installer manual, softener evolio 255 · 2.3.2. transport the following points must be observed to...

EVOLIO255

INSTALLER MANUAL

WATER PURIFICATION

Installer Manual Evolio 255 - Table of content

Table of content

1. Generalities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.1. Scope of the documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.2. Release management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.3. Manufacturer identifier, product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.4. Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71.5. Abbreviations used and glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.6. Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.6.1. Applicable norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.6.2. Available certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.7. Procedure for technical support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.8. Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91.9. Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2. Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.1. Safety pictograms definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.2. Serial and safety tags location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.3. Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.1. Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.2. Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.3.3. Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.4. Hygiene and sanitization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.4.1. Sanitary issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122.4.2. Hygiene measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.1. Introduction to softeners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.1.1. Softening principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143.1.2. System service & regeneration cycles (7-cycles operation) . . . . . . . . . 163.2. Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.2.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183.2.2. Performance flow rate characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 183.3. Outline drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203.4. Description and components location . . . . . . . . . . . . . . . . . . . . . . . 213.5. Softener’s available options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223.5.1. Chlorine generator and check salt led . . . . . . . . . . . . . . . . . . . . . . . . . . 223.5.2. Safety brine valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

2 / 90 Ref. MKT-IM-037 / B - 17.12.2018


4. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .244.1. Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.2. Safety notices for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3. Installation environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3.1. General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3.2. Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244.3.3. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254.3.4. Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264.4. Integration constraints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264.5. Softener connection to piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.5.1. Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274.5.2. Installation layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284.5.3. Tools and material required for installation. . . . . . . . . . . . . . . . . . . . . 284.5.4. Inspection/preliminary assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.5.5. Softener installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294.5.6. Water supply line and bypass connections . . . . . . . . . . . . . . . . . . . . . . 314.5.7. Drain line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334.5.8. Overflow line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354.5.9. Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .385.1. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385.2. Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405.3. Quick program guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415.4. Basic programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435.4.1. Program system size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435.4.2. Time setting and winter time - summer time change . . . . . . . . . . . . . 435.4.3. Day of week . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435.4.4. Regeneration time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.4.5. Calendar override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.4.6. Salt setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445.4.7. Estimated capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 455.4.8. Hardness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465.5. Advanced programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 465.5.1. Regeneration cycles time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 475.5.2. History value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485.5.3. Resetting the controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Ref. MKT-IM-037 / B - 17.12.2018 3 / 90


6. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506.1. Softener commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506.1.1. Water filling, draining and waterproofness inspection . . . . . . . . . . . . . 506.1.2. Quick cycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 516.1.3. Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 526.1.4. Additional tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536.2. Cleaning, disinfection and sanitization . . . . . . . . . . . . . . . . . . . . . . 536.2.1. Cleaning of softeners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 536.2.2. Disinfection with sodium or calcium hypochlorite. . . . . . . . . . . . . . . . . 536.2.3. Sanitization by electrochlorination process . . . . . . . . . . . . . . . . . . . . . . 54

7. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557.1. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557.1.1. During operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557.1.2. During regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 557.2. Manual regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567.2.1. Manual delayed regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567.2.2. Immediate regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567.2.3. To advance regeneration cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567.2.4. To cancel a regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567.2.5. Second delayed regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577.2.6. Second immediate regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 577.3. Operation during a power failure . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

4 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .588.1. General system inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588.1.1. Water quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588.1.2. Mechanical Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588.1.3. Regeneration test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598.2. Recommended maintenance plan . . . . . . . . . . . . . . . . . . . . . . . . . 598.2.1. Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608.3. Adding salt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618.4. Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.4.1. Use original spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.4.2. Use original approved lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.5. Cleaning and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.5.1. First steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628.5.2. Covers removal (softener and valve) . . . . . . . . . . . . . . . . . . . . . . . . . . . 638.5.3. Brine tank and brine well cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 648.5.4. Cleaning the injector screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 668.5.5. Cleaning the injector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678.5.6. Controller replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 688.5.7. Other wear and tear parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .789.1. Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 789.2. Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 799.3. System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Ref. MKT-IM-037 / B - 17.12.2018 5 / 90


10. Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8210.1. Softener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8210.2. Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410.2.1. Valve body parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8410.2.2. Evolio 255 controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8610.2.3. Meters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8610.3. Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8710.3.1. Bypass & connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

11. Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

6 / 90 Ref. MKT-IM-037 / B - 17.12.2018

Installer Manual Evolio 255 - Generalities

1. Generalities

1.1. Scope of the documentationThis documentation provides the necessary information for appropriate use of the product and informs users to ensure efficient execution of the installation, operation or maintenance procedures.The content of this document is based on the information available at the time of publication. The original version of the document was written in English.For safety and environmental protection reasons, the safety instructions given in this documentation must be strictly followed.This manual is a reference and will not include every system installation situation. The person installing this equipment should have:• training in the 255 valves with 700 Logix series controllers and water softener installation;• knowledge of water conditioning and how to determine proper controller settings;• basic plumbing skills.This document is available in other languages on https://www.pentairaquaeurope.com/product-finder/product-type/softeners.

1.2. Release management

1.3. Manufacturer identifier, productManufacturer: Pentair International LLC

Avenue de Sevelin 181004 LausanneSwitzerland

Product: Evolio 255

1.4. Intended use• For domestic use only;• the water softener series Evolio 255 may only and exclusively be used for residential water

softening under specified conditions, see 4.3.2. Water, page 24;• the water softener series Evolio 255 protects water pipes and connected water-carrying systems

from scaling, respectively from malfunctions and damage caused by scaling;• the water softener series Evolio 255 is designed for continuous supply of water for different

family sizes depending on the chosen model.

Revision Date Authors DescriptionA 27.02.2018 BRY/FLA First edition.B 17.12.2018 BRY/FIM Security instructions

Ref. MKT-IM-037 / B - 17.12.2018 7 / 90


1.5. Abbreviations used and glossaryRefill Controller ...................................... Brine Line Flow ControllerDLFC ....................................................... Drain Line Flow ControllerRegen...................................................... Regeneration

1.6. Norms1.6.1. Applicable normsComply with the following guidelines:• 2006/42/EC: Machinery Directive;• 2014/35/UE: Low Voltage Directive;• 2014/30/UE: Electromagnetic compatibility;• 2011/65/EC: Restriction of use of certain hazardous substances in electrical and electronic

equipment (RoHS);• UNI EN ISO9001 (certificate no. 95.022 SSG ICS).

Meets the following technical standards:• IEC/EN 60335-1;• IEC 61010-1;• EN 55014-1;• EN 55014-2;• EN 61000-3-2: 2006 + A1: 2009 + A2: 2009;• EN 61000-3-3: 2008;• EN 61000-6-2: 2005;• EN 61000-6-3: 2007 + A1: 2011;• EN 61326-1.

1.6.2. Available certificates• CE;• DM174;• ACS.

Access to all certifications:

8 / 90 Ref. MKT-IM-037 / B - 17.12.2018


1.7. Procedure for technical supportProcedure to follow for any technical support request:A Collect the required information for a technical assistance request.

→ Product identification (see 2.2. Serial and safety tags location, page 10 and 8.1.2. Mechanical Checks, page 58);

→ Problem description.B Please refer to the "Troubleshooting" chapter, page 78. If the problem persists contact your

supplier.

1.8. Copyright© 2018 Pentair International Sàrl All rights reserved.

1.9. Limitation of liability Pentair Quality System EMEA products benefit, under specific conditions, from a manufacturer warranty that may be invoked by Pentair’s direct customers. Users should contact the vendor of this product for applicable conditions and in case of a potential warranty claim. Any warranty provided by Pentair regarding the product may become invalid in case of:• installation done by a non-water-professional;• improper installation, improper programming, improper use, improper operation and/or

maintenance leading to any kind of product damages;• improper or unauthorized intervention on the controller or components;• incorrect, improper or wrong connection/assembly of systems or products with this product and

vice versa;• use of a non-compatible lubricant, grease or chemicals of any type and not listed by the

manufacturer as compatible for the product;• failure due to wrong configuration and/or sizing.

Pentair accepts no liability for equipment installed by the user upstream or downstream of Pentair products, as well as for process/production processes which are installed and connected around or even related to the installation. Disturbances, failures, direct or indirect damages that are caused by such equipment or processes are also excluded from the warranty. Pentair shall not accept any liability for any loss or damage of profits, revenues, use, production, or contracts, or for any indirect, special or consequential loss or damage whatsoever. Please refer to the Pentair List Price to know more about terms and conditions applicable to this product.

Ref. MKT-IM-037 / B - 17.12.2018 9 / 90

Installer Manual Evolio 255 - Safety

2. Safety

2.1. Safety pictograms definition

2.2. Serial and safety tags location

CAUTIONWarns of a risk of minor injury or major material damage to the device or environment.

WARNINGWarns against serious personal injury and damage to health.

DANGERWarns against serious personal injury or death.

MANDATORYStandard or measure to apply.

NOTEComment.

PROHIBITIONRestriction to be observed.

Model

Electrical rating

Part number

Serial number

Production date

Production order

10 / 90 Ref. MKT-IM-037 / B - 17.12.2018


NOTEEnsure that the serial label and the safety tags on the device are completely legible and clean. If necessary, replace them with new tags and put them in the same places.

2.3. HazardsAll the safety and protection instructions contained in this document must be observed in order to avoid temporary or permanent injury, damage to property or environmental pollution.At the same time, any other legal regulations, accident prevention and environmental protection measures, as well as any recognized technical regulations relating to appropriate and risk-free methods of working which apply in the country and place of use of the device must be adhered to.Any non-observation of the safety and protection rules, as well as any existing legal and technical regulations, will result in a risk of temporary or permanent injury, damage to property or environmental pollution.

2.3.1. PersonnelOnly qualified and professional personnel, based on their training, experience and instruction as well as their knowledge of the regulations, the safety rules and operations performed, are authorized to carry out necessary work.

2.3.2. TransportThe following points must be observed to ensure proper operation of the system:• do not lay down or flip over the softener at any time. The media may paste to the upper

distributor thus obstructing its slots or enter the valve and may therefore compromise the softener operation;

• pay attention not to hit the softener;• use all the safety lifting systems to move the softener;• do not lift the softener by the valve or bypass.

2.3.3. MaterialThe following points must be observed to ensure proper operation of the system and the safety of user:• do not remove the locking bar while system is pressurized;• beware of high voltages present on the transformer (220-230VAC);• do not put your fingers in the system (risk of injuries with moving parts and shock due to electric

voltage).

