest adjusting shaft) and the micro switch switches (use suitable tester to make sure that micro switch has switched). Then turn adjusting shaft 56 or 59 in arrow direction to turn the cam’s tip back to the micro switch lever until the micro switch switches again (micro switch button) is pressed. Now the micro switch has been adjusted. Then slide tripping rod 58 out as described above.

Explanatory notes:55 – Decade gear56 – Set screw “Z”57 – Tripping cam “Z”58 – Tripping cam59 – Set screw “O”60 – Tripping cam “O”61 – SQC1 switch (PO)63 – SQT1 switch (PZ)

Fig. 6 – Positioning unit

61

55 59 60 58 56 57

63

P4

P3 P3

SQT1 (PZ)

18

2120

191 2

1 3

P4

SQC1 (PO)

16

1514

171

2 1

3

Numbers in circles correspond to terminal numbers on the terminal board.

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8

d)  Resistance position transmitterResistive position transmitter has a nominal value of 100 Ω of resistance signal. The transmitter has a single-sided

shaft. At the end of the shaft there is a mounted wheelset 73 consisting of gears A and B.

Setting of position resistive transmitter

First of all, it is necessary to set up suitable gear ratio between actuator output shaft and transmitter shaft as per required working stroke of actuator – see table below.

Configuration is performed using the adjustable wheel K3 in the gearbox of the signal unit as per the previous paragraph b). Further, you must bring the necessary gear of the double wheel, affixed on the transmitter shaft, into meshing position. The wheel with the smaller diameter is marked A, the larger wheel is marked B.

The adjustment is made by moving the spacers 72 either under the transmitter support (wheel A is engaged) or above the transmitter support (wheel B is engaged). This is done at the position where the transmitter support is the most distanced from the gearbox.

Then the bolts securing the transmitter support are slightly tightened so as to be able to shift the transmitter support to a position where the A or B wheel are in engagement with the drive wheel. In this position, recheck the engagement of the wheels and possibly using the spacers on the shaft adjust the height of the wheelset to the free wheel. There must be a small play between the wheel A (or wheel B) and the driving wheel, so that the transmitter shaft is not stressed in the direction perpendicular to its axis. Then correctly tighten the mounting bolts of the transmitter bracket and secure with varnish. Select transmission ratio between wheel K 3 and gears A, B using the following table. If the required working stroke is in overlap of two zones, it is preferable to choose a lower band.

Table for setting the operating stroke of the position resistive transmitter

I A 0.5 - 1.1 2.0 - 4.1 2.0 - 4.1

B 0.9 - 1.9 3.9 - 7.8 3.9 - 7.8

II A 1.7 - 3.5 7.0 - 14.1 7.0 - 14.1

B 3.2 - 6.5 12.4 - 25.9 12.4 - 25.9

III

A 5.8 - 11.7 23.4 - 46.8 23.4 - 46.8

B 10.9 - 21.8 41.7 - 83.4 41.7 - 83.4

IV

A 20 - 39.9 74.9 - 149.8 74.9 - 149.8

B 37.4 - 74.8 141 - 282.1 141 - 282.1

V

A 67.1 - 134.3

B 122 - 245.3

Type numberWheel

on the

transmitter

Gear52 070.3 52 071, 2.3 52 074.3

Wheel on the transmitter - gears

Description: 68 – Resistance transmitter69 – Transmitter bracket70 – Locking screw71 – Contact plate72 – Spacers73 – Double wheel74 – Spacer rings

B

A73

72

70

71

74 69

K3

68

70

71

A

B

73

K3

686972 74

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Upon setting the suitable gear adjust the resistive transmitter according to the following procedure:Due to the graduated gear ratio of the signal unit the potentiometer cursor does not move in the entire range

of the resistive track, but only in certain part. When setting the signal unit to the end positions “open“ and “closed“ according to paragraph b) the resistive transmitter is automatically set to a specific value.

Final setting of the transmitter is performed in the following manner:Adjust the output shaft of the actuator to the “closed“ position. Then loosen the screws of the transmitter contact

plates so that the entire transmitter can be rotated. Turn the transmitter then to set it to the lowest resistance value (approx. 4Ω, no less) and tighten the screws of the contact plates. When you turn on the actuator or turn the handwheel to “open“ the resistance begins to rise up to the resistance value corresponding to the end position “open“ (50 Ω to a maximum of 98 Ω). Thereby the transmitter is adjusted.

6.   PACKAGING AND STORAGEThe actuators are packaged together with the valve on which they are mounted. The packaging method applicable to

this valve assembly must be included in the technical conditions for the valves with the actuator mounted. During the transportation of the actuators from the manufacturer’s factory to the domestic valve manufacturer where the product is to be completed with the valve, the product must be covered. In such a case, the actuators are transported unpackaged. In the event of direct delivery of actuators without valves to the nuclear power plants the actuators are packaged according to a special regulation.

After receipt of actuators from manufacturer, actuators must be checked for possible damage suffered during transport. Compare if data on serial plates of actuators correspond with the accompanying documentation and the purchase order. Possible discrepancies, defects or damage must be immediately reported to supplier.

