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March 2011 MS-SVN015-EN
Installation Manual
NEW STYLUS TM
Split System, 1-5 TonsConvertible TypeMCX Series 50/60 Hz
50 Hz ModelsCooling OnlyMCX 512 GBMCX 518 GBMCX 524 GBMCX 530 GBMCX 536 GBMCX 042 GBMCX 048 GBMCX 060 GB
60 Hz ModelsCooling OnlyMCX 512 G1MCX 518 G1MCX 524 G1MCX 530 G1MCX 536 G1MCX 042 G1MCX 048 G1MCX 060 G1
60 Hz ModelsCooling/HeatingMCX 512 G1EMCX 518 G1FMCX 524 G1BMCX 530 G1HMCX 536 G1JMCX 042 G1JMCX 048 G1KMCX 060 G1L
50 Hz ModelsCooling/HeatingMCX 512 GBEMCX 518 GBFMCX 524 GBBMCX 530 GBHMCX 536 GBJMCX 042 GBJMCX 048 GBKMCX 060 GBL
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MS-SVN015-EN
General Information
General InformationThis Installation Manual is given asa guide to good practice in theinstallation by the installer of MCXmini-split system. Installationprocedures should be performed inthe sequence that they appear in thismanual.
For installing the unit to operateproperly and reliably, it must beinstalled in accordance with theseinstructions. Also, the services of aqualified service technician shouldbe employed, through themaintenance contract with areputable service company.
Read these Installation Instructionscompletely before installing the airconditioning system.
About this ManualCautions appear at appropriateplaces in this Instruction Manual.Your personal safety and the properoperation of this machine requirethat you follow them carefully.The Trane Company assumes noliability for installations or servicingperformed by unqualified personnel.All phases of the installation of thisair conditioning system mustconform to all national, provincial,state and local codes.
About the UnitThese MCX units are assembled,pressure tested, dehydrated,charged and run tested beforeshipment. The information containedin this manual applies to MCX unitsare designed to operate in coolingmode only and in cooling or heatingmodes.
Trane MCX series of mini-splitsystems offer three styles ofinstallation: floor, low wall and underceiling with both LCD wirelessremote control or wired control.Trane MCX series provide flexibilityand savings.Note: For model MCX 042, MCX 048and MCX 060, there are only twostyles of installation: under ceilingand low wall.
ReceptionOn arrival, inspect the unit beforesigning the delivery note. Specify anydamage of the unit on the deliverynote, and send a registered letter ofprotest to the last carrier of thegoods within 72 hours of delivery.Notify the dealer at the same time.
The unit should be totally inspectedwithin 7 days of delivery. If anyconcealed damage is discovered,send a registered letter of protest tothe carrier within 7 days of deliveryand notify the dealer.
WarningWarnings are provided atappropriate places in this manual toindicate to installers, operators andservice personnel of potentiallyhazardous situations which, if notavoided, COULD result in death orserious injury.
CautionCautions are provided at appropriateplaces in this manual to indicate toinstallers, operators, and servicepersonnel of potentially hazardoussituations which, if not avoided, MAYresult in minor or moderate injury ormalfunction of the unit.
WarrantyWarranty is based on the generalterms and conditions by country. Thewarranty is void if the equipment ismodified or repaired without thewritten approval of The TraneCompany, if the operating limits areexceeded or if the control system orthe electrical wiring is modified.
Damage due to inappropriateinstallation, lack of knowledge orfailure to comply with themanufacturer’s instructions, is notcovered by the warranty obligation.If the installation does not conformto the rules described in InstallationManual, it may entail cancellation ofwarranty and liabilities by The TraneCompany.
ImportantThis document is customer propertyand is to remain with unit. Pleaseplace in service information packupon completion of work. Theseinstructions do not cover allvariations in systems, nor do theyprovide for every possiblecontingency to be met in connectionwith installation. Should furtherinformation be desired or shouldparticular problems arise which arenot covered sufficiently in thismanual, the matter should bereferred to your authorized Tranedealer.