Ref. MKT-IM-037 / B - 17.12.2018 11 / 90


2.4. Hygiene and sanitization2.4.1. Sanitary issuesPreliminary checks and storage• Check that the brine tank and the brine well are clean and free from burr, debris or any scraps;• check the integrity of the packaging. Check that there is no damage and no signs of contact with

liquid to make sure that no external contamination occurred;• the packaging has a protective function and must be removed just before installation. For

transportation and storage appropriate measures should be adopted to prevent the contamination of materials or objects themselves.

Assembly• Assemble only with components which are in accordance with DM 174 and ACS or any local

norm/certification;• after installation and before use, perform one or more manual regenerations in order to clean

the media bed. During such operations, do not use the water for human consumption. Perform a disinfection of the system in the case of installations for treatment of drinking water for human use.

NOTEThis operation must be repeated in the case of ordinary and extraordinary maintenance. It should also be repeated whenever the system remains idle for a significant time.

NOTEValid only for Italy: In case of equipment used in accordance with the DM25, apply all the signs and obligations arising from the DM25.

2.4.2. Hygiene measures

DANGERDo not use with water that is micro-biologically unsafe or of unknown quality without adequate disinfection before or after the softener.

WARNINGWater softeners using sodium chloride for regeneration will add sodium to the water. Person who are on sodium-restricted diets should consider the added sodium as part of their overall sodium intake.

12 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Disinfection• The materials used for the construction of our products meet the standards for use with potable

water; the manufacturing processes are also geared to preserving these criteria. However, the process of production, distribution, assembly and installation, may create conditions of bacterial proliferation, which may lead to odour problems and water contamination;

• it is therefore strongly recommended to sanitize the products. See 6.2. Cleaning, disinfection and sanitization, page 53;

• maximum cleanliness is recommended during the assembly and installation;• for disinfection, use sodium or calcium hypochlorite and perform a manual regeneration.

Ref. MKT-IM-037 / B - 17.12.2018 13 / 90

Installer Manual Evolio 255 - Description

3. Description

3.1. Introduction to softeners3.1.1. Softening principlesSoftening is an ion exchange process where the hard ions are getting exchange by soft ions, typically sodium or potassium. This is achieved by placing the water in contact with an ion exchange resin and ensuring the contact time is appropriate for the flow rate to produce.The basic chemistry of softening resins is very simple: the resin is made of small polymer beads with chemical functionality that selectively captures the divalent ions (such as Ca2+ and Mg2+ - hardness ions) and releases in exchange less tightly held monovalent ions, usually sodium (Na+) or less frequently potassium. Here below is shown the chemical reactions mechanism for softening:

The means that under certain conditions, the reactions can be reversed. This is due to the equilibrium between the water composition and the amount of hardness that can be removed. This reverse reaction is observed at different kinetics and at high monovalent ions concentration. Usually for softening this conditions are obtained using concentrated NaCl (or KCl) solutions that are put in contact with the resin. This is called regeneration:

Hardness Resin bead Exhausted resin bead

Soft water

Saturated brine

Exhausted resin bead

Regenerated resin bead

Waste Excess salt

14 / 90 Ref. MKT-IM-037 / B - 17.12.2018


The service and regeneration reaction can be done over and over, so softening systems last years.A softener consists of different components:

• a tank, filled with softening resin;• a valve, that will direct the inlet water flow on the resin bed so that the softening or regeneration

reaction can take place;• a timer, that will control when the regeneration phases have to be done;• a brine tank, where saturated brine solution is prepared for the regenerations.

The present softener will simply allow the previously described reaction to happen, alternating softening period of few days with regeneration that may last up to few hours depending on setting done. The softener is equipped with a controller that will trigger automatically the different phases of service and regeneration upon the programming done.The valve configuration has been chosen to be in accordance with the volume of resin contained in the tank. Do not intend to modify it or you may cause kinetics changes and may cause regeneration malfunction.In order to ensure proper softener function, make sure it always contains salt in the brine tank and remains electrically powered. Softener installation, start up and programming must be done by trained professional water treatment specialist. Incorrect installation or wrong programming may cause softener malfunctions or even damage the softener and its components.Respect programming recommendations for each softener size in order to achieve best optimized softener performances.Softener requires periodical cleaning/maintenance operations to ensure proper function over years. Those are described in the present manual on chapter 8. Maintenance, page 58.

Ref. MKT-IM-037 / B - 17.12.2018 15 / 90


3.1.2. System service & regeneration cycles (7-cycles operation)Service — cycle C0Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the raw water being exchanged on the resin beads towards sodium ions. The water is conditioned as it passes through the resin bed.

Backwash — cycle C1The flow of water is reversed by the valve and directed down the riser tube and up through the resin bed. During the backwash cycle, the bed is expanded and debris is flushed to the drain, while the media bed is remixed.

Brine draw & slow rinse — cycle C2-C3The controller directs water through the brine injector and brine is drawn from the brine tank. The brine is then directed down through the resin bed and up through the riser tube to the drain. The hardness ions are displaced by sodium ions and are sent to the drain. When the air check valve closes brine drawing finishes, and then the slow rinse phase starts. The resin is regenerated during the brine draw and slow rinse cycles.

Repressurize cycle (hard water bypass flapper open) — cycle C4This cycle allows the air and water to hydraulically balance in the valve before continuing the regeneration.

Rapid rinse — cycle C5The controller value directs water down through the resin bed and up through the riser tube to the drain. Any residual brine is rinsed from the resin bed, while the media bed is re-compacted.

2nd Backwash — cycle C6

2nd Rapid rinse — cycle C7

Brine refill — cycle C8Water is directed to the brine tank at a rate controlled by the refill controller, to create brine for the next regeneration. During brine refill, treated water is already available at the valve outlet.

NOTEFor illustration purpose only. Always verify inlet and outlet marking on the softener.

16 / 90 Ref. MKT-IM-037 / B - 17.12.2018


BRINE DRAW/SLOW RINSEC2-C3

BACKWASHC1 and C6

SERVICEC0

BRINE REFILLC8

RAPID RINSEC5 and C7

REPRESSURIZEC4

7 Brine tank8 Media bead9 Brine

4 Valve5 Drain6 Media tank

1 Inlet2 Outlet3 Air check

Soft water Hard water

Ref. MKT-IM-037 / B - 17.12.2018 17 / 90


3.2. Technical specifications 3.2.1. General

Softener typeEvolio....................................................... 255 10L .............255 15L.............255 20L ............ 255 30L

Design specifications/ratingsSoftener cabinet ..................................... ABSTank body................................................ Dowex® HCRS-s resinValve body ............................................... Glass-filled Noryl® - NSF listed materialRubber components ............................... Compounded for cold water - NSF listed materialValve material certification .................... WQA Gold Seal Certified to ORD 0902, NSF/ANSI 44, CE, ACSVolume of resin....................................... 10 L...................15 L...................20 L .................. 30 LApproximative shipping weight .............. 12 kg .................20 kg.................30 kg ................ 35 kgSalt storage ............................................ 25 kg .................50 kg.................50 kg ................ 50 kgOperating pressure ................................ 1.4 - 8.6 bar Hydrostatic test pressure....................... 20 bar Water temperature................................. 1 - 38°CAmbient temperature ............................. 2 - 50°C

3.2.2. Performance flow rate characteristics

NOTEFlow rates are indicative data. Maximum flow rate to produce in order to respect the required service velocity for an optimal ion exchange upon resin manufacturers recommendation, regardless of the inlet pressure.

Drain

Inlet

Outlet

Overflow

18 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Nominal (residual hardness 0°f) ............ 0.6 m3/h........... 0.9 m3/h............1.2 m3/h ........... 1.8 m3/hNominal (residual hardness 5-10°f) ...... 0.7 m3/h........... 1.1 m3/h............1.4 m3/h ........... 2.2 m3/hPeak (residual hardness 5-10°f) ............ 1.0 m3/h........... 1.5 m3/h............2.0 m3/h ........... 3.0 m3/h

SofteningNumber of people................................... 1-2 ................... 3-4 ....................4-5.................... 6-8

Capacity & salt consumption for the different salt dosage setting

Softener connectionsInlet/Outlet.............................................. 1" BSPT, femaleDrain line ............................... ½"Overflow drain line ..................... ½"

Softener Evolio 255 10L Evolio 255 15L

Programmed salt setting L S H L S HCorresponding salt dosage (g/L of resin) 45.0 91.0 180.0 46.7 133.3 226.7Salt amount per regen (kg) 0.5 0.9 1.8 0.7 2.0 3.4Capacity (kg as CaCO3) to program (override preprogrammed capacity)

0.3 0.5 0.7 0.5 0.9 1.2

Capacity in m3 (for 300ppm inlet hardness and 100ppm residual hardness)

1.5 2.5 3.5 2.5 4.5 6.0

Estimated salt consumption in kg per person and per year for 200L daily water consumption per person and 300ppm inlet hardness, residual 100ppm

21.9 26.6 37.5 20.4 32.4 41.4

Softener Evolio 255 20L Evolio 255 30L

Programmed salt setting L S H L S HCorresponding salt dosage (g/L of resin) 55.0 160.0 250.0 53.3 136.7 226.7Salt amount per regen (kg) 1.1 3.2 5.0 1.6 4.1 6.8Capacity (kg as CaCO3) to program (override preprogrammed capacity)

0.7 1.4 1.6 1.0 1.9 2.3

Capacity in m3 (for 300ppm inlet hardness and 100ppm residual hardness)

3.5 7.0 8.0 5.0 9.5 11.5

Estimated salt consumption in kg per person and per year for 200L daily water consumption per person and 300ppm inlet hardness, residual 100ppm

22.9 33.4 45.6 23.4 31.5 43.2

Ref. MKT-IM-037 / B - 17.12.2018 19 / 90


ElectricalTransformer input voltage ..................... 220-230 VAC 50/60 HzSoftener max. power consumption ........ 3 WProtection rating..................................... IP 22Transient overvoltages ........................... within the limits of category IIPollution Degree..................................... 3

Temporary overvoltages must be limited in duration and in frequency.

3.3. Outline drawingEvolio 255 10L model

Evolio 255 15, 20 and 30L models

Evolio 255 all models

20 / 90 Ref. MKT-IM-037 / B - 17.12.2018


3.4. Description and components location

LCD display

Down arrow

Set

Up arrow

Regeneration

BLFC/Refill controller

Injector and cap

Air check

Brine tank tube connection

Turbine manifold

Optical sensor

Injector screen

Locking bar

Valve discs/flappers

Camshaft

Motor

Turbine cable connection

Ref. MKT-IM-037 / B - 17.12.2018 21 / 90


3.5. Softener’s available options3.5.1. Chlorine generator and check salt ledThe Evolio 255 controller has the capability to produce a low level of chlorine to chlorinate the resin bed during regeneration. A check salt light will indicate when the user needs to add salt to the brine tank. Potassium chloride or sodium chloride may be used.