If the packed actuator is not installed immediately after receipt, it must be stored in dust-free room with ambient temperature between -50 °C and +50 °C, with relative humidity up to 75%, free from corrosive gases and fumes, protected from harmful climate impacts. If stored for a period longer than 1 year we recommend the oil charge to be replaced prior to commissioning. Any manipulation with the actuators at temperatures lower than -25 °C is forbidden. It is impermissible to store actuators outdoor or in areas unprotected from rainfall, snowfall and/or ice. Surplus preservative grease must be only removed before commissioning the actuator. When storing unpacked actuators for a period exceeding 3 months, we recommend you to insert a small bag with silica gel or another suitable desiccant material into the terminal box.

7.   VERIFICATION OF FUNCTION OF THE DEVICE AND PLACEMENTBefore starting to install the device, again check actuator for any damage suffered in the course of storage.

The function of electric motor can be verified by connecting it to power supply through a switch and by powering it up shortly. It is sufficient to observe if the electric motor starts up and if the output shaft starts rotating. Rotary actuators can operate in any position when the electric motor axis is not more than 15 degrees below the horizontal level. Actuators must be located in an area providing easy access to manual control wheel, terminal box and control box. Also, i t must be verified again if the location meets the provisions of section “Operating Conditions”. If local conditions require another method of installation, manufacturer’s approval must be obtained.

8.   INSTALLATIONSet actuator onto the valve so that its output shaft reliably fits into the valve coupling. Use four (eight) screws to connect

actuator with valve. Turn hand wheel to check correct connection between actuator and valve. Remove cover of terminal box and carry out electrical connection of actuator according to internal connection diagram.

9.   ACTUATOR ADJUSTMENTHaving fitted the actuator onto the valve and checked for correct mechanical connection proceed with the actual set-up

and adjustment.

1. Shift the actuator manually to an intermediate position.

2. Connect the actuator to power supply line, and shortly switch to verify correct rotation direction of the output shaft. When looking inside the control box, the drive wheel of the positioning units will rotate clockwise, while moving in “closing“ direction.

3. Electrically set actuator close to “closed” position, use hand wheel to arrive precisely at the “closed” position. In this “closed” position set the positioning unit (micro switch SQT1 (PZ) according to point 5c).

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4. Set output shaft to a position, where the signalling switch SQT2 (SZ) is supposed to change over. Adjust SQT2 (SZ) switch according to instructions specified under point 5b).

5. Turn the actuator output shaft by the required number of revolutions (working stroke) and set the switch to SQC1 (PO) “open” position as described under point 5c).

6. Set output shaft of the actuator to the position, where the signalling switch SQC2 (SO) is supposed to change over. Adjust the SQC2 (SO) switch according to instructions specified under point 5b). Setting of positioning and signalling switches must be checked repeatedly.

Important notices

a) After mounting the valve with the actuator on the pipeline use hand wheel of the actuator to set the valve into its central position. Short-term running of the electric motor must be used to detect whether the actuator output shaft rotates in the correct direction, i.e., whether it responds correctly to the shutdown using the appropriate torque or positioning switches. Verification can be performed by pressing the handle of the respective switch with a suitable tool preferably made of insulating material or at least with a handle made of insulating material.

If the actuator does not rotate in the right direction, switch the two phase conductors at the terminal board of the actuator (terminals 1, 2, 3).

b) After mounting the valve with the actuator on the pipeline it is necessary to mount a pressure relief valve to the power cabinet of the actuator. For this purpose there is a power cabinet of the actuator provided with holes with plug bolts. A pressure relief valve is mounted into the uppermost hole instead of the plug bolt, whereby it must be ensured that the pressure relief valve axis is vertical.

c) The servo motor is equipped with gland outlet for sealing the supply cable, to which two rubber packing rings are supplied with the 23 and 26 mm openings. To seal the cable a sealing rubber ring is used according to the actual cable diameter. One ring is placed in the seal outlet, the other is located in the terminal box..

10.   OPERATIONCorrect operation of the MODACT MOA OC actuators is determined by operational conditions and is usually limited to

giving impulses for the various functional tasks. If necessary (e.g. during adjustment of the actuator) change the position of the controlled member by means of the hand wheel. The hand wheel is placed into engagement by means of the lever located on the side of the power cabinet. It is necessary to press the lever towards the valve and simultaneously rotate the hand wheel into such position that the clutch and the handwheel teeth are mutually engaged.

Operating personnel must ensure that the prescribed maintenance is carried out and that the actuator is protected against harming ambient impacts and weather conditions unspecified in section “Parameters of the working environment”.

11.   MAINTENANCEIf the oil does not flow from the power cabinet due to bad sealing, the oil charge is stable. Checking of oil and refilling is

carried out after two years. Oil charge should be changed after four years. The actuator is filled with PP 90 oil.

The amount of oil is shown in the following table:

Every four years it is necessary to lightly coat the teeth of the gear assemblies and rotary seats in the control cabinet with CIATIM 221 grease. To increase the corrosion resistance also grease springs in the control cabinet. Grease must not be applied on the sliing seats in the torque unit.