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Contents
General Information 2Typical Installation 4Location and Preparation of Units 5Unit Installation 6Connection of Refrigerant Tubing 7Condensate Drain Piping 9Electrical Installation 10Remote Control Installation 11Typical Wiring Diagram 12Dimensional Data 21Notes 23
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Typical Installation
Note: For models MCX 042, MCX 048, MCX 060there are only two styles of installation: under ceiling and low wall
Ceilingmounted
Outdoor unit
Indoor unit
Floor mounted
Return air grille contains air filter
Refrigerant tubing/wiring
Drain
Return air grillecontains air filter
Supply air grilleAdjustable louvers direct air
Low wall mounted
Supply air grilleAdjustable louvers direct air
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Location and Preparation of Units
1. Select an appropriate positionthat allows every corners of theroom to be uniformly airconditioned and where it is easyto route the refrigerant tubing.
2. Ensure that the floor or ceilingconstruction is sufficient to fullysupport the weight of the indoorunit.
3. Consideration must be given toassure an unobstructed flow ofsupply and return air.
4. Refrigerant tubes betweenindoor and outdoor units shouldbe as short as possible.
5. Length of the condensate drainhose should be kept as short aspossible (Figure 1).
6. Recommended serviceclearance as shown in figure2, 3 and 4.
7. Do not install unit in directsunlight or near other heatsources as this may affectperformance. Do not allowoutside air to directly enter unitor condensate may form at theunit’s discharge.
Note: For MCX042-MCX060 theunit should be installed over the floorat least 20 cm.
Figure 4
Figure 3
Figure 2
Maintenance area(Celling mounted) Min.30 cm.
Min.20 cm.
Min.20 cm.
Min.
30 cm.
Min.
20 cm. Maintenance area
(Floor m
ounted)
Figure 1
Min. 120 cm.
Min.
30 cm.
Min.
20 cm.
Min.20 cm.
Maintenance area
(Low wall m
ounted)
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0.83"(21)
0.83"(21)
8.5"(215)
B
A
Unit Installation
Indoor Unit
1. Select a location to route tubing,wiring and drain pipe betweenthe indoor and outdoor units.
2. Make a hole in the wall using akey hole saw or hole-cutting drillattachment.The hole should be made at aslight downward slant to theoutdoor side (Figure 5).
Before cutting, check that no pipesor studs are directly behind theplace to be cut. Avoid areas whereelectrical wiring or conduits arelocated.
3. Place the unit on a solid and levelfoundation.
4. Tubing, wiring through and drainpipe of low wall and floormounted units can be routed,rear or right side of unit whenfacing front.Ceiling mounted can be routedstraight downward.
5. Pull air filters upward (Figure 6).
Figure 5
6. Unscrew at the return grille(Figure 7).
7. Unscrew at the grille bottomhinges, pull out the screw, andunscrew at the side panel front(Figure 8). Then, push down onthe side panel front and pull up(Figure 9).
Note: = A 0.49" x 1.575" - 4 SLOT(Mounting hole) (12.5 mm 40.0 mm)
Unit Size B
MCX 512-51836.2" (920)MCX 512GB5
MCX 52446.1" (1,170)MCX 518-524GB5
MCX 530-53655.9" (1,420)MCX 530GB5
MCX 042-048 65.7" (1,670)MCX 536-042GB5
75.6" (1,920)MCX 060
8. Place or hang the unit at theselected position.
9. Replace both right and left sidepanels, and the return grille afterthe installation of wiring, tubingand piping is complete.
Outdoor Unit
See the proper installation methodprovided in the Installation Manualfor the outdoor unit.
Indoor side
Figure 6
Pull
Pull
Figure 7
Figure 8
Figure 9
Outdoor side Figure 10
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Connection of Refrigerant Tubing
The indoor unit refrigerant lineconnections are flared both 50 Hzand 60 Hz. Installation brazing, leaktesting, and evacuation of refrigerantlines are covered in the InstallerManual, packaged with the outdoorunit. Read the instructions beforeinstalling the refrigerant lines.