No. OperationA Unplug the wall-mounted transformer.B Shut off water supply or put bypass valve(s) into bypass position.C Relieve system pressure before performing any operations.

D Remove the softener’s and valve’s covers, see 8.5.2. Covers removal (softener and valve), page 63.

E Remove the existing refill controller (1) with the ball (2) from the valve and replace it with the one (3) provided in the kit (P/N 1244336).

F Connect the end of the cable (P/N 1206065) to the refill controller previously installed. Connect firmly to ensure a good contact.

G Reverse above procedure steps to rebuild.

CAUTIONNo programming is necessary for the chlorine generator to work properly on the controller. The system will be automatically functional after the chlorine generation senses brine for the first time. There is a check salt light on the front of the controller that will switch ON when there is no brine present during the brine draw.

22 / 90 Ref. MKT-IM-037 / B - 17.12.2018


3.5.2. Safety brine valveTo avoid overflow and to get a better softener operation, a safety brine valve can be installed.

No. OperationA Remove the softener covers, see 8.5.2. Covers removal (softener and valve), page 63.B Remove the brine well cover.

C Remove the brine tube (P/N 3028267) and replace it with the brine valve (P/N 1036840) and its brine tube (P/N 1037194)

D Put the brine well cover back in place.E Remount the softener covers, see 8.5.2. Covers removal (softener and valve), page 63.

1037194

1036840

Ref. MKT-IM-037 / B - 17.12.2018 23 / 90

Installer Manual Evolio 255 - Installation

4. Installation

4.1. Warnings

CAUTIONDo not lay down or flip over the softener at any time. The media may paste to the upper distributor thus obstructing its slots and may therefore compromise the softener operation.

CAUTIONSoftener must be protected against freezing, which can cause cracking of the softener and water leakage.

4.2. Safety notices for installation• Observe all warnings that appear in this manual;• only qualified and professional personnel are authorized to carry out installation work.

4.3. Installation environment4.3.1. General• Use only brine salts designed for water softening. Do not use ice melt salt, block, or rock salts;• follow State and local codes for water testing. Do not use water that is micro-biologically unsafe

or of unknown quality;• when filling media tank, first place the valve in backwash position, then do not open water valve

completely. Fill tank slowly to prevent media from exiting the tank;• when installing the water connection (bypass or manifold) connect to the plumbing system first.

Allow heated parts to cool and cemented parts to set before installing any plastic parts. Do not get primer or solvent on O-rings, nuts, or the valve.

4.3.2. Water

CAUTIONDo not treat water over 38°C, hot water would damage the softener and void warranty.

• If you are on a private well system, check minimum water pressure with an accurate gauge (gauges on older water systems are often inaccurate). Static pressure that is less than 2 bar may cause low flow rate and inadequate regeneration, depending by the pressure drop of the system as a minimum of 1.38 bar dynamic pressure (on injector at 1.2 m3/h) of water is required for the valve’s injector to operate effectively;

24 / 90 Ref. MKT-IM-037 / B - 17.12.2018


MANDATORYDo not exceed a maximum of 8.6 bar inlet pressure. Should this happen or be subject to happen, it is necessary to install a pressure regulator upstream the system.

4.3.3. ElectricalThere are no user-serviceable parts in the AC transformer, motor, or controller. In the event of a failure, these should be replaced.• All electrical connections must be completed according to local codes;• make sure power source matches the rating on the unit;• use only the 12 VAC power supply transformer that is supplied;

MANDATORYPlug the supplied transformer in an AC 220-230 V, 50/60 Hz power supply. The use of any other power supply than the one supplied void the warranty of all electronic parts of the valve.

MANDATORYThe unit must be plugged into an outlet.

MANDATORYMake certain the electrical supply cannot be turned off accidentally and is not controlled by a wall switch.

CAUTIONDue to some house using piping as a source of electrical grounding, a grounding strap must be installed when required.

CAUTIONElectrical components are not waterproof.

• the power outlet must be grounded;• to disconnect power, unplug the AC cable from its power source;• do not use any extension cord;• locate cord where it cannot be accidentally unplugged or cause any bodily harm.

Ref. MKT-IM-037 / B - 17.12.2018 25 / 90


4.3.4. Mechanical

CAUTIONDo not over-tighten the pipe to piping boss.

CAUTIONDo not put excessive force on the inlet, outlet or drain connections of the valve.

• Do not use petroleum-based lubricants such as vaseline, oils, or hydrocarbon-based lubricants. Use only 100% silicone lubricants;

• all plastic connections should be hand tightened. PTFE (plumber’s tape) may be used on connections that do not use an o-ring seal. Do not use pliers or pipe wrenches;

• all plumbing must be completed according to local codes;• soldering near the drain line should be done before connecting the drain line to the valve.

Excessive heat will cause interior damage to the valve;• observe the drain line requirements:

maximum 1 m high at 2 bars inlet pressure. Add 50 cm for additional 1 bar at the softener’s inlet;• do not use lead-based solder for sweat solder connections;• the valve is designed for minor plumbing misalignments. Do not support the weight of the

system on the valve fittings, plumbing, or the bypass;• it is not recommended to use sealants on the threads. Use PTFE (plumber’s tape) on the threads

of the 25.4 mm (1") NPT elbow, the drain line connections, and other NPT/BSP threads.

4.4. Integration constraintsLocation of a water treatment system is important. The following conditions are required:

CAUTIONThe surface for installation (platform or floor) must be solid, flat and level.

MANDATORYDrain must be capable of handing a maximum backwash flow rate of 19 L/min.

• locate the softener as close as possible from drain discharge point and within 12.2 m maximum of drain discharge point, respecting minimum drain line diameter advises given at chapter 4.5.7. Drain line connection, page 33;

• room to access equipment for maintenance and adding salt in the brine tank;• constant electrical supply to operate the controller;• total minimum pipe run to water heater of 3 m (10 ft) to prevent backup of hot water into system;• always install check valve to protect the softener from hot water return;• water line connections with shut off or bypass valves;

26 / 90 Ref. MKT-IM-037 / B - 17.12.2018


• must meet any local and state codes for site of installation;• use flexible piping to connect main piping to softener;• be sure all soldered pipes are fully cooled before attaching plastic valve to the plumbing.

4.5. Softener connection to piping

TIPTo prevent your softener from incoming sediment and iron particles, Pentair recommends the installation of a 100 μm pre-filter upstream the unit.

MANDATORYThe unit should be installed in accordance with the manufacturer’s recommendations and meet all applicable plumbing codes.

4.5.1. Block diagram

Main inlet

By-pass

User’s line

Valve

Meter

Resin tank

Check valve to prevent water harm

Pressure gauge

Integrated in the softener

Drain

Brine tank

Brine line

Drain line

Suggested options

Filter cartridge

Pressure regulator

Mixing device

Ref. MKT-IM-037 / B - 17.12.2018 27 / 90


4.5.2. Installation layout

4.5.3. Tools and material required for installation

NOTENot all listed tools may be necessary for installation. Read installation procedures before starting to determine if additional tools are necessary.

NOTEValves, grounding straps, wire, clamps and wall pipes are not supplied with the water softener.

TIPUse ball or globe valves.

Tools:• pipe wrenches;• screw drivers;• safety glasses;• safety shoes;• measuring tape;• level;• file;• utility knife or tube cutter.

Hard water pipeSoft water pipe

½" overflow line

Power supply

Drain

Softener

Max 6.0 m for 12.7 mm (½") drain line

Max 12.2 m for 19 mm (¾") d

rain line

28 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Materials:• softener;• pipes;• Teflon® tape;• grounding straps (optional);• overflow pipe ½";• valve drain pipe ½".

Material included:• by-pass.

4.5.4. Inspection/preliminary assembly4.5.4.1 Inspection

MANDATORYAny missing or faulty equipment must be specified on the transport documents. Notify the transporter company and supplier immediately.

NOTEIn some case, some damage can only be observed when commissioning the softener.

Check that all delivered equipment corresponds to the shipping list and that it is not damaged.

4.5.4.2 Preliminary assembly

NOTEThis softener doesn’t need any preliminary assembly.

4.5.5. Softener installationA Shut off power or fuel supply to water heater, see manufacturer’s instructions.B Shut off all water at main supply water line.C Open highest and lowest faucet of the line where softener will be installed to relieve pressure

and drain the system.D Set the unit in place, see 4.5. Softener connection to piping, page 27 and 4.5.2. Installation layout,

page 28. E Place the softener in a firm concrete floor or slab base. Be sure the unit is reasonably level.

CAUTIONDo not shim the softener directly for levelling. If necessary to shim, fabricate a platform base to set the tank on and then shim under the platform base.

Ref. MKT-IM-037 / B - 17.12.2018 29 / 90


F Make necessary piping changes for connecting the softener inlet and outlet to the home piping. Make sure not to reverse inlet and outlet.

G Installation of supplied bypass is highly recommended, see 4.5.6.2 Bypassing, page 32.H Connect the inlet and outlet piping, see 4.5.6.1 Water supply line, page 31.

NOTEThe valve connection threads are 1" BSPT female.

MANDATORYMake sure having the incoming water connected to the left side (looking from the front of the softener).

MANDATORYDo not use pipe joint compound or plumber’s putty on the valve body threads. Use only Teflon® tape.

MANDATORYDo not over-tighten fitting.

I Make certain proper piping alignment is maintained. Do not apply heat to any fitting connected to the softener or damage to the valve may occur.

J Move the softener in position and level.

TIPTo prevent water leaks, connections to the softener must be straight when the softener is levelled.

K Carefully connect the valve drain line at the back of the softener, see 4.5.7. Drain line connection, page 33.

L Connect salt storage tank overflow elbow to drain, see 4.5.8. Overflow line connection, page 35.

CAUTIONDo not connect valve drain line and overflow drain line together by teeing.

30 / 90 Ref. MKT-IM-037 / B - 17.12.2018


4.5.6. Water supply line and bypass connections4.5.6.1 Water supply lineThe connections should be hand tightened using PTFE (plumber’s tape) on the threads if using the threaded connection type.In case of heat welding (metal type connection), the connections should not be made to the valve when soldering.

NOTESee chapter 3.1.2. System service & regeneration cycles (7-cycles operation), page 16 to identify the connections.

When pressurized, any composite tank will expand both vertically and circumferential. In order to compensate the vertical expansion, the piping connections to the valve must be flexible enough to avoid overstress on the valve and tank.In addition, the valve and tank should not be supporting any part of the piping weight. This is hence compulsory to have the piping fixed to a rigid structure (e.g. frame, skid, wall…) so that the weight of it is not applying any stress on the valve and tank.