In all inspections and maintenance it is necessary to properly tighten all the nuts and bolts that have an impact on the creation of sufficient pressure on the rubber sealing, ensuring hermetic tightness of the actuator.

TroubleshootingActuator is in its end position, does not start up, motor buzzes. Make sure that all electric motor terminals (terminals 1,

2, 3) are energized. In the event that the slider is blocked so that it cannot be released with a hand wheel or a motor, it is necessary to dismantle the actuator from the valve and release the spindle nut mechanically.

2

3

4.8

52 070

52 071

52 072

52 074

Oil quantity in kgType number

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Operating and safety requirements

– It is forbidden to operate the electric actuator, if it is not provided with passport or installation instructions.

– Interval between two preventive inspections is four years.

– When installing the electric actuator it is necessary to ensure the safety conditions needed for performing inspections, repairs and manual control.

– It is prohibited to use electric actuator with parameters or in the environments exceeding the values defined in this installation manual. It is forbidden to use these actuators in control mode.

– It is forbidden to dismantle, maintain and treat the equipment, unless it the electric actuator is disconnected from the mains.

– During the operation, maintenance and repairs of the actuator the actuators must be properly grounded (unless it is a repair of the actuator that has been properly disconnected from the mains by unplugging the power supply cable).

Page 12: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

Table 1 – Basic technical parameters and characteristics of the MODACT MOA OC for closing valves installed in the active zone of nuclear power plants with VVER reactors or RBMK, actuator, supply voltage 3x230 / 400 V, 50 Hz. Only cast iron design.

A C T U A T O R

Type designation

Opening moment

adjustment range

[Nm]

Actuator output shaft

discplacement speed

[1/min]

Gear ratio between actuator

shaft and

electromotor

Gear ratio between actuator

shaft and

hand wheel

Maximum force

on hand wheel

N1)

Breakaway torque

[Nm]

Weight of the

actuator with electric

motor

[kg]

F 10

F 14

F 16

x ... to be completed by the customer: 0 ... for shape C connecting dimension 1 ... for shape E connecting dimension 2 ... for shape C connecting dimension with resistance transmitter without signalling micro switches 3 ... for shape E connecting dimension with resistance transmitter without signalling micros witches 4 ... for shape C connecting dimension with resistance transmitter with signalling micro switches 5 ... for shape E connecting dimension with resistance transmitter with signalling micro switches 9 ... for ZPA connecting dimension (four teeth) without transmitter, with signalling micro switches 7 ... for shape ZPA connecting dimension (four teeth) with resistance transmitter without signalling micro switches 8 ... for shape ZPA connecting dimension (four teeth) with resistance transmitter with alarm signalling micro switches

+) non-self-locking worm

Flan

ge s

ize

Type number

Basic Comple- mentary

MOA OC 40-10 5 2 0 7 0 . 3 x A 0 10.3 1:89.7 90 53 AJSI 89B-6Z 0.08 940 23.9 0.36 7.2 1.8 1.3 9.5 3.6

MOA OC 40-16 5 2 0 7 0 . 3 x 4 0 20 – 40 16 1:89.7 106 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 40-25 5 2 0 7 0 . 3 x 0 0 25 1:57.3 160

66 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 32-40 5 2 0 7 0 . 3 x 1 0 20 – 32 40 1:36.1 43 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 40-63 5 2 0 7 0 . 3 x 2 0 20 – 40

63 1:22.5 1:1

67 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 40-100+) 5 2 0 7 0 . 3 x 3 0 100 1:14.5 55 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 50-25 5 2 0 7 0 . 3 x 5 0 25 – 50 25 1:57.3 106 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 63-12 5 2 0 7 0 . 3 x 9 0 12.5 1:57.3 250

130 63 AJSI 116B-8Z 0.11 701 24 0.30 7.5 1.8 2.2 19.5 7.5

MOA OC 63-25 5 2 0 7 0 . 3 x 6 0 25 – 63 25 1:57.3 169 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 63-40 5 2 0 7 0 . 3 x 7 0 40 1:36.1 106 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 160-12 5 2 0 7 1 . 3 x 5 0 63 – 160 12.5 1:56.1 225 83 AJSI 116C-8Z 0.18 710 25.6 0.29 7.9 1.83 3.5 21 12

MOA OC 160-25 5 2 0 7 1 . 3 x 0 0 63 – 160 25 1:56.1 265 83 AJSI 116C-4Z 0.55 1403 66 0.43 6.2 4.5 3.0 21 16

MOA OC 130-40 5 2 0 7 1 . 3 x 4 0 63 – 130 40 1:36.1 222

170 83 AJSI 116C-4Z 0.55 1403 66 0.43 6.2 4.5 3.0 21 16

MOA OC 160-40 5 2 0 7 1 . 3 x 1 0 40 1:36.1 340 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 160-63 5 2 0 7 1 . 3 x 2 0 63 – 160 63 1:23.2 1:1 210 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 160-100+) 5 2 0 7 1 . 3 x 3 0 100 1:14.9 220 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 250-40 5 2 0 7 2 . 3 x 1 0 40 1:36.1 330 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 250-63 5 2 0 7 2 . 3 x 2 0 125 – 250 63 1:23.2 347 420 118 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 250-100+) 5 2 0 7 2 . 3 x 3 0 100 1:13.8 340 118 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 500-40 5 2 0 7 4 . 3 x 0 0 250 – 500 40 1:36.5 650 154 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 630-40 5 2 0 7 4 . 3 x 1 0 250 – 630

