installation instructions pass-through cubby lockers through... · 2020-03-03 · 1. at both ends...

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Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Fasteners - Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Locker Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Optional End Cover Panels.......................... 8 Secure Lockers to the Floor or Ledge ................. 9 Secure Sides and Top .............................. 11 Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Installation Instructions Pass-Through Cubby Lockers ©Wenger Corporation 2020 Printed in USA 2020-03 Part #242A124-03 Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448 Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com Contents Note: Please read and understand the instructions before starting the assembly or installation. Note: If you need additional information, contact Wenger Corporation using the information below. Visit the GearBoss web page at gearboss.com for detailed instructions and videos.

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Page 1: Installation Instructions Pass-Through Cubby Lockers Through... · 2020-03-03 · 1. At both ends of the locker bank, attach one cabinet floor bracket (9) to the bottom inside of

Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Fasteners - Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4Locker Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Optional End Cover Panels . . . . . . . . . . . . . . . . . . . . . . . . . . 8Secure Lockers to the Floor or Ledge . . . . . . . . . . . . . . . . . 9Secure Sides and Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Care and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Installation InstructionsPass-Through Cubby Lockers

©Wenger Corporation 2020 Printed in USA 2020-03 Part #242A124-03

Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com

Contents

Note: Please read and understand the instructions before starting the assembly or installation.Note: If you need additional information, contact Wenger Corporation using the information below.

Visit the GearBoss web page at gearboss.com for detailed instructions and videos.

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Important User InformationGeneralCopyright © 2020 by Wenger CorporationAll rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's personal use. Printed and bound in the United States of America.The information in this manual is subject to change without notice and does not represent a commitment on the part of Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may appear in this manual.In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.The information in this document is not intended to cover all possible conditions and situations that might occur. The end user must exercise caution and common sense when assembling or installing Wenger Corporation products. If any questions or problems arise, call Wenger Corporation at 1-800-887-7145.

ManufacturerThe GearBoss Pass-Through Cubby Lockers are manufactured by:

Wenger Corporation 555 Park Drive Owatonna, MN 55060 (800) 4WENGER (493-6437) • +1 (507) 455-4100 www.wengercorp.com

Intended Use• This product is intended for indoor use in normal ambient temperature and humidity conditions — it must not be exposed to outside weather conditions.• This product is intended to be assembled only as described in these instructions.

WarrantyGearBoss Pass-Through Cubby Lockers are covered under a ten year Limited Warranty offered to you, the initial purchaser. This Warranty runs from the date of shipment and warrants that the Wenger product will be free of defects in materials or craftsmanship during the warranty period. This Warranty is your sole and exclusive remedy for any claim against Wenger related to your purchase, use, or ownership of a Wenger product. This Warranty does not apply to damage caused by common carrier, misuse or abuse, alterations to products not expressly authorized by Wenger. This Warranty does not extend to mechanical or electrical component parts made by others such as: Digital Locks, etc. Component parts of this nature are covered under their independent manufactures' warranties. This Warranty does not apply to items that are consumable in nature such as: Batteries, etc. Exact matching of color, grain, texture and lighting is not guaranteed as these features are prone to change and fade over time. Our warranty assures you of, at the discretion of our Customer Service Department, either a full refund, or the repair or replacement of the defective product without charge. Just call a Customer Service Representative at 1-800-887-7145 and state the reason you are dissatisfied. If return of a product is necessary, your representative will issue a return authorization.An intentional benefit of GearBoss Pass-Through Cubby Lockers are repairable and replaceable parts. To achieve this through-bolts are used and on moving parts and the vibration of these connection points can, at times, cause bolts to loosen. Maintenance must be in place to annually check and, if necessary, tighten bolts at these locations. Evidence of a failure to provide this maintenance will be cubby door hinges that have come loose.

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Safety PrecautionsThroughout this document you may find cautions and warnings which are defined as follows: • WARNING: Failure to follow the instruction could result in serious injury or damage to property.

• CAUTION: Failure to follow the instruction could result in minor injury or damage to property.Read all of these safety instructions before assembling or installing the lockers.

Make sure anyone assembling or installing the lockers has read and understands these instructions.

Failure to comply with Warnings and Cautions in this document can result in damage to property or serious injury.

! CAUTION ! CAUTIONTo avoid damage and injury, more than one person is needed for installation.