• The diagrams above illustrate how the flexible piping connection should be mounted;• in order to adequately compensate the tank elongation the flexible tubes must be installed

horizontally;• should the flexible piping connection be installed in vertical position, instead of compensating

the elongation, it will create additional stresses on the valve & tank assembly. Therefore this is to be avoided;

• the flexible piping connection must be also be installed stretched, avoiding excessive length. For instance 20 - 40 cm is enough;

200 mm flexible

Support to the wall

Ref. MKT-IM-037 / B - 17.12.2018 31 / 90


• excessively long and non-stretched flexible piping connection will create stresses on the valve and tank assembly when the system is pressurized, as illustrated in the below picture: on the left the assembly when the system is unpressurised, on the right the flexible piping connection when put under pressure tends to lift up the valve when stretching up. This configuration is even more dramatic when using semi-flexible piping;

• failure to provide enough vertical compensation may lead to different kinds of damage, either on the valve thread which connects to the tank, or on the female thread connection of the tank that connects to the valve. In some cases, damage may also be seen on the valve inlet and outlet; connections.

• in any case, any failure caused by improper installation and/or piping connections may void the warranty of Pentair products;

• in the same way, using lubricant* on the valve thread is not allowed and will void the warranty for the valve and tank. Indeed using lubricant there will cause the valve to be over-torqued, which may lead to valve thread or tank thread damage even if the connection to piping has been done following the above procedure.

*Note: Use of petroleum-based grease and mineral based lubricant is totally forbidden, not only on the valve thread, since plastics (especially Noryl) will highly suffer from contact with this type of grease, leading into structural damage hence to potential failures.

4.5.6.2 BypassingA bypass valve system can be installed on all Evolio 255 softening systems. Bypass valves isolate the softener from main water line and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed.

32 / 90 Ref. MKT-IM-037 / B - 17.12.2018


CAUTIONDo not solder pipes with lead-based solder.

CAUTIONDo not use tools to tighten plastic fittings. Over time, stress may break the connections. When the 256 bypass valve is used, only hand tighten the plastic nuts.

CAUTIONDo not use petroleum grease on gaskets when connecting bypass plumbing. Use only 100% silicone grease products when installing any plastic valve. Non-silicone grease may cause plastic components to fail over time.

4.5.7. Drain line connection

NOTEStandard commercial practices are expressed here. Local codes may require changes to the following suggestions. Check with local authorities before installing a system.

If available, use a floor drain or sump drain, but it is also possible to use a sump pit, dry well, clothes washer drain, laundry tub or sanitary sewer line with sink type trap.The drain line should be as short as possible and the unit should not be more than 12.2 m from the drain. Use an appropriate adapter fitting to connect a 12.7 mm (½") plastic tubing to the drain line connection of the valve if the drain line is shorter than 6 m. Use a 19 mm (¾") tubing if the drain is longer than 6 m or if the backwash flow rate is greater than 22.7 L/min.Use appropriate fittings to connect the 19 mm (¾") tubing to the drain connection on the valve.

Normal operation In Bypass

In InOut Out

Ref. MKT-IM-037 / B - 17.12.2018 33 / 90


Where the drain line is elevated but empties into a drain below the level of the valve, form a 18 cm loop at the far end of the line so that the bottom of the loop is level with the drain line connection. This will provide an adequate siphon trap.Where the drain empties into an overhead sewer line, a sink-type trap must be used. Also select a firm hose that will not soften and collapse or shrink at high temperature, at suspension points or at sharp bends. Clamp the drain line securely to a rigid surface to prevent it from moving during regeneration.

NOTEPlumbing codes do not allow a direct connection into any sanitary or storm drain, sewer line or trap. Waste connections or the drain outlet shall be designed and constructed to provide connection to the sanitary waste system through an air-gap of at least 5 cm This is usually required so sewer backup will not be back-siphoned into the softener.

CAUTIONWhen running the drain line to a floor drain, the area around the drain may become wet during the regeneration process. Keep floor drain area clean at all times to prevent any damage.

4.5.7.1 Brine line connection

NOTEThe brine line is internal and is already connected.

Drain

Air gap

34 / 90 Ref. MKT-IM-037 / B - 17.12.2018


4.5.8. Overflow line connectionIn the event of a malfunction, the brine tank overflow fitting will direct “overflow” to the drain instead of spilling on the floor. This fitting should be at the back of the cabinet.To connect the overflow line, locate the barbed elbow at the back of the cabinet and connect a ½" tubing (not supplied) from the elbow to the drain.Do not elevate overflow higher than overflow fitting.Do not tie into drain line of softener. Overflow line must be a direct, separate line from overflow fitting to drain, sewer or tub. Allow an air gap as per drain line instructions.

CAUTIONFloor drain is always recommended to avoid flooding in case of overflow.

Drain tubing

Barbed elbow

Secure hose in place

Air gap

Drain

Ref. MKT-IM-037 / B - 17.12.2018 35 / 90


4.5.9. Electrical connection4.5.9.1 Softener connection

4.5.9.2 Meter connection

NOTEDuring shipping, the cable from the back of the controller to the meter assembly may have been disconnected. If it has, insert the end of the cable into the top of the meter assembly (1).

Power supply

36 / 90 Ref. MKT-IM-037 / B - 17.12.2018


4.5.9.3 Evolio 255 controller connection

AC transformer input (low voltage)

Main motor & optical sensor connection

Sensor input for turbine

Chlorine generator connection

Ref. MKT-IM-037 / B - 17.12.2018 37 / 90

Installer Manual Evolio 255 - Programming

5. Programming

NOTEMenus are displayed in a defined and incremental order.

5.1. Display

1. Hourglass Displayed when the motor is running. The camshaft should be turning.2. Cursor These cursors appear next to the item that is currently displayed.3. Days of the week Displayed days of the week. The flag below the day appears when that

day has been programmed as a day the system should regenerate (used with 7-day timer programming).

4. Locked/unlocked indicator

This symbol is displayed in basic programming when the current parameter is locked-out (lock/unlock parameter in advanced programming menu, see 5.5. Advanced programming, page 46).

5. Colon Colon flashes as part of the time display.It also indicates normal operation.

6. Indicator Calendar override icon

26 time/day25 regeneration time

24 salt amount

22 capacity21 hardness

38 / 90 Ref. MKT-IM-037 / B - 17.12.2018


7. "PM" Indicates that the time displayed is between 12:00 noon and 12:00 midnight."PM" indicator is not used if the clock mode is set to 24-hour (there is no PM indicator).

8. "MIN" Indicates that the value entered/displayed is in minute increments.9. "g/L" Indicates that the value entered/displayed is in grams/Liter.10. "KG" Indicates that the value entered/displayed is in kilograms or kilograins,

depending on selected unit mode in P9, see 5.5. Advanced programming, page 46.

11. "x100" x100 multiplier for large values.

12. "Lbs/ft3" Indicates that the value entered/displayed for regenerant amount is in pounds per cubic foot.

13. Faucet Appears when the current flow rate is displayed.The controller may show the faucet and "0", indicating no flow.

14. Maintenance interval Displayed when the duration in month since last maintenance exceed the value programmed in parameter P11.

15. Digits Four digits used to display the time, program value or error codes.16. Number Used with #19, #21 and #22.

Displays a sequence number or value.17. History values (H) The number displayed by #18 identifies which history value is currently

displayed.18. Parameter (P) Displayed only in advanced programming.

The number displayed by #18 identifies which parameter is currently displayed.

19. Cycle (C) The number displayed by #18 is the current cycle in the regeneration sequence.

20. "x2" Indicates a second regeneration has been called for.21. Hardness Hardness setting in mg/L as CaCO3 or ppm.22. Capacity Shows estimated system capacity.23. Regen icon Flashes when a regeneration at the next time of regeneration has been

called for.Also displayed (continuously) when in regeneration.

24. Salt setting Programming the amount of salt used for a regeneration.25. Regeneration time Programming the time of regeneration.26. Time of day Programming the current time of day.

Ref. MKT-IM-037 / B - 17.12.2018 39 / 90


5.2. Commands

1. Display Used to show informations, see 5.1. Display, page 38.2. LED Warning for low salt level (if chlorine generator is installed).

3. - Down arrow Used to scroll down in a parameter list or to decrement a parameter value.

4. - Set Used to confirm a setting and save it in the controller's non volatile memory.

5. - Up arrow Used to scroll up in a menu list or to increment a parameter value.

6. - Regenerate Used to command the controller to regenerate.Also used to change the lock mode.

time/dayregeneration time

salt amountcapacity

hardness

check salt

40 / 90 Ref. MKT-IM-037 / B - 17.12.2018


5.3. Quick program guide

Press Initial display

Value to enter for modelRange ParameterEvolio 255

10LEvolio 255

15L

UP and DOWN arrow to scroll through values, press SET to confirm. --- 10 15 5 - 80 Volume of

resin in L

Press SET to select, display blink, press UP/DOWN arrows to program

actual time of day, press SET to confirm.

--:-- Set up actual time of day. 00:0023:59

Time of day



1 for Monday - 7 for Sunday 1 - 7 Day of

week



02:00Time of regeneration -

set up as per your requirement

00:0023:59

Regen time


actual time of day, press SET to confirm. 0

Adapt to local norms 0 - 99 Calendar override



S L S H L S H L, S, H Salt dosage



Calculated upon

previous settings*

0.3 0.5 0.7 0.5 0.9 1.2 0.1 - 14Capacity in

kg as CaCO3



100Input value: (inlet

hardness - residual hardness)**

30 - 2000

Hardness in mg/L

CaCO3 or ppm

Ref. MKT-IM-037 / B - 17.12.2018 41 / 90


* Override if necessary as per indicated in this table.** Make sure to set up residual hardness as per value used for programming.

Press Initial display

Value to enter for modelRange ParameterEvolio 255

20LEvolio 255

30L

UP and DOWN arrow to scroll through values, press SET to confirm. --- 20 30 5 - 80 Volume of

resin in L



--:-- Set up actual time of day. 00:0023:59

Time of day



1 for Monday - 7 for Sunday 1 - 7 Day of

week



02:00Time of regeneration -

set up as per your requirement

00:0023:59

Regen time


actual time of day, press SET to confirm. 0

Adapt to local norms 0 - 99 Calendar override



S L S H L S H L, S, H Salt dosage



Calculated upon

previous settings*

0.7 1.4 1.6 1.0 1.9 2.3 0.1 - 14Capacity in

kg as CaCO3



100Input value: (inlet

hardness - residual hardness)**

30 - 2000

Hardness in mg/L

CaCO3 or ppm

42 / 90 Ref. MKT-IM-037 / B - 17.12.2018


5.4. Basic programming5.4.1. Program system sizeSet the resin volume in liters.

5.4.2. Time setting and winter time - summer time changeSet the current time.

5.4.3. Day of weekSet the current day of the week.

A Use and to scroll though resin volume choices.B Choose the volume to your system model (10, 15, 20 or 30 L).C Press to validate the resin volume selected and advance to

the next parameter using or .D If an incorrect setting is programmed, see “Resetting the

controller”, page 49.