40 1:36.5 1100 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 630-63 5 2 0 7 4 . 3 x 2 0 63 1:23.7 1:1 823 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 500-100+) 5 2 0 7 4 . 3 x 4 0 250 – 500 100 1:14.5 650 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 360-120+) 5 2 0 7 4 . 3 x 5 0 250 – 360 120 1:11.9 470 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

Page 13: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

Table 1 – Basic technical parameters and characteristics of the MODACT MOA OC for closing valves installed in the active zone of nuclear power plants with VVER reactors or RBMK, actuator, supply voltage 3x230 / 400 V, 50 Hz. Only cast iron design.

E L E C T R I C M O T O R

Type

Rated output

[kW]

Electromotor of

rotation speed

[1/min]

Effect

[%]

Ratio of breakaway

to nominal torque

Ratio of breakaway

to nominal current

Rated current

[A]

Break- away

torque

[Nm]

MOA OC 40-10 5 2 0 7 0 . 3 x A 0 10.3 1:89.7 90 53 AJSI 89B-6Z 0.08 940 23.9 0.36 7.2 1.8 1.3 9.5 3.6

MOA OC 40-16 5 2 0 7 0 . 3 x 4 0 20 – 40 16 1:89.7 106 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 40-25 5 2 0 7 0 . 3 x 0 0 25 1:57.3 160

66 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 32-40 5 2 0 7 0 . 3 x 1 0 20 – 32 40 1:36.1 43 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 40-63 5 2 0 7 0 . 3 x 2 0 20 – 40

63 1:22.5 1:1

67 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 40-100+) 5 2 0 7 0 . 3 x 3 0 100 1:14.5 55 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 50-25 5 2 0 7 0 . 3 x 5 0 25 – 50 25 1:57.3 106 53 AJSI 89B-4Z 0.12 1425 48.6 0.36 8.4 3.6 1.0 9.5 4.0

MOA OC 63-12 5 2 0 7 0 . 3 x 9 0 12.5 1:57.3 250

130 63 AJSI 116B-8Z 0.11 701 24 0.30 7.5 1.8 2.2 19.5 7.5

MOA OC 63-25 5 2 0 7 0 . 3 x 6 0 25 – 63 25 1:57.3 169 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 63-40 5 2 0 7 0 . 3 x 7 0 40 1:36.1 106 63 AJSI 116B-4Z 0.3 1455 64 0.36 7.8 4.8 2.1 19.5 10

MOA OC 160-12 5 2 0 7 1 . 3 x 5 0 63 – 160 12.5 1:56.1 225 83 AJSI 116C-8Z 0.18 710 25.6 0.29 7.9 1.83 3.5 21 12

MOA OC 160-25 5 2 0 7 1 . 3 x 0 0 63 – 160 25 1:56.1 265 83 AJSI 116C-4Z 0.55 1403 66 0.43 6.2 4.5 3.0 21 16

MOA OC 130-40 5 2 0 7 1 . 3 x 4 0 63 – 130 40 1:36.1 222

170 83 AJSI 116C-4Z 0.55 1403 66 0.43 6.2 4.5 3.0 21 16

MOA OC 160-40 5 2 0 7 1 . 3 x 1 0 40 1:36.1 340 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 160-63 5 2 0 7 1 . 3 x 2 0 63 – 160 63 1:23.2 1:1 210 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 160-100+) 5 2 0 7 1 . 3 x 3 0 100 1:14.9 220 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 250-40 5 2 0 7 2 . 3 x 1 0 40 1:36.1 330 105 AJSI 145B-4Z 1.2 1425 76.3 0.51 6.7 6.2 4.5 40 32

MOA OC 250-63 5 2 0 7 2 . 3 x 2 0 125 – 250 63 1:23.2 347 420 118 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 250-100+) 5 2 0 7 2 . 3 x 3 0 100 1:13.8 340 118 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 500-40 5 2 0 7 4 . 3 x 0 0 250 – 500 40 1:36.5 650 154 AJSI 180B-4Z 2.2 1386 80.5 0.59 6.5 5.7 7.2 54 63

MOA OC 630-40 5 2 0 7 4 . 3 x 1 0 250 – 630

40 1:36.5 1100 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 630-63 5 2 0 7 4 . 3 x 2 0 63 1:23.7 1:1 823 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 500-100+) 5 2 0 7 4 . 3 x 4 0 250 – 500 100 1:14.5 650 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

MOA OC 360-120+) 5 2 0 7 4 . 3 x 5 0 250 – 360 120 1:11.9 470 198 AJSI 215B-4Z 3.7 1432 85.8 0.64 6.2 8.0 10.9 93 120

Power factor

[cos ϕ]

Notes:1) The table shows one force from the pair of forces acting on the perimeter of the hand wheel; Actuator dimension – is determined by the size of the connecting flange according to ISO 5210.2) The range of adjustment of the working stroke in all actuators is 2 - 250 rpm.3) Connection of actuators – with packing gland on the terminal board.4) The rated current is for the supply voltage of 400 V. For the supply voltage of 380 V In 380 = In 400 x 400/380.5) MOA OC actuators in 5207x.3xxx version, fitted with micro switches D3031 (one opening and one closing contact) will have letter R

on the last position of the suffix number, i.e. 5207x.3xxxR.

