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Page 1: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

26

Inst

alla

tio

n W

alkt

hro

ug

h

Imag

e G

uid

e

Flex

Ser

ies

Page 2: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

27

Flex

Top

/Bot

tom

Tr

ack

Flex

Stu

d w

ith T

rimW

all S

tart

Flex

Stu

d w

ith

Trim

and

Doo

r Fr

ame

Flex

Top

/Bot

tom

Tr

ack

with

Gla

zing

Trac

k B

ead

Flex

Stu

d w

ithTr

im

Cut

to 3

7

Cut

thes

e tw

o st

uds

Full

Hei

ght -

”C

ut th

ese

stud

sFu

ll H

eigh

t -1

as H

eade

r

Flex

Stu

d/Tr

imw

ith G

lazi

ng

Stu

d B

ead

Doo

r Fra

me

Doo

r Hin

ge

L-B

rack

et

Gla

ss P

anel

Dro

p C

eilin

g

Existing Wall

Existing Wall

J2 S

eal f

or D

oor F

ram

e(S

trike

Rub

ber)

J3 D

oor S

eal

(Jam

b R

ubbe

r)

Sol

id P

anel

Sol

id P

anel

Doo

r Stri

ke

FLEX

SYS

TEM

WA

LL A

SSEM

BLY

DIA

GR

AM

FLE

X S

ER

IES

Page 3: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

28

STU

D P

RO

FILE

SPO

ST P

RO

FILE

S

GEN

ESIS

STU

D

SQU

AR

E PO

STM

ALE

RA

DIU

S PO

ST

FEM

ALE

RA

DIU

S PO

ST4

INC

H R

OU

ND

PO

ST

FLEX

STU

D

Page 4: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

29

Star

t with

you

r cei

ling

trac

k pi

eces

. La

y th

em o

n th

e flo

or ri

ght b

elow

whe

re y

ou

will

be

inst

allin

g th

em, a

nd sl

ide

your

L-b

rack

ets

into

pla

ce.

The

L-br

acke

ts w

ill so

on h

old

the

stud

s int

o pl

ace.

Yo

u w

ill w

ant t

o sp

ace

your

L-b

rack

ets

acco

rdin

gly

so th

at w

hen

you

atta

ch y

our t

op

trac

k, y

our f

aste

ners

do

not i

nter

fere

with

you

r L-

brac

kets

. U

se th

e tr

ack

join

er to

con

nect

two

sect

ions

of

the

trac

k to

geth

er.

Trac

k Jo

iner

L-br

acke

t

Floo

r & C

eilin

g Tr

ack

Trac

k Pr

ep a

nd A

ssem

bly

Page 5: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

30

Afte

r you

hav

e sp

aced

you

r L-b

rack

ets

for l

ayou

t, fa

sten

you

r tra

ck to

the

ceili

ng. (

48”

Max

imum

Spa

cing

for

Dryw

all b

oard

, 49”

Max

Spa

cing

for

MDF

boa

rd).

Whe

n fa

sten

ing

to th

e ce

iling

grid

you

may

use

a se

lf ta

ppin

g sc

rew

or a

cad

dy c

lip. U

sing

a ca

ddy

clip

is a

less

intr

usiv

e w

ay to

con

nect

ce

iling

grid

. N

ote:

Att

achi

ng h

ardw

are

for e

xist

ing

floor

s, w

alls

and

ceili

ngs a

re n

ot

supp

lied

by m

anuf

actu

rer.

Atta

chin

g tr

ack

piec

e to

ceili

ng g

rid

Exam

ple

of a

cadd

y cl

ip

aced

your

L-br

acke

ts

Top

Trac

k In

stal

latio

n

Page 6: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

31

Whe

n in

stal

ling

the

bott

om tr

ack,

mak

e su

re th

e L-

brac

kets

are

spa

ced

out a

ccor

ding

ly (s

ee p

hoto

). Bo

ttom

trac

k ca

n be

att

ache

d w

ith ta

pcon

s or

oth

er

conc

rete

anc

hor.