A Press when the time of the day is displayed.→ Time flashes.

B Adjust displayed time with and .C Press to validate the selection and advance to the next

parameter using or .

A Press .→ Arrow flashes.

B Select displayed day with and .C Press to validate the selection and advance to the next


Ref. MKT-IM-037 / B - 17.12.2018 43 / 90


5.4.4. Regeneration timeSet the time at which regeneration will take place.

5.4.5. Calendar overrideSet number of days for calendar override.

5.4.6. Salt settingSet the salt amount used for each regeneration. Three options are available:• L - low;• S - standard;• H - high.

Refer to the following table to define the amount of salt, in g/L of resin, for your softener.

A Press .→ Regeneration time flashes.

B Adjust displayed time with and .C Default setting: 2:00am.D Press to validate the selection and advance to the next


A Press .→ Number of days flashes.

B Adjust displayed number with and .→ Default setting for calendar override: 0 = deactivated.→ Days can be adjusted from 0.5 (twice a day) to 99 days.

C Press to validate the selection and advance to the next parameter using or .

Salt setting Evolio 255 10L Evolio 255 15L Evolio 255 20L Evolio 255 30LL 45.0 46.7 55.0 53.3S 91.0 133.3 160.0 136.7H 180.0 226.7 250.0 226.7

A Press .→ Setting flashes.

B Adjust displayed settings with and .C Press to validate the selection and advance to the next


44 / 90 Ref. MKT-IM-037 / B - 17.12.2018


5.4.7. Estimated capacity

NOTEThe system capacity is displayed in kilograms equivalent CaCO3 of hardness removed before a regeneration is necessary when programmed in metric units mode.

NOTEValue is derived from the system’s resin volume input and salt amount input and must be fine tuned for optimal operation.

Set the estimated capacity, in kg as CaCO3, following the following table.Salt setting Evolio 255 10L Evolio 255 15L Evolio 255 20L Evolio 255 30L

L 0.3 0.5 0.7 1.0S 0.5 0.9 1.4 1.9H 0.7 1.2 1.6 2.3

A Press .→ The amount number flashes.

B Adjust displayed capacity with and .C Press to validate the selection and advance to the next


Ref. MKT-IM-037 / B - 17.12.2018 45 / 90


5.4.8. HardnessSet water hardness to treat at installation site in mg/L as CaCO3. Program the value of inlet hardness taken away from expected residual hardness. For example, if inlet hardness is 300 mg/L as CaCO3and residual hardness is set to 100 mg/L as CaCO3, set 300-100=200 mg/L as CaCO3.

NOTEMake sure the residual hardness set with the mixing screw will correspond to the residual hardness value used at this programming step.

5.5. Advanced programming

NOTEWith the controller in main display mode, press SET to have the time of day flashing. Then press and hold + for 5 seconds to access advance programming. A "P" symbol is displayed on the bottom left of screen.

The Evolio 255 features an advanced programming level that allows the installer to make changes to the controller for more demanding applications. The homeowner/end user should never have to access this level.

The advanced programming menus include:• P1 = Time of day;• P2 = Day of week;• P3 = Time of regeneration;• P4 = Number of days between regeneration (99 day calendar override);• P5 = Not used;• P6 = Amount of brine used per regeneration or filter backwash time (1-99 minutes);• P7* = System capacity;

A Press .→ The hardness number flashes.

B Adjust displayed hardness number with and .→ Default hardness setting is 10 mg/L equivalent CaCO3.

C Press to validate the selection. Initial programming is now complete. The controller will return to the normal operation mode.

46 / 90 Ref. MKT-IM-037 / B - 17.12.2018


• P8 = Hardness;• P9** = Units of measurement;• P10** = Clock mode.

* Calculated by software, modifiable to fine tune softener operation.** Pre-selected by World model (i.e. 220-230 VAC, 50 Hz, metrics unit).

5.5.1. Regeneration cycles timePress and hold the and for 5 seconds when the controller is not in regeneration to enter cycle time programming.

→ A small “C#” with a number will be displayed indicating the controller is in cycle time programming.

→ The number indicates the cycle being viewed or changed.

* The cycles time are pre-selected by the software based upon the programmed volume of resin and salt dosage. Cycle time are not modifiable. During the regeneration, the controller will display C2 for the entire duration of C2+C3. The effective difference between brine draw and slow rinse will be hydraulically done when the valve air-check's closes once all the brine have been drawn.

NOTESee chapter 3.1.2. System service & regeneration cycles (7-cycles operation), page 16 for more information about cycles.

C1-Backwash C5-Rapid RinseC2*-Brine Draw C6-2nd BackwashC3*-Slow Rinse C7-2nd Rapid RinseC4-Re-pressurize C8*-Refill

Cycle Salt setting Evolio 255 10L Evolio 255 15L Evolio 255 20L Evolio 255 30L

C1L

8 min 8 min 14 min 14 minSH

C2L 4.7 min 5.2 min 6.3 min 7.3 minS 9.4 min 15.5 min 17.6 min 18.9 minH 18.9 min 25.8 min 27.7 min 31.5 min

C3L 11.7 min 17 min 18.7 min 17.8 minS 33.9 min 49.3 min 54.2 min 51.7 minH 33.9 min 49.3 min 54.2 min 51.7 min

Ref. MKT-IM-037 / B - 17.12.2018 47 / 90


5.5.2. History valueTo access history values, press and hold and for 5 seconds to view the "H" levels.

C2 + C3L 17 min 22 min 25 min 25 minS 44 min 65 min 72 min 71 minH 53 min 75 min 82 min 83 min

C4L


C5L


C6L


C7L


C8L 1 min 2 min 3 min 4 minS 2 min 5 min 7 min 9 minH 4 min 8 min 11 min 15 min

Diagnostic Code Description Unit Range

H0 Resin volume l 5 - 80H1 Day since last regeneration days 0 - 255H2 Current flow rate l/min 0 - 177

H3 Water used today (since time of regeneration) m3 0 - 6553.6

H4 Water used since last regeneration m3 0 - 6553.6

H5 Total water used (less significant digit) m3 0 - 9999

H6 Total water used (most significant digit) m3 0 - 4264 x104

H7 Average usage for Sunday m3 0 - 6553.6

H8 Average usage for Monday m3 0 - 6553.6

Cycle Salt setting Evolio 255 10L Evolio 255 15L Evolio 255 20L Evolio 255 30L

48 / 90 Ref. MKT-IM-037 / B - 17.12.2018


5.5.3. Resetting the controller

CAUTIONResetting the controller will delete all information stored in its volatile memory, except the time, day and some of the history values from the non-volatile memory. This will require a complete reprogramming of the controller as done from the initial power-up mode.

To reset the controller:A Press and hold and for 5 seconds.

→ H0 and the system’s set resin volume (or “F” mode) will be displayed.B If a history value other the “H0” is displayed, use to scroll through the settings until “H0” is

displayed.C To reset the controller, press and hold for 5 seconds.

→ The controller will be reset to an unprogrammed state.D Report to Chapter 5. Programming, page 38 to reprogram the controller.

H9 Average usage for Tuesday m3 0 - 6553.6

H10 Average usage for Wednesday m3 0 - 6553.6

H11 Average usage for Thursday m3 0 - 6553.6

H12 Average usage for Friday m3 0 - 6553.6

H13 Average usage for Saturday m3 0 - 6553.6

Diagnostic Code Description Unit Range

Ref. MKT-IM-037 / B - 17.12.2018 49 / 90

Installer Manual Evolio 255 - Commissioning

6. Commissioning

6.1. Softener commissioning6.1.1. Water filling, draining and waterproofness inspectionOnce the previous initial programming steps are performed, and that the softener is in place and hydraulically connected to the main water line (see 4.5.5. Softener installation, page 29), the unit can be started up.

CAUTIONDo not rotate the camshaft by hand or damage to the unit may occur. Use the controller to take the camshaft electronically through the cycles.

Follow these steps carefully:1. With the main water supply closed, open the nearest faucet downstream the unit and the upper

one on the line if not still open from installation step (see 4.5.5. Softener installation, page 29).2. With the supply water for the system still turned off, position the bypass valve to the "non-

bypass" (normal operation) position for the inlet side, while the outlet stay in bypass position.

3. Press on the controller for 5 seconds. This will initiate a manual regeneration.The controller will indicate that the motor is turning the camshaft to cycle C1 (Backwash) position by flashing an hourglass. The controller will display the total regen time remaining. If you press and hold the button, the controller will indicate the time remaining in the current cycle.

4. Fill the media tank with water.→ While the controller is in cycle C1 (Backwash), open the water supply valve very slowly to

approximately the ¼ open position.

CAUTIONIf opened too rapidly or too far, media may be lost out of the tank into the valve or the plumbing. In the ¼ open position, you should hear air slowly escaping from the valve drain line.

In Out

50 / 90 Ref. MKT-IM-037 / B - 17.12.2018


→ Unplug the power transformer from the socket so that the valve remains in backwash position.

→ When most of the air has been purged from the media tank (water begins to flow steadily from the drain line), open the main supply valve all of the way. This will purge the remaining air trapped in the tank.

→ Allow water to drain out until the water runs clear from the drain line. This also purges any debris resulting from installation and piping work from the media bed.

→ Turn off the water supply and let the system stand for about 5 minutes. This will allow any still trapped air to escape from the tank.

→ Turn the water on again and plug the power transformer back into its electrical socket.

NOTEDo not put salt into the tank before the valve has been started up. With no salt in the tank, it is much easier to view water flow and motion.

6.1.2. Quick cycling1. Quick cycle the valve until C8 (refill cycle) by pressing and at each cycle and leave the

valve in refill position to prime the line between the brine tank and the valve.

NOTEAs you advance through each cycle there will be a slight delay before you can advance to the next cycle. The hourglass icon will be lit while the camshaft is indexing. There may be a pause at cycle C4 (System Pause). This cycle allows the water/air pressure to equalize on each side of the valve discs before moving on. The hourglass will not be visible indicating that the system is paused.

→ With the water supply still completely open, let the water flow through the line until the end of C8 (refill cycle) so that all air bubbles have been purged from the line and the required water for 1st brine preparation is in the brine tank already.

→ Mark the level of water in the brine tank. If the brine tank is equipped with a salt platform, make sure the level of water is at 3 to 5 cm above this salt platform.

→ Once the air is purged from the line, press and simultaneously to advance to cycle C0 (Treated Water) position.