Electric motor weight

[kg]

Page 14: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

14

Connecting dimensions of MODACT MOA OC electric actuators

b2

ø d7

ø d6

ø d2

ø d3

ø d1

d4

h2h

4 ≤

h h1

h

b4

d4

ø d2

ø d3

ø d1

t3

dg

l6h

4 ≤

h

h1

h

Dimension

Type number

52 07052 071

52 07252 074

ø d1 (indic. 125 175 210 values)

ø d2 (f8) 70 100 130

ø d3 102 140 165

d4 M 10 M 16 M 20

number of threaded 4 4 4

holes

h1 min. 12.5 20 25

1.25 d4 h max. 3 4 5

ø d7 42 60 80

h2 10 12 15

b2 (H11) 14 20 24

ø d6 28 41.5 52

ø d9 (H8) 20 30 40

16 min. 55 76 97

t3 22.8 33.3 43.3

b4Js9 6 8 12

C, E(shared values)

C

E

The d6 a l6 dimensions must not be smaller than indicated in the table. Dimensions are indicated in mm.

SHAPE C (acc. to DIN 3338)

SHAPE B3 acc. to ISO 5210

(shape E acc. to DIN 3210)

Shape

Page 15: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

15

Dim

en

sion

al d

raw

ing

of M

OD

AC

T M

OA

 OC

ele

ctri

c a

ctu

ato

rs,

t. n

o. 5

2 0

74

.3x0

0

1x P

36

206

573

294,

5

327

ø 300

ø 720

A

Dim

ensi

onal d

raw

ing o

f M

OD

AC

T M

OA

 OC

ele

ctri

c a

ctu

ato

rs,

t. no.

52 0

70,

52 0

71

, 5

2 0

72

Dim

ensi

on [m

m]

Type

nu

mbe

r

52 0

70

52 0

7152

072

A

B

C

D

E

F

G

H

J

K

L

ø N

O

P

365

18

5 29

0 25

0 10

0 28

3 24

0 -

- 15

0 25

5 15

3 30

90

488

20

6 29

0 72

0 12

8 29

5 25

2 21

23

24

0 30

0 22

5 37

10

5

AC

B

P HL

øN

ø D

FE

J

K O G

375

Page 16: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

16

Dim

ensi

onal

dra

win

g of

MO

DA

CT

MO

A O

C e

lect

ric a

ctua

tors

,t.

no. 5

2 07

4.3x

10, 5

2 07

4.3x

20, 5

2 07

4.3x

40 a

nd 5

2 07

4.3x

50

1x P

36

206

573

294,

5

327

ø 300

ø 720

A

Inte

rnal

wiri

ng d

iagr

am o

f con

nect

ion

of a

ctua

tors

M

OD

AC

T M

OA

 OC

KE

Y:

SQ

FC1

(MO

) –

torq

ue s

witc

h “o

pen“

SQ

FT1

(MZ)

torq

ue s

witc

h “c

lose

d“

SQ

C1

(PO

) –

posi

tioni

ng s

witc

h “o

pen“

SQ

T1 (P

Z) –

pos

ition

sw

itch

“clo

sed“

SQ

C2

(SO

) – p

ositi

on s

ig. s

witc

h “o

pen“

SQ

T2 (S

Z) –

pos

ition

sig

. sw

itch

“clo

sed“

M

– th

ree-

phas

e as

ynch

rono

us e

lect

ric

mot

or

pln

ý zd

vih

SQ

FC

1(M

O)

SQ

FT

1(M

Z)

8 –

98

– 7

12 –

13

12 –

11

valv

e

open

Con

tact

clos

ed

open

valv

e

clos

e

term

inal

nu

mbe

r to

term

inal

bo

ard

term

inal

nu

mbe

r to

term

inal

bo

ard

SQ

C1

(PO

)

SQ

T1

(PZ

)

14-1

516

-17

18-1

920

-21

22-2

324

-25

26-2

728

-29

SQ

C2

(SO

)

SQ

T2

(SZ

)

valv

e

open

valv

e

clos

e

inpu

tC

onta

cts

draw

n in

the

mid

dle

posi

tion

of th

e ou

tput

sha

ft

of th

e ac

tuat

or

375

620

Page 17: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

17

Electrical wiring diagrams of MOA OC actuators without signalling micro switches with resistive transmitter

MOA actuator with resistance transmitter

Example of R / I converter connection

32313016 21191817 201514861 32 7 1211 139 10

5 P0973

SQT1

3~

SQFC1

M

SQFT1 SQC1 BQ

13

SQFT1

M

2

3~

1

SQFC1

109 111273 6 8

P09745

15

SQC1

14

SQT1

20171819 2116

BQ

3130 32

P0973

P0974

MOA OC control actuators with resistive transmitter is in standard supplied without signalling micro switches (P0973 or P0974 diagram).