(48”

Max

imum

Spa

cing

for D

ryw

all

boar

d, 4

9” M

ax S

paci

ng fo

r MD

F bo

ard)

.

(NO

TE: F

loor

anc

hors

are

NO

T su

pplie

d by

man

ufac

ture

r.)

Boom

Tra

ck In

stal

la

Etaf

ome:

soun

d an

d lig

ht se

al

If yo

u ha

ve a

gap

in y

our f

loor

, wal

l or

ceili

ng, i

nsta

ll Et

afom

e to

sea

l th

e ga

ps.

Page 7: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

32

Whe

n in

stal

ling

stud

s it

is v

ery

impo

rtan

t to

have

yo

ur s

tuds

sitt

ing

plum

b. U

se a

3/4

” sel

f-tap

ping

sc

rew

to a

ttac

h th

e L-

brac

kets

to th

e st

uds.

Onc

e th

e st

ud is

in p

lace

and

the

L-br

acke

ts a

re a

ttac

hed,

ad

just

to w

idth

and

tigh

ten

the

set s

crew

s.

Impo

rtan

t not

es: I

f you

forg

ot to

put

in a

n L-

brac

ket,

the

L-br

acke

t will

sli

de in

to th

e ce

nter

of t

he st

ud a

nd fa

sten

thro

ugh

the

trac

k.

Pane

l dim

ensio

ns sh

own

in p

lan

and

elev

aon

s vie

w d

raw

ings

will

dep

ict

visib

le o

peni

ng d

imen

sions

onl

y. (E

xam

ple:

3’-1

1”3/

8 V

O a

ccep

ts a

full

4’ w

ide

pane

l.)

All p

rints

are

use

d as

a g

uide

line

only.

Nxt

Wal

l pro

vide

s el

d-t,

site

built

wal

l sys

tem

s. P

leas

e co

nsul

t you

r pro

ject

man

ager

for m

ajor

el

d ch

ange

s.

Whe

nin

sttal

ling

stud

sit

talli

ngst

uds

Stud

Inst

alla

Wh

WWe

nnmm

eaa

esusu

ririn

gn

gtth

e l

nnnne

nnt

gt

gh

of

stu

ds:

Mto

-ceiei

liilngngnnn

, , thth

en s

ubtr

act tt t1

½111

”.

MMIMIMIMMP

OP

OP

OP

OP

OOR

TR

TRR

ANN

ANN

AN

AN

AN

AAT

:TTTTT

StStdududddd

ss llllolololol

acaaacacacacaacaaeetetetett

ddddddddddddddatata

do

do

or

orw

aw

aw

aw

aw

aw

aaw

sy

sy

sy

syyyyy

nanandddd

araaee

ooononntttt

enennnnnststst

edededww

iitithihihihnnn

hhthhthtee

bbobobbottttttomomom

tttttraraaararar

kkkckckckkkk.

TTTTT(T(TTT(Theheheheheeehe

y yy y yw

illss

ttitoo

tttttusisisiss

edededdoof

hthe

bottttomomomo

trac

k)).FFFF

rrrororooottt

eheesesee

ssssututuututuuttt

sdssdssdddd,,

¾”

¾”

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¾¾¾¾...

Page 8: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

33

Whe

n fr

amin

g th

e do

or it

is v

ery

impo

rtan

t tha

t bot

h st

uds a

re p

lum

b.

To a

chie

ve th

e pr

oper

wid

th b

etw

een

the

two

stud

s, u

se th

e do

or h

eade

r as a

m

easu

ring

tool

(as s

how

n be

low

) at t

he to

p an

d bo

ttom

of y

our d

oor o

peni

ng.

Not

e: T

he st

uds f

or th

e do

or fr

ame

do n

ot si

t in

side

the

bott

om tr

ack.

In

stea

d, th

ey si

t jus

t out

side

of t

he tr

ack.

(a

s sho

wn

belo

w ri

ght)

It is

reco

mm

ende

d by

the

Man

ufac

ture

r to

pla

ce a

Tap

con

scre

w th

roug

h th

e

L-br

acke

t int

o th

e flo

or o

n bo

th s

ides

of

the

door

.