2. Draw water from the brine tank.→ From the treated water position (cycle C0), manually start a regeneration and advance the

valve to the draw brine position. → Press for 5 seconds. The controller will begin a manual regen, and advance the valve to

the cycle C1 (Backwash). Press and to advance to cycle C2 (Draw).→ With the controller in this position, check to see that the water in the brine tank is being drawn

out of the tank. The water level in the tank should recede very slowly.

Ref. MKT-IM-037 / B - 17.12.2018 51 / 90


→ Observe the water being drawn from the brine tank for at least 3 minutes. If the water level does not recede, or goes up, check all hose’s connections. C2 should be displayed.

If the water level is receding from the brine tank you can then advance the controller back to the treated water (C0) position by pressing and simultaneously for 5 seconds to advance the controller to the C0 position.

6.1.3. Startup1. Finally, if not already done, turn on a faucet plumbed after the water softener and slowly open

the outlet bypass side to place the bypass into normal operation position. Run the faucet until the water runs clear and then close it. With a bucket fill brine tank with water up to the mark done at step 6. Add salt to the brine tank. Make sure to respect the maximal salt load for your model.

2. If the softener is equipped with a safety brine valve in the brine tank, set up the float level between 3 to 5 cm above the level of water in the brine tank and maximum up to 1-3 cm below the overflow elbow.

3. The softener is now in service. Check residual hardness at the nearest faucet downstream the softener, if necessary, adjust the mixing screw (1) setting iteratively until the residual hardness correspond to the value used when programming the hardness parameter.

NOTEPentair advise to set a residual hardness between 50 and 100 mg/L of CaC03.

52 / 90 Ref. MKT-IM-037 / B - 17.12.2018


6.1.4. Additional tips• When the controller is first plugged in, it may display a flashing hourglass and the message

"Err 3", this means that the controller is rotating to the home position. If the "Err 2" is displayed, check that the incoming power frequency matches the controller;

• the preset default time of regeneration is 2:00 AM;• power supply: the World controller senses the electrical input and decides which is needed;• if electrical power is not available, the camshaft can be rotated counter-clockwise by hand if the

motor is removed;• the controller sends commands to the motor for camshaft movement. However, water pressure/

flow are required during the regeneration cycle for backwash, purge and refill, and brine draw to actually take place;

• make sure the control power source is plugged in. The transformer should be connected to a non-switched power source;

• you can start programming from the beginning by resetting the controller, see chapter 5.5.3. Resetting the controller, page 49.

6.2. Cleaning, disinfection and sanitizationThe construction materials of the modern water softener will not support bacterial growth, nor will these materials contaminate a water supply. During normal use, a softener may become fouled with organic matter, or in some cases with bacteria from the water supply. This may result in an off-taste or odour in the water. In this case, the tank of the softener must be cleaned and disinfected.Some softeners may need to be disinfected after installation and some softeners will require periodic disinfection during their normal lifetime.Depending on the conditions of use, the softener type, the type of ion exchanger, and the disinfectant available, a choice can be made among the following methods.

6.2.1. Cleaning of softenersMake sure the brine tanks remains free from debris, waste, scraps that could be drown in the valve during brine draw cycles of regenerations. Make sure the softener and its parts remains clean to ensure proper function. Note that camshaft positioning is made by a optical sensor. Should this optical sensor be obstructed, malfunctions may happen.

6.2.2. Disinfection with sodium or calcium hypochloriteThese materials are satisfactory for use with polystyrene resins, synthetic gel zeolite, greensand and bentonites.

Ref. MKT-IM-037 / B - 17.12.2018 53 / 90


6.2.2.1 5.25% Sodium hypochloriteIf stronger solutions are used, such as those sold for commercial laundries, adjust the dosage accordingly.

DosagePolystyrene resin: set 1.25 mL per liter of resin.

Brine tank softenersBackwash the softener and add the required amount of hypochlorite solution to the well of the brine tank. The brine tank should have water in it to allow the solution to be carried into the softener.Proceed with the normal regeneration.

6.2.2.2 Calcium hypochloriteCalcium hypochlorite, 70% available chlorine, is available in several forms including tablets and granules. These solid materials may be used directly without dissolving before use.

DosageMeasure 0.11 mL per liter of resin.

Brine tank softenersBackwash the softener and add the required amount of hypochlorite to the well of the brine tank. The brine tank should have water in it to allow the chlorine solution from being carried into the softener.Proceed with the normal regeneration.

6.2.3. Sanitization by electrochlorination processOptionally an electrochlorination device can be installed and coupled with the unit if not already fitted. Contact your supplier for more information.

54 / 90 Ref. MKT-IM-037 / B - 17.12.2018

Installer Manual Evolio 255 - Operation

7. Operation

7.1. Display7.1.1. During operationDepending of the clock mode programmed, display shows:• P10=0, current time in 12 am/pm alternating with remaining capacity in US gallons;• P10=1, current time in 24 hours alternating with remaining capacity in cubic meters.

7.1.2. During regeneration

• The current time in 24 hours is displayed:

• The remaining capacity (in m3) is displayed:

• A "C#" is displayed to show the current cycle;• total regen time remaining in minute is displayed on screen;• you can press and hold to show current cycle time

remaining.

Ref. MKT-IM-037 / B - 17.12.2018 55 / 90


7.2. Manual regeneration

MANDATORYThe controller must be in service in order to enable this procedure.

NOTEThe unit returns to normal operation if no buttons are pressed within 30 seconds.

7.2.1. Manual delayed regeneration

A Press once for delayed regeneration.→ The regeneration will start on the scheduled time. See chapter 5.1. Display, page 38.→ A flashing regen symbol will be displayed.

NOTETo cancel: press again. The regen symbol disappears.

7.2.2. Immediate regeneration

A Press and hold for 5 seconds to initiate immediate manual regeneration.→ A solid regeneration icon will be displayed.→ Camshaft starts rotating to cycle C1.

7.2.3. To advance regeneration cyclesA Simultaneously press and to advance to the next cycle.

→ An hourglass will display while the camshaft is moving.→ When the camshaft reaches next cycle, "C2” will be displayed.

B Repeat and to advance through each cycle.

7.2.4. To cancel a regenerationA Press and hold and for 5 seconds to cancel the regen.

→ Hourglass will flash once cancelled.→ Camshaft will move to service position – may take 1 to 2 minutes.

56 / 90 Ref. MKT-IM-037 / B - 17.12.2018


7.2.5. Second delayed regenerationA When a regeneration is already on going, press once for a second delayed regeneration to be

planned. → A "x2" icon will be flashing on the screen.

7.2.6. Second immediate regenerationA When a regeneration is already on going, press and hold for 5 seconds for a second

immediate regeneration to be planned. → A solid "x2" icon will be displayed on the screen.

7.3. Operation during a power failure• All the program settings are stored in a permanent memory (NOVRAM);• current valve position, cycle step time elapsed, and time of day are stored during a power failure,

and will be restored upon power restoration;• time of day/day of week is kept during a power outage thanks to a supercapacitor as long as the

power is restored within 8 hours and the supercapacitor was fully charged. Multiple power shutdown in a short period may decrease the supercapacitor charge;

• the time of day on the main display screen will flash for 5 minutes when there has been a power failure. The flashing of the time of day can be stopped by pressing any button on the display;

• should the power failure be longer than 8 hours, the display will show a flashing "--:--". To show the time, it must be set up again and restart internally as if it was 12:00 when power was restored.

Ref. MKT-IM-037 / B - 17.12.2018 57 / 90

Installer Manual Evolio 255 - Maintenance

8. Maintenance

MANDATORYCleaning and maintenance shall take place at regular intervals in order to guarantee the proper functioning of the complete system, and be documented in the Maintenance chapter in the User Guide document.

8.1. General system inspection

MANDATORYHas to be done once a year at minimum.

8.1.1. Water quality1. Raw water total hardness.2. Treated water hardness.

8.1.2. Mechanical Checks1. Inspect general condition of valve and associated ancillaries and check for any leaks, ensure

valve connection to piping is made with adequate flexibility as per manufacturer instruction.2. Inspection of electrical connections, verify wiring connections and search for evidence of

overloading.3. Verify settings of electronic or electromechanical timer, verify regeneration frequency, make

sure the valve configuration correspond to the settings.4. Check water meter, if present, report water meter settings, compare with previous inspection.5. Verify total water consumption compared to previous visit.6. If pressure gauges are installed before and after softening system, verify and record static and

dynamic pressure, reporting pressure drop. Verify that inlet pressure respects valve and softening system limits.

7. If pressure gauges are not present, but suitable points exist, install temporary pressure gauge(s) to perform point 6.

58 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.1.3. Regeneration test1. Check condition of brine tank and any associated equipment.2. Check salt level in brine tank.3. Initiate regeneration test.

→ Check brine draw during brine draw stage, observe aircheck ball and make sure of proper function.

→ Check brine tank refill, observe aircheck ball and make sure of proper function.→ Check operation of safety brine valve, where fitted ***.→ Check for brine draw off levels.→ Check for resin loss at the drain during regeneration.→ Where fitted, check for satisfactory operation of solenoid, i.e. outlet shut off during

regeneration and/or brine line shut off valve(s).4. Test and record Total Hardness of outlet water from softener.

8.2. Recommended maintenance planItems 1 year 2 year 3 year 4 year 5 year

Injector & filter Clean Clean Clean Clean Clean/ replace

if necessaryRefill controller & ball **

Clean Clean Clean Clean Clean/ replace if necessary

DLFC & ball ** Clean Clean Clean Clean Clean/ replace if necessary

Aircheck & ball ** - - - - Clean/ replace

if necessary

256 Bypass - - - - Clean/ replace if necessary

Flappers ** - - - - ReplaceFlappers spring - - - - Replace

O-rings**

Check for watertightness

/clean or replace in case

of leakage



of leakage



of leakage



of leakage



of leakageMotor, motor cable and optical sensor harness

Check Check Check Check Replace

Ref. MKT-IM-037 / B - 17.12.2018 59 / 90


* Electronic parts - durability strongly affected by power source quality and stability.** Elastomer durability is strongly affected by raw water concentration in chlorine and its derivative.*** 255 being already equipped with an Aircheck, the safety brine valve should not be equipped with and aircheck too otherwise this may create hydraulic interferences and cause brine draw malfunction due to safety brine valve aircheck not opening.**** Wear part.