If the customer requires a signal micro switch, due to the lack of space on the terminal board the switching contacts of torque micro switches will not be outlet – this option must be specified in the order. (both variants are dashed in the wiring example).

SQC1

86 7 161211 1413 159 10

SQFC1 SQFT1

21191817 20

SQT1

30 31 32

BQ

4 – 20 mA

3x

PŘEVODNÍKV DODÁVCE POLNÍ INSTRUMENTACE

U1 V1 W1TH

Převodník R/I

Converter in the delivery of field instrumentation

R/I converter

Page 18: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

18

Important advice:

If MOA OC actuators are used as control units, it is necessary that they are switched off in the end positions by positional micro limit switches!

If a tight seal is required, e.g. in the "closed" position, it is possible to switch off by torque, but with the following recommendation:

– regulation near the end of position “CLOSED“ (up to 10 %) is undesirable

– for short valve strokes the torque blocking must be as short as possible. Therefore, for this purpose, it is better to use MOA OC actuators in the version 20 07x.xxx1, where the blocking time between 1/4 and ½ of revolution of the output shaft of the actuator from the change of the direction of rotation.

– If the valve operation does not require torque blocking, we recommend ordering and using MOA OC actuators in 52 07x.xxxxM version. In this design the blocking of torque switches is excluded to both sides of rotation.

– The electric actuators can be supplied with a modified torque unit – without torque blocking to the closed side. 4 – 20 mA Converter

The converter is delivered as a separate mounting block for MOA OC and MOA actuators with resistive transmitter position. It transforms the signal of the 100 Ω resistive transmitter to a unified signal of 4 – 20 mA. The supplied converters are made by Treston, in the 222-224 RIPa/SO/BT III/ZOV design. They have an extended range of adjustability, even only 30% of the travel of the resistive transmitter can be converted to the output signal of 4 – 20 mA.

The Annex includes technical data and instructions of the converter manufacturer, which must be observed during assembly.

Setting procedure– Set the actuator limit switches and the resistive transmitter according to the Assembly Instructions.

– Connect the converter according to the manufacturer's recommendations and remove the cap that covers the two adjustment potentiometers..

– Set the range of the converter:

– adjust the actuator to the closed position and set the 4 mA current using the top potentiometer

– adjust the actuator to the open position and set the 20 mA current using the bottom potentiometer

– adjust the actuator to the closed and check the 4 mA current setting

– adjust the actuator to the open and check the 20 mA current setting

– if the values are set, cover the converter with the cap.

Connection of the converter to the servomotor

SQC1

86

3~

1 32 7 161211 1413 159 10

SQFC1

M

SQFT1

21191817 20

SQT1

30 31 32

BQ

1 2 3

31

32

33

222-224 RIP

4 – 20 mA

Page 19: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

19

 INDUSTRIAL SIGNAL CONVERTERS TO MOUNT ON DIN TS-35 (IP 20) RAIL  Converter for resistive transmitters with current output of 4 - 20 mA 222-224 RIP

UseThe converters are designed to convert signal from the resistive transmitters to standardized current output of 4 - 20 mA.

DescriptionThe signal from the variable resistor is brought to the input of the converter. The resistance of supply conductors is fully

compensated. The circuit operates as a passive transmitter in current loop. The converter output serves also to its power supply. The converter is not equipped with galvanic isolation of input and output signal.

Work conditionsTemperature near the converter box may during operation reach a max. of +70 °C (upon request of client for a fee up

to +85 °C). The converter can be located at any position.

NoteGND terminal must be well grounded (on the chassis of the switchboard or to GND of the power supply). For the converter

with an input for potentiometer the maximum output current is at the connection of terminals no. 2 and 3.

Installation instructionsActivities under this section must be performed by at least knowledgeable personnel in accordance with section 5 of the

Decree no. 50/1978 Coll., respectively 51/1978 Coll. Converter

The 222-224 RIP converter (222-224 RIR) is attached by sliding on the DIN TS35 rail. First, place the top pin of the box holder to the top edge of the rail and with a screwdriver (max. 4 x 1 mm) gently pull the lock of the bottom locking pin. Press the bottom part of the box to the bar and then release the lock. Doing so will snap the box to the rail. Similarly, you can remove the box from the rail. The connecting cables should be connected as shown in Fig 3. If it is necessary to readjust the measuring range of the converter, it is possible to set the span and zero of the converter using a clockmaker’s screwdriver after previous removing the lid of the box. The position of the adjustment trimmers is shown in Figure 2. The recommended power supply for the converter is UNAZ stabilized power supply 24 V / 1.5 W (manufacturer TRESTON s.r.o.).