The indoor unit refrigerant pipingconnections are located on the righthand side when facing the unit(Figure 11).
Connecting the unit with flaringprocedure.(Only for MCX 512-536)
1. Flaring (If piping is procured orcut at the site). Cut the coppertube to the required length witha tube cutter. It is recommendedto cut approx. 30-50 cm. longerthan the tubing length youestimate.
2. Hold each pipe downward whencutting and remove burrs at theend of the copper tube with atube reamer or file. This processis important and should be donecarefully to make a good flare(Figure 12 and Figure 13).
Figure 11
Check if (L) is flared uniformand is not cracked or scratched.L Dimension:
1.4 to 1.7 mm (6.35 mm dia)1.8 to 2.0 mm (9.53 mm dia)1.9 to 2.2 mm (12.7 mm dia)2.1 to 2.4 mm (15.88 mm dia)
When reaming, hold the tube enddownward and be sure that nocopper scraps fall into the tube.
3. Remove the flare nut from theunit and be sure to mount it onthe copper tube.
4. Make a flare at the end of coppertube with a flare tool (Figure14, 15).
Coppertubing
Reamer
Figure 12
Before After
Deburring
Figure 13
Flare tool
Flare nut
Coppertubing
Figure 14
L
Figure 15
A good flare should have thefollowing characteristics:
- Inside surface is glossy andsmooth.
- Edge is smooth.- Tapered sides are of uniform
length.
Bending
5. When bending the tube, becareful not to crush it. To preventcrushing of the tube, bend itgently and do not bend the tubeat a radius curvature of less than100 mm.
6. If the copper tube is bent orpulled too often, it will becomestiff. Do not bend the pipe morethan three times at one place.
Cautions beforeconnecting tubes tightly
7. Be sure to apply a sealing cap orwater-proof tape to prevent dustor water from getting into thetubes before they are used.
8. Be sure to apply refrigerantlubricant to the matchingsurfaces of the flare and unionbefore connecting themtogether. This is effective forreducing gas leaks (Figure 16).
Apply refrigerantlubricant here
Figure 16
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Connection
9. For proper connection, align theunion tube and flare tube straightwith each other, then screw in theflare nut lightly at first to obtain asmooth match (Figure 17).
10. Tighten the flare nut to thespecified tightening torque withtorque wrench and adjustablewrench (Figure 18).
Flare Nut Tightening TorqueFlare Nut/Piping Size Tightening Torque
kgf, - cm lbf-in
6.35 mm (1/4") dia. 150~200 130~170
9.53 mm (3/8") dia. 350~400 300~340
12.7 mm (1/2") dia. 500~550 430~470
15.88 mm (5/8") dia. 600~650 520~570
11. Repeat the process above for theremaining line.
Connecting the unit withbrazing procedure(Only for MCX 042-060)
1. Cut the copper tube to therequired length with a tube cutter.It is recommended to cut approx.20-30 cm. longer than the tubelength you estimate.
2. Remove burrs at the end of thecopper tube with a tube reamer(Figure 12).
3. There are 2 ways to connect thecopper tube- Use a coupling between the
copper tube of indoor unit andthe copper tube used forinstallation (Figure 19).
- Expand the copper tube byusing a swaging tool set as inFigure 20.
4. Clean internal and external surfacesof coupling or expanded tube priorto brazing.
Figure 17
Figure 18Figure 20
Figure 19
5. Insulate the entire gas line.6. Do not allow uninsulated liquid
line to come in direct contactwith bare gas line.
7. Precautions should be taken toavoid heat damage to thepressure tap valve core duringbrazing. It is recommended thata wet rag be wrapped around thevalve body.
8. It is recommended to use brazeshield, soak pad in water andplace over suction and liquidlines to protect unit finish.
9. To braze the copper tube, beforebrazing a copper tube to a soldercoupling or a copper tube to anexpanded tube, do not forget tokeep them tight as shown inFigure 21, 22.