8.2.1. Maintenance instructions• Disinfect and clean the system at least once a year or if the treated water has an off-taste or an

unusual odour;

Optical sensor Check Check Check Check ReplaceInlet hardness Check Check Check Check Check

Residual hardness

Check/adapt mixing screw if

necessary


necessary


necessary


necessary


necessaryElectronic/settings* Check Check Check Check Check/ replace

if necessary

Transformer* Check Check Check Check Check/ replace if necessary

Chlorine generator (if present)

Check and Clean

Check and Clean

Check and Clean

Check and Clean

Check/ clean/replace if necessary

Turbine manifold****

Check and Clean

Check and Clean

Check and Clean

Check and Clean Replace

Turbine cable Check Check Check Check ReplaceValve watertightness Check Check Check Check Check

Valve to piping watertightness Check Check Check Check Check

Brine tank & brine well Clean Clean Clean Clean Clean

Safety brine valve

Check and Clean

Check and Clean

Check and Clean

Check and Clean

Check and Clean

Brine tube Clean Clean Clean Clean CleanBrine line Clean Clean Clean Clean CleanCabinet body and cover (external)

Clean Clean Clean Clean Clean

Items 1 year 2 year 3 year 4 year 5 year

60 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.3. Adding salt

TIPScan this QR code to download the Salt Reminder application from Pentair in order to ensure refilling the salt in the brine tank when required.

TIPDo no fill the brine tank with too much salt if you are approaching to brine tank cleaning date.

No. OperationA Open the salt lid (1) pressing at point (2).B Make sure the brine well (4) is closed by its cap.C Dump salt in the funnel (3) leaving the brine well (4) uncovered for a minimum of 2 cm.D Close the salt lid (1).

Ref. MKT-IM-037 / B - 17.12.2018 61 / 90


8.4. Recommendations8.4.1. Use original spare parts

CAUTIONTo ensure correct operation and safety of the device, only use original spare parts and accessories recommended by the manufacturer.

Parts to keep in stock for potential replacements are motor and optical sensor, controller, transformer, injectors, flapper kit, o-ring kit, refill controller and DLFC.

8.4.2. Use original approved lubricants• Production:

p/n 1014082 (NFO "Chemplex" 862 Silicone Comp.);• spare part:

p/n 42561 (SILICONE LUBRICANT PACK).

8.5. Cleaning and maintenance8.5.1. First steps Before any cleaning or maintenance procedure, complete the following step:

No. Operation

CAUTIONThese operations must be performed before any cleaning or maintenance procedure.

A Unplug the wall-mounted transformer.B Shut off water supply or put bypass valve(s) into bypass position.C Relieve system pressure before performing any operations.

62 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.5.2. Covers removal (softener and valve)No. Operation

CAUTIONDo not pull on the cables. Release the connectors from controller (1) by pressing on their locking clips.

A Acceding from behind the softener, disconnect the controller (1). B Remove the softener cover (2).C Unlock the valve cover (3) from the slide clips (4) (one on each side of the valve).D Remove the valve cover (3).

E Reverse above procedure steps to rebuild. See 4.5.9.3 Evolio 255 controller connection, page 37.

Ref. MKT-IM-037 / B - 17.12.2018 63 / 90


8.5.3. Brine tank and brine well cleaningNo. Operation


A Acceding from behind the softener, disconnect the controller (1). B Remove the softener cover (2).C Remove the brine tank cover (5).D Remove the remaining salt from brine tank (8).E Remove the brine well cover (6).F Remove the remaining brine from brine well (7).G Clean the brine tank (8), the brine well (7) and the salt funnel (3) with water and sponges.

CAUTIONDo not lay down or flip over the softener to empty the brine tank.

H Using a water vacuum, remove the cleaning waste and remaining water from brine tank (8) and from brine well (7).

I Refit the brine well cover (6).J Refit the brine tank cover (5).K Refit the softener cover (2).

L Acceding from behind the softener, connect the controller (1), see 4.5.9.3 Evolio 255 controller connection, page 37.

M Fill the brine tank (8) with salt, see 8.3. Adding salt, page 61.N Close the cover (4).

64 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Ref. MKT-IM-037 / B - 17.12.2018 65 / 90


8.5.4. Cleaning the injector screenNo. Operation

A Remove the softener and valve covers, see 8.5.2. Covers removal (softener and valve), page 63.

B Using a Torx key, unscrew and extract the injector screen cap (1) on which the injector screen (2) is clipped.

CUnclip the injector screen (2) and clean it with a soft brush.Use of descaling agent such as white vinegar might be required in case of impurities or scale on the injector screen (2).

D Check for o-rings integrity and clip the injector screen (2) back on its cap (1).E Reinsert the injector screen (2) and its cap (1), screw it back in using a Torx key.F Rinse thoroughly any cleaning agent you may have used.G Reverse above procedure steps to rebuild.

66 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.5.5. Cleaning the injectorNo. Operation


B Using a Torx key, unscrew and remove the injector cap (1).

CAUTIONTake care not to damage the injector (2).

C Using pliers, gently extract the injector (2) from valve body.D Clean the injector (2) using compressed air, a soft brush or possibly a pin.E Rinse thoroughly any cleaning agent you may have used.F Reverse above procedure steps to rebuild.

Ref. MKT-IM-037 / B - 17.12.2018 67 / 90


8.5.6. Controller replacementNo. Operation


A Acceding from behind the softener, disconnect the controller (3). B Remove the softener cover (1).C Press the controller locking pad (2) and slide the controller (3) out of its position.D Change the controller (3).E Reverse above procedure steps to rebuild.

68 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.5.7. Other wear and tear parts8.5.7.1 Cleaning the air check valve

No. Operation


B Dismount the brine hose (5).

C Using a Phillips screwdriver, loosen air check cap screw (2) (2x).Let the 2 screws (2) on the cap (4).

D Remove the cap (4).

E Clean the air check ball (3), seat, bowl and o-ring groove (1) using a soft cloth or a soft brush.

F Check for o-ring (1) and ball (3) integrity before remounting.

CAUTIONDo not over-tighten the screws as it may damage the air check bowl.


Ref. MKT-IM-037 / B - 17.12.2018 69 / 90


8.5.7.2 Cleaning DLFCNo. Operation


B Using a Torx key, unscrew and extract DLFC (3).C Clean DLFC (3) using a soft brush or compressed air. D Check for o-rings and ball integrity before reinserting DLFC (3).

NOTEDepending on the backwash controller size, it may be of a different type to that shown below. If the model fitting the valve is with the ball (2), make sure to clean the backwash controller grooves and backwash controller chamber (1). Also check for ball (2) integrity before reinserting.

E Reverse above procedure steps to rebuild.

70 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.5.7.3 Cleaning the refill controllerNo. Operation


B Using a Torx key, unscrew and extract the refill controller (3).

C Clean the refill controller (3) with a soft brush.Make sure the refill controller groove is perfectly clean.

D Check for o-rings integrity.E Check for ball (2) integrity.

F Clean the refill controller chamber (1) before reinserting the refill controller (3) and its ball (2).


Ref. MKT-IM-037 / B - 17.12.2018 71 / 90


8.5.7.4 Motor and camshaft replacement

No. Operation


B Disconnect the motor (4) from the optical sensor (1).C Remove the white locking pin (3) securing the motor (4).D Turn the motor (4) counter clockwise and slide it out of its position.E Slide the camshaft (2) backwards until it is released from its mounting boss, then lift it up.F Change motor (4) and/or camshaft (2).

CAUTIONDo not push the flappers down with the camshaft, otherwise damages may occur.

G Put the camshaft (2) back in its backplate location leaving the camshaft slightly angled on the left of the flappers when looking at the valve from the front.

H Push on the flappers from left to right with the camshaft (2), rotate it manually until the 2 arrows on the top plate and camshaft (5) are aligned.

I Slide the camshaft (2) forwards until it fit completely in its mounting boss.J Slide the motor (4) in its position and turn it clockwise.K Remount the white locking pin (3) securing the motor (4).L Connect the motor (4) to the optical sensor (1).

M Remount the softener and valve covers, see 8.5.2. Covers removal (softener and valve), page 63.

72 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Ref. MKT-IM-037 / B - 17.12.2018 73 / 90


8.5.7.5 Top plate and disc valve/flappers replacementNo. Operation


B Remove the motor and camshaft, see 8.5.7.7 Optical sensor replacement, page 77.

CAUTIONBeware of sharp edges when unmounting the flapper spring. Use of protective glove is highly recommended to remove the spring (3).

C Using a flat screwdriver, release the flapper springs (2) one by one and then remove the spring (3).

D Loosen all top plate screws (1).E Remove the top plate (4) from the valve.F Clean or replace the flappers (7) if needed.

NOTEThe outline of the flapper seat can be seen on the flapper side. If the outline is irregular, this may indicate that debris is or has been preventing the flapper (7) from closing, and potential damages.

G Remount flappers (7).

CAUTIONFlapper 6 is asymmetrical. Failure to insert it properly will cause permanent leakage to drain.

H Once all flappers (7) are back in place, position the top plate (4) and screw it back following the figure order.

I Position the one-piece spring (3) back to its place, locking it on its mounting pin (5) and pads (6).

J Using a small flat screw driver, push on each part of the spring (2) to clip it back into the flappers (7) lever.

K Remount the motor and camshaft, see 8.5.7.7 Optical sensor replacement, page 77.

L Remount the softener and valve covers, see 8.5.2. Covers removal (softener and valve), page 63.

74 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Ref. MKT-IM-037 / B - 17.12.2018 75 / 90


8.5.7.6 Disassembling valve from tank No. Operation


B Using a Phillips screwdriver unscrew the screw (5) from the locking bar (4), so that the locking bar (4) can be slid out of its position.

CYou can now lift the top of the valve body (1) from the tank adapter (3), so as to perform all required maintenance operations with the upper valve body (1) part on a workbench.Take care with the seals (2) on the valve body bosses.

D Reverse above procedure steps to rebuild.

76 / 90 Ref. MKT-IM-037 / B - 17.12.2018


8.5.7.7 Optical sensor replacement

No. Operation


NOTETo remove the optical sensor, first disassemble the camshaft and motor. See “Motor and camshaft replacement”, page 72.

B The optical sensor (1) is clipped on the front side of the top plate, gently press on the clips to release the optical sensor (1) from its location.

C Reverse above procedure steps to rebuild.

Ref. MKT-IM-037 / B - 17.12.2018 77 / 90

Installer Manual Evolio 255 - Troubleshooting

9. Troubleshooting

9.1. ControllerIssue Cause Reset and recovery

ERR 1Controller power has been connected and the controller is not sure of the operating status.

Reset controller.See 5.5.3. Resetting the controller, page 49.

ERR 2 Controller power does not match 50 or 60 Hz.

Disconnect and reconnect the power.If problem is not solved, replace controller and/or AC transformer.

ERR3

Controller lost the position of camshaft. Camshaft should be rotating to find Home position.

Wait for 2 minutes: the controller returns to Home position.An hourglass icon flashes to indicate that the motor is running.

Camshaft does not rotate.

Check:• motor connections;• if motor wire harness is connected

to the motor;• if motor wire harness is connected

to the controller;• optical sensor connection and

position;• if motor and camshaft gears are

engaged.If everything is connected, try replacing in this order:• wire harness;• motor;• optical sensor;• controller.See 8.5. Cleaning and maintenance, page 62.