Whe

nfr

amin

gth

edo

orit

isve

ryim

port

antt

hhattb

oth

stud

sare

plum

bbo

ths

both

bot

Fram

ing

Door

Ope

ning

- In

stal

latio

n

FL

EX

ST

UD

Page 9: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

34

Whe

n in

stal

ling

the

door

fram

e, i

nsta

ll th

e do

or le

gs

rst b

ut d

on’t

fast

en

them

yet

. Cut

Stu

d to

37

”.

Nex

t, at

tach

the

door

hea

der t

o th

e st

ud a

nd p

lace

it o

nto

the

door

legs

. Le

vel t

he d

oor h

eade

r the

n at

tach

the

head

er w

ith th

e st

ud th

roug

h th

e L-

brac

kets

to th

e fr

amin

g.

Afte

r the

hea

der i

s ins

talle

d yo

u m

ay h

ave

to li

ft o

ne o

r bot

h th

e do

or le

gs u

p to

the

head

er a

nd th

en fa

sten

the

door

legs

.

Not

e: It

is im

port

ant t

hat y

ou d

o no

t cut

dow

n th

e do

or le

gs. T

he d

oor f

ram

es

are

prec

ut to

allo

w fo

r onl

y a

1/2”

und

er th

e do

or.

u messss

uppppppppuppppppppppppppppppppppppppppppppp

Not

e: W

hen

inst

allin

g fu

ll he

ight

doo

rs y

ou w

ill n

eed

to c

ut th

e do

or le

gs d

own.

Al

so, b

e su

re to

fast

en th

e he

ader

to th

e tr

ack.

ng th

e do

or fr

ame,

ins

tall

the

door

legs

rs

t but

don

’t fa

sten

Door

Fra

me

Asse

mbl

y

Fast

en d

oor f

ram

e th

roug

h th

is p

oint

in

to th

e st

uds.

N

ote:

Use

the

1-1/

4” sc

rew

s tha

t are

pr

ovid

ed.

Page 10: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

35

Whe

n se

gmen

ng th

e w

all (

as sh

own

in th

is pi

ctur

e) it

is b

est t

o us

e a

lase

r le

vel t

o en

sure

pro

per i

nsta

llaon

. Slid

e th

e L-

brac

ket i

nto

the

horiz

onta

l st

ud a

nd a

ach

to th

e ve

rca

l fra

min

g w

ith 3

/4”

scre

w. D

o no

t gh

ten

the

set

scre

w o

n th

e L-

brac

ket u

nl a

ll th

e ho

rizon

tal s

tuds

are

in p

lace

. Onc

e th

e

horiz

onta

l stu

ds a

re in

, sta

rt p

ullin

g yo

ur la

yout

from

a p

lum

b en

d an

d w

ork

yo

ur w

ay d

own

the

wal

l, gh

teni

ng th

e se

t scr

ews a

s you

go.

Horiz

onta

l St

uds

Segm

enta

on F

ram

ing

NO

TE: H

orizo

ntal

Stu

ds n

eed

to b

ecu

t sho

rt o

f Visu

al O

peni

ng.

Page 11: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

36

Flex

Trim

(T

ag)

Pre-

Trim

Wal

l Boa

rd &

Gla

ss In

st

Whe

n in

stal

ling

wal

l boa

rd o

r gla

ss

you

can

hold

them

in p

lace

with

sm

all p

iece

s of t

rim.

(The

se a

re a

lso re

ferr

ed to

as a

tag)

. N

ote:

Cre

ate

thes

e pi

eces

out

of

scra

p fo

r we

don’

t sup

ply

extr

a m

ater

ials

for t

his p

urpo

se.

Page 12: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

37

Inst

allin

g th

e In

sula

on

35

Aft

er

the

pla

cem

en

t o

f w

all

bo

ard

on

on

e s

ide

of

the

wa

ll i

s co

mp

lete

d,

yo

u w

ill

be

re

ad

y t

o i

nst

all

th

e i

nsu

lati

on

. S

ou

nd

att

en

ua

tio

n b

att

s

stu

ds.