! CAUTION

Overview• This system should be installed only by skilled technical persons, and only after carefully reviewing these

instructions.• It is suggested that the lockers are setup in a space that is large enough to safely handle the cartons,

parts and accessories.• Inspect the condition of the wall and floor where the lockers will be located.

If the wall is not straight, establish a reference line so that the fronts of all lockers will line up. Also, determine the highest point on the floor, which will establish the leveled height of each row of lockers.

Before You Begin• Read the complete assembly procedure before beginning the assembly.• Hardware packs may contain extra fasteners that may not be required for all installations.• At least two people are required to install the locker.

Floor Finishes• Unfinished wood floor, tile or epoxy coated concrete flooring is acceptable prior to cubby locker unit

installation.• Any additional floor coverings are to be installed after the cubby locker units to avoid interference with

the floor levelers.

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The following tools are required for assembly.• Phillips screwdriver or drill bit• Power drill and bits• 5/32" Hex key or insert bit• 3/16" Hex key or insert bit

• Carpenter's level• Hammer (if installing optional end cover panels)

Required Tools

Fasteners - Not SuppliedBecause materials and construction of floors and walls can vary, fasteners for attaching the lockers to the structure are not provided. The installer must choose the appropriate fastener and follow the manufacturer's instructions.

Determine the construction of the walls and/or floor. Lockers are usually attached to the wall and no attachment to the floor is required.

Locker Fastener Guidelines:• If the floor is wood construction, attachment should be by sheet metal or lag screws (#10 minimum).• If the floor is concrete, attachment should be by expansion anchor, concrete screw (Tapcon)

or sheet metal screws (#10 minimum) into metal or plastic inserts.• If the firring strips in the wall opening are wood construction (as recommended), attachment should be by

lag screws (1/4" minimum) every 16" at the top of the cubby lockers and a minimum of two places at each end of the bank of cubby lockers.

Note: Each wall and floor connection must be rated for a minimum of 500 lb of tension. Other fasteners may be used if the connection strength requirement is met.

Inferior or improperly installed fasteners could cause the lockers to tip over.

! CAUTION

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1

5

78

6

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4

Locker Components

Item Description Item Description Item Description1 Cubby Locker Unit 5 End Cover Panel

(Optional)9 Cabinet Floor Bracket

2 1/4-20 x 1.38" Machine Screw

6 - Tack Glide 10 - #8 x 5/8" Pan Head Screw

3 1/4-20 Insert Nut 7 - Toe Kick Cover Plate 11 - 3/8" Expansion Anchor (concrete floors only)4 Shelf 8 - #8-15 x 1-1/4"

Truss Head Screw

9

10

11

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4. Level and adjust the height of the cubby locker units by turning the leveler guide posts located in each bottom corner.

Be sure that holes in adjacent lockers are aligned for connecting them together.

Installation1. Unpack an individual cubby locker unit (1) and remove it from

the packing crate. Use more than one person and take care to avoid damage.

2. Slide the cubby locker unit into position according to the layout plan drawings.

3. Repeat steps 1-2 for the remaining cubby locker units.

More than one person is needed to lift the cubby locker units.

! CAUTION

Adjust height by turning

leveler glide post

Align adjacent holes

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Installation (continued)5. Be sure that the sets of pilot holes in the end panels are aligned and connect the cubby locker units

together using 1/4-20 x 1.38" machine screws (2) and 1/4-20 insert nuts (3).

1/4-20 Insert Nut

(3)

1/4-20 x 1.38" Machine Screw

(2)

1/4-20 Insert Nut

(3)

1/4-20 x 1.38" Machine Screw

(2)

1/4-20 Insert Nut

(3)

1/4-20 x 1.38" Machine Screw

(2)

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3. Attach the assembled end cover panel to the exposed end of the row of lockers using 1/4-20 x 1.38" machine screws (2) and 1/4-20 insert nuts (3).

Installation (continued)

1/4-20 x 1.38" Machine Screw

(2)

1/4-20 Insert Nut

(3)

Optional End Cover Panels1. Attach the toe kick cover plate (7) to the

toe kick cutout at the bottom of the end cover panel (5) using two #8-15 x 1-1/4" truss head screws (8).

The toe kick cover plate must be flush with the bottom edge of the end cover panel as shown.

