installation instructions kerbs / pg.1 index materials

INSTALLATION INSTRUCTIONS KERBS / pg.1

INDEX

INDEXMATERIALSINSTALLATION REQUIREMENTSPREPARATIONINSTALLATION

pg.1pg.1pg.2pg.3pg.3

MATERIAUX

kerbs + corners and door posts

neutral colorless cleaning product for the finishing of the silicone sealant (soap)

‘PolySto Cleaner’ for cleaning the kerbs

‘PolySto Primer’

‘PolySto Repairkit’

aceton

carpenter’s square + levelling-instrument

wood-carver for adjusting the position of the kerbs

small pinch bar for adjusting the position of the kerbs

soft rubber hammer

glass pegs for adjusting the position of the kerbs

cleaning paper

sand paper P60

pneumatic or hand silicone gun, preferably 600cc

cutting machine with 45° angle

diamant disque

angle grinder with diamond disc Ø230mm

‘PolySto Trolley’

- ‘PolySto Hard Fix Glue’- White or clear ‘PolySto Food Safe Sealant’ (silicone in bags)

IP30,40,50RIP30,40,50RB

IP40F & HPF

POLYSTO bvbaMaesbossen 3 B- 9160 LokerenBelgium

tel: 0032 (0)9 337.76.60fax: 0032 (0)9 337.76.69e-mail: [email protected]

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INSTALLATION INSTRUCTIONS KERBS IP&HP / pg.2

INSTALLATION REQUIREMENTS

To obtain the best results, the installation area must meet the followingminimum requirements. (We advise you to include these in your general sales or site conditions.)

FLOOR

- The area must be easily accessible.- The floor must be level. (tolerance of 1mm/m)- The floor mustbe clean and dry.

WALLS

- The clip mounted angle steels on the hygienic walls must be removed as high as the kerbs.

- The walls must be straight. (tolerance of 1mm/m)- The walls have to be clean and dry.



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PREPARATION

INSTALLATION

Safety equipment (helmet, gloves and safety shoes) must be worn at all times in case ofaccidents (weight!)

Hard and unexpected knocks can cause irreparable damage.

The kerbs are delivered packed on loading pallets. In order to unload the kerbs in an efficient way, a pallet truck or crane has to be available.



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• Dust and superficial spots from the kerbs must be removed with ‘PolySto Cleaner’.

• Inner/outer corners is 90°!• The back (wall side) of the straight lengths is 95°!• The installation must always start with the end pieces and inner/outer an-

gles, in order to ease the leveling of the kerbs and to leave space for the U profiles of the hygienic walls please note that.

!


INSTALLATION

Kerbs can be sawed with a saw machine.



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2 lines ‘PolySto Hard FixGlue’ on the floor

‘PolySto Hard Fix Glue’on the back of the kerb

Start with the end pieces andinner/outer angles.

Use glass pegs to regulate the kerbs / corners.

Apply 2 lines of ‘PolySto Hard Fix Glue’ on the floor and apply ‘PolySto Hard Fix Glue’ to the back of the kerb.


INSTALLATION

Push the kerb up against the wall and level immediately. (with pinch bar and suction cups).

Use glass pegs to regulate the kerb.

During the course of leveling these sections of kerbs, the bestcompromise has to be found betweenfollowing the walls/floor and keeping a straight optical line.



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5

After installing the end pieces angles, install the straight lengts of kerbs in between in the same way.

‘PolySto Trolley’


INSTALLATION

A drying period of at least 24 hour is required for the adhesive.

After this period, seal the underside junction to the floor with clear ‘PolySto Food Safe Sealant’ (silicone), white ‘PolySto Food Safe Sealant’ (silicone) between kerb and wall and between kerb – kerb.

The glass pegs can either be removed or pushed under the kerb.

IP30,40,50R and IP40F and HPF (with feet):

IP30,40,50RB (with rebate):



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INSTALLATION

The clip mounted angle steels on the hygienic walls must be replaced.

To obtain the best result, clean the kerbs with ‘PolySto Cleaner’ after installing.



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installation instructions kerbs / pg.1 index materials

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