Technical datainput signal potentiometer

sensor connection three-wire as potentiometer or rheostat

(fully compensated influence of connections).

measuring ranges see Table of measuring ranges

errors (ČSN IEC 770) basic 0.1 %

hysteresis 0.02 %

repeatability 0.015 %

linearity 0.08 %

temperature dependence (ČSN IEC 770) zero error 0.15 % / 10 K

margin error 0.1 % / 10 K

maximum error 0.2 % / 10 K

Page 20: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

20

temperature dependences (ČSN IEC 770) < 0.008 % / 1 V

influence of load resistance < 0.003 % / 100 Ωsupply voltage 12 to 30 VDC (reverse polarity protection)

maximum value of load resistance in the current loop at Vs = 24 V DC 600 Ωmax. resistance of supply

conductors to resistance 1 000 Ωinput signal 4 to 20 mA

current at break of resistance max. 30 mA

Measuring ranges5 to 105 Ω0 to 130 Ω0 to 214 Ω0 to 500 Ω0 to 1000 Ω0 to 2500 Ω0 to 5000 Ω

Device operating conditionsambient temperature 0 to +70 °C (-40 to +85 °C)

relative humidity 40 to 70 %

atmospheric pressure 84 – 107 kPa

protection IP 20

permissible conductor cross section 0.35 to 4 mm2

module width 22.5 mm

box material NORYL

box resistance to temperature dimensional stability up to +120 °C

box resistance to fire flame retardant plastic

resistance and stability agains vibration 10 to 60 Hz 0.14 mm (amplitude)

60 to 500 Hz 19.6 m/s2 (peak acceleration)

interference resistance ČSN IEC 801-3, level 3 (chap. 5)

ČSN IEC 801-4, level 4 (chap. 5)

ČSN IEC 801-6, level 2 (TAB. 1, art. 5.1)

How to OrderThe order must state the following: number of pieces

name

order part number in the table

Sample order: 6 converters, MODEL 222-224 RIP

ord. no.: 222-224 RI P 5 to 105 Ω

Source tension Range

Zero

Out

Page 21: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

21

Lock

38,8

22,565

4585

Page 22: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

22

SPARE PARTS LIST OF MODACT MOA OC ACTUATORSPOWER AND CONTROL PART (FOUR-YEAR OPERATION)

Type Name Drawing no. or Number Pcs Use

no. of spare part number of the ČSN of material

52 070 Sealing ring 10x6 ČSN 029280.9 8918 2 Torque tripping shaft seal

Sealing ring 30x22 ČSN 029280.9 8918 1 Position tripping shaft seal

Sealing ring 16x12 ČSN 029280.9 8918 1 Shaft seal drive switch motor – hand wheel

Sealing ring 75x65 ČSN 029280.9 8918 1 Sealing ring of the actuator centering

Sealing ring 90x80 ČSN 029280.9 8918 1 Hand wheel shaft sealing

Sealing ring 45x2 ČSN 029281.9 8918 2 Torque spring device cover sealing

Sealing ring 52x3 ČSN 029281.9 8918 1 Torque spring device sealing

Sealing ring 36x2 ČSN 029281.9 8918 1 Sealing of the hole for wires between the control cabinet and terminal cabinet

Sealing ring 32x2 ČSN 029281.9 8918 1 Seal pipes for wires between the electric motor and the terminal cabinet

Sealing ring 105x3 ČSN 029281.9 8918 1 Hand wheel flange sealing

Sealing ring 150x3 ČSN 029281.9 8918 1 Sealing of terminal box cover

Sealing ring 160x3 ČSN 029281.9 8918 1 Sealing between power transmission box and control box

Sealing ring 190x3 ČSN 029281.9 8918 1 Sealing of control box cover

"GUFERO" Sealing ring ČSN 029401.0 40-90 2 Output shaft sealing 42x55x8 in the actuator centering ring

"GUFERO" Sealing ring ČSN 029401.0 40-90 2 Output shaft sealing 40x62x7 in the hand wheel

"GUFERO" Sealing ring ČSN 029401.0 40-90 1 Drive shaft sealing 12x22x7 Position switches equipment

52 071 "GUFERO" Sealing ring ČSN 029401.0 40-90 2 Hand wheel shaft sealing

+ 55x80x8

52 072 "GUFERO" Sealing ring ČSN 029401.0 40-90 2 Output shaft sealing

60x80x8 in the actuator centering ring

"GUFERO" Sealing ring ČSN 029401.0 40-90 1 Drive shaft sealing 12x22x7 Position switches equipment

Sealing ring 190x3 ČSN 029281.9 8918 1 Sealing of control box cover

Sealing ring 160x3 ČSN 029281.9 8918 1 Seal between power and control cabinet

Sealing ring 150x3 ČSN 029281.9 8918 1 + 1 Seal between the power transmission housing and the motor flange and terminal

box cover sealing

Sealing ring 130x3 ČSN 029281.9 8918 1 Hand wheel flange sealing

Sealing ring 52x3 ČSN 029281.9 8918 1 Torque spring device cover sealing

Sealing ring 45x2 ČSN 029281.9 8918 1 Sealing of the flange of the torque of the tripping shaft

Sealing ring 36x2 ČSN 029281.9 8918 1 Sealing of the hole for wires between the control cabinet and terminal cabinet

Sealing ring 32x2 ČSN 029281.9 8918 2 Sealing of the pipes for wires for electric motors between the electric motor