Ro

xu

l (a

n a

lte

rna

tiv

e i

nsu

lati

on

) c

an

be

in

sta

lle

d w

ith

a s

pra

y

ad

he

siv

e.

(NO

TE

: A

dh

esi

ve

wil

l N

OT

pro

vid

ed

by

Nx

tWa

ll)

NO

TE

: If

po

ssib

le,

inst

all

th

e t

rim

on

th

e s

ide

of

the

wa

ll t

ha

t

alr

ea

dy

ha

s b

oa

rd p

lace

d w

ith

in i

t. T

his

wil

l h

elp

to

ke

ep

th

e

bo

ard

fro

m m

ov

ing

aro

un

d w

hil

e i

nst

all

ing

th

e i

nsu

lati

on

.

Page 13: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

38

Whe

n in

stal

ling

the

trac

k an

d st

ud b

ead

you

will

wan

t to

star

t with

the

top

and

boom

rs

t.

Your

cuts

mus

t be

exac

t, fo

r if

you

cut t

hem

too

larg

e yo

u w

ill

alte

r the

fram

ing

of y

our w

all.

If

you

cut t

hem

too

shor

t, th

ey

will

not

cove

r the

trac

k

com

plet

ely a

nd a

gap

will

sh

ow th

roug

h th

e gl

ass.

1/16

” lo

nger

of t

he V

isua

lO

peni

ngs.

Both

gla

zing

bea

ds w

ill in

stal

l

Trac

k be

ad s

napp

ing

into

Flo

or o

r Cei

ling

Trac

k

Stud

bea

d sn

appi

ng in

to a

Stu

d

Trac

k be

ad

Trac

k &

Stu

d Be

ad In

stal

laon

Stud

bea

d

Stud

bea

d

Deta

il Im

ages

:

Page 14: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

39

Thes

e ar

e th

e po

ints

on

the

stud

s tha

t dr

ywal

l and

MDF

w

ill re

st u

pon.

W

hen

mea

surin

g dr

ywal

l ho

rizon

tally

, you

will

mea

sure

bo

th to

and

from

the

edge

po

ints

whe

re th

e dr

ywal

l res

t up

on th

e st

uds.

Whe

n w

all b

oard

is fu

llhe

ight

, mea

sure

from

the

then

ADD

1/2

” fo

r you

rm

easu

rem

ent.

Both

MDF

Poin

ts o

f Mea

sure

men

t for

Dry

wal

l and

MDF

Boa

rd

Stud

+ 1

/2”

Page 15: Installation Walkthrough Image Guide...Standard Swing Door Installation Door Hardware Kit Jamb rubber Hinge Washer Title NXTWALL_INSTALLATION-TRAINING-COURSE-PACKET_PRINTABLE-HI-RES.pdf

40

Hing

e Hi

nge

Hing

e pi

n St

rike

plat

e

Was

her

Back

pla

te

Set s

crew

s

Strik

e ru

bber

Ja

mb

rubb

er

Woo

d sc

rew

s

Se

t Sc

rew

s

Strik

e ru

bber

Set s

crew

Back

pla

te

Inst

allin

g th

e hi

nge

set f

or th

e do

or:

Fast

en o

ne o

f the

hin

ges t

o th

e do

or, b

ut b

e su

re to

pre

drill

the

hole

s for

the

scre

ws t

o in

sure

the

hing

e se

ts p

rope

rly o

n th

e do

or.

The

hing

e th

at a

ache

s to

the

door

fram

e is

held

on

by a

bac

k pl

ate

that

pin

ches

the

door

fr

ame

whe

n th

e se

t scr

ews

are

inst

alle

d.

Con

rm th

at th

e w

ashe

r is i

nsta

lled

on th

e pi

n be

twee

n th

e hi

nges

. If

the

was

her i

s not

inst

alle

d, th

e hi

nges

will

bi

nd a

nd st

art m

illin

g an

d po

ssib

ly b

end

the

hing

e pi

n.

Stan

dard

Sw

ing

Door

Inst

alla

tion

Door

Har

dwar

e Ki

t

Hing

e

Jam

b ru

bber

W

ashe

r