10. Use a dry nitrogen purge andbrazing alloy without flux whenbrazing the field line to thecopper factory connection. Flowdry nitrogen into either valvepressure tap port, through thetubing and out the other portwhile brazing.
11. Braze using accepted goodbrazing techniques.
Copper tube ofoutdoor unit
Solder coupling
Swagingtool
Coppertube
Tube holder(Clamp)
Union Flare nut
Soldercoupling
COMMET 3
Figure 21
Torch
Copper tubefrom indoorunit
Solder rod
Copper tube fromoutdoor unit
Soldercoupling
COMMET 3
Figure 22
Torch
Copper tubefrom indoorunit
Solder rod
Copper tube fromoutdoor unit
Copper tubeof indoor unit
Indoor unitpipe
Wrench(adjustable)
Torquewrench
Flare nutConnection pipe
Connection of Refrigerant Tubing
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Condensate Drain Piping
- The drain hose should runstraight down the wall to alevel where the runoff will notstain the wall.
- There should be no traps.Avoid putting the end of thehose in water.
- To conveniently drain thesystem, the drain hose mustslant downward, with a slopeof at least 1 : 50 to preventleakage. Figure 23 shows theunit in the floor mountedposition.
- When the drain hose is placedin the room, insulate the hosewith foam polyethylene toavoid damage to the ceiling orfurniture.
- After completing installation ofrefrigerant lines, wiring anddrain connections, bind thetubing, wiring and drain hose(check if local codes permitbinding) into a bundle by usingtape at 100 or 200 mm (4" to8") intervals. Make sure thedrain hose is at the bottom ofthe bundle (Figure 24).
Figure 24
Figure 23
Drain hose
Indoor unit
SlantDrain hose
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Electrical Installation
All wiring and grounding mustcomply with local electrical codes.
1. WiringImportant Safeguards:- Check the unit nameplate
for electrical rating.Be sure wiring is doneaccording to local codesand wiring diagram.
- Use a separate power linewith circuit breaker for eachair conditioning unit.
- Connect electrical groundto all units.
- Wiring should not touchrefrigerant tubing,compressor, motors ormoving parts.
- The manufacturer willaccept no responsibility forproblems caused byunauthorized changes inthe internal wiring.
- Connect the wiring firmly.
2. Electrical ConnectionsSee Section: Wiring SystemDiagram
Indoor UnitRemove the right side panel andreturn grille (see previousinstructions), to access the terminalbase.- Pass the system wiring
through the PVC pipe (bothpower and control lines) tointerconnect indoor andoutdoor units.
- Connect the wire terminals tothe terminal base (seeconnection indication onsystem wiring diagram).
- Make sure all connections aretight.
Outdoor unitOutdoor Unit - Indoor Unit ElectricalInterconnection should be inaccordance with the applicablesystem wiring diagram and indoorunit diagrams.
Outdoor unit diagram are containedin the outdoor unit Installer Manual.
Note:- All wiring must comply with
national state and local codes.- After completing the
connections, re-confirm themto be in accordance with theunit and system wiringdiagrams.
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ECONOECONO
ONFAN
COOLDRYHEATAUTO
OFFPOWERCOOL
SWZZ
MODE
LOUVER
SWEEP
FRONTBLADELIGHT
OFF
ON POWERCOOL
ECONO
SLEEP
SEND
Locate and attach thewireless remote controland wired control asfollows:
1. Do not place the control andthe remote control near heatsources or expose to thedirect rays of the sun.
2. Do not expose the control tothe indoor unit’s supply airstream.
3. Do not place in a confinedspace.
4. Attach the remote controlholder as shown in Figure 25,26.
Remote Control Installation
Dimension
Wireless Remote Control Remote Control Mounting Bracket
Figure 25 Figure 26
TEMP
MENU
MODE
FAN
ON
ONOFF
OFFECONO
SW SLEEP ECONO TURBO
TURBO
AUTO
14.5
4.0 X 2SLOT
14.5
45.0
90.0
45.0
90.0
61.0
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Typical Wiring Diagram
J2
N C1 C2L
P20
J1P
17
P16
P19
P21FREEZE
P22P26
2
1
P3
LIN
E-C
EX
-HI
P7
P6
P5
P4
LOW
ME
D
HI
NE
UT
RA
L
P2
LIN
E
P1
BLK
BLU
RE
D
YL
BR
WW
HT
WHTGRN/YL
WH
T
RE
D
RE
D
BLK
BLU
RE
D
YL
INFRARED RECEIVER
GRN/YL
DESCRIPTION
COIL
BLK
RE
D
1. FREEZE SENSOR LOCATED ON EVAPORATOR COIL2. TEMPERATURE SENSOR LOCATED IN RETURN AIR STREAM
SWEEP MOTOR(OPTION)
ROOM ST
EP
PE
R T
OP
ST
EP
PE
R F
RO
NT
DISPLAY
WIRELESS REMOTECONTROLLER
POWER SUPPLY220-240VAC/1PH/50Hz220-240VAC/1PH/60Hz
BLOWERMOTOR
WIRING TO GROUNDING SYSTEM
200-240 VAC CONTROLWIRING TO OUTDOOR UNIT
FIELD WIRING
FACTORY WIRING
JUNCTION
TERMINAL BOARD
CAPACITOR
FUSE 3 AMP.
COLOR CODE
BLU BLUEBLK BLACKRED REDWHT WHITEGRN GREENYL YELLOWBR BROWN
MCX512-042GB5 (50 Hz)
MCX512-536GB (50 Hz)
MCX512-536G1 (60 Hz)
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “R”, 4 SPEED
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Typical Wiring Diagram
MCX512-536GB (50 Hz) Standard Models
MCX512-536G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “R”, 3 SPEED
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Typical Wiring Diagram
MCX042-060GB (50 Hz) Standard Models
MCX042-060G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “R”, 3 SPEED
2
1
GRN/YL
1. FREEZE SENSOR LOCATED ON EVAPORATOR COIL2. TEMPERATURE SENSOR LOCATED IN RETURN AIR STREAM
P21FREEZE
P22P26
ROOM
DISPLAY
P3
LIN
E-C
P6
P5
P4
NE
UT
RA
L
P2
LIN
E
P1
LOW
ME
D
HI
WH
T
RE
D
RE
D
BLK
BLU
RE
D
INFRARED RECEIVER
P17
P16
BLK
RE
D
J2
J1
WHTGRN/YL
BLK
BLU
RE
D
BLOWERMOTOR
BR
WW
HT
WIRELESS REMOTECONTROLLER
POWER SUPPLY220-240VAC/1PH/50Hz220-240VAC/1PH/60Hz
WIRING TO GROUNDING SYSTEM
200-240 VAC CONTROLWIRING TO OUTDOOR UNIT
N C1 C2L
COLOR CODE
BLU BLUEBLK BLACKRED REDWHT WHITEGRN GREENYL YELLOWBR BROWN
DESCRIPTION
COIL
FIELD WIRING
FACTORY WIRING
JUNCTION
TERMINAL BOARD
CAPACITOR
FUSE 3 AMP.
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Typical Wiring Diagram
MCX512-042GB5 (50 Hz)
MCX512-536GB (50 Hz)
MCX512-536G1 (60 Hz)
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “W”, 4 SPEED
GRN/YL
2
1 1. FREEZE SENSOR LOCATED ON EVAPORATOR COIL2. TEMPERATURE SENSOR LOCATED IN RETURN AIR STREAM
SWEEP MOTOR(OPTION)
GRN/YL
ST
EP
PE
R T
OP
ST
EP
PE
R F
RO
NT
P20
P19
P21FREEZE
P22
ROOM
DISPLAY
P31
LIN
E-C
EX
-HI
LOW
ME
D
HI
NE
UT
RA
L
LIN
E
P3
P7
P6
P5
P4
P2P1
WH
T
RE
D
RE
D
BLK
BLU
RE
D
YL
P17
P16
BLK
RE
D
J2
J1
WIRE DISPLAY
BLK
BLU
RE
D
YL
WHT
BR
WW
HT
BLOWERMOTOR
N C1 C2L
POWER SUPPLY220-240VAC/1PH/50Hz220-240VAC/1PH/60Hz
WIRING TO GROUNDING SYSTEM
200-240 VAC CONTROLWIRING TO OUTDOOR UNIT
BLU BLUEBLK BLACKRED REDWHT WHITEGRN GREENYL YELLOWBR BROWN
COIL
FIELD WIRING
FACTORY WIRING
JUNCTION
TERMINAL BOARD
CAPACITOR
FUSE 3 AMP.
DESCRIPTION COLOR CODE
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Typical Wiring Diagram
MCX512-536GB (50 Hz) Standard Models
MCX512-536G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “W”, 3 SPEED
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17MS-SVN015-EN
Typical Wiring Diagram
MCX042-060GB (50 Hz) Standard Models
MCX042-060G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING ONLY WITH CONTROL TYPE “W”, 3 SPEED
GRN/YL
P21FREEZE
P22
ROOM
DISPLAY
P31
J2
GRN/YL
2
1 1. LOCATED ON EVAPORATOR COIL2. TEMPERATURE SENSOR LOCATED IN RETURN AIR STREAM
LIN
E-C
HI LO
W
ME
D
NE
UT
RA
L
LIN
E
WIRE DISPLAY P3
P6
P5
P4
P2P1
WH
T
RE
D
RE
D
BLK
BLU
RE
D
P17
P16
BLK
RE
D
J1
WHT
BR
WW
HT
BLK
BLU
RE
D
BLOWERMOTOR
BLU BLUEBLK BLACKRED REDWHT WHITEGRN GREENYL YELLOWBR BROWN
COIL
FIELD WIRING
FACTORY WIRING
JUNCTION
TERMINAL BOARD
CAPACITOR
FUSE 3 AMP.
N C1 C2L
POWER SUPPLY220-240VAC/1PH/50Hz220-240VAC/1PH/60Hz
200-240 VAC CONTROLWIRING TO OUTDOOR UNIT
COLOR CODEDESCRIPTION
WIRING TO GROUNDING SYSTEM
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Typical Wiring Diagram
MCX512-536GB (50 Hz)
MCX512-536G1 (60 Hz)
INDOOR UNIT, COOLING/HEATING WITH CONTROL TYPE “R”, 4 SPEED
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Typical Wiring Diagram
MCX512-536GB (50 Hz) Standard Models
MCX512-536G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING/HEATER WITH CONTROL TYPE “R”, 3 SPEED
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Typical Wiring Diagram
MCX042-060GB (50 Hz) Standard Models
MCX042-060G1 (60 Hz) Standard Models
INDOOR UNIT, COOLING/HEATER WITH CONTROL TYPE “R”, 3 SPEED
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Dimensional Data
OUTLINE DIMENSIONSMCX512-530GB5 (EXPORT 50 Hz)MCX512-536GB (EXPORT 50 Hz)MCX512-536G1 (EXPORT 60 Hz)
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Dimensional Data
OUTLINE DIMENSIONSMCX536-042GB5 (EXPORT 50 Hz)MCX042-060GB (EXPORT 50 Hz)MCX042-060G1 (EXPORT 60 Hz)
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Notes
MS-SVN015-EN.p65 3/30/11, 9:03 AM23
Literature Order Number: MS-SVN015-EN
Date: Mar 2011
Supersedes: Mar 2009
Stocking Location: Bangkok, Thailand
Trane has a policy of continuous product and product data improvement and reserves the right to change
design and specifications without notice.
For more information, contact your local district
office
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www.trane.com
MS-SVN015-EN.p65 3/30/11, 9:03 AM24