0.55 kW and 1.2 kW and terminal cabinets

Sealing ring 40x2 ČSN 029281.9 8918 2 Sealing of pipe for wires for 2.2 kW electric motor between the electric motor and terminal

cabinet

Page 23: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

23

Sealing ring 30x22 ČSN 029280.9 8918 1 Position switch drive shaft

flange sealing

Sealing ring 105x95 ČSN 029280.9 8918 1 Handwheel sealing

Sealing ring 18x14 ČSN 029280.9 8918 1 Seal of the switch of hte drive electric motor - hand wheel

Sealing ring 10x6 ČSN 029280.9 8918 2 Sealing of torque device shaft

Sealing ring 90x3 ČSN 029281.9 8918 1 Sealing ring of the actuator centering

Sealing ring 60x3 ČSN 029281.9 8918 1 Torque spring device sealing

52 074 "GUFERO" Sealing ring ČSN 029401.0 40-90 2 Hand wheel shaft sealing 75x100x10

"GUFERO" Sealing ring ČSN 029401.0 40-90 2 Output shaft sealing 80x100x10 in the actuator centering ring

"GUFERO" Sealing ring ČSN 029401.0 40-90 1 Drive shaft sealing 12x22x7 position tripping switches equipment

Sealing ring 190x3 ČSN 029281.9 8918 1 Sealing of control box cover

Sealing ring 160x3 ČSN 029281.9 8918 1 Seal between power cabinet and control cabinet

Sealing ring 150x3 ČSN 029281.9 8918 1 Sealing of terminal box cover

Sealing ring 80x3 ČSN 029281.9 8918 1 Torque spring device cover sealing

Sealing ring 45x2 ČSN 029281.9 8918 1 Torque tripping shaft flange sealing

Sealing ring 40x2 ČSN 029281.9 8918 2 Seal pipes for wires between the electric motor and the terminal cabinet

Sealing ring 30x22 ČSN 029280.9 8918 1 Position switch drive shaft flange sealing

Sealing ring 145x130 ČSN 029280.9 8918 1 Handwheel sealing

Sealing ring 25x21 ČSN 029280.9 8918 1 Seal of the switch of hte drive electric motor - hand wheel

Sealing ring 10x6 ČSN 029280.9 8918 2 Sealing of torque device shaft

Sealing ring 125x110 ČSN 029280.9 8918 1 Sealing ring of the actuator centering

Sealing ring 90x3 ČSN 029281.9 8918 1 Torque spring device sealing

Sealing ring 170x3 ČSN 029281.9 8918 1 Hand wheel flange sealing

Sealing ring 16x12 ČSN 029281.9 8918 4 Electric motor mounting bolts sealing

Parts for sealing cables and wires (for all types of actuators)

Sealing ring P 36/23 dwg.no. 23462178 1 Cable seal in the cable gland for cable with an outer diameter of 20-23 mm

Sealing ring P 36/26 dwg.no. 23462179 1 Cable seal in the cable gland for cable with an outer diameter of 23-26 mm

SILOVÁ A OVLÁDACÍ ČÁST (ČTYŘLETÝ PROVOZ)

Type Name Drawing no. or Number Pcs Use

no. of spare part number of the ČSN of material

Page 24: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

24

NOTES

Page 25: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

25

NOTES

Page 26: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

26

NOTES

Page 27: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

Development, production and services of electric actuators and switchboards.Top-quality sheet-metal processing (TRUMPF equipment), powder paint shop.

SURVEY OF PRODUCED ACTUATORS

KP MINI, KP MIDI Electric single turn rotary actuators (up to 30 Nm)

MODACT MOK, MOKED, MOKP Ex, MOKPED Ex Electric rotary single turn actuators for ball valves and flaps

MODACT MOKA Electric rotary single turn actuators for nuclear power stations

application outside containmen

MODACT MON, MOP, MONJ, MONED, MOPED, MONEDJ Electric rotary multi-turn actuators

MODACT MO EEx, MOED EEx Explosion proof electric multi-turn actuators

MODACT MOA Electric multi-turn actuators for nuclear power stations

application outside containment

MODACT MOA OC Electric multi-turn actuators for nuclear power stations

application inside containment

MODACT MPR Variant Electric rotary (160°) lever actuators with a variable output speed

MODACT MPS, MPSP, MPSED, MPSPED Electric rotary single turn lever actuators with a constant output speed

MODACT MTN, MTP, MTNED, MTPED Electric linear thrust actuators with a constant output speed

Deliveries of assembled actuator + valve (or MASTERGEAR gearbox) combinations

T R A D I T I O N • Q U A L I T Y • R E L I A B I L I T Y

Page 28: INSTRUCTION FOR ASSEMBLY AND OPERATION€¦ · Torque unit setting procedure To set the tripping torque to another value, differing from the default value set at the manufacturing

tel.: +420 321 785 141-9fax: +420 321 785 165 +420 321 785 167e-mail: [email protected]

ZPA Pečky, a.s.tř. 5. května 166289 11 PEČKY, Czech Republicwww.zpa-pecky.cz

tel.: +420 321 785 141-9fax: +420 321 785 165 +420 321 785 167e-mail: [email protected]