instalo bg
TRANSCRIPT
INSTALO BGIntroductory presentation
Contents
– Who are we?
– What do we do?
– What are we doing next?
– Reference projects
Instalo BG was established on 17th March 2010 Production plant became operational in December 2013 Turnover for 2019 was 980k € Staff level is currently at 26 employees
Here at Instalo BG, we started with 6 trusted colleagues…
Contents
– Who are we?
– What do we do?
– What are we doing next?
– Reference projects
Today, we have a team of project designers that is specialized in mechanical andhydraulic engineering. Every single product is either developed or checked by ourR&D department in order to meet our customer needs.
Instalo BG uses the latest software packages to help the team improve productdevelopment and increase efficiency such as
SolidWorks AutoCAD Metalix CAD/CAM sheet metal software ProNEST nesting SolidCam DMS – document management system Robotics process automation (RPA) bots to help with project calculation
Subcontracting
Mechanical and technical assembly
Project design
Complete products
1
2
3
4
Subcontracting1
We manufacture products for a wide range of industries
Pumping industry
Subcontracting1
We manufacture products for a wide range of industries
Pumping industry
Subcontracting1
We manufacture products for a wide range of industries
Al parts Agriculture and forestry
Subcontracting1
We manufacture products for a wide range of industries
Metal fabrication industry Recycling industry
Subcontracting1
We manufacture a large array of different products and equipment
Wooden chips equipment
Subcontracting1
Wide range of specialized parts
We manufacture a large array of different products and equipment
Subcontracting1
Sealing specialized parts for storage solutions
We manufacture a large array of different products and equipment
Plasma and laser cutting machines Lathe and milling machines
Subcontracting1
Welding machine Bending machine
All of our machines are available for subcontracting services
Subcontracting1
All of our machines are available for subcontracting services
CNC machining Rolling machine
Vacuum lift equipment Automatic band- saw machine
We have specialized in manufacturing assembling equipment for WWTP – from 1000 p.e. up to 100 000 p.e. PWTP and pumping stations
Mechanical and technical assembly2
WWTP and PWTP
Project design
Preliminary sketching Manufacturing drawings
We can assist our clients with sketching and technical drawings
3
Waste water treatment
Portable water treatment
Landfill and leachate treatment
Supplementary equipment
A
B
C
Complete products4
D
Waste water treatment4A
For the mechanical treatment of waste water we develop Screens – bar, screw, fine, rotating drum, etc. Combined pretreatment units
Mechanical treatment
Waste water treatment4A
For the grit and grease removal of waste water we develop Grit and grease scraper bridge Sand classifier
Grit and grease removal
Waste water treatment4A
For the sludge treatment of waste water we develop Peripheral drive scraper for circular basin Scraper for rectangular basin Sludge thickener Lamella clarifier
Sludge treatment
Waste water treatment4A
For the storage and dosing used in waste water treatment we develop Lime storage and lime preparation equipment Dosing systems
Storage and dosing
Portable water treatment4B
For the portable water treatment we develop Gravity self-cleaning filter
General equipment
Supplementary equipment4D
We manufacture a variety of auxiliary equipment such as Conveyors – screw and belt types Penstock – channel, pipe, weirs, etc. Winches, hoist, lift devices, etc. Manways and stairs
Auxiliary equipment
Contents
– Who are we?
– What do we do?
– What are we doing next?
– Reference projects
Intensive bootcamp training to train our people on topics like− Main principles of lean
thinking− 8th wastes of manufacturing− Continuous improvement
Step 1Staff training andmindset shift
Over-production
Waiting
Excess processing
Inventory
Motion
Non-utilised talent
Defects
Transport
8th wastes of manufacturing
Sort
Set in order
Shine
Standardise
Sustain
5S principles
Implementation of optimised manufacturing layout to enhance the flow of our work
Introducing 5S along the shopfloor as well as continuous improvement
Optimising our office space
Step 2Optimisation of ourworkspace and shopfloor
Implementing a MOM software to monitor manufacturing process end-to-end from planning to execution
Step 3Implementing MOM software
MOM for resources
MOM for scheduling and
planning
MOM for capacity
management
MOM for order execution and
tracking
MOM for drumbeat reporting
The main modules of our new MOM software
Optimised layout and flow of our shopfloor space
Our 2020 Lean Transformation
Jan 2020Feb-September
2020 Jan 2021
Remote check of production Augmented Reality implementation – VUZIX glasses
Streamline product design and development
Quickly identification of problems for less downtime
Increase worker productivity
Easily access and manage data
Lower costs and improve
Contents
– Who are we?
– What do we do?
– What are we doing next?
– Reference projects
Reference projects
Industrial waste water treatment plant
Production of treatment line with bridge classifier and sand classifier
Reference projects
Industrial waste water treatment
Completed treatment line with Lamella clarifier, rotating drum screen, mixers, containers, etc.
Reference projects
Municipal waste water treatment plant – for 56 000 p.e.
Produced sludge treatment equipment, penstocks, conveyors, compactors
Reference projects
Municipal waste water treatment plant – for 45 000 p.e.
Manufactured automated bar screens with flow of 200 l/s, channel size of 6150x800mm and screen height of 9000mm
Reference projects
Waste water treatment plant
Manufactured rotating filtering drum with flow of 36 m3/h
Reference projects
Waste water treatment plant
Manufacturing of screw conveyors with specifications of L = 7m, P = 1.1kW L = 10m, P = 1.1kW
Reference projects
Waste water treatment plant
Creation of bar screen with flow of 570 l/s and 457 l/s with discharge height of 4658mm
Reference projects
Waste water treatment plant
Manufacturing of penstocks with sizes up to 1500x2000
Reference projects
Waste water treatment plant
Produced sludge thickener with Diameter of 10m Height of 4.7m Material above water level – CS & Zinga coating Material below waterlevel - SS
Reference projects
Waste water treatment plant
Manufactured scraper bridges for circular basins with Diameter of 30m and height of 6.08m Diameter of 10m and height of 4.40m
Reference projects
Waste water treatment plant
Production of manways, stairs, platforms and lift devices
Reference projects
Waste water pumping station
Creation of vertical screw screens with compactor Flow 35 l//s Length of 5500mm and screw diameter of 273 mm
Reference projects
Waste water pumping station
Production of a variety of equipment such as Bar screens with flow of 1200 and 2000 l/s Delivery and start-up of coarse screen - 300 l/s flow
Reference projects
Drinking water treatment
Production of gravity self-cleaning filter with Capacity discharge of up to 105 m3/h Filtration Speed 3-10 m3/h Turbiduty 30 mg/l
Reference projects
Drinking water treatment
Production of gravity self-cleaning filter with Capacity Discharge - 26 m3/h Diameter – 1800 mm Turbiduty 20 mg/l
Reference projects
Pumping station
Manufactured a variety of components such as Vertical screw screen Q = 201,6 m3/h Penstock size 3.4 x 3.2
Reference projects
Pumping stations
Manufactured vertical screens with flow of 200 l/s and discharge angle of 90°