Camshaft rotates for more than 5 minutes to find Home position.

Check:• optical sensor connection and

position;• camshaft connection;• camshaft slots cleanness.

78 / 90 Ref. MKT-IM-037 / B - 17.12.2018


9.2. Valve

ERR3 Camshaft rotates for more than 5 minutes to find Home position.

If motor keeps rotating indefinitely, replace the following components in this order:• wire harness;• motor;• optical sensor;• controller.See 8.5. Cleaning and maintenance, page 62.

- - : - - Power failure longer than 8hrs occurred. Press to reset the time.

Controller will not regenerate automatically.

AC transformer or motor are not connected. Connect the power.

Defective motor. Replace motor.Turbine blocked or defective and calendar override set to off. Check turbine and controller settings.

Controller regenerates at wrong time of day.

Controller set incorrectly.Correct time setting according to instructions.See 5.4.4. Regeneration time, page 44.

Issue Cause Reset and recoveryFlowing or dripping water at drain or brine line after regeneration.

Valve stem return spring is weak. Replace the spring.

Valve disc cannot close because of debris. Remove debris.

Valve will not draw brine.

Low water pressure.Set pump or pressure regulator to maintain 1.38 bar (20 psi) dynamic at softener’s inlet.

Restricted drain line. Change drain to remove restriction.Injector plugged. Clean injector and screen.Injector defective. Replace injector.

Air check valve closes prematurely on 255 valve.

Put controller momentarily into brine cycle (C2).Replace or repair air check if needed.

Debris is flapper 1 preventing complete opening or flapper 1 damaged.

Check flapper 1, clean seat and flapper, replace if necessary.

Issue Cause Reset and recovery

Ref. MKT-IM-037 / B - 17.12.2018 79 / 90


9.3. System

Intermittent or irregular brine draw.

Low water pressure.Set pump or pressure regulator to maintain 1.38 bar (20 psi) dynamic at softener’s inlet.

Defective injector. Replace injector.Backwashes or purges at excessively low or high rate.

Incorrect drain control used. Replace with correct size controller.

Foreign matter affecting valve operation.

Remove drain control and clean ball and seat.


Hard water leakage after regeneration.

Improper regeneration. Control brine dosage setting and repeat regeneration.

Leaking of external bypass valve. Replace bypass valve.O-ring around riser pipe damaged. Replace o-ring.

Incorrect controller settings. Check that controller setting match with your actual softener model.

System using more or less salt than brine setting.

Foreign matter in valve causing incorrect flow rates.

Remove brine controller and flush out foreign matter. Then advance controller to brine cycle (C2) to clean valve (after so doing controller goes to "2nd rapid rinse" cycle (C7) to remove any brine from tank).


No conditioned water after regeneration.

No brine in brine tank. Add brine to brine tank.Injector plugged. Clean injector and screen.

Air check valve closes prematurely.Put controller momentarily into brine cycle (C2).Replace or repair air check if needed.

No water flow display on controller while water is currently being used.

Bypass valve in bypass. Shift bypass valve to non-bypass position.

Meter probe disconnected or not fully connected to meter housing. Fully insert probe into meter housing.

Restricted meter turbine rotation due to foreign matter in meter.

Remove meter housing, free up turbine and flush with clean water. Turbine should spin freely. If not, replace meter.


80 / 90 Ref. MKT-IM-037 / B - 17.12.2018


Run out of conditioned water between regenerations.

Improper regeneration. Control brine dosage set and repeat regeneration.

Incorrect brine setting. Set P6 to proper level.See 5.4.6. Salt setting, page 44.

Incorrect hardness or capacity settings.

Set to correct values.See 5.4.8. Hardness, page 46.

Water hardness has increased. Set hardness to new value.See 5.4.8. Hardness, page 46.

Restricted meter turbine rotation due to foreign matter in meter.

Remove meter housing, free up turbine and flush with clean water. Turbine should spin freely. If not, replace meter.

Brine tank overflow.

Brine valve disc 1 being held open by foreign matter.

Manually operate valve stem to flush away obstruction.

Valve disc 2 not closed during brine draw causing brine refill.

Flush out foreign matter holding disc open by manually operating valve stem.

Air leak in brine line to air check. Check all connections in brine line for any leaks.

Improper drain control for injector. Use of small drain control with larger injector will reduce draw rates.

Drain control clogged with resin or other debris. Clean drain control.



Ref. MKT-IM-037 / B - 17.12.2018 81 / 90

Installer Manual Evolio 255 - Spare parts

10. Spare parts

10.1. Softener

82 / 90 Ref. MKT-IM-037 / B - 17.12.2018


* Not shown

Item Part number Description Packaging quantity

1 CABSMINW Cabinet body 10L model 1- CABSMINW Cabinet body 15, 20 and 30L model 12 CABCLIP1 Clip 103 E01200 Overflow elbow 14 CABPLATELPEV Cabinet plate 15 CABSEALDEV Brine tank cover 16 E01480 3/8" brine tubing, roll of 30m 17 CABCOVEVW Softener cover all Evolio 255 models 18 CABHINGEV Hinge 29 CABCOVLIDVW Salt lid with stainless steel hinge 1

10 CABCOVEVWH255 Softener cover all Evolio 255 models with controller 111 LB-255-EV Controller label 112 CABFPEV255860 Controller plate 113 400879 Salt lid bumpers 214 DPEX818S Tank 10L 1- DPEX735S Tank 15L 1- DPEX835S Tank 20L 1- DPEX1035S Tank 30L 1

15 E02131 Brine well and brine well cap for 10L model 1- E02231 Brine well and brine well cap for 15, 20 and 30L models 1

16 3028263 Riser tube 117 1009116 Upper screen 118 E02588 Brine well cap 119 CAB-1255866 Autotrol 255 valve for Evolio 10L model 1- CAB-4003753 Autotrol 255 valve for Evolio 15L model 1- CAB-4003755 Autotrol 255 valve for Evolio 20L model 1- CAB-1255869 Autotrol 255 valve for Evolio 30L model 1

20 E01140 Union elbow 3/8" T - 3/8" T 121 3028267 Brine tube 3/8" with screen 1* 1036840 Brine valve 3/8" 1* 1037194 Brine Tube 3/8" x 34.75" 1

Ref. MKT-IM-037 / B - 17.12.2018 83 / 90


10.2. Valve10.2.1. Valve body parts list


1 1267672 Cover Euro Slimline 12 1235353 Cam 255/700-860 series valve, STD, black 1

3 1238861 Motor with spacer pinion, cable, 700 series controller, 12V, 50/60 Hz 1

* 3029962 Motor locking pin (white) 14 1235340 Top plate, 255 Valve, 700/860 Series controller 15 1040459 O-Ring group: piping boss 1

84 / 90 Ref. MKT-IM-037 / B - 17.12.2018


* Not shown

6 - Injector (high efficiency) Options -- 1035730 “E” Injector (high efficiency) - yellow Evolio 10L model 1- 1035731 “F” Injector (high efficiency) - peach Evolio 15L model 1- 1035732 “G” Injector (high efficiency) - tan Evolio 20L model 1

- 1035733 “H” Injector (high efficiency) - lt purple Evolio 30L model 1

7 1000269 Injector cap with o-ring 18 1032416 Air check kit 3/8" male 1* 1000250 Valve disk kit - standard/sev 1* 1239760 Blending valve kit 900/700 series top plate 19 1232370 O-ring EP 1

10 1010154 O-ring EP 111 1033784 255 tank adapter new style 112 1243510 Brine refill controller, 0.33 gpm, no ball 113 1030502 Ball, flow control internal up to no.12 inclusive 114 1001404 O-ring group: tank adapter 115 1244650 255 valve assy, without flow controls 116 1235373 Module, sensor, photo interrupter 117 1000226 Screen/cap assy with o-ring 118 - Locking bar -- 1031402 Multilingual locking bar 1- 1234170 Locking bar screw no. 8-9/16" 1

19 - Drain control assy with o-ring -- 1000208 N°6 (0.8 gpm; 3.0 L/min) - DLFC Evolio 10L model 1- 1000209 No.7 (1.2 gpm; 4.5 L/min) - DLFC Evolio 15L model 1- 1000210 No.8 (1.6 gpm; 6.1 L/min) - DLFC Evolio 20L model 1- 1000211 No.9 (2.0 gpm; 7.6 L/min) - DLFC Evolio 30L model 1

20 1235341 Spring, one-piece, 255 valve 1* 1266722 Turbine cable, logix, long 1* 1244336 Chlorine generator kit, 0.33 gpm 1* 1266065 Cord, long, chlorine generator 1* E01240 Aircheck elbow ¼'' FNPT -3/8'' tubing 1* 4000619 Optical sensor/motor extension cable 2


Ref. MKT-IM-037 / B - 17.12.2018 85 / 90


10.2.2. Evolio 255 controller

10.2.3. Meters


1 62093 Controller 12 - Transformer -- 1000813 British 1- 1000814 European 1- 1030234 Transformer extension cord 4.5 m (15 ft) 1


1 1032350 Meter adapter kit 12 1040524 Piping boss/meter install kit 1

86 / 90 Ref. MKT-IM-037 / B - 17.12.2018


10.3. Piping10.3.1. Bypass & connections

* Not shown


1 1040769 Bypass body assy (includes bypass installation kit) 12 1040524 Bypass installation kit 1* 1034302 Bypass repair kit (rotor seals & clips) 1* 3028264 Drain elbow for bypass 256 1* 1030541 Gasket for 1" pipe or tube 2* 1034385 Adapter nut 1-1 1/4" bakelite 2* 1001422 Plumbing adapter for 1" BSPT plastic male thread 1

* CAB-3029859 1" BSPT male connection kit, ABS (1001422x2 +1034385x2+1030541x2) 1

Ref. MKT-IM-037 / B - 17.12.2018 87 / 90

Installer Manual Evolio 255 - Disposal

11. Disposal

The device must be disposed in accordance with directive 2012/19/EU or the environmental standards in force in the country of installation. The components included in the system must be separated and recycled in a waste recycling center that conforms with the legislation in force in the country of installation. This will help to reduce the impact on the environment, health, safety and help to promote recycling. Pentair does not collect used product for recycling. Contact your local recycling center for more information.

88 / 90 Ref. MKT-IM-037 / B - 17.12.2018

Installer Manual Evolio 255 - Disposal

PAGE INTENTIONALLY LEFT BLANK

Ref. MKT-IM-037 / B - 17.12.2018 89 / 90

www.pentairaquaeurope.com

installer manual, softener evolio 255 · 2.3.2. transport the following points must be observed to...

Documents