2. Pound two tack glides (6) into the bottom edge of the end cover panel to be centered 2"-3" (51-76 mm) from each end.

End cover panels may be attached to cover exposed ends of locker formations. Attach the end cover panels before moving lockers into a wall opening.If there are no end cover panels, skip to the next page.

STOP

End Cover Panel

(5)

Toe Kick Cover Plate

(7)

#8-15 x 1-1/4" Truss Head

Screws (8)

Tack Glide

(6)Flush with bottom

2"-3" (51-76 mm) from edge

Some cabinet doors are not shown for clarity.

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Installation (continued)

Cabinet doors and shelves are not shown for clarity.

Secure Lockers to the Floor or LedgeBecause materials and construction can vary, fasteners for attaching the lockers to the structure are not provided. The installer must choose the appropriate fastener and follow the manufacturer's instructions. See "Fasteners - Not Supplied" on page 4 for more information.

NOTE: The end of every locker bank must be secured to the floor or ledge.NOTE: Make sure all the lockers are secured together before attaching them to the floor or ledge.1. At both ends of the locker bank, attach one cabinet floor bracket (9) to the bottom inside of the locker

using #8 x 5/8" pan head screws (10).2. Secure the brackets to the floor or ledge. 2a. For concrete:

1. Use a 3/8" bit to drill a pilot hole 1/2' to 1" deeper into the floor than the 3/8" expansion anchor (11) length (to allow for dust and debris while drilling).

2. Remove any debris residue from the pilot hole. 3. Drive the 3/8" expansion anchor (11) through the floor bracket (9) and into the pilot hole to a

minimum of 2" embedment. 4. Tighten the expansion anchor to the specified torque.

2b.Forotherfloormaterialsusetheappropriatefastenersforthespecificfloormaterial.

In addition to the sides of the lockers being secured, the lockers must also be attached to the floor.

Inferior or improperly installed fasteners could cause the lockers to tip over.

3/8" Expansion Anchor (11) 2" Minimum Embedment

Torque 25 ft-lb

3/8" Expansion

Anchor (11)

#8 x 5/8" Pan Head Screws

(10)

Floor Bracket

(9)

3/8" Expansion

Anchor (11)

#8 x 5/8" Pan Head Screws

(10)

Floor Bracket

(9)

! CAUTION ! WARNING

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Installation (continued)3. Slide the shelves (4) to fit into the bottom cubby openings.

Snap each shelf into the attached shelf clips.

Shelf (4)

Snap into shelf clips

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Installation (continued)

Cabinet doors and shelves are not shown for clarity.

Secure Locker Sides and TopBecause materials and construction of walls can vary, fasteners for attaching the lockers to the structure are not provided. The installer must choose the appropriate fastener and follow the manufacturer’s instructions. See "Fasteners - Not Supplied" on page 4 for more information.

NOTE: Every locker must be secured to the structure.NOTE: Make sure the lockers at the end of the bank are secured to the floor before attaching to the structure.

1. With the lockers in their final location, secure the tops and outer sides to the structure using the appropriate fasteners.

Lockers must be attached into a jamb with a minimum thickness of 1-1/2" (38 mm).

In addition to the bottoms of the lockers being secured, the locker sides and tops must also be attached to the structure.

! CAUTIONInferior or improperly installed fasteners could cause the lockers to tip over.

! WARNING

Jamb 1-1/2" (38 mm)

minimum thickness

Attach to the structure

Attach to the structure

Attach to the structure

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Care and MaintenanceElectronic LockIf the Wood Locker has an electronic lock, the default user code is 2244. Contact Wenger for information about updating the codes.

CleaningFor removal of mild stains and mild scuff marks, the polyester wood panels and shelves may be cleaned using an all-purpose household cleaner or just simple mild soap and water.For heavier scuff marks, ink stains, felt pen and magic marker stains, or other tough stains; use a nonabrasive cleaner, or an industrial all-purpose cleaner.Ammoniated or vinegar-based glass cleaners also work well for these stains.Do not use harsh abrasive cleaners, as permanent damage could occur to the panel surface. Be sure to quickly remove all cleanser residues with water and wipe dry with a soft cloth.

Humidity ControlTo insure longevity of panel performance, maintain the relative humidity between 25% - 55% at the permanent installation site.

FastenersCheck fasteners periodically to ensure that they are not loose or dislodged.

Check fasteners